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CN108493099A - A kind of wafer bonding method - Google Patents

A kind of wafer bonding method Download PDF

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Publication number
CN108493099A
CN108493099A CN201810322837.6A CN201810322837A CN108493099A CN 108493099 A CN108493099 A CN 108493099A CN 201810322837 A CN201810322837 A CN 201810322837A CN 108493099 A CN108493099 A CN 108493099A
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CN
China
Prior art keywords
wafer
etching
bonding method
wafer bonding
protective layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810322837.6A
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Chinese (zh)
Inventor
邹文
胡胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Xinxin Semiconductor Manufacturing Co Ltd
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Wuhan Xinxin Semiconductor Manufacturing Co Ltd
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Application filed by Wuhan Xinxin Semiconductor Manufacturing Co Ltd filed Critical Wuhan Xinxin Semiconductor Manufacturing Co Ltd
Priority to CN201810322837.6A priority Critical patent/CN108493099A/en
Publication of CN108493099A publication Critical patent/CN108493099A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/185Joining of semiconductor bodies for junction formation
    • H01L21/187Joining of semiconductor bodies for junction formation by direct bonding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • H01L21/0206Cleaning during device manufacture during, before or after processing of insulating layers
    • H01L21/02065Cleaning during device manufacture during, before or after processing of insulating layers the processing being a planarization of insulating layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31127Etching organic layers
    • H01L21/31133Etching organic layers by chemical means
    • H01L21/31138Etching organic layers by chemical means by dry-etching

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

The invention discloses a kind of wafer bonding methods, the wafer bonding method passed through after the step of providing the first wafer and the second wafer, before the step of being mutually bonded in the front of first wafer with the front of second wafer, the step of increasing by a pretreating process, the pretreating process can reduce the residue of (or even removal) first wafer and/or second wafer, to, in the step of being mutually bonded in the front of first wafer with the front of second wafer, (reduction) wafer bonding cavity blemish rate can be improved, reduce the general defect rate of product, promote properties of product.

