CN108461823A - A kind of battery carrier reflux for lithium battery production - Google Patents
A kind of battery carrier reflux for lithium battery production Download PDFInfo
- Publication number
- CN108461823A CN108461823A CN201810429486.9A CN201810429486A CN108461823A CN 108461823 A CN108461823 A CN 108461823A CN 201810429486 A CN201810429486 A CN 201810429486A CN 108461823 A CN108461823 A CN 108461823A
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- Prior art keywords
- carrier
- cylinder
- reflux
- lifting
- fixed
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to lithium battery production field more particularly to a kind of battery carrier refluxes for lithium battery production.The device includes rack components, carrier conveyer, carrier reflux, the first lifting gear, the second lifting gear and carrier pusher, and the arrangement achieves battery carrier cycles.The equipment is reached while ensureing that finished battery reaches strict technology requirement using the organization distribution of original creation and improves production efficiency and functional reliability, reduce the purpose of production cost.
Description
Technical field
The present invention relates to lithium battery production field more particularly to a kind of battery carrier reflux dresses for lithium battery production
It sets.
Background technology
When lithium battery produces, need to carry out bat printing and coding on lithium battery.Bat printing is the figure required printing
Steel version is made intaglio plate and is transferred on printed material via special silica gel print head again by case using the method for the plate-making that takes pictures.Coding refers to
With code-spraying equipment, spray printing identifies date of manufacture, shelf-life, lot number, enterprise name, Logo, bar code, Quick Response Code etc. on product.But
It is that current lithium battery production bat printing and coding, the degree of automation be not high.
For this purpose, applicant has applied for that a kind of full automatic production equipment of quadrate lithium battery, the production equipment include rack group
Part, carrier conveyer, carrier reflux, lifting gear, carrier pusher, printer device, spray code spraying apparatus, voltage internal resistance
Test device, bar code scanner, separating device of connector, blanking conveying robot unit, defective products drawing mechanism and switching
It stands component, which reaches raising using the organization distribution of original creation while ensureing that finished battery reaches strict technology requirement
Production efficiency and functional reliability reduce the purpose of production cost.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide a kind of battery carriers for lithium battery production
Reflux, the arrangement achieves battery carrier cycles.The equipment is ensureing that finished battery reaches using the organization distribution of original creation
While strict technology requires, reaches and improve production efficiency and functional reliability, reduce the purpose of production cost.
In order to achieve the above purpose, present invention employs technical solutions below:
A kind of battery carrier reflux for lithium battery production, which includes rack components, carrier conveyer, carrier
Reflux, the first lifting gear, the second lifting gear and carrier pusher, the rack components is for being fixedly mounted it
His device, carrier conveyer are fixed in rack components, are transported carrier and are advanced, and into corresponding station processing, carrier returns
Stream device is fixed inside rack components, is located at immediately below carrier conveyer, and zero load tool is transported to processing initial point,
First lifting gear, the second lifting gear are located at carrier conveyer and carrier reflux both ends, rise and carry up and down
The effect of carrier, carrier pusher are respectively fixedly disposed at the first lifting gear and the upper and lower work of the second lifting gear by four sets
Make the side of position, pushes carrier to enter the second lifting gear by entering carrier conveyer, and enter load by the second lifting gear
Have reflux, then the first lifting gear is entered by carrier reflux;
The carrier reflux includes reflux guide rail, reflux conveyer belt, the second motor, the second infrared sensor, reflux
Rack and the first retention device, first retention device include the first stop cylinder fixed seat, the first stop cylinder and card
Pawl, two reflux guide rails are arranged in the both sides of reflux conveyer belt, and the setting of reflux conveyer belt in reflux rack, fix by reflux rack
It is arranged in rack components;The reflux conveyer belt is located at the underface of carrier conveyer, and the two is held in the mouth by lifting gear
It connects, for zero load tool to be transported to machining starting point, is driven by the second motor being fixed on reflux conveyer belt;Described
Two infrared sensors are fixed at reflux conveyer belt side, and the first stop cylinder fixing end is fixed by the first stop cylinder
Seat is fixed in reflux rack, and claw is fixedly mounted on the first stop cylinder telescopic end, and claw is located at reflux conveyer belt
Lower section, after the second infrared sensor detects the unloaded tool on reflux conveyer belt, the elongation of the first stop cylinder jacks up card
