CN108461955B - ROV operation underwater plug-in type electric appliance connector - Google Patents
ROV operation underwater plug-in type electric appliance connector Download PDFInfo
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- CN108461955B CN108461955B CN201810339910.0A CN201810339910A CN108461955B CN 108461955 B CN108461955 B CN 108461955B CN 201810339910 A CN201810339910 A CN 201810339910A CN 108461955 B CN108461955 B CN 108461955B
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- sleeve
- plug
- jack
- pin
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- 239000013535 sea water Substances 0.000 claims description 29
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- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 241001136800 Anas acuta Species 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 4
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- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/20—Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/523—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases for use under water
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Abstract
The invention discloses an ROV operated underwater plug-in type electric appliance connector, which comprises a plug and a socket, wherein the electric appliance connector also comprises a cable connected with the plug, the cable is connected with a water surface system, the socket is fixedly and hermetically connected with underwater equipment on the sea bottom, and the ROV carries the plug to the socket after reaching the water, so that the power supply and signal connection of the water surface system and the underwater equipment are completed. The invention can realize the function of instantly switching on and off the water surface system and the underwater equipment; ROV carries plug can be quick, and convenient and socket reliable connection and locking also can be quick, convenient and socket unblock separation, has improved the mobility, the security and the adaptability of underwater equipment greatly.
Description
Technical Field
The invention relates to an underwater plug-in type electrical connector, in particular to an ROV operated underwater plug-in type electrical connector, which is mainly used for quickly and conveniently connecting a power supply and a signal of a water surface system with underwater equipment.
Background
In the marine industry and marine military construction, the underwater pluggable connector is an indispensable part for connecting a cable or an optical cable under water, and consists of a plug and a socket, and the two parts can be conveniently connected together through a frogman, a Remote Operated Vehicle (ROV) or an underwater robot (AUV), so that the aim of quick, efficient and reliable construction is fulfilled, and the reliability and maintainability of the whole underwater system are greatly improved.
The underwater pluggable connector is greatly different from the traditional watertight connector in principle, structural design and working performance, and has great change from the traditional watertight connector. At present, ocean resources are developed greatly all over the world, the component can play a key role in connection in equipment systems and weaponry, and most importantly, the component has the function of instant on-off, so that the mobility, safety and adaptability of the equipment systems are greatly improved. The system can be widely applied to various aspects of power transmission, electric/liquid control, signal transmission and the like in the fields of submarine oil working platforms, mining engineering, underwater search and rescue, submarines and the like, and has great significance for the development of marine exploration and development and naval equipment and weapon systems in China.
In the early 80 s of the 20 th century, the use field of foreign connectors is expanded from the ground to the underwater, and in order to adapt to new use environments, an oil-filled pressure balance underwater plug connector is started. With the rapid development of ocean science, the establishment of a forever wired submarine observation station in foreign countries provides opportunities for the underwater plug connector to perform exhibition, and can provide reliable underwater plug connection between the observation station and a communication cable. The underwater pluggable connector is incomparable with other connectors in the aspects of realizing the installation, maintenance, recombination and the like of some parts of the system. As the range of submarine observation stations for submarine detection is larger and larger, more and more data are provided, which directly promotes continuous innovation of the underwater pluggable connector. Today, the united states, united kingdom, japan, etc. have their own subsea observation stations, and subsea plug connectors are one of the conditions for constructing new subsea observation stations. Currently, foreign underwater pluggable connectors have been developed from the beginning single variety to various powerful improved products, such as all-optical and photoelectric hybrid connectors; from small power connectors to high power, high voltage, multi-core connectors.
The domestic watertight connector field has a considerable technical foundation, but the dry plugging underwater connector is limited in application environment. At present, the domestic underwater plugging technology field is still blank, and is in a starting stage of development, and the key technology related to the underwater plugging is still to be broken through. The underwater plug connectors for the domestic ocean engineering are imported products, have high cost and long purchase period, and restrict the development of the ocean engineering.
The invention of the underwater plug-in type electric appliance connector has positive and important significance for realizing the transformation of high and new technical achievements and promoting the adjustment of local industrial structures and the improvement of the innovation capacity of areas. And the method is beneficial to improving the overall level of the domestic underwater pluggable connector, improving the comprehensive competitive capacity of the whole industry and providing a favorable foundation for ocean development in China.
Disclosure of Invention
Aiming at the defects and shortcomings in the prior art, the invention provides the ROV operated underwater plug-in electrical connector, which can realize the function of immediately switching on and off a water surface system and underwater equipment, and greatly improves the maneuverability, safety and adaptability of the underwater equipment. The system can be widely applied to various aspects of power transmission, electric/liquid control, signal transmission and the like in the fields of submarine oil working platforms, mining engineering, underwater search and rescue, submarines and the like, and has great significance for the development of marine exploration and development and naval equipment and weapon systems in China.
In order to achieve the above object, the present invention is achieved by adopting the following technical scheme:
As the improvement of the invention, the plug (4) mainly comprises an inner shell component (7), a locking component (8), a tail attached front section end face sealing ring (9), a limit ring (10), a compression screw sleeve (11), a tail pipe component (12), a screw rod (13), a front screw sleeve (14), an inner hexagonal concave end set screw (15), a pull rod plate (16), a buffer pad (17), a pull rod shaft (18), an inner hexagonal cylindrical head screw (19), a handle (20), a sheath (21), a knurled nut (22), a cable clamp ring (23), a hasp (24), an inner hexagonal cylindrical head screw (25), a locking hook (26), a gasket (27), a spring gasket (28), a locking sleeve ring (29), a hasp (30), a shield (31) and a handle device (32). The inner shell assembly (7) is installed from the right side of the locking assembly (8), the locking hook (26) is installed from a groove of the locking assembly (8), and the inner hexagon socket head cap screw (25) is used for fixing. The cable (2) is sequentially sleeved with a hasp (30), a shield (31), a hasp (24), a knurled nut (22), a cable clamping ring (23), a compression screw sleeve (11), a limit ring (10), a tail pipe assembly (12) and a tail attached front section end face sealing ring (9); after the cable core wires are connected, a tail pipe assembly (12) is arranged in a sealing ring (9) at the end face of the tail attached front section and then inserted into the left side of the inner shell assembly (7), sleeved into a limit ring (10) and then fixed by using a compression screw sleeve (11); the cable clamping ring (23) is fixed by a knurled nut (22) after being arranged in the tail pipe assembly (12), and the lower part of the tail pipe assembly (12) is vulcanized, covered with a protective cover (31) and fixed by using a hasp (30) and a hasp (24). The screw rod (13) is arranged on the left side of the locking assembly (8), and the pull rod plate (16) is fixed on the left side of the screw rod (13) by using the pull rod screw (27). The right side of the pull rod shaft (18) is sleeved with a buffer pad (17) which penetrates through the pull rod plate (16), and the buffer pad (17) is fixed by using the front screw sleeve (14) and positioned by using the inner hexagonal concave end set screw (15). The handle (20) is fixed on the left side of the pull rod shaft (18) by using a hexagon socket head cap screw (19).
As a further improvement of the invention, the socket (5) mainly comprises a flange plate (45), a pin assembly (34), a base (47), a cylindrical pin (37), an inner shell (48), a flange pin (38), a threaded sleeve (46), a pin tail sleeve (42), a shell end face sealing ring (39), a shell radial sealing ring (40), a cylindrical end set screw (44), a base radial sealing ring (36), a protective cover (33) and the like. The flange pin (38) is arranged in a positioning pin hole of the inner shell (48), the flange plate (45) is arranged on the inner shell (48) through the limit of the flange pin (38), and the flange plate is fixedly connected to the inner shell (48) through a cylindrical end set screw (44). The pin assembly (34) is provided with a sealing ring (35), the pin rear section (41) is provided with the sealing ring (35), the pin assembly (34) and the pin rear section (41) are connected into a whole in a threaded connection mode, the pin assembly (34) connected with the pin rear section (41) is installed into an installation hole of the base (47) from the right end of the base (47), the pin assembly (34) is fixed on the base (47) through a threaded sleeve (46), and the socket tail sleeve (42) is installed at the tail end of the pin rear section (41). Similarly, the rest of the pin assembly (34), the pin rear section (41) and the screw sleeve (46) are arranged on the base, and the socket tail sleeve (46) is arranged at the tail end of the pin rear section (41). A base radial sealing ring (36) is arranged in the sealing groove of the base (47), and a cylindrical pin (37) is arranged in the positioning pin hole of the base (47). The assembled base (47) is put into the hole of the inner shell from the left end of the inner shell (48), and a cylindrical pin (37) mounted on the base (47) passes through an alignment groove (481) of the inner shell, so that the uniqueness of the mounting position of the pin assembly (34) and the inner shell (48) is ensured. And encapsulating and curing the epoxy resin (43) in the rear end hole of the inner shell (48), wherein the encapsulating position of the epoxy resin (43) reaches the inner hole end face (482) of the inner shell (48). A protective cover (33) is mounted on the left end of the inner shell (48) to protect the pin assembly (34) from damage.