Description

A kind of wafer bonding method
Technical field
The present invention relates to technical field of manufacturing semiconductors, more particularly to a kind of wafer bonding method.
Background technology
The appearance of three dimensional integrated circuits provides a new technology solution for the sustainable development of semiconductor and microelectric technique Certainly scheme, by the way that the identical or different chip of two or more functions is carried out the three-dimensionally integrated performance that chip can be improved, simultaneously The metal interconnection between functional chip can also be greatly shortened, reduce fever, power consumption and delay, and to realize sophisticated functions System on chip provides may.
In three dimensional integrated circuits, wafer bonding method is core emphasis, and wherein wafer bonding cavity blemish rate is to weigh One core parameter of wafer bonding method, wafer bonding cavity blemish rate can influence the general defect rate of product.Therefore, having must A kind of wafer bonding method improving wafer bonding cavity blemish rate is provided.
Invention content
Technical problem to be solved by the invention is to provide a kind of wafer bonding methods, can be effectively improved wafer bonding sky Hole defect rate, to enhance product performance.
In order to solve the above technical problems, a kind of wafer bonding method provided by the invention, including:
First wafer and the second wafer are provided;
Pretreating process is carried out to reduce the residue of first wafer to first wafer, and/or, to described the Two wafers carry out pretreating process to reduce the residue of second wafer;
The front of first wafer is mutually bonded with the front of second wafer.
Further, in the wafer bonding method, the step of pretreating process, includes:In first wafer Positive or described second wafer one protective layer of front surface coated, by side washing technique remove the part protective layer to expose The edge at the edge of first wafer or second wafer;Pass through the side of first wafer of the first etching removal exposure The residue at the edge of edge or second wafer;Positive or described second crystalline substance of first wafer is removed by the second etching Round positive remaining protective layer;Cleaning is carried out to the front of positive or described second wafer of first wafer.
Further, in the wafer bonding method, the thickness of the protective layer isThe guarantor Sheath is photoresist layer or polyimide layer.
Preferably, in the wafer bonding method, the side washing width of the side washing technique is 0.2mm~5.0mm.
Further, in the wafer bonding method, first etching and second etching are dry etching.
Preferably, in the wafer bonding method, the etching gas of first etching includes CF4、CHF3、C4F8、 SF6、Cl2, HBr and BCl3At least one of, alternatively, the etching gas of first etching includes CF4、CHF3、C4F8、SF6、 Cl2, HBr and BCl3At least one of with Ar formed mixed gas.
Preferably, in the wafer bonding method, the chamber pressure of first etching is 50mT~500mT, described The power of first etching is 100W~4000W, and the time of first etching is 10s~300s.
Preferably, in the wafer bonding method, the etching gas of second etching includes O2、N2、CF4And N2H2In At least one.
Preferably, in the wafer bonding method, the chamber pressure of second etching is 200mT~400mT, described The power of second etching is 300W~4000W, and the time of second etching is 20s~360s.
Preferably, in the wafer bonding method, the solution of the cleaning include hydrofluoric acid, hydrochloric acid, hydrogen peroxide, The time of at least one of ammonium hydroxide and deionized water, the cleaning is 5s~360s.
Compared with prior art, the invention has the advantages that:
The wafer bonding method of the present invention by the first wafer is provided and the step of the second wafer after, by described the The step of front of one wafer is with before positive the step of being mutually bonded of second wafer, increasing by a pretreating process, it is described Pretreating process can reduce the residue of (or even removal) described first wafer and/or second wafer, to by institute In the step of front for stating the first wafer is mutually bonded with the front of second wafer, (reduction) wafer bonding cavity can be improved Ratio of defects reduces the general defect rate of product, promotes properties of product.
Description of the drawings
Fig. 1 and Fig. 2 is corresponding structural schematic diagram in a kind of wafer bonding method;
Fig. 3 is the flow diagram of wafer bonding method described in the embodiment of the present invention;
Fig. 4 is the flow diagram of pretreating process described in wafer bonding method described in the embodiment of the present invention;
Fig. 5 to Fig. 9 is the corresponding structural schematic diagram of each step in wafer bonding method described in the embodiment of the present invention.
Specific implementation mode
In the manufacturing process of three dimensional integrated circuits, wafer bonding method includes:First wafer 10 and the second wafer are provided 20, as shown in Figure 1, first wafer 10 can be device wafers, the device wafers include a device architecture;Described second Wafer 20 can be carrier wafer, and the carrier wafer includes a circuit structure corresponding with the device architecture;Then, will The front 100 of first wafer mutually bonds together to form bonding wafer with the front 200 of the second wafer, as shown in Fig. 2, still, it should Bonding wafer will appear wafer bonding cavity blemish C, with back-illuminated type CMOS (Complementary Metal Oxide Semiconductor, complementary metal oxide semiconductor) for image sensor, wafer bonding cavity blemish C can continue rear Grain defect is generated in continuous processing procedure, to influence product optical property.