Pawl, claw top are placed through the perforation of reflux rack, stop the carrier of rear end;
First lifting gear and the second lifting gear be used to realize carrier and lift, the carrier conveyer of connection height arrangement and
Carrier reflux;First lifting gear includes the 4th cylinder fixed seat, the 4th cylinder, the first lifting articles holding table and the first distance
Sensor, the 4th cylinder fixed seat are fixed in rack components, and it is solid that the 4th cylinder fixing end is fixed at the 4th cylinder
In reservation, the first lifting articles holding table is fitted to by prismatic pair in the 4th cylinder fixed seat, with the 4th Telescopic-cylinder end phase
It is fixedly connected, the first linking guide rail being mutually connected with reflux guide rail is provided on the first lifting articles holding table, carrier is through the load
Have the first linking guide rail that pusher is sent by reflux guide rail on the first lifting articles holding table, is set in the rear end of the first linking guide rail
It is equipped with the first range sensor, after the first range sensor detects that carrier reaches the first lifting articles holding table commitment positions, the
Four cylinders extend or decline, then are realized from the first lifting gear to carrier conveyer and load by the carrier pusher
Has reflux to the carrying between the first lifting gear;
Second lifting gear includes the 5th cylinder fixed seat, the 5th cylinder, the second lifting articles holding table and second distance sensor, the
Five cylinder fixed seats are fixed in rack components, and the 5th cylinder fixing end is fixed in the 5th cylinder fixed seat, the
Two lifting articles holding tables are fitted to by prismatic pair in the 5th cylinder fixed seat, are mutually fixedly connected with the 5th Telescopic-cylinder end,
The second linking guide rail being mutually connected with transport guide rail is provided on second lifting articles holding table, carrier is through the carrier pusher
By transport guide rail be sent into second lifting articles holding table on second linking guide rail, second linking guide rail rear end be provided with second away from
From sensor, after second distance sensor detects that carrier reaches the second lifting articles holding table commitment positions, the elongation of the 5th cylinder
Or decline, then realized from carrier conveyer to the second lifting gear and the second lifting gear by the carrier pusher
Carrying between carrier reflux.
As a further improvement, the rack components includes lower bearing bracket, upper protective cover, touch screen, manual operation platform, police
Show lamp and control button component, for lower bearing bracket for other devices to be fixedly installed, lower bearing bracket bottom is provided with universal wheel and lower margin spiral shell
Nail, for the entire machine of fixation of transhipment, upper protective cover is fixed on lower bearing bracket, working region is protected, safety
Reliably, touch screen is mounted on upper protective cover side, for controlling the parameter setting in workflow, the fixed setting of manual operation platform
Can artificial loading be realized by worker on lower bearing bracket, at this, battery to be tested is put into carrier, warning lamp is for emergency
Alarm is fixed above protective cover, and control button component controls the start and stop of the folding and machine of power supply, is fixed at
On upper protective cover.
As a further improvement, the second lifting gear further includes the second retention device and unlock push rod, the second retention device
It is arranged on the downside of the rear end of the second lifting articles holding table, second retention device includes the second stop cylinder fixed seat, second
Stop cylinder and the second claw, the second stop cylinder fixing end are fixed at the second lifting by the second stop cylinder fixed seat
On articles holding table, the second claw is fixedly mounted on the second stop cylinder telescopic end, and the second claw is located under the second lifting articles holding table
Side, after second distance sensor detects the carrier on the second lifting articles holding table, the elongation of the second stop cylinder jacks up the second card
Pawl, the second claw top are placed through the perforation of the second lifting articles holding table, stop the carrier of rear end;The unlock push rod setting
In the front end of the second lifting articles holding table, the unlock push rod includes push rod and push rod cylinder, and push rod cylinder is fixed on second liter
Front end on articles holding table drops, and push rod is connected with the piston rod of push rod cylinder.
Due to the adoption of the above technical solution, the arrangement achieves battery carrier cycles by the present invention.The equipment is using only
The organization distribution of wound reaches while ensureing that finished battery reaches strict technology requirement and improves production efficiency and reliable operation
Property, reduce the purpose of production cost.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of each functional device of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of rack components.
Fig. 4 is the configuration schematic diagram of carrier conveyer.
Fig. 5 is the structural blast structural schematic diagram of carrier.
Fig. 6 is the configuration schematic diagram for transporting belt mechanism.
