Disclosure of Invention
The invention aims to provide a preparation method of a nano-porous polymer film with adjustable pore size.
A preparation method of a nano-porous polymer film with adjustable pore size is characterized by comprising the following steps:
(1) dissolving a pore-forming agent in an organic solvent to prepare a transparent solution;
(2) dissolving a polymer in the solution prepared in the step (1) to obtain a casting solution, and standing at a certain temperature to remove air bubbles in the prepared casting solution;
(3) preparing the membrane casting solution prepared in the step (2) into a membrane, then soaking the obtained membrane in a proper solvent, and fully removing the pore-forming agent in the polymer membrane; the proper solvent is a solvent which can wash away the pore-forming agent and simultaneously keep the structure of the polymer film;
(4) and (4) taking the polymer membrane obtained in the step (3) out of the proper solvent to obtain the separation membrane with adjustable pore size.
The pore-forming agent in the invention is a molecular-based coordination compound, such as a molecular-based coordination compound selected from Metal Organic Polyhedrons (MOPs), formate and acetate.
The solvent in the step (1) of the invention can be one or more of methanol, ethanol, acetone, dichloromethane, N-hexane, N-methylpyrrolidone, N-dimethylformamide, N-dimethylacetamide and the like.
The polymer selected in the step (2) can be one or more of acetate fiber, aromatic polyamide, polypiperazine amide, sulfonated polyethersulfone, polyvinylidene fluoride polyethersulfone, polysulfone, polyvinyl chloride, polyvinyl alcohol, polyethylene, polypropylene and the like.
The concentration of the pore-forming agent in the membrane casting solution is 0.01-20.00 wt.%, and the concentration of the polymer is 1.00-50.00 wt.%.
The temperature used in the step (2) in the invention is 0-150 ℃.
In the invention, the standing time in the step (2) is 0-5 days.
The method for preparing the membrane in the step (3) in the invention comprises any methods such as a phase inversion method, a coating method, an interfacial polymerization method, a dynamic membrane method and the like.
Suitable solvents described in step (3) of the present invention may be water, acid solutions (e.g., sulfuric acid, hydrochloric acid, nitric acid, and the like), and alkali solutions (e.g., hydroxides, ammonia, and the like).
The nano porous polymer membrane with adjustable pore diameter prepared by the method is used for separation in the fields of gas separation, pervaporation, reverse osmosis, forward osmosis, nanofiltration, ultrafiltration and the like.
The technical principle of the invention is as follows: dissolving a molecular-based coordination compound serving as a pore-forming agent in a solvent, enabling the molecular-based coordination compound to be uniformly dispersed in a polymer membrane casting solution and to achieve nano-level mixing and dispersion, then preparing the obtained membrane casting solution into a membrane, and removing the pore-forming agent by using a proper solvent to obtain the polymer membrane with adjustable aperture for dye removal and nanofiltration (the aperture can be further adjusted by adjusting concentration, the type of the pore-forming agent and the like). The polymer membrane prepared by the method has larger porosity, small molecule flow channels are added, the permeation flux of the separation membrane is greatly increased, and meanwhile, the polymer membrane with separation layers with different pore sizes is obtained by adopting pore-forming agents with different molecular sizes. The separation membrane has the advantages of simple preparation method, excellent performance, low cost and easy industrialization.
Detailed Description
The following examples further illustrate the adjustable pore size polymeric nanofiltration membranes of the present invention and their dye retention properties. However, the present invention is not limited to the following examples.
Example 1
The preparation method of the separation membrane comprises the following steps:
(1) 161.5mg of [ Cu ] were weighed24(5-tBu-1,3-BDC)24(S)24]Dissolving (tBu-MOP) powder in 100mL of N-methylpyrrolidone, and ultrasonically stirring until the (tBu-MOP) powder is completely dissolved to obtain a solution containing a pore-forming agent tBu-MOP;
(2) weighing 25.84g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 microns, then putting the clean glass plate into a coagulating bath consisting of tap water for curing and film forming, and periodically replacing the coagulating bath to completely remove the pore-forming agent;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: the flux was 13.45 L.m-2·h-1·MPa-1The methyl blue retention was 97.81%.