Inventor has found that wafer bonding cavity blemish C frequently occurs in the edge of bonding wafer, and by deeply grinding Study carefully it has furthermore been found that before the front 100 of first wafer is mutually bonded with the front 200 of second wafer, described (those of ordinary skill in the art know A, in wafer manufacturing process, in wafer at the chamfering of the edge of one wafer 10 The edge of front and back can all have A at chamfering) there are residue B, as shown in Figure 1;Then, by first wafer Front 100 be mutually bonded with the front 200 of second wafer during, by surface activation technique, the residue B meetings It peels off to the surface of first wafer 10, then, bonding wafer will form wafer at the position where the residue It is bonded cavity blemish C, as shown in Figure 2.
Based on the studies above and discovery, inventor proposes a kind of new wafer bonding method, as shown in figure 3, including:
Step S1, first wafer and the second wafer are provided;
Step S2, pretreating process is carried out to reduce the residue of first wafer to first wafer, and/or, Pretreating process is carried out to reduce the residue of second wafer to second wafer;
Step S3, the front of positive and second wafer of first wafer is mutually bonded.
The wafer bonding method by the first wafer is provided and the step of the second wafer after, will first crystalline substance The step of round front is with before positive the step of being mutually bonded of second wafer, increasing by a pretreating process, the pre- place Science and engineering skill can reduce the residue of (or even removal) described first wafer and/or second wafer, to by described the In the step of front of one wafer is mutually bonded with the front of second wafer, (reduction) wafer bonding cavity blemish can be improved Rate reduces the general defect rate of product, promotes properties of product.
A kind of wafer bonding method of the present invention is described in more detail below in conjunction with flow chart and schematic diagram, In illustrate the preferred embodiment of the present invention, it should be appreciated that those skilled in the art can change invention described herein, and Still the advantageous effects of the present invention are realized.Therefore, following description should be understood as knowing extensively for those skilled in the art Road, and it is not intended as limitation of the present invention.
The present invention is more specifically described by way of example with reference to attached drawing in the following passage.It is wanted according to following explanation and right Ask book, advantages and features of the invention that will become apparent from.It should be noted that attached drawing is all made of very simplified form and uses non- Accurately ratio, only for the purpose of facilitating and clarifying the purpose of the embodiments of the invention.
A kind of content of wafer bonding method of the present invention is discussed in detail in the embodiment of wafer bonding method exemplified below, It will be clear that present disclosure is not restricted to following embodiment, other pass through the normal of those of ordinary skill in the art The improvement of rule technological means is also within the thought range of the present invention.
It please refers to Fig.1, Fig. 3-Fig. 9, wherein Fig. 3, Fig. 4 show that the flow of wafer bonding method described in the present embodiment is shown It is intended to, Fig. 1, Fig. 5 to Fig. 9 show the corresponding structural schematic diagram of each step in wafer bonding method described in the present embodiment.
First, step S1 is executed, provides the first wafer 10 and the second wafer 20, as shown in Figure 1.Preferably, the present embodiment In, first wafer 10 is device wafers, and the device wafers include a device architecture, and the device architecture includes micro electronmechanical System (MEMS), memory (Memory) and inductor (Sensor) etc., the device architecture have micro-system, storage, sensing The functions such as device;First wafer 10 further includes the first substrate, it is preferred that first substrate is silicon substrate, oxide substrate Or nitride, the device architecture are located on first substrate;Second wafer 20 is carrier wafer, the carrier Wafer includes a circuit structure corresponding with the device architecture, and the circuit structure includes that combinational logic circuit, sequential are patrolled Circuit is collected, connection carrier is provided for wafer bonding by the circuit structure;Second wafer 20 further includes and described first Corresponding second substrate of substrate, it is preferred that second substrate may be silicon substrate, oxide substrate or nitride Deng the circuit structure is located on second substrate.In the process for manufacturing first wafer 10 and second wafer 20 In, A can have some residues B at the chamfering of A and/or second wafer 20 at the chamfering of first wafer 10, such as more Crystal silicon, oxide, nitride or metal etc..
Then, step S2 is executed, pretreating process is carried out to reduce the residual of first wafer to first wafer Object, and/or, pretreating process is carried out to reduce the residue of second wafer to second wafer.Preferably, in this reality It applies in example, only for carrying out pretreating process to first wafer 10.Obviously, those of ordinary skill in the art are readily appreciated that , it in the actual production process, can be according to actual conditions, selectively to first wafer 10 and second wafer 20 carry out pretreating process, do not limit herein.