As the further improvement of the invention, the inner shell assembly mainly comprises a jack assembly (49), a front base (50), a front inner container (51), a rubber mold (52), a fixing ring (53), a rear inner container (54), a rear base (55), a sealing ring (56), a sealing ring (57), a sealing ring (58), a plug cylindrical pin (59), an oil filling plug sealing ring (60), a front base hole plug (61), an inner hexagonal cylinder end set screw (62), a jack tail sleeve sealing ring (63), a jack tail sleeve (64), a rear base hole plug (65), an inner shell (66), a large-head screw sealing ring (67) and a large-head screw (68). Wherein the jack assembly (49) fits into a corresponding hole of the front base (50) from the left side; the sealing ring (57), the sealing ring (58) and the plug cylindrical pin (59) are arranged in corresponding grooves and holes of the front base (50). The front base (50) is arranged in the front inner container (51), the rubber mold (52) is sleeved outside the front inner container (51), the rear inner container (54) is provided with the sealing ring (56) in the left side of the front inner container (51), the fixing ring (53) is screwed into the rear inner container (54), and the rubber mold (52) is sleeved outside the rear inner container (54) and the fixing ring (53). The sealing ring (56) is arranged in the rear base (55) and then is arranged on the left side of the rear liner (54), at the moment, the relative position relation between the screw hole on the rear base (55) and the plug cylindrical pin (59) on the front base (50) is determined, and the jack assemblies (49) are ensured to penetrate out of corresponding hole positions of the rear base (55). The assembly is assembled into the inner shell (66) from the left side of the inner shell (66), so that alignment of the key grooves (662) is ensured, and the inner hexagonal cylinder end set screw (62) is assembled into the rear base (55). The jack tail sleeve sealing ring (63) is sleeved into the jack tail sleeve (64), and the jack tail sleeve (64) is inserted into a corresponding hole position of the rear base (55). The oil filling plug sealing ring (60) is sleeved into the front base hole plug (61) and the rear base hole plug (65), and is filled with transformer oil by a jack assembly (49), a front base (50), a front liner (51), a rubber die (52), a fixing ring (53), a rear liner (54), a rear base (55), a sealing ring (56), a sealing ring (57), a sealing ring (58), a plug cylindrical pin (59), an inner hexagonal cylinder end fastening screw (62), a jack tail sleeve sealing ring (63) and a jack tail sleeve (64) according to the positions of the right, the lower, the left, the upper, the right and the lower, and when the oil is filled, the transformer oil passes through the holes of the front base hole plug (61), a front liner cavity (7004), The rear liner cavity (7005) enters the front liner cavity (7003) through the front liner side hole (511), and meanwhile air in the front liner outer cavity (7003), the front liner cavity (7004) and the rear liner inner cavity (7005) is discharged through the rear base hole plug (65) holes, and the front base hole plug (61) and the rear base hole plug (65) are filled after oil filling is completed. Guarantee that big head screw (68) hole up carries out horizontal position to the sub-assembly and fills transformer oil, transformer oil gets into cavity (7001) through cavity (7002), back inner bag oil groove (541), and air in cavity (7001) is discharged through back inner bag oil groove (541), cavity (7002), big head screw (68) hole simultaneously, will install big head screw (68) of big head screw sealing washer (67) after the oil filling is accomplished.
As the further improvement of the invention, the locking assembly (8) mainly comprises an inlet ring (69), a safety spring (70), an unlocking sleeve (71), a safety limiting block (72), an inner hexagonal countersunk head screw (73), an unlocking sleeve cylindrical pin (74) and a threaded sleeve (75). Wherein, the inlet ring (69) is screwed into the right side of the unlocking sleeve (71) and is fixed by a screw. The unlocking sleeve cylindrical pin (74) is inserted into the safety limiting block (72), and the safety limiting block (72) is fixed on the unlocking sleeve (71) by the inner hexagonal countersunk head screw (73); the safety spring (70) is sleeved at the notch of the unlocking sleeve (71). The screw sleeve (75) is screwed into the left side of the unlocking sleeve (71), and threads (751) are machined on the left side of the screw sleeve (75).
As a further improvement of the invention, the tail pipe accessory (12) mainly comprises a tail attached front section (76), an elbow (77), a cable locking sleeve (78) and a sealing ring (79). The tail-attached front section (76), the elbow (77) and the cable locking sleeve (78) are sequentially welded and combined, and the sealing ring (79) is arranged in the tail-attached front section (76).
As a further improvement of the invention, the jack assembly (49) mainly comprises an inlet sleeve (91), a front section sleeve (80), a sliding pin (90), a sleeve (83), a spring (84), a jack rear section (87), an inlet valve (81), an inlet valve seat (89), a sealing ring (92), a heat shrinkage sleeve (94), a slotted jack (82), a jack seat (95), an outlet valve seat (85), an outlet valve (86), a sealing ring (88) and an inlet sleeve bushing (93). Wherein the inlet sleeve (91) is fitted from the right side of the front sleeve (80), and the inlet sleeve bushing (93) is reinserted into the annular ring (911) of the inlet sleeve (91); the slotted jack (82), the jack seat (95), the outlet valve seat (85) and the outlet valve (86) are sequentially arranged at the right end of the sliding pin (90), and then the sliding pin (90) is arranged in the hole of the front section sleeve (80) from the left end of the front section sleeve (80). The outlet valve seat (85) and the outlet valve (86) are sequentially arranged on the left side of the rear section (87) of the jack, wherein the outlet valve (86) is required to be arranged on the right side of the brake (871) so as to prevent the outlet valve from falling off, the spring (84) and the sleeve (83) are sequentially arranged on the right side of the rear section (87) of the jack, the sleeve (83) is arranged on the right side of the left side of the front section sleeve (80), the spring (54) is ensured to be well fixed between the brake (871) and the sliding pin cylinder (901), and the front section sleeve (80) and the rear section (87) of the jack are reliably connected with the sleeve (83). The heat-shrinkable sleeve (94) is sleeved outside the sleeve (83) and shrunk and fixed. The sealing ring (92) and the sealing ring (88) are respectively sleeved in the sealing grooves of the front section sleeve (80) and the jack rear section (87). Then oil filling operation is carried out, the right side of the jack assembly (49) is immersed into transformer oil integrally downwards, the transformer oil enters the holes of the sleeve (83) along the inlet valve (81), the slotted jack (82), the jack seat (95), the sliding pin notch (902) and then enters the positions of the outlet valve seat (85), the outlet valve (86) and the like through the oil groove (872) of the jack rear section (87), and meanwhile, air in the sleeve (83) is discharged along the sleeve (83), the jack rear section oil groove (872), the outlet valve seat (85) and the outlet valve (86).
The working principle is as follows: the ROV operation underwater plug-in type electrical connector is characterized in that an ROV (3) carries a plug (4), the plug (4) is connected with a water surface system (1) through a cable (2), the plug (4) is inserted into a socket (5) after the ROV (3) reaches the water, the socket (5) is connected with an underwater device (6), and the power supply and signal connection of the water surface system (1) and the underwater device (2) are completed.
The ROV operated underwater plug-in type electrical connector is an underwater live plug-in connector and adopts the technologies of dynamic sealing, pressure compensation, electric contact flushing, cable sealing, flexible toggle joint and the like. The connection mode is ROV wet type plug, and can be used by hot plug in marine environment through frogman, a remote control submersible (ROV) or an underwater robot (AUV), and the connection method has the characteristics of quick, efficient and reliable connection.
The underwater plug connector comprises a plug and a socket. The socket is provided with a contact pin assembly and a sealing structure; the connection of the socket flange and the underwater equipment is sealed by an O-shaped ring. The plug is designed with an electric contact system, an oil cavity for regulating pressure balance, an ROV wet plug-in device, a locking mechanism, a connecting cable connecting sealing cavity and the like. And (3) operating the plug by the ROV in the seawater environment to complete the plugging and separating with the socket. When the plug and the socket are plugged and separated, the connection and disconnection of the conductive part of the plug pin and the jack are carried out in insulating oil, so that the electric arc generated during connection and separation can be effectively annihilated, and the live plug is realized.
The working principle is as follows:
1) State of not being inserted
A plug
The sealing performance of the plug depends on the sealing effect of the inner housing assembly, and the working principle of the inner housing assembly is shown in an inner housing assembly diagram.
One end of a jack component (49) in the inner shell component is fixed in a hole of the front base (43) in a sealing way, and the other end of the jack component is fixed in a hole of the rear base (55) in a sealing way; the sliding pin (90) in the jack assembly (49) is made of high-strength insulating material, and the sliding pin is sealed with the inner cavity of the jack assembly (49) through the long rubber inlet sleeve (91); the jack assembly (49) is connected with the cable (2), and the cable (2) realizes the sealing between the plug and the cable (2) through the tail pipe assembly (12), so that seawater can not enter the jack assembly (49) when the plug (4) is filled with water. The inner shell (66), the front base (50), the front liner (51) and the rear liner (54) in the inner shell assembly (7) are integrally sealed by adopting elastic deformation of a rubber sealing ring and a rubber die (52).