Fig. 7 A, Fig. 7 B are the configuration schematic diagram of carrier detent mechanism.
Fig. 8 is the configuration schematic diagram of carrier reflux.
Fig. 9 A are the configuration schematic diagram of the first lifting gear.
Fig. 9 B are the configuration schematic diagram of the second lifting gear.
Figure 10 is the configuration schematic diagram of carrier pusher.
Figure 11 is the configuration schematic diagram of printer device.
Figure 12 is the configuration schematic diagram of bat printing head assembly.
Figure 13 is the configuration schematic diagram of spray code spraying apparatus.
Figure 14 is the configuration schematic diagram of voltage internal resistance testing device.
Figure 15 is the configuration schematic diagram of bar code scanner.
Figure 16 is the configuration schematic diagram of separating device of connector.
Figure 17 is the configuration schematic diagram of blanking conveying robot unit.
Figure 18 is the configuration schematic diagram of defective products drawing mechanism.
Figure 19 is the configuration schematic diagram of group through-connection station component.
Figure 20 is the configuration schematic diagram of clamp system.
Specific implementation mode
The specific implementation mode of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of full automatic production equipment of quadrate lithium battery as shown in Figure 1 and Figure 2, the equipment include rack components 1, carry
Have conveyer 2, carrier reflux 3, the first lifting gear 4, the second lifting gear 14, carrier pusher 5, printer device
6, spray code spraying apparatus 7, voltage internal resistance testing device 8, bar code scanner 9, separating device of connector 10, blanking conveying robot dress
11, defective products drawing mechanism 12 and group through-connection station component 13 are set, the rack components 1 is for being fixedly mounted other devices, carrier
Conveyer 2 is fixed in rack components 1, is transported carrier and is advanced, and into corresponding station processing, carrier reflux 3 is solid
It is arranged inside rack components 1 calmly, is located at immediately below carrier conveyer 2, zero load is had and is transported to processing initial point, first liter
Falling unit 4, the second lifting gear 14 are located at 3 both ends of carrier conveyer 2 and carrier reflux, play to carry carrying up and down
The effect of tool, carrier pusher 5 are respectively fixedly disposed at the first lifting gear 4 and the second lifting gear 14 are upper and lower by four sets
The side of working position pushes carrier to enter the second lifting gear 14 by entering carrier conveyer 2, and by the second lifting gear 14
Enter the first lifting gear 4 into carrier reflux 3, then by carrier reflux 3, thus carrier energy circulation, continues
Work;Printer device 6 is fixed in rack components 1, and corresponding first station carries out battery the behaviour of bat printing corresponding pattern
Make, spray code spraying apparatus 7 is arranged behind printer device 6, corresponding second station, carries out coding operation to battery, voltage internal resistance is surveyed
Trial assembly is set 8 and is connected with 7 phase of spray code spraying apparatus, and corresponding third station carries out battery the test of voltage internal resistance, bar code scanner
9 settings are scanned the bar code of battery and detect whether correctly in 8 offside of voltage internal resistance testing device, corresponding third station,
Separating device of connector 10 corresponds to the 4th station, and the lock out operation with carrier, blanking carrying implement are carried out to the battery detected
Tool arm device 11 is connected with 10 phase of separating device of connector, is carried to the battery in carrier, certified products are transported to group through-connection station
In component 13, defective work is transported in defective products drawing mechanism 12, and defective products drawing mechanism 12 is fixed at rack components 1
On, defective work is transported into working machine, group through-connection station component 13 is fixed in rack components 1, for accepting blanking carrying implement
Tool arm device 11 carries the finished battery of coming, subsequently by manually transporting working machine.
As shown in figure 3, the rack components 1 includes lower bearing bracket 14, upper protective cover 15, touch screen 16, manual operation platform
17, warning lamp 18 and control button component 19, for lower bearing bracket 14 for other devices to be fixedly installed, 14 bottom of lower bearing bracket is provided with ten thousand
To wheel and fot screw, for the entire machine of fixation of transhipment, upper protective cover 15 is fixed on lower bearing bracket 14, by workspace
Domain protects, and securely and reliably, touch screen 16 is mounted on 15 side of upper protective cover, and the parameter for controlling in workflow is set
Fixed, manual operation platform 17 is fixed on lower bearing bracket 14, can realize artificial loading by worker at this, battery to be tested is put into
Carrier, warning lamp 18 are used for the alarm of emergency, are fixed at 15 top of protective cover, and control button component 19 controls electricity
The folding in source and the start and stop of machine, are fixed on protective cover 15.