Preferably, in the present embodiment, as shown in figure 4, the pretreating process includes:
Step S21, in one protective layer of front surface coated of first wafer 10, the part guarantor is removed by side washing technique Sheath is to expose the edge of first wafer 10;
Step S22, pass through the residue at the edge of first wafer 10 of the first etching removal exposure;
Step S23, the positive remaining protective layer of first wafer 10 is removed by the second etching;
Step S24, cleaning is carried out to the front of first wafer.
Specifically, first, in one protective layer 30 of front surface coated of first wafer 10, the protective layer 30 can be light Resistance layer or class photoresist layer, such as can be, but not limited to as positive/negative photoresist layer or polyimide layer, the thickness of the protective layer 30 Can beSuch as can beOrDeng;Then, it is removed by side washing technique The part protective layer is to expose the edge of first wafer 10, it is preferred that the side washing width d of the side washing technique can be with For 0.2mm~5.0mm, as shown in Figure 5.Above-mentioned coating processes and side washing technique carry out in litho machine, after the coating process, Remove in the side washing region at the edge that side washing liquid is sprayed at first wafer 10 by nozzle that (its side washing width d can by side washing With between 0.2mm~5.0mm ranges), to dissolve the protective layer in side washing region, to expose first wafer 10 edge A at the chamfering is exposed.
Then, pass through the residue at the edge of first wafer 10 of the first etching removal exposure, i.e., described first quarter Residue B of the etching off except A at the chamfering.Preferably, first etching is dry etching, as shown in fig. 6, using plasma Body etches the residue B, and the etching gas of first etching may include CF4、CHF3、C4F8、SF6、Cl2, HBr and BCl3 At least one of, alternatively, the etching gas of first etching can also include CF4、CHF3、C4F8、SF6、Cl2, HBr and BCl3 At least one of with Ar formed mixed gas;The chamber pressure of first etching is 50mT~500mT, first etching Power be 100W~4000W, the time of first etching is 10s~300s, such as can be 60s, 120s or 240s.
Next, removing the positive remaining protective layer 30 of first wafer 10 by the second etching.Preferably, described The etching gas of second etching or dry etching, second etching may include O2、N2、CF4And N2H2In at least It is a kind of.The chamber pressure of second etching is 200mT~400mT, and the power of second etching is 300W~4000W, institute State the second etching time be 20s~360s, such as can be 60s, 120s, 180s or 240s, as shown in Figure 7.
Then, cleaning is carried out to the front of first wafer 10, as shown in figure 8, the purpose of the cleaning It is to remove some the etching accessory substances generated in first etching and second etching technics.Preferably, described The solution of cleaning may include at least one of hydrofluoric acid, hydrochloric acid, hydrogen peroxide, ammonium hydroxide and deionized water, the cleaning The time of technique is 5s~360s, such as can be 60s, 120s, 180s or 240s.It obviously, can foundation in actual process The type of practical cleaning situation and the accessory substance, can selectively carry out that technique is cleaned multiple times, until the front of wafer meets Process requirements, this is that those of ordinary skill in the art are readily comprehensible, and this will not be repeated here.By above-mentioned pretreating process, just The residue B at A at the chamfering of first wafer 10 can be removed, subsequent technique is conducive to.
Finally, after completing above-mentioned pretreating process, just by the front 100 of first wafer and second wafer Face 20 phase bonding, as shown in Figure 9.In the present embodiment, the front 100 of first wafer can be, but not limited to for oxide skin(coating), Nitride layer or metal layer, then bonding technology can be, but not limited to as silicon base and oxide bond, oxide and oxide key Close, oxide be bonded with nitride and metal and metal bonding, the bonding technology can be eutectic bonding, metal heat pressing One kind in bonding, silicon melting bonding and polymer-bonded bonding.The bonding technology forms bonding crystalline substance using bonding machine platform Circle, bonding wafer can improve the function of chip and not limited by one single chip manufacturing process, moreover it is possible to shorten functional chip it Between metal interconnection, to effectively reduce the performances such as fever, power consumption, delay.
In the present embodiment, because of the pretreating process by front, residue at the chamfering of first wafer 10 by Greatly reduce or even completely remove, then the wafer bonding cavity blemish rate of the bonding wafer formed can substantially reduce, and can drop The wafer bonding cavity blemish rate of low entire product, to promote properties of product.
To sum up, wafer bonding method of the invention is by after the step of providing the first wafer and the second wafer, inciting somebody to action Before the step of front of first wafer is mutually bonded with the front of second wafer, increase the step of a pretreating process Suddenly, the pretreating process can reduce the residue of (or even removal) first wafer and/or second wafer, from And in the step of being mutually bonded in the front of first wafer with the front of second wafer, (reduction) crystalline substance can be improved Round key closes cavity blemish rate, reduces the general defect rate of product, promotes properties of product.
Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art God and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to include these modifications and variations.