The sealed cavity of the plug inner shell assembly (7) is filled with insulating oil, and the jack assemblies (49) are distributed in the cavity (7004) and the cavity (7005) which are filled with the insulating oil. In the water inlet process of the plug (4), the external pressure is larger than the inside of the oil cavity, seawater enters the outside of the cavity (7001) through the pressure balance hole (661), and the pressure of the seawater causes the rubber mold (52) of the rear liner (54) to deform inwards; the oil pressure in the cavity (7001) and the cavity (7002) is increased, and the insulating oil flows and drives the rubber die (52) of the pressure front liner (51) to move inwards; the oil pressure of the cavity (7003) is increased, and insulating oil enters the cavity (7004) through the hole (511), so that the pressure of the cavity (7004) and the pressure of the cavity (7005) tend to be balanced; and then the jack assembly (49) is driven to open the inlet valve (81), and insulating oil in the cavity (7004) enters the cavity of the jack assembly (49) through the inlet valve (81), so that the balance of the internal pressure and the external pressure of the oil cavity of the plug (4) is finally achieved.
In the water outlet process of the plug (4), the internal pressure of the oil cavity is larger than that of the outside, and the pressure of the cavity (7004) and the cavity (7005) is sequentially released by means of the rubber die (52) of the front liner (51), the cavity (7002) and the cavity (7003) by means of the rubber die (52) of the rear liner (54) and the cavity of the jack component (49) by means of the outlet valve (86), so that the pressure balance between the inside and the outside of the oil cavity is kept.
In the water inlet and outlet processes and in the underwater non-working state, the pressure balance system adjusts the pressure inside the oil cavity to be consistent with the external seawater pressure at any time, so that no pressure difference exists between the inside and the outside of the oil cavity. Because the pressure balance system is designed in the plug (4), the pressure in the plug sealing cavity is consistent with the external seawater pressure, and the sliding pin (90) in the jack assembly can not be retracted into the jack assembly (49) by the seawater pressure in the deep sea environment, so that the plug (4) is better ensured to be sealed.
B socket
The socket (5) theory of operation, contact pin subassembly (34) are fixed in base (47), adopt the sealing washer to seal between contact pin subassembly (34), base (47) and socket inner shell (48), and after the tail end bonding wire of contact pin subassembly (34) embeds epoxy (43) in the casing, realizes the whole seal of socket inner shell (48), base (47) and contact pin subassembly (34), has guaranteed that the sea water can not enter into inside socket (5) from socket (5) insertion end under deep sea environment. The socket (5) is connected with the underwater equipment (2) through a flange plate and is sealed by adopting multiple sealing rings.
2) Underwater plug
A inserting process
When the electrical connector is plugged in, the ROV (3) operates the handle device (32) to align the safety limiting block (72) of the plug (4) with the alignment groove (5A) of the socket (5) and push the handle device (32) forwards, and a plurality of locking hooks (26) on the inner shell (66) of the plug fall into the annular groove (5B) of the socket to lock the plug (4) and the socket (5). When the socket is plugged, the contact pin assembly (34) of the socket (5) is contacted with the sliding pin (90) of the plug (4) to squeeze out seawater in the concave circle (904) of the sliding pin, the contact pin assembly (34) of the socket (5) is inserted forwards, the sliding pin (90) is jacked into the inner cavity of the jack assembly (49), the spring (84) is compressed, and the front section (342) of the contact pin at the conductive part of the contact pin assembly (34) is contacted with the slotted jack (82) to complete electric connection.
When the contact pin assembly (34) of the socket (5) is inserted, the cavity pressure of the jack assembly (49) is increased, an outlet valve (86) of the jack assembly (49) is opened to be communicated with the cavity (7004) and the cavity (7005), and insulating oil in the jack assembly (49) flows to a jack rear section (87) under the action of pressure so as to flush the slotted jack (82), so that the reliability of electric contact is improved; simultaneously, insulating oil enters the cavity (7004) and the cavity (7005), the pressure of the cavity (7004) and the pressure of the cavity (7005) are increased, the rubber die (52) of the front liner (51) are forced to deform outwards, the oil pressure of the cavity (7002) and the oil pressure of the cavity (7003) are increased, the rubber die (52) of the rear liner (54) deforms outwards, and the pressure balance between the inside of the oil cavity and the outside seawater is realized. In the plugging process, the pin assembly (34) of the socket (5) replaces the sliding pin (90) to form dynamic seal with the inlet sleeve (91); after the insertion, the insulating part (343) of the pin assembly (34) is tightly sealed with the inlet sleeve (91) to seal the oil cavity.
B separation process
The ROV (3) pulls the handle device (32), the locking assembly (8) moves backwards together with the handle device (32), the locking hook (26) on the inner shell (66) moves radially under the guidance of the contact inclined surface (712) of the unlocking sleeve (71), the locking hook (26) opens, and the plug (4) is unlocked with the socket (5); continuing to pull the handle assembly (32) rearward, the inner housing (66) will move together, disengaging the jack assembly (49) from the pin assembly (34) and effecting the electrical signal disconnection.
When the contact pin assembly (34) is pulled out outwards, the pressure of the cavity in the jack assembly (49) is reduced, an inlet valve (81) of the jack assembly (34) is opened, insulating oil in the cavity (7004) and the cavity (7005) enters the jack assembly (49), and the pressure is sequentially supplemented in the cavity (7003), the cavity (7002) and the cavity (7001), so that pressure balance is regulated. Simultaneously, the spring (84) pushes the sliding pin (90) to synchronously move with the contact pin assembly (34) and restore to the original position to be sealed with the inlet sheath (91) again so as to seal the oil cavity.
C pressure equalization
The pressure balance system of the plug adopts a leather bag structure and double balance films for adjustment, and has quick response and high reliability. The pressure balance system enables the connector to be plugged and pulled out with the same force in any water depth, and ensures that the plugging and pulling of the electric connector are not limited by the water depth. Moreover, in this state, the penetration of water is much less than in the presence of a large pressure gradient, improving the sealing properties of the product.
D live plug
The rear end of the conductive part (342) of the pin assembly (34) is provided with an insulating part (343). When the plug (4) and the socket (5) are inserted, the conductive part (342) of the pin assembly reaches the oil cavity of the jack assembly (49) at first, the insulating part (343) is sealed with the inlet sleeve (91), and the conductive part (342) of the pin assembly is communicated with the slotted jack (82) of the jack assembly (49) for conduction along with the insertion of the pin assembly (34). When the contact pin assembly is pulled out, the conductive part (342) of the contact pin assembly is firstly separated from the slotted jack (82) and then exits the oil cavity, and the sliding pin (90) in the jack assembly (49) is reset to be sealed with the inlet sleeve (91). The electric connection and disconnection of the connector are carried out in the oil cavity of the jack assembly (49), so that the electric arc generated during connection and disconnection can be effectively annihilated, and live plug-in and plug-out are realized.
3) Operating state
The electric connector works in a deep sea environment, after the electric connector is plugged, the conductive part (342) of the pin assembly is positioned in the oil cavity, the part exposed in the sea water is coated with high-strength insulating materials, the insulating part (343) of the pin assembly (34) replaces the sliding pin (90) of the plug (4) to be sealed with the inlet sleeve (91) of the jack assembly (49), the sea water is blocked outside the inlet sleeve (91) of the jack assembly (49), the sealing effect is achieved, and the electric performance requirement of a product is guaranteed.
The invention has the following advantages in the specific embodiment:
1. According to the ROV operated underwater plug-in type electric appliance connector, the electric connection and disconnection of the plug and the socket are carried out in the oil cavity of the jack assembly, so that an electric arc generated during connection and separation can be effectively annihilated, the plug is electrically plugged in the deep sea, and the instant connection and disconnection function can greatly improve the maneuverability, safety and adaptability of an underwater equipment system;
2. The pressure compensation system of the ROV operation underwater plug-in type electric appliance connector adopts a leather bag type structure and double balance film adjustment, has quick response and high reliability, and ensures that an electric connector can be plugged in and pulled out with the same force in any water depth;
3. According to the pressure compensation system for the ROV operation underwater plug-in type electric appliance connector, the internal pressure and the external pressure of the plug are balanced in a large-depth working state, the requirements on deep sea sealing and pressure resistance are reduced, and the equipment works more reliably;
4. according to the ROV alignment locking structure, the flexible joint and the push-pull type locking and unlocking mechanism which are designed on the handle device are fast and convenient for the ROV operator to operate the plug and the socket to insert, lock and unlock;
5. The cable connecting assembly is designed to be separable, so that a plurality of cable connecting assemblies can be conveniently configured according to different tasks and use requirements, and the cost is reduced.