As shown in figure 4, the carrier conveyer 2 includes carrier 21, transports belt mechanism 22 and carrier detent mechanism
23, for carrier 21 for placing battery a to be processed, the bottom of carrier 21 is provided with two straight slots 24, and is transporting belt mechanism 22
On be provided with two transport guide rails 25, on transporting guide rail 25, carrier 21 can be by transport belt mechanism for the straight slot 24 setting
22 move from left to right, switch station, are detected by carrier detent mechanism 23, carrier 21 is located in carrier detent mechanism 23
In, the battery of corresponding station is operated accordingly.
As shown in figure 5, the carrier 21 includes clamping seats 210, clamping plate 211, fastening spring 212, Carrier base 213
With test board 214.Battery case 215 is provided in the Carrier base 213, the test board 214 is arranged in battery case 215
One corner of open end is provided with the first contact and and test device for being contacted with battery a to be processed on test board 214
Second contact of contact, the extraction pole piece and the sheet metal of test board 214 of battery a to be processed mutually clasp, so being tested in postorder
Measuring head need to be only in contact with test board 214 when voltage and internal resistance, it is not necessary to be contacted with battery lead pole piece.
In the strip recess 216 of a side of battery case 215 setting recess, the clamping seats 210 are arranged in strip
In recess 216, clamping plate 211 is located at the top of clamping seats 210, and the outside settings of clamping seats 210 is there are two the first spring eye, and two
It is respectively arranged with the fastening spring 212 in a first spring eye, and 216 outside chimb of strip recess is provided with the second bullet
The other end in spring hole, fastening spring 212 is arranged in second spring hole, and the inside of clamping plate 211 is acted on by fastening spring 212
While battery a to be processed is fixed in battery case 215.The inside both sides of the clamping seats 210 are respectively arranged with guide rod
217, guide rod 217 is threaded through in the first axis hole of Carrier base 213, and the middle part of clamping seats 210 is provided with catch bar 218, pushes away
Lever 218, which runs through, to be arranged in the second axis hole of Carrier base 213, and the other side of Carrier base 213 is provided with pushing block
219, pushing block 219 is connected with the catch bar 218, pushes pushing block 219 that can make clamping plate 211 and battery a to be processed
It is detached from.
As shown in fig. 6, the transport belt mechanism 22 includes carriage 221, belt conveyor 222, first band driving section
Part 223, first motor 224, drive roll 225 and driven roller 226, carriage 221 are fixed in rack components 1, and two
Item transports guide rail 25 and is erected on carriage 221, and drive roll 225 and driven roller 226 are mounted on carriage 221, conveying
Belt 222 is wrapped on drive roll 225 and driven roller 226, and first motor 224 is fixed on carriage 221, is passed through
First band transmission parts 223 connect the shaft of the output shaft and drive roll 225 of first motor 224, the transport belt feeder
Structure 22 is driven by first motor 224, and belt conveyor 222 is driven to move from right to left so that the carrier movement being placed on it,
First motor 224 stops operating after detection carrier reaches carrier detent mechanism 23, is positioned by carrier detent mechanism 23.
As shown in Fig. 7 A, 7B, the carrier detent mechanism 23 setting the first station, second station, 3rd station and
4th station, including the first air cylinder supporting structure 231, positioning plate 232, the first cylinder 233, the first infrared sensor 234, stop
Device and linkage locking device.First infrared sensor 234, which is fixed at, to be transported in belt mechanism 22, for examining
Survey whether carrier 21 reaches 23 top of carrier detent mechanism.The stop device is arranged in the rear end of positioning plate 232, stop dress
It sets including lock pawl 235, stop pawl seat 239 and the second cylinder 236, second cylinder 236 is fixed at the first cylinder
On fixed frame 231, stop pawl seat 239 is fixedly connected with the piston rod of the second cylinder 236, and lock pawl 235 is arranged in stop pawl seat
239 both sides, when detecting above the arrival carrier of carrier 21 detent mechanism 23, the stretching of lock pawl 235 positions carrier 21.First
Air cylinder supporting structure 231 is fixed in rack components 1, and first cylinder 233 is fixed at the first air cylinder supporting structure
231 inside, is provided with axle sleeve on the upper plate of the first air cylinder supporting structure 231, and being provided with two on the positioning plate 232 leads
Be threaded through in axle sleeve to axis, the piston rod of the first cylinder 233 is connected across upper plate with positioning plate 232, positioning plate 232 with it is upper
Limiting device is provided between plate.The positioning of the first locating piece 240 and second is respectively set in the top both sides of the positioning plate 232
Recess is respectively arranged on block 241, the first locating piece 240 and the second locating piece 241, two recess formation are adapted with carrier 21
Shape, when positioning plate 232 rises, the first locating piece 240 and the second locating piece 241 exist the limit of carrier 21
In two recesses.