Example 2
The preparation method of the separation membrane comprises the following steps:
(1) 323.5mg of [ Cu ] were weighed24(5-tBu-1,3-BDC)24(S)24]Dissolving (tBu-MOP) powder in 100mL of N-methylpyrrolidone, and ultrasonically stirring until the (tBu-MOP) powder is completely dissolved to obtain a solution containing a pore-forming agent tBu-MOP;
(2) weighing 25.88g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 microns, then putting the clean glass plate into a coagulating bath consisting of tap water for curing and film forming, and periodically replacing the coagulating bath to completely remove the pore-forming agent;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: flux 41.27 L.m-2·h-1·MPa-1The methyl blue retention was 97.01%.
Example 3
The preparation method of the separation membrane comprises the following steps:
(1) 486.1mg of [ Cu ] was weighed24(5-tBu-1,3-BDC)24(S)24]Dissolving (tBu-MOP) powder in 100mL of N-methylpyrrolidone, and ultrasonically stirring until the (tBu-MOP) powder is completely dissolved to obtain a solution containing a pore-forming agent tBu-MOP;
(2) weighing 25.92g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 microns, then putting the clean glass plate into a coagulating bath consisting of tap water for curing and film forming, and periodically replacing the coagulating bath to completely remove the pore-forming agent;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: flux 52.72 L.m-2·h-1·MPa-1The methyl blue retention was 95.77%.
Example 4
The preparation method of the separation membrane comprises the following steps:
(1) 315.6mg of [ Cu ] was weighed24(5-tBu-1,3-BDC)24(S)24]Dissolving (tBu-MOP) powder in 100mL of N-methylpyrrolidone, and ultrasonically stirring until the (tBu-MOP) powder is completely dissolved to obtain a solution containing a pore-forming agent tBu-MOP;
(2) weighing 22.72g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 microns, then putting the clean glass plate into a coagulating bath consisting of tap water for curing and film forming, and periodically replacing the coagulating bath to completely remove the pore-forming agent;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: flux 203.92 L.m-2·h-1·MPa-1The methyl blue retention was 97.82%.
Example 5
The preparation method of the separation membrane comprises the following steps:
(1) 315.6mg of [ Fe ] was weighed2Co(μ3-O)(CH3COO)6](Fe2Co) powder, dissolved in 100mL of N-methylpyrrolidone, and ultrasonically stirred until the solution is completely dissolved to obtain Fe containing pore-forming agent2A solution of Co;
(2) weighing 22.72g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 micrometers, firstly putting the casting solution into a coagulating bath consisting of tap water for curing to form a film, then soaking the film into the coagulating bath consisting of a dilute hydrochloric acid solution with the pH value of 4, and periodically replacing the film so that a pore-forming agent can be completely removed;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: flux 94.61 L.m-2·h-1·MPa-1The methyl blue retention was 99.38%.
Example 6
The preparation method of the separation membrane comprises the following steps:
(1) weighing 315.6mg of copper acetate powder, dissolving the copper acetate powder in 100mL of N-methylpyrrolidone, and ultrasonically stirring until the copper acetate powder is completely dissolved to obtain a solution containing a pore-forming agent copper acetate;
(2) weighing 22.69g of polyvinylidene fluoride powder, adding the polyvinylidene fluoride powder into the solution obtained in the step (1), continuously stirring until the polyvinylidene fluoride powder is dissolved, then placing the obtained solution in a 60 ℃ drying oven, standing and defoaming for 2 days to obtain a polyvinylidene fluoride casting solution;
(3) scraping the casting solution obtained in the step (2) on a clean glass plate by using a scraper with the height of 150 microns, then putting the clean glass plate into a coagulating bath consisting of tap water for curing and film forming, and periodically replacing the coagulating bath to completely remove the pore-forming agent;
(4) and (4) taking the nanofiltration membrane obtained in the step (3) out of the coagulating bath, and airing at room temperature to obtain the polymer separation membrane for dye removal and nanofiltration.
The obtained separation membrane was subjected to a dye removal performance test in a nanofiltration device using an aqueous solution of 0.1g/L of methyl blue (MW 799.8), a test pressure of 0.5MPa, and a test temperature of room temperature.
The removal performance of the separation membrane for methyl blue was measured as follows: the flux was 93.31 L.m-2·h-1·MPa-1The methyl blue retention was 98.37%.