Drawings
The following describes in further detail the embodiments of the invention with reference to the drawings, in which:
FIG. 1 is a schematic diagram of the operation of the present invention;
Fig. 2 is a front view of the structure of the plug of the present invention;
FIG. 3 is a top view of the structure of the plug of the present invention;
FIG. 4 is a front elevational view of the latch assembly of the present invention;
FIG. 5 is a top plan view of the lock assembly of the present invention;
FIG. 6 is a block diagram of an inner housing assembly of the present invention;
FIG. 7 is a diagram of the rubber mold structure of the present invention;
FIG. 8 is a block diagram of a jack assembly of the present invention;
FIG. 9 is a block diagram of an inlet sleeve of the present invention;
FIG. 10 is a front view of the slide pin structure of the present invention;
FIG. 11 is a top view of the slide pin structure of the present invention;
FIG. 12 is a front elevational view of the slotted jack of the present invention;
FIG. 13 is a top view of the slotted jack of the present invention;
fig. 14 is a top view of the structure of the socket of the present invention (the plugged state);
FIG. 15 is a top plan view of the pin assembly of the present invention;
FIG. 16 is a block diagram of a base of the present invention;
FIG. 17 is a block diagram of a tailpipe attachment of the present invention;
fig. 18 is a schematic diagram showing the operation of the plug and socket of the present invention in a plugged and disconnected state (connector plugged state).
Wherein, the mark in the figure: 1-surface system, 2-cable, 3-ROV, 4-plug, 5-socket, 6-underwater equipment, 7-inner housing component, 8-locking component, 9-tailpipe front end sealing ring, 10-limit ring, 11-compression screw sleeve, 12-tail pipe component, 13-screw rod, 14-front screw sleeve, 15-hexagon socket end fastening screw, 16-pull rod plate, 17-cushion, 18-pull rod shaft, 19-hexagon socket head screw, 20-handle, 21-sheath, 22-knurled nut, 23-cable clamping ring, 24-buckle, 25-hexagon socket head screw, 26-locking hook, 27-gasket, 28-spring gasket, 29-locking sleeve ring, 30-buckle, 31-shield, 32-handle device, 33-shield, 34-pin component, 35-sealing ring, 36-base radial sealing ring, 37-cylindrical pin, 38-flange pin, 39-housing end sealing ring, 40-shell radial seal ring, 41-pin rear section, 42-socket tail sleeve, 43-epoxy, 44-cylinder end set screw, 45-flange, 46-screw sleeve, 47-base, 48-inner shell, 49-jack assembly, 50-front base, 51-front inner container, 52-rubber mold, 53-fixed ring, 54-rear inner container, 55-rear base, 56-seal ring, 57-seal ring, 58-seal ring, 59-cylindrical pin, 60-oil filling plug seal ring, 61-front base jack plug, 62-inner hexagonal cylinder end set screw, 63-jack tail sleeve seal ring, 64-jack tail sleeve, 65-rear base jack plug, 66-inner shell, 67-large head screw seal ring, 68-large head screw, 69-inlet ring, 70-safety spring, 71-unlocking sleeve, 72-safety stopper, 73-inner hexagonal countersunk screw, 74-unlocking sleeve cylindrical pin, 75-screw sleeve, 76-tail attached front section, 77-elbow, 78-cable locking sleeve, 79-sealing ring, 80-front section sleeve, 81-inlet valve, 82-slotted jack, 83-sleeve, 84-spring, 85-outlet valve seat, 86-outlet valve, 87-jack rear section, 88-sealing ring, 89-inlet valve seat, 90-sliding pin, 91-inlet sleeve, 92-sealing ring, 93-inlet sleeve bushing, 94-heat shrinkage sleeve, 95-jack seat;
5A-alignment groove, 5B-annular groove;
341-ball head, 342-conductive part, 343-insulating part, 344-sealing groove, 345-screw thread;
471-mounting holes, 472-barb grooves;
481-alignment groove, 482-inner hole end face;
511-a front liner side hole;
521-inner and outer cambered surfaces, 522-barrel-shaped structure;
541-an oil sump;
661-a pressure balance hole, 662-an alignment key groove, 663-a boss;
7001-cavity, 7002-cavity, 7003-cavity, 7004-cavity, 7005-cavity;
711-a heterogenic groove 712-an inclined plane;
751-threads;
821-four split structure 822-taper;
871-brake, 872-oil sump;
901-cylinder, 902-notch, 903-cylinder end, 904-concave circle;
911-circular ring, 912-arc-shaped bulge, 913-arc-shaped bulge.
Detailed Description
The technical scheme of the invention is further described in detail below with reference to the drawings and the embodiments.
As shown in fig. 1, an ROV operated underwater pluggable electrical connector comprises a plug 4 and a socket 5, wherein the connector further comprises a cable 2 connected with the plug 4, the cable 2 is connected with a water surface system 1, the socket 5 is fixedly and hermetically connected with underwater equipment 6 on the sea floor, the plug 4 is plugged onto the socket 5 after the ROV3 carries the plug 4 to the water, and the power supply and signal connection of the water surface system 1 and the underwater equipment 6 are completed. Thus, ROV operated subsea plug-in electrical connectors greatly improve the maneuverability, safety and adaptability of the subsea equipment 6.
In the invention, the ROV operated underwater pluggable electric connector mainly completes the instant on-off of the power supply and signals of the water surface system 1 and the underwater equipment 6; the ROV3 carries the plug 4, can be quickly and conveniently connected and locked with the socket 5 reliably, and can also be quickly and conveniently unlocked and separated from the socket 5.
As shown in fig. 2 and 3, the plug 4 is mainly composed of an inner housing component 7, a locking component 8, a tail attached front section end face seal ring 9, a limit ring 10, a compression screw sleeve 11, a tail pipe component 12, a screw 13, a front screw sleeve 14, a hexagon socket end set screw 15, a pull rod plate 16, a cushion pad 17, a pull rod shaft 18, a hexagon socket head cap screw 19, a handle 20, a sheath 21, a knurled nut 22, a cable clamp ring 23, a buckle 24, a hexagon socket head cap screw 25, a locking hook 26, a washer 27, a spring washer 28, a locking sleeve ring 29, a buckle 30, a shield 31 and a handle device 32. Wherein, the inner shell assembly 7 is installed from the right side of the locking assembly 8, the locking hook 26 is installed from the slotting of the locking assembly 8, and the locking assembly is fixed by using the hexagon socket head cap screw 25. As shown in fig. 18, when the inner housing assembly 7 is fixedly locked to the socket 5 by the locking hooks 26, the locking assembly 8 moves leftwards along the axial direction of the inner housing assembly 7, the locking hooks 26 are elastically deformed in the radial direction of the plug 4 by the leftwards movement of the locking assembly 8, and the safety springs 70 are pushed away, so that the plug 4 is unlocked from the annular groove 5B of the socket 5, and the design can realize the unlocking separation of the plug 4 and the plug 5 by a simple pulling-out movement. As shown in fig. 5, the screw 13 is mounted to the rear end screw 751 of the locking unit 8, and then the drawbar plate 16 is fixed to the left side of the screw 13 using the drawbar screw 27. The right side of the pull rod shaft 18 is sleeved with a buffer pad 17, passes through the pull rod plate 16, and the buffer pad 17 is fixed by using the front screw sleeve 14 and is positioned by using the inner hexagonal concave end set screw 15. the handle 20 is fixed to the left side of the pull rod shaft 18 by a hexagon socket head cap screw 19. The handle device 32 is convenient for reliably clamping the plug 4 of the ROV3, and the handle device 32 is provided with a flexible joint between the screw 13 and the handle 20, so that the buffer adjustment alignment function is realized, the flexible joint is realized by two elastic body buffer cushions 17, and the alignment difficulty of ROV operators can be reduced. When the plug 4 and the socket 5 are installed, the handle device 32 pushes the locking assembly 8 forwards to lock the plug 4 and the socket 5, when the plug 4 and the socket 5 are separated, the handle device 32 pulls the locking assembly 8 backwards, the unlocking sleeve 71 unlocks the locking hook 26 installed on the inner shell assembly 7, and the plug 4 and the socket 5 can be unlocked and separated. The cable 2 is encapsulated by encapsulating the elastic glue and the epoxy glue in the cavity of the tail pipe assembly 12, and as shown in fig. 17, the tail pipe accessory 12 mainly comprises a tail attachment front section 76, an elbow 77, a cable locking sleeve 78 and a sealing ring 79. Wherein, tail attaches anterior segment 76, elbow 77, cable lock cover 78 in proper order welding combination, sealing washer 79 packs into tail and attaches anterior segment 76. The tail pipe assembly 12 is provided with a sizing material flowing hole, and a sealing cavity is formed after the cable 2 and the tail pipe assembly 12 are vulcanized. Firstly, sequentially sleeving a hasp 30, a shield 31, a hasp 24, a knurled nut 22, a cable clamping ring 23, a compression screw sleeve 11, a limit ring 10, a tail pipe assembly 12 and a tail attached front section end face sealing ring 9 on a cable 2; After the core wire of the cable 2 is welded with the rear section 87 of the jack on the plug 3, the tail pipe assembly 12 is inserted into the left side of the inner shell assembly 7 after being installed into the sealing ring 9 of the end face of the tail attached front section, and is fixed by using the compression screw sleeve 11 after being sleeved into the limit ring 10; the cable grip 23 is installed in the tailpipe assembly 12 and secured by the knurled nut 22. After the lower portion of the tailpipe assembly 12 is vulcanized, a shield 31 is fitted and secured by the snap 30 and the snap 24.