As shown in Figure 7 B, the linkage locking device includes side clamp jaw 237, third cylinder 238, linkage board 242
With rear end clamp jaw 243, third cylinder 238 is fixed at a side of positioning plate 232, side clamp jaw 237 and third
The piston rod of cylinder 238 is fixedly connected, and the end of linkage board 242 is fixedly connected with side clamp jaw 237, the positioning plate
232 middle part is provided with sliding slot, and linkage board 242 is arranged on the chute, 241 inside points of the first locating piece 240 and the second locating piece
It is not equipped with the rear end clamp jaw 243, the rear end clamp jaw 243 includes bar portion and claw, and claw is located at bar portion
One end, bar portion are threaded through in the through-hole 248 inside the first locating piece 240 and the second locating piece 241, and at another end of bar portion
Portion is provided with baffle, and compressed spring 244 is arranged on baffle, and the step surface on the other end and through-hole of compressed spring 244 offsets, institute
Connector 245 is provided among the bar portion stated, the lower part of connector 245 is provided with spindle nose 246, and the linkage board 242 is two
Cam path 247 is respectively set in position where a spindle nose 246, and the spindle nose 246 is located at 247 in cam path, the cam
One side of slot 247 is cam surface, and third cylinder 238 drives side clamp jaw 237 to advance and locks the side of carrier 21, simultaneously
Linkage board 242 advances, and cam surface driving spindle nose makes the rear end face of the locking carrier 21 of rear end clamp jaw 243.
23 working mechanism of carrier detent mechanism is:After the first infrared sensor 234 detects signal, second
Cylinder 236 drives lock pawl 235 to be lifted, and makes 21 stop motion of carrier, and then the first cylinder 233 extends, and lifts positioning plate 232,
So that carrier 21 is placed in positioning plate 232, realize that side clamping and positioning, rear end clamp jaw 243 are realized by side clamp jaw 237
Thus carrier 21 is realized and is positioned, waits for the processing at the station by rear end face clamping and positioning, after processing is completed, clamping and release, by
Transporting belt mechanism 22 drives carrier 21 to enter next station.
As shown in figure 8, the carrier reflux 3 include reflux guide rail 30, reflux conveyer belt 31, the second motor 32,
Second infrared sensor 33, reflux rack 37 and the first retention device, first retention device include the first blocking gas
Cylinder fixed seat 34, the first stop cylinder 35 and claw 36, two reflux guide rails 30 are arranged in the both sides of reflux conveyer belt 31, reflux
In reflux rack 37, reflux rack 37 is fixed in rack components 1 setting of conveyer belt 31.The reflux conveyer belt 31
Positioned at the underface of carrier conveyer 2, the two is connected by lifting gear 4, for zero load tool to be transported to machining starting point, by
The second motor 32 driving being fixed on reflux conveyer belt 31.Second infrared sensor 33 is fixed at back
31 side of conveyer belt is flowed, 35 fixing end of the 4th cylinder is fixed at by the 4th cylinder fixed seat 34 in reflux rack 37, card
Pawl 36 is fixedly mounted on 35 telescopic end of the 4th cylinder, and claw 36 is located at 31 lower section of reflux conveyer belt, when the second infrared ray sensing
After device 33 detects the unloaded tool on reflux conveyer belt 31, the elongation of the 4th cylinder 35 jacks up claw 36, and 36 top of claw passes through position
In the perforation 38 of reflux rack 37, stop the carrier 21 of rear end.