Claims (10)

1. a kind of wafer bonding method, which is characterized in that including:
First wafer and the second wafer are provided;
Pretreating process is carried out to reduce the residue of first wafer to first wafer, and/or, it is brilliant to described second Circle carries out pretreating process to reduce the residue of second wafer;
The front of first wafer is mutually bonded with the front of second wafer.
2. wafer bonding method as described in claim 1, which is characterized in that the step of pretreating process includes:
In one protective layer of front surface coated of positive or described second wafer of first wafer, part is removed by side washing technique The protective layer is to expose the edge of first wafer or the edge of second wafer;
Pass through the residual at the edge of second wafer at the edge or exposure of first wafer of the first etching removal exposure Object;
The positive remaining protective layer of positive or described second wafer of first wafer is removed by the second etching;
Cleaning is carried out to the front of positive or described second wafer of first wafer.
3. wafer bonding method as claimed in claim 2, which is characterized in that the thickness of the protective layer isThe protective layer is photoresist layer or polyimide layer.
4. wafer bonding method as claimed in claim 2, which is characterized in that the side washing width of the side washing technique is 0.2mm ~5.0mm.
5. wafer bonding method as claimed in claim 2, which is characterized in that first etching and second etching are Dry etching.
6. wafer bonding method as claimed in claim 5, which is characterized in that the etching gas of first etching includes CF4、 CHF3、C4F8、SF6、Cl2, HBr and BCl3At least one of, alternatively, the etching gas of first etching includes CF4、CHF3、 C4F8、SF6、Cl2, HBr and BCl3At least one of with Ar formed mixed gas.
7. wafer bonding method as claimed in claim 5, which is characterized in that it is described first etching chamber pressure be 50mT~ The power of 500mT, first etching are 100W~4000W, and the time of first etching is 10s~300s.
8. wafer bonding method as claimed in claim 5, which is characterized in that the etching gas of second etching includes O2、 N2、CF4And N2H2At least one of.
9. wafer bonding method as claimed in claim 5, which is characterized in that the chamber pressure of second etching is 200mT The power of~400mT, second etching are 300W~4000W, and the time of second etching is 20s~360s.
10. wafer bonding method as claimed in claim 2, which is characterized in that the solution of the cleaning include hydrofluoric acid, The time of at least one of hydrochloric acid, hydrogen peroxide, ammonium hydroxide and deionized water, the cleaning is 5s~360s.
CN201810322837.6A 2018-04-11 2018-04-11 A kind of wafer bonding method Pending CN108493099A (en)

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CN111564362A (en) * 2020-06-12 2020-08-21 武汉新芯集成电路制造有限公司 Wafer edge processing method
CN115070515A (en) * 2022-06-20 2022-09-20 长春长光圆辰微电子技术有限公司 Method for reducing CMP large area edge peeling in GOI production
CN115579282A (en) * 2022-11-04 2023-01-06 湖北三维半导体集成创新中心有限责任公司 Method for processing wafer

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CN108054107A (en) * 2017-12-01 2018-05-18 武汉新芯集成电路制造有限公司 A kind of wafer bonding method based on pre-modified technique
CN108054081A (en) * 2017-11-30 2018-05-18 武汉新芯集成电路制造有限公司 A kind of wafer bonding method based on pretreating process

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CN102640267A (en) * 2009-12-17 2012-08-15 朗姆研究公司 Method and apparatus for processing bevel edge
CN103019050A (en) * 2011-09-22 2013-04-03 三星电子株式会社 Diluent composition for RRC process and EBR process, and apparatus for supplying the same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111564362A (en) * 2020-06-12 2020-08-21 武汉新芯集成电路制造有限公司 Wafer edge processing method
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CN115070515A (en) * 2022-06-20 2022-09-20 长春长光圆辰微电子技术有限公司 Method for reducing CMP large area edge peeling in GOI production
CN115579282A (en) * 2022-11-04 2023-01-06 湖北三维半导体集成创新中心有限责任公司 Method for processing wafer
CN115579282B (en) * 2022-11-04 2024-03-22 湖北三维半导体集成创新中心有限责任公司 Wafer processing method

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Application publication date: 20180904