As shown in fig. 4 and 5, the locking assembly 8 is mainly composed of an inlet ring 69, a safety spring 70, an unlocking sleeve 71, a safety stopper 72, an inner hexagonal countersunk head screw 73, an unlocking sleeve cylindrical pin 74 and a threaded sleeve 75. The inlet ring 69 is made of high-strength insulating material, can withstand collision without damage during installation of the socket 5, has corrosion resistance, and can work in deep sea for a long time. When the locking assembly 8 moves, the inclined surface 712 of the special-shaped groove 711 on the unlocking sleeve 71 moves the locking hook 26 mounted on the inner shell assembly 7 of the plug 4 to the outer circle of the unlocking sleeve 71, so that the locking hook 26 is released from the annular groove 5B of the socket 5, and the unlocking of the plug 4 and the socket 5 is completed. The unlocking sleeve 71 is provided with a safety limiting block 72 above the locating pin 59 corresponding to the inner shell assembly 7, the safety limiting block 72 can enable an ROV3 manipulator operator to serve as an indicator corresponding to the alignment groove 5A of the socket 5, and meanwhile, after the socket 5 and the plug 4 are installed in place, the bottom of the alignment groove 5A on the socket 5 and the boss 663 of the inner shell are in a propped and limited mode, so that the jack assembly 49 of the plug 4 and the contact pin assembly 34 of the socket 5 are prevented from being damaged. The unlocking sleeve 71 is provided with a mounting groove 713, and a safety spring 70 made of TC4 material is arranged in the mounting groove 713, so that the locking hook 26 is pressed in the annular groove 5B of the socket 5 by the elastic deformation force of the safety spring 70 after the socket 5 is inserted and combined with the plug 4. The rear end of the locking assembly 8 is provided with a threaded sleeve 75 which is fixedly arranged with the unlocking sleeve in a threaded connection mode, and the rear end of the threaded sleeve 75 is provided with two screw holes 751 for installing the handle device 32.
As shown in fig. 6, the inner housing assembly 7 mainly comprises a jack assembly 49, a front base 50, a front liner 51, a rubber mold 52, a fixing ring 53, a rear liner 54, a rear base 55, a sealing ring 56, a sealing ring 57, a sealing ring 58, a plug cylindrical pin 59, an oil filling plug sealing ring 60, a front base hole plug 61, a hexagonal cylinder end fastening screw 62, a jack tail sleeve sealing ring 63, a jack tail sleeve 64, a rear base hole plug 65, an inner housing 66, a large head screw sealing ring 67 and a large head screw 68. The jack assembly 49 is arranged on the front base 50 of the inner shell assembly 7, and the front section sleeve 80 of the jack assembly 49 is hermetically arranged with the front base 50 through a plurality of seals; An oil filling hole is designed at the center of the front base 50, and the front base is sealed by a front base hole plug 61 after oil filling is completed; the front base 50 is provided with a positioning pin hole, the positioning pin hole is provided with a plug cylindrical pin 59, and the positioning pin hole is matched with an alignment key groove 662 of the inner shell 66 in a mounting way to ensure the uniqueness of the mounting positions of the front base 50 and the inner shell 66; the outer circle of the front base 50 is provided with a plurality of radial sealing grooves, so that when the front base 50 is installed in the inner shell 66, seawater is prevented from entering the inner shell 66 through the outer circle of the front base 50. Then, the front liner 51 is installed on the front base 50 of the inner shell 66, the rubber film 52 and the rear liner 54 are installed on the front liner 51, the fixing ring 53 is installed on the rear liner 54, the rubber film 52 is installed on the rear liner 54, and a plurality of oil grooves 541 are formed in the rear liner 54, namely, the rear liner 54 is isolated from the cavity 7001 formed by the rubber film 52 and the outside, and is always led into the cavity 7002 formed by the inner shell 66 and the rubber film 52 through the oil grooves 541, so that the reliability of pressure compensation is ensured. Under the condition that the front and rear inner container rubber films 52 are all intact, seawater enters the outside of the cavity 7001 of the rear inner container rubber film 52 through a plurality of pressure balance holes 661 on the inner shell 66, the rubber film 52 deforms under the pressure of seawater, transformer oil in the rear inner container 54 and the rubber film 52 flows to the cavity 7003 formed by the inner shell 66 and the front inner container 51 rubber film through a plurality of oil grooves 541, the front inner container rubber film 52 deforms under the pressure of seawater, and transformer oil in the front inner container 51 and the rubber film 52 is extruded to enter the cavity 7002 through the side holes 511 on the front inner container 51, so that the internal pressure and the external pressure are balanced. When the front liner rubber film 52 is damaged, the inner cavity 7004 to the cavity 7001 formed by the rear liner 54 and the rubber film 52 form a mutually communicated cavity, and the external pressure of the seawater directly presses the rear liner rubber film 52 to balance the internal pressure and the external pressure. When the rear liner rubber film 52 is damaged, the cavity 7001 and the cavity 7002 between the outside of the front liner rubber film 52 and the rear liner 54 are communicated with seawater, and the seawater directly extrudes the front liner rubber film 52 to form internal and external pressure balance. The final rear base 55 is mounted in the inner housing 66, the rear base 55 seals the socket assembly 49, the rear liner 54 and the rear liner rubber mold 52, and the inner housing 66 and the rear base 55 are positioned and fixed by the hexagon socket head cap screws 62. The inner shell assembly 7 is required to be filled with oil after being installed, oil filling holes are formed in the front base 50 and the rear base 55, one oil filling hole is connected with oil filling equipment, one oil filling hole is connected with the front base 50, the rear base 55 and the rear base 54, and the front liner rubber film 52, the rear base 55 and the rear liner 54 are internally formed to be filled with transformer oil, and after the oil filling is completed, the front base hole plug 61 and the rear base hole plug 65 are screwed up. Two oil injection holes are designed on the inner shell 66, a big head screw 68 is opened during oil filling, one is connected with oil injection equipment, and the other is opened for exhaust, so that the cavity 7001 and the cavity 7002 outside the rear inner container rubber film 52 and the front inner container rubber film 52 can be filled with transformer oil, and the big head screw 68 is tightened after oil filling is finished.
As shown in fig. 7, the front and rear inner container rubber films 52 are designed with an inner and outer arc surface 521 and a middle barrel-shaped structure 522, the arc surface 521 is a sealing surface, the sealing effect is reliable, the barrel-shaped structure 522 adopts a thin wall design, the elasticity requirement is ensured, the pressure compensation is reliable, and the response time is fast.
As shown in fig. 8, the jack assembly 49 is mainly composed of an inlet sleeve 91, a front section sleeve 80, a slide pin 90, a sleeve 83, a spring 84, a jack rear section 87, an inlet valve 81, an inlet valve seat 89, a seal ring 92, a heat shrink sleeve 94, a grooved jack 82, a jack seat 95, an outlet valve seat 85, an outlet valve 86, a seal ring 88, and an inlet sleeve bushing 93. The jack assembly 49 is a component of the inner housing assembly 7 and has the functions of electrical contact, slide pin stop reset, contact site flushing, check valve, pressure balance adjustment, sealing, etc. When the plug 4 is not installed with the socket 5, the front end sleeve 80 and the inlet sleeve 91 form a seal to prevent the sea water from entering the oil cavity or oil leakage in the oil cavity, the cylindrical end 903 of the sliding pin forms a seal with the inlet valve 81, so that mutual leakage of oil in the oil cavity of the inner shell 66 and oil in the jack assembly 49 is reduced, and high insulation of transformer oil in the jack assembly 49 is ensured when the plug 4 and the socket 5 are plugged in and out in an electrified mode. When the socket 5 is plugged into or pulled out of the plug 4, the sliding pin 90 forms a dynamic seal with the inlet sleeve 91. The spring 84 in the jack assembly 49 is a cylindrical helical compression spring. The spring 84 is designed to ensure that its operating load is within the elastic limit. The spring 84 has a certain pre-compression force when not inserted, ensuring a reliable mounting of the slide pin 90 in the defined position, sealing against the inlet sleeve 91. The inlet valve 81, outlet valve 86, sleeve 83, slide pin 80 and rear section 87 of the jack form a relatively independent sealed oil chamber, and when the pressure in the chamber is greater than the pressure in the cavity of the jack assembly, the inlet valve 81 is opened and insulating oil flows into the jack for regulating the balance of the internal and external pressure of the jack. Inside and outside of jack when plug is pulled out the pressure difference drives the insulating oil to flow the socket mouth flow assist spring 84 urges the slide pin 90 to return. When the plug is inserted, the cavity pressure of the jack assembly 7 is larger than that of the inner cavity, the outlet valve 86 is opened, insulating oil flows to the contact part through the notch 902 of the sliding pin 90 and is used for flushing the slotted jack 82, and the electrical contact reliability is improved.