As shown in fig. 9 a and fig. 9b, the first lifting gear 4 and the second lifting gear 14 are used to realize carrier and lift, connection
The carrier conveyer 2 and carrier reflux 3 of height arrangement;As shown in Figure 9 A, the first lifting gear 4 is solid including the 4th cylinder
Reservation 41, the 4th cylinder 42, first lifting articles holding table 43 and the first range sensor 44, the fixed setting of the 4th cylinder fixed seat 41
In rack components 1,42 fixing end of the 4th cylinder is fixed in the 4th cylinder fixed seat 41, and the first lifting articles holding table 43 is logical
It crosses prismatic pair to be fitted in the 4th cylinder fixed seat 41, be mutually fixedly connected with 42 telescopic end of the 4th cylinder, the first lifting is set
The first linking guide rail 45 being connected with reflux 26 phase of guide rail is provided on object platform 43, carrier 21 is through the carrier pusher 5
The first linking guide rail 45 on first lifting articles holding table 43 is sent by reflux guide rail 26, is arranged in the rear end of the first linking guide rail 45
There is the first range sensor 44, when the first range sensor 44 detects that carrier 21 reaches the first lifting 43 commitment positions of articles holding table
Afterwards, the elongation of the 4th cylinder 42 or decline, then realized from the first lifting gear 4 to carrier and transported by the carrier pusher 5
Send the carrying between device 2 and the 3 to the first lifting gear of carrier reflux 4;
As shown in Figure 9 B, the second lifting gear 14 includes the 5th cylinder fixed seat 141, the 5th cylinder 42, second lifting articles holding table
143 and second distance sensor 144, the 5th cylinder fixed seat 141 be fixed in rack components 1, the 5th cylinder 142 fix
End is fixed in the 5th cylinder fixed seat 141, and the second lifting articles holding table 143 is fitted to the 5th cylinder by prismatic pair
It in fixed seat 141, is mutually fixedly connected with 142 telescopic end of the 5th cylinder, is provided on the second lifting articles holding table 143 and transports guide rail
Second linking guide rail 145 of 25 phases linking, carrier 21 are sent into the second lifting through the carrier pusher 5 by transport guide rail 25
The second linking guide rail 145 on articles holding table 143 is provided with second distance sensor 144 in the rear end of the second linking guide rail 145,
After second distance sensor 144 detects that carrier 21 reaches the second lifting 143 commitment positions of articles holding table, the 5th cylinder 142 is stretched
Long or decline, then realized from the 2 to the second lifting gear of carrier conveyer 14 and second liter by the carrier pusher 5
Falling unit 14 arrives the carrying between carrier reflux 3
As shown in Figure 9 B, the second lifting gear 14 further includes the second retention device and unlock push rod, and the setting of the second retention device exists
On the downside of the rear end of second lifting articles holding table 143, second retention device includes the second stop cylinder fixed seat 146, second
Stop cylinder 147 and the second claw 148,147 fixing end of the second stop cylinder are set by the fixation of the second stop cylinder fixed seat 146
It sets on the second lifting articles holding table 143, the second claw 148 is fixedly mounted on 147 telescopic end of the second stop cylinder, the second claw
148 are located at 143 lower section of the second lifting articles holding table, when second distance sensor 144 detects the load on the second lifting articles holding table 143
After tool, the elongation of the second stop cylinder 147 jacks up the second claw 148,148 top of the second claw is placed through the second lifting glove
The perforation 149 of platform 143 stops the carrier 21 of rear end;The unlock push rod is arranged in the front end of the second lifting articles holding table 143,
The unlock push rod includes push rod 150 and push rod cylinder 151, and push rod cylinder 151 is fixed on the second lifting articles holding table 143
Front end, push rod 150 are connected with the piston rod of push rod cylinder 151, and when unlock, push rod cylinder 151 stretches out driving push rod
150 promotion pushing blocks 219 are unlocked plate 211 and battery a to be processed.
As shown in Figure 10, the carrier pusher 5 includes the 6th cylinder 51, the 6th cylinder mounting base 52, First Line
Property guide rail 53 and rod for stiring materials 54, the 6th cylinder mounting base 52 are fixed at 3 end of carrier conveyer 2 and carrier reflux
Portion, the 6th cylinder 51 are fixed in the 6th cylinder mounting base 52, and rod for stiring materials 54 is mounted on the by the first linear guides 53
It in six cylinder mounting bases 52, can be moved along 53 direction of the first linear guides, 51 telescopic end of the 6th cylinder is by connecting rod 55 and dials
Material bar 54 is connected.5 working mechanism of carrier pusher is:It drives rod for stiring materials 54 to move back and forth by the 6th cylinder 51, realizes and dial
Material, the adjustment of lifting gear 4 height is flushed with carrier conveyer 2 or 3 height of carrier reflux when work, and then carrier pushes
Device 5 carries out material toggling operation, realizes the movement of carrier therebetween.
As shown in figure 11, the printer device 6 include cross slid platform seat 61, the 7th cylinder 62, the second linear guides 63,
Paint legendary venomous insect 64, paint pond 65, bat printing holder 66, bat printing head assembly 67 and shell 68, bat printing holder 66 are fixed at rack group
On part 1, cross slid platform seat 61 is made of upper and lower vertically arranged dovetail groove, can adjust the distance of two dimensions, changes setting
Component locations on it, 62 fixing end of the 7th cylinder are fixed on cross slid platform seat 61, telescopic end and paint 65 phase of pond
Connection, paint pond 65 are mounted on by the second linear guides 63 on cross slid platform seat 61, can be driven along second by the 7th cylinder 62
63 direction of linear guides is moved, and paint legendary venomous insect 64 is mounted on paint pond 65, paint is provided for the paint pond 65, for bat printing head
Component 67 dips, and bat printing head assembly 67 is mounted on bat printing holder 66, dips the paint in paint pond 65, bat printing to corresponding station
Battery surface on.
As shown in Figure 11, Figure 12, the bat printing head assembly 67 includes the 8th cylinder 671, transversely-moving rack 672, intermediate slide unit
673, the 9th cylinder 674, vertical shift frame 675 and rubber head 676,671 fixing end of the 8th cylinder are fixed on transversely-moving rack 672, horizontal
It moves frame 672 to be fixed on bat printing holder 66, intermediate slide unit 673 is fitted to by prismatic pair in transversely-moving rack 672, with the
Eight cylinders, 671 telescopic end is mutually fixedly connected, and the 9th cylinder 674 is fixed at vertically on intermediate slide unit 673, telescopic end and vertical shift
Frame 675 is connected, and vertical shift frame 675 is fitted to by prismatic pair in intermediate slide unit 673, and the vertical shift frame 675 contains two
A vertically arranged dovetail groove, can adjust the position of rubber head 676 in the horizontal plane, and 676 lower surface of rubber head is provided with burr, dips in
The paint in paint pond 65 is taken, by the 8th cylinder 671 and 674 collective effect of the 9th cylinder, battery surface is transported to, carries out bat printing
Operation.
As shown in figure 13, the spray code spraying apparatus 7 includes first feed screw nut's auxiliary drive gear 71, third motor 72, the
One slide unit 73, the first slide unit connector 74, the 4th motor 75, the second slide unit 76, second feed screw nut's auxiliary drive gear 77, coding
Machine 78, limit sensors 79, ink jet numbering machine hold-down support 70, drag chain 710 and fixed pedestal 711, fixed pedestal 711 are fixed at
In rack components 1, first feed screw nut's auxiliary drive gear 71 is fixed on fixed pedestal 711, third motor 72 and first
Slide unit 73 is mounted on first feed screw nut's auxiliary drive gear 71, drives the first slide unit 73 to move along a straight line by third motor 72, the
One slide unit connector, 74 lower end is fixed on the first slide unit 73, and side is fixed with second feed screw nut's auxiliary drive gear, 77 phase
Connection, first feed screw nut's auxiliary drive gear 71 arrange that the 4th is electric with second feed screw nut's auxiliary drive gear 77 at orthogonal space
Machine 75 and the second slide unit 76 are installed on second feed screw nut's auxiliary drive gear 77, and the second slide unit 76 is driven by the 4th motor 75
Linear motion, ink jet numbering machine hold-down support 70 is fixed on the second slide unit 76,78 lower end of ink jet numbering machine can to battery surface into
Row coding operates, and is fixedly mounted on vertically on ink jet numbering machine hold-down support 70, and drag chain 710 is arranged in the first feed screw nut pair driver
71 side of structure, for placing conducting wire, limit sensors 79 are mounted on first feed screw nut's auxiliary drive gear 71 and the second lead screw spiral shell
On female auxiliary drive gear 77, the movement for stopping motor at this after the sensing chip on slide unit is detected, the spray code spraying apparatus 7 is by
Three motors 72 and 75 collective effect of the 4th motor, control ink jet numbering machine 78 move in the horizontal plane, and the height of ink jet numbering machine 78 is slightly above
Battery surface to be processed carries out it spray bar code operation when battery reaches the station.