As shown in fig. 9, a plurality of arc-shaped annular protrusions 913 are designed in the inner hole of the inlet sleeve 91 and are in press fit with the sliding pin 90 or the pin assembly 34 of the socket 5, so that the sealing reliability is improved, and the dynamic friction force is reduced. The outer wall of the inlet sleeve 91 is provided with a plurality of arcuate annular projections 912 which form a seal with the inner bore of the front end housing 80. The front section of the inlet sleeve 91 is provided with an inlet sleeve circular ring 911 for installing the inlet sleeve 93, and the inlet sleeve 93 is made of non-elastic PEEK material, so that the inlet sleeve 91 has a compact structure and ensures that one part of the inlet sleeve 91 realizes the effect of sealing two parts.
As shown in fig. 10 and 11, the sliding pin 90 is made of high-strength insulating material, and has a slender structure, when the concave circle 904 of the end surface is in contact with the ball head 341 of the pin assembly 34 of the socket 5, the design of no clearance between the convex and concave fit prevents seawater from being brought into the oil cavity during insertion or brings insulating oil out of the oil cavity during extraction, so that the insulating property of the insulating oil is ensured, and the electric life of the connector is prolonged. The front end cylinder 903 is designed with higher smoothness, straightness and cylindricity, so that the sealing requirement is ensured, the rear end cylinder 902 is convenient for fixing the spring 84, and the sliding groove notch 902 is convenient for the flow of insulating oil when the pin assembly 34 of the socket 5 is inserted into or withdrawn from the jack assembly 49 of the plug 4.
As shown in fig. 12 and 13, slotted receptacle 82 is an important component in an electrical contact system, and determines the amount of pin insertion force, contact resistance, electrical contact life, etc. The beryllium bronze material with excellent elasticity and electrical property is adopted in the design, the four-split structure 821 with reliable performance is adopted, and after the jack is closed into the cone 822, HV 350-380 is treated by aging, so that the symmetry of the four elastic cantilever beams and the consistency of the jack plugging force are ensured.
As shown in fig. 14, the socket 5 is mainly composed of a flange 45, a pin assembly 34, a base 47, a cylindrical pin 37, an inner housing 48, a flange pin 38, a threaded sleeve 46, a pin tail sleeve 42, a housing end face seal 39, a housing radial seal 40, a cylindrical end set screw 44, a base radial seal 36, a protective cover 33, a pin rear section 41, and the like. The socket inner shell 48 is designed in a mode that the flange 45 is fixedly connected with the underwater equipment through bolts, and two radial seals and one end face seal are adopted for being connected with the underwater equipment 6, so that the reliability of sealing and pressure-bearing connection of the socket 5 and the underwater equipment 6 is ensured. An alignment groove 481 is designed on the inner socket housing 48, and the alignment groove 481 and the cylindrical pin 37 mounted on the mounting base 47 are in mounting fit to ensure the uniqueness of the mounting positions of the mounting base 47 and the inner housing 48, so as to ensure the accurate alignment of the jack assembly 49 of the electric connector plug 4 and the pin assembly 34 of the socket 5 during mounting. On the outer circle of the socket inner shell 48 contacted with seawater, a plurality of round holes are designed, so that the seawater is ensured to be discharged from the round holes rapidly when the plug 4 is connected with the socket 5. An annular groove 5B fixed with the plug locking hook 26 is designed at the outer circle of the inner shell 48 of the socket 5, so that the plug locking hook 26 after the socket 5 is connected with the plug 4 can reliably lock the socket 5.
As shown in fig. 15, the conductive portion 342 of the pin assembly 34 is formed of a conductive material, which ensures the electrical resistance requirements when the pin conductive portion 342 contacts the slotted receptacle 82. The contact position of the conductive part 342 and the end face of the jack assembly 49 is provided with a ball head 341, so that when the contact pin assembly 34 is contacted with the sliding pin 90 of the jack assembly 49, seawater at the contact position can be extruded to the greatest extent, and the insulating oil in the plug is prevented from being polluted by the seawater. Except for the conductive part 342, the pin assembly adopts a mould pressing mode to press and inject high-strength insulating materials at the outer circle of the conductive part 342 to form an insulating part 343, so that after the pin assembly is inserted into the jack assembly 49, the conductive part 342 of the pin assembly 34 can be matched with the jack assembly 49 to seal, the rear section of the high-strength insulating materials is pressed and injected into a sealing groove 344, and after the pin assembly is installed on the base body 47, the sealing ring 35 is installed to ensure the sealing requirement of the pin assembly 34 and the base body 47. The rear section of the pin assembly 34 is provided with a screw thread 345. After the pin assembly 34 is mounted to the base 47, the rear section 41 of the pin is mounted to the pin assembly 34 by the screw thread 345.
As shown in FIG. 16, the pin assembly mounting base 47 is made of a high-strength insulating material, which ensures the insulation between the pin assembly 34 and the base 47, and the high-strength insulating material can ensure the deep sea pressure bearing requirement. A plurality of pin assembly mounting holes 471 are formed in the base 47. The alignment precision of the jack assembly 49 and the pin assembly 34 is ensured, the pin assembly 34 is inserted into the jack assembly 49, and the sealing requirement can be ensured. The base 47 is mounted against the outer circumference of the watertight compartment to form a plurality of barb grooves 472, and when the pin assembly 34 is mounted in the base 47 and the base 47 is mounted in the socket inner housing 48, the base 47 can be reliably fixed in the socket inner housing 48 when the epoxy resin is encapsulated in the inner housing 48 to fix the base 47.
In summary, the specific implementation process of the invention is as follows:
As shown in fig. 1 and 18, after the rear section 41 of the pin of the socket 5 is welded to the underwater device by a wire, the heat shrinkage tube processes the welding spot portion of the rear section 41 of the pin, and the socket 5 is fixedly connected with the underwater device 6 by a screw through the flange 45, so that in order to facilitate the ROV operator to observe the alignment socket 5, the alignment groove 5A of the socket 5 is installed upwards when the socket 5 is installed, and the protective cover 33 must be removed from the socket 5 before the socket 5 is installed underwater.
According to the length of the underwater equipment 6 from the surface system 1, a certain length of the cable 2 is cut, and one end of the cable 2 is connected with the surface system 1 in a wiring way. The other end of the cable 2 is in wire welding connection with the jack assembly 39 of the plug 4, the cable is sequentially provided with the limiting ring 10, the compression screw sleeve 11, the cable shield 31, the tail pipe assembly 12, the cable pressing ring 23 and the knurled nut 22, the knurled nut 22 and the cable clamping ring 23 compress the cable 2 to increase the connection firmness of the cable (2), and the cable 2 and the connector on the rear section 87 of the jack at the tail of the jack assembly 39 are subjected to encapsulation treatment by a heat shrinkage tube after being welded, so that the welding spot firmness is increased, and a certain sealing effect is achieved. Encapsulating epoxy resin at the core and the bonding wire of the cable 2; the entrance of the cable 2 is sealed by embedding polyurethane elastomer between the sheath 21 and the cable; the sheath 21 is tightened with the vulcanized tailpipe assembly 12 by the buckles 30, 31. Finally, the tail tube assembly 12 of the connected and vulcanized cable 2 is fixedly connected to the inner housing 66 of the inner housing assembly 7 by the compression nut 11.
The ROV3 manipulator clamps the handle device 32 of the plug 4, the ROV3 carries the plug 4 for installing the cable 2 to the installation position of the underwater socket 5, an operator aligns the installation limiting block 72 on the locking component 8 of the plug 4 with the alignment groove 5A of the socket 5, the outer circle of the inner shell 48 of the socket 5 and the inner hole of the inlet ring 69 of the locking component 8 of the plug 4 are on the same axis, the operator pushes the handle device 32 of the plug 3 forwards, the boss 662 of the inner shell on the socket 4 enters into the alignment groove 5A of the socket 5, the outer circle of the inner shell 66 overcomes the elasticity of the locking hook 26 and the elasticity of the safety spring 70, the locking hook 26 is outwards spread, and the plug 4 continues to move towards the socket 5. The jack assembly 49 of the plug 4 comes into contact with the pin assembly 34 of the receptacle 5. The contact of the pin assembly 34 of the socket 5 with the sliding pin 90 of the plug 4 squeezes out the seawater in the concave circle 904 of the sliding pin, the pin assembly 34 of the socket 5 is inserted forward, the sliding pin 90 is jacked into the inner cavity of the jack assembly 49, the spring 84 is compressed, and the conductive part 342 of the pin assembly 34 is contacted with the slotted jack 82, so that the electrical connection is completed. At this time, the insulation part 343 of the pin assembly 34 replaces the cylindrical end 903 of the sliding pin 90, firstly, the sealing function is achieved to prevent seawater from entering the inner cavity of the plug, and secondly, the insulation requirement in the power transmission process of the plug 4 and the socket 5 is ensured. When the cylinder 901 of the sliding pin 90 of the jack assembly 49 reaches the stopper 871 of the jack rear section 87, the conductive part 342 of the pin assembly 34 is tightly matched with the slotted jack 82 of the jack assembly 49, the inner housing boss 662 of the plug 4 just reaches the bottom of the alignment slot 5A of the socket 5, so that the limit is realized, and the situation that the plug jack assembly 49 or the socket pin assembly 34 is damaged due to the fact that the ROV3 operator cannot control the force when pushing forward is avoided. The locking of the plug 4 with the receptacle 5 is completed by the plurality of locking hooks 26 on the plug inner housing 66 falling into the annular groove 5B of the receptacle at the same time as the inner housing boss 662 just reaches the bottom of the alignment groove 5A of the receptacle 5.
During the process of inserting the plug 4 into the socket 5, the cavity pressure of the jack assembly 7 is larger than that of the inner cavity, the outlet valve 86 is opened, and insulating oil flows to the contact part through the notch 902 of the sliding pin 90, so as to flush the slotted jack 82, and improve the electrical contact reliability. The front and rear liner rubber films 52 play a role in balancing internal and external pressures at any time, so that the plug insertion force is not greatly changed under the condition of different water depths and high and low insertion speeds.
When the plug 4 needs to be separated from the socket 5. An operator operates the ROV3 to drain to the installation connection position of the plug 4 and the socket 5, the ROV3 approaches to and clamps the handle device 32 of the plug 4, the ROV3 pulls the handle device 32 to drive the locking assembly 8 to move backwards, the locking hooks 26 on the inner shell 66 move radially under the guidance of the contact inclined surfaces of the unlocking sleeves 71, the locking hooks 26 are opened, and the plug 4 and the socket 5 are unlocked; continuing to pull the handle assembly 32 rearward, the inner housing 66 will also move together and the pin assembly 34 of the receptacle 5 will withdraw from the slotted jack 82, effecting an electrical signal disconnection. The sliding pin 90 of the jack assembly 49 moves synchronously with the pin assembly 34 under the action of the spring 84, when the pin assembly 34 finally completely withdraws from the jack assembly 49, the sliding pin 90 of the plug 4 returns to the original position to be sealed with the inlet sheath 91 again, the plug 4 is completely separated from the socket 5, and the ROV3 carries the plug 4 and the cable 2 back to the water surface.
When the plug 4 is separated from the socket 5. When the contact pin assembly 34 is pulled out, the pressure of the cavity in the jack assembly 49 is reduced, the inlet valve 81 of the jack assembly 34 is opened, insulating oil in the cavity 7004 and the cavity 7005 enters the jack assembly 49, and the oil pressure in the cavity 7003, the oil pressure in the cavity 7002 and the oil pressure in the cavity 7001 are sequentially supplemented by the front and rear liner rubber films 52, so that the internal pressure balance and the external pressure balance are adjusted.
Claims (12)
1. An ROV operation plug-in electrical apparatus connects under water, and plug-in connector includes plug (4) and socket (5) two parts, its characterized in that: the plug (4) comprises an inner shell assembly (7), a locking assembly (8), a tail attached front section end face sealing ring (9), a limiting ring (10), a compression screw sleeve (11), a tail pipe assembly (12), a screw rod (13), a front screw sleeve (14), a pull rod plate (16), a buffer pad (17), a pull rod shaft (18), a handle (20), a sheath (21), a knurled nut (22), a cable clamping ring (23) and a locking hook (26); the inner shell assembly (7) is assembled from the right side of the locking assembly (8), the locking hooks (26) are assembled from the slotting position of the locking assembly (8), the knurled nuts (22), the cable clamping rings (23), the compression screw sleeves (11), the limiting rings (10), the tail pipe assembly (12) and the tail attaching front section end face sealing rings (9) are sequentially sleeved on the cable (2), the screw rod (13) is assembled into the left side of the locking assembly (8), the pull rod plate (16) is fixed on the left side of the screw rod (13), the buffer cushion (17) is sleeved on the right side of the pull rod shaft (18) and penetrates through the pull rod plate (16), the buffer cushion (17) is fixed by the front screw sleeve (14), the handles (20) are fixed on the left side of the pull rod shaft (18), and the inlet of the cable (2) is sealed by the jacket (21);
The socket (5) comprises a flange plate (45), a pin assembly (34), a base (47), a cylindrical pin (37), a first inner shell (48), a flange pin (38), a first threaded sleeve (46), a pin rear section (41), a pin tail sleeve (42), a shell end face sealing ring (39), a shell radial sealing ring (40), a cylindrical end set screw (44), a base radial sealing ring (36) and a protective cover (33); the flange pin (38) is installed in a positioning pin hole of the first inner shell (48), the flange plate (45) is installed on the first inner shell (48) through the limit of the flange pin (38), the flange plate is fixedly connected to the first inner shell (48) through a cylindrical end set screw (44), a shell end face sealing ring (39) and a shell radial sealing ring (40) are respectively installed in a sealing groove of the first inner shell (48), a pin assembly (34) connected with a pin rear section (41) is installed in a mounting hole of the base (47) from the right end of the base (47), the pin assembly (34) is fixed on the base (47) through a first screw sleeve (46), a pin tail sleeve (42) is installed at the tail end of the pin rear section (41), a base radial sealing ring (36) is installed in a sealing groove of the base (47), a cylindrical pin (37) is installed in the positioning pin hole of the base (47), the assembled base (47) is installed in the first inner shell hole from the left end of the first inner shell (48), and the protective cover (33) is installed at the left end of the first inner shell (48);
The socket (5) is fixedly arranged on underwater equipment (6) of a submarine space station or an operation platform, the ROV (3) carries a plug (4) of the vulcanized cable (2) to the seabed from the water surface, the plug (4) is arranged on the socket (5), and a locking assembly (8) of the plug (4) is locked on a first inner shell (48) of the socket (5); the power supply, communication control and data transmission of the water surface system (1) and the underwater equipment (6) are realized.
2. An ROV-operated subsea plug-in electrical connector according to claim 1, characterized in that: the locking assembly (8) in the plug (4) is movably arranged on the outer circle of the inner shell assembly (7), the locking hook (26) is arranged in a slot of the locking assembly (8), the inner shell assembly (7) is arranged in the right side of the locking assembly (8), the locking hook (26) is arranged in the slot of the locking assembly (8), and the locking assembly is fixed on the inner shell assembly (7) by using a second hexagon socket head cap screw (25) to limit the axial movement of the inner shell assembly (7);
Two screw holes (751) at the rear end of the locking assembly (8) are provided with handle devices (32) for clamping the plug (4) by the ROV (3); the tail pipe assembly (12) is arranged at the tail part of the inner shell assembly (7) through the compression screw sleeve (11) and is used for packaging the cable (2).
3. An ROV-operated subsea plug-in electrical connector according to claim 2, characterized in that: the locking assembly (8) in the plug (4) consists of an inlet ring (69), a safety spring (70), an unlocking sleeve (71), a safety limiting block (72), an inner hexagonal countersunk head screw (73), an unlocking sleeve cylindrical pin (74) and a second threaded sleeve (75); the inlet ring (69) is screwed into the right side of the unlocking sleeve (71), a cylindrical pin (74) of the unlocking sleeve is inserted into the safety limiting block (72), the safety limiting block (72) is fixed on the unlocking sleeve (71) through an inner hexagonal countersunk head screw (73), the safety spring (70) is sleeved at a notch of the unlocking sleeve (71), and the second screw sleeve (75) is screwed into the left side of the unlocking sleeve (71);
The locking assembly (8) is provided with an unlocking sleeve (71), when the unlocking sleeve (71) is pulled, the locking hook (26) pushes away the safety spring (70), and the locking hook (26) is released from the annular groove (5B) of the socket (5), so that the plug (4) and the socket (5) are unlocked.