As shown in figure 14, the voltage internal resistance testing device 8 includes installation suspension bracket 81, the tenth cylinder 82, contact survey
Head mounting plate 83 and engaged test head 84 are tried, 81 bottom end of installation suspension bracket is fixed in rack components 1, and the tenth cylinder 82 is solid
Fixed end is fixedly mounted on installation 81 cantilever of suspension bracket, and mutually fixation connects engaged test head mounting plate 83 with 82 telescopic end of the tenth cylinder
It connects, engaged test head 84 is corresponding with the sheet metal on test board 214, is located at the surface of test board 214, when battery enters the work
Behind position, drives engaged test head 84 to decline by the tenth cylinder 82, contacted with test board 214, the voltage of battery is measured by processing
Value and internal resistance value, this data are used with rejecting defective work later.
As shown in figure 15, the battery of the bar code scanner 9 same station corresponding with voltage internal resistance testing device 8,
Positioned at the offside of voltage internal resistance testing device 8, whether qualified, after this result is used for if being detected to the bar code that spray code spraying apparatus 7 sprays
Face is rejected defective work and is used, including optical axis 91, gripping block 92, code reader 93 and pedestal 94, and optical axis 91 is set by the fixation of pedestal 94
It sets in rack components 1, gripping block 92 is for clamping two orthogonal optical axises 91, and with screw fastened, code reader 93 is fixedly installed
On the optical axis 91 of least significant end, the position face battery of 93 probe of code reader is adjusted, if scanning successfully, product is qualified, if
It is unsuccessful, then it is subsequently rejected.
As shown in figure 16, the separating device of connector 10 includes mounting bracket 101, the 11st cylinder 102, the 11st gas
Cylinder connecting plate 103, the 12nd cylinder 104, the 12nd cylinder connecting plate 105, the 13rd cylinder 106 and gripping head 107, mounting bracket
101 are fixed in rack components 1, and 102 fixing end of the 11st cylinder is fixed on mounting bracket 101, the 12nd cylinder
104 fixing ends are mounted on 102 telescopic end of the 11st cylinder by the 11st cylinder connecting plate 103, and the 13rd cylinder 106 passes through the
12 cylinder connecting plates 105 are mounted on 104 telescopic end of the 12nd cylinder, and gripping head 107 is mounted on 106 lower end of the 13rd cylinder,
13rd cylinder 106 can control the spacing of two gripping heads 107, to clamp the pole piece of battery, the connection
10 working mechanism of device separator is:Transverse movement is controlled by the 11st cylinder 102, is controlled by the 12nd cylinder 104 vertical
To movement, gripping head 107 is moved at battery pole piece and test board 214, two gripping heads 107 are driven by the 13rd cylinder 106
Battery pole piece is clamped, since battery pole piece is stuck on the test board 214 of carrier, so detached after being clamped at station,
It is screened convenient for the later stage.
As shown in figure 17, the blanking conveying robot unit 11 includes blanking holder 111, the second V belt translation component
112, third linear guide rail 113, the 5th motor 114, the 14th cylinder 115, belt fixture block 116, sucker 117, sucker fixed plate
118 and connecting plate 119, blanking holder 111 be fixed in rack components 1, the second V belt translation component 112 is by the 5th motor
114 drivings, are transversely mounted on blanking holder 111,115 fixing end of the 14th cylinder is fixedly connected with connecting plate 119, connecting plate
119 are mounted on by third linear guide rail 113 on blanking holder 111, can be moved left and right, connecting plate 119 passes through belt fixture block 116
It is connected with the synchronous belt of the second V belt translation component 112, realizes that power transmits, drive the 14th cylinder 115 to move back and forth, sucker
117 are mounted on 115 telescopic end of the 14th cylinder by sucker fixed plate 118, for extending vertically close to battery, then pass through sucker
117 are sucked battery, according to voltage internal resistance testing device 8 and bar code scanner 9 detect as a result, defective work is transported to not
In non-defective unit drawing mechanism 12, certified products are transported in group through-connection station component 13.
As shown in figure 18, the defective products drawing mechanism 12 includes discharging carriage 121