4. An ROV-operated subsea plug-in electrical connector according to claim 2, characterized in that: the inner shell assembly (7) consists of a jack assembly (49), a front base (50), a front inner container (51), a rubber mold (52), a fixing ring (53), a rear inner container (54), a rear base (55), a first sealing ring (56), a second sealing ring (57), a third sealing ring (58), a plug cylindrical pin (59), an oil filling plug sealing ring (60), a front base hole plug (61), an inner hexagonal cylinder end set screw (62), a jack tail sleeve sealing ring (63), a jack tail sleeve (64), a rear base hole plug (65), a second inner shell (66), a big head screw sealing ring (67) and a big head screw (68);
The jack assembly (49) is arranged in a corresponding hole of the front base (50) from the left side, the second sealing ring (57), the third sealing ring (58) and the plug cylindrical pin (59) are arranged in a corresponding groove and hole of the front base (50), the front base (50) is arranged in the front liner (51), the rubber die (52) is sleeved outside the front liner (51), the rear liner (54) is internally provided with the first sealing ring (56) and then is arranged at the left side of the front liner (51), the fixing ring (53) is screwed into the rear liner (54), the rubber die (52) is sleeved outside the rear liner (54) and the fixing ring (53), the rear base (55) is internally provided with the first sealing ring (56) and then is arranged at the left side of the rear liner (54), the jack tail sleeve sealing ring (63) is sleeved in the jack tail sleeve (64), and the jack tail sleeve (64) is inserted into the corresponding hole of the rear base (55);
The front base (50) and the rear base (55) are arranged in front of and behind an inner shell (66) of the inner shell assembly (7), a jack assembly (49) is arranged between the front base and the rear base, a front inner container (51), a rear inner container (54) and a rubber die (52) are arranged in the middle of the inner shell (66), and a sealing pressure compensation cavity is formed in the inner shell for pressure compensation in deep water;
The front base (50) and the rear base (55) are provided with oil injection holes, the third cavity (7003), the fourth cavity (7004) and the fifth cavity (7005) of the inner shell assembly (7) are injected with oil, the second inner shell (66) is provided with two oil injection holes, and the first cavity (7001) and the second cavity (7002) of the inner shell assembly (7) are injected with oil.
5. An ROV-operated subsea plug-in electrical connector according to claim 2, characterized in that: the cambered surfaces (521) of the front and rear inner containers (54) and the rubber mold (52) are sealing surfaces, and are matched with the front and rear inner containers to form a seal.
6. The ROV-operated subsea plug-in electrical connector of claim 4, wherein: the jack assembly (49) consists of an inlet sleeve (91), a front section sleeve (80), a sliding pin (90), a sleeve (83), a spring (84), a jack rear section (87), an inlet valve (81), an inlet valve seat (89), a fifth sealing ring (92), a heat shrinkage sleeve (94), a slotted jack (82), a jack seat (95), an outlet valve seat (85), an outlet valve (86), a fourth sealing ring (88) and an inlet sleeve bushing (93);
The inlet sleeve (91) is installed from the right side of the front section sleeve (80), the inlet sleeve bushing (93) is installed in the inlet sleeve (91), the slotted jack (82), the jack seat (95), the outlet valve seat (85) and the outlet valve (86) are installed at the right end of the sliding pin (90) in sequence, the sliding pin (90) is installed in the hole of the front section sleeve (80) from the left end of the front section sleeve (80), the outlet valve seat (85) and the outlet valve (86) are installed at the left side of the jack rear section (87) in sequence, the spring (84) and the sleeve (83) are installed at the right side of the jack rear section (87) in sequence, the sleeve (83) is installed at the left side of the front section sleeve (80), the heat-shrinkable sleeve (94) is sleeved outside the sleeve (83) and shrunk and fixed, and the fifth sealing ring (92) and the fourth sealing ring (88) are sleeved in the sealing grooves of the front section sleeve (80) and the jack rear section (87) respectively;
The front section sleeve (80) forms a seal with the inlet sleeve (91), the sliding pin (90) and the cylindrical end (903) of the jack assembly (49) form a seal with the inlet valve (81), the jack assembly (49) is provided with a spring (84), and when the spring (84) is not inserted, a certain pressure is pre-applied to ensure that the sliding pin (90) is reliably installed at a specified position and sealed with the inlet sleeve (91); the inlet valve (81), the outlet valve (86), the sleeve (83), the sliding pin (90) and the rear section (87) of the jack form a relatively independent sealed oil cavity;
The jack assembly (49) is provided with an inlet valve (81) and an outlet valve (86) for regulating the pressure balance inside and outside the jack and flushing the slotted jack (82).
7. The ROV-operated subsea plug-in electrical connector of claim 6, wherein: a plurality of second arc-shaped annular protrusions (913) are arranged in the inner hole of the inlet sleeve (91) and are in press fit with the sliding pin (90), and a plurality of first arc-shaped annular protrusions (912) are designed on the outer wall of the inlet sleeve (91) and are sealed with the front base (50) of the inner shell assembly (7); the front section is provided with an inlet bushing ring (911) for mounting an inlet bushing (93) for supporting and ensuring sealing effect.
8. The ROV-operated subsea plug-in electrical connector of claim 6, wherein: the sliding pin (90) is provided with an end face concave circle (904), so that the sliding pin is matched with the contact pin assembly (34) of the socket (5) to extrude seawater, the front section is provided with a front end cylindrical end (903), the sliding pin is matched and sealed with the inlet sleeve (91), the rear section is provided with a cylinder (901) fixed with the spring (84), and the middle sliding groove notch (902) is convenient for the flow of transformer oil when the contact pin assembly (34) of the socket (5) is inserted into or withdrawn from the jack assembly (49) of the plug (4).
9. The ROV-operated subsea plug-in electrical connector of claim 6, wherein: the slotted jack (82) is provided with a four-split structure (821), the jack is tapered (822) after being closed, and the jack is reliable in conduction when matched with a conduction part (342) of a contact pin assembly (34) of the socket (5).
10. An ROV-operated subsea plug-in electrical connector according to claim 2, characterized in that: the first inner shell (48) of the socket is provided with a flange (45) which is fixedly connected with underwater equipment through bolts, and the first inner shell (48) of the socket is provided with an alignment groove (5A) and an annular groove (5B) which are used for aligning and locking the socket (5) when the socket is installed with the plug (4).
11. The ROV-operated subsea plug-in electrical connector of claim 2, wherein: the base (47) is provided with a mounting hole (471) for mounting the contact pin assembly (34), and a barb groove (472) is arranged to ensure that the potting epoxy resin is reliably fixed with the first inner shell (48).
12. The ROV-operated subsea plug-in electrical connector of claim 2, wherein: the contact pin assembly (34) is provided with a conductive part (342), the resistance requirement when contacting with the jack assembly (49) is guaranteed, the contact pin assembly is provided with a ball head (341), seawater at the contact part can be extruded out to the greatest extent when contacting with the sliding pin (90) of the jack assembly (49), the contact pin assembly is provided with an insulation part (343), when the plug (4) is installed with the socket (5), the sliding pin (90) is replaced to seal the jack assembly (49) and ensure the insulation requirement of the plug (4) and the socket (5), and the screw thread (345) at the rear section of the contact pin assembly (34) is used for being installed at the rear section (41) of the contact pin.
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CN109449661B (en) * | 2018-10-31 | 2020-08-04 | 四川创未网络科技有限公司 | Underwater pluggable insulation connecting seat, connector and implementation method |
CN109326923A (en) * | 2018-11-28 | 2019-02-12 | 美钻深海能源科技研发(上海)有限公司 | The wet connection-peg of underwater electric appliance |
CN109390773B (en) * | 2018-12-10 | 2024-08-09 | 美钻深海能源科技研发(上海)有限公司 | Electric power distribution system of ESP (electronic stability program) in underwater oil field |
CN111384633A (en) * | 2018-12-28 | 2020-07-07 | 中天海洋系统有限公司 | Watertight connector |
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CN110011266A (en) * | 2019-02-27 | 2019-07-12 | 上海永锦电气技术股份有限公司 | A kind of plug-in three-core cable transition joint |
CN110780390A (en) * | 2019-09-29 | 2020-02-11 | 中航光电科技股份有限公司 | Underwater plugging optical fiber connector plug and assembly thereof |
CN110649423B (en) * | 2019-11-26 | 2020-04-03 | 上海临希智能科技有限公司 | Three-section type underwater cable passing mechanism for underground electric submersible pump |
CN111864457A (en) * | 2020-07-30 | 2020-10-30 | 厦门唯恩电气有限公司 | Electric connecting device |
CN113381251A (en) * | 2021-06-21 | 2021-09-10 | 上海亨通海洋装备有限公司 | Underwater energy transmission communication connection device with interchangeable installation modes |
CN114243369B (en) * | 2021-11-12 | 2024-01-09 | 西安振宇电子工程有限公司 | Quick connecting device for multiple fluid pipelines and multiple plugs of eccentric structure |
CN118281654B (en) * | 2024-05-31 | 2024-08-30 | 厦门唯恩电气有限公司 | Underwater connector with end face autonomously purified |
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CN104752890A (en) * | 2015-02-28 | 2015-07-01 | 美钻能源科技(上海)有限公司 | ROV operated underwater wet type electrical connector |
CN208461054U (en) * | 2018-04-16 | 2019-02-01 | 中国船舶重工集团公司七五0试验场 | A kind of ROV operation underwater pluggable formula electrical connector |
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CN106532374B (en) * | 2016-11-16 | 2018-08-31 | 中国电子科技集团公司第八研究所 | The compound underwater wet-mate connector of photoelectricity |
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CN104752890A (en) * | 2015-02-28 | 2015-07-01 | 美钻能源科技(上海)有限公司 | ROV operated underwater wet type electrical connector |
CN208461054U (en) * | 2018-04-16 | 2019-02-01 | 中国船舶重工集团公司七五0试验场 | A kind of ROV operation underwater pluggable formula electrical connector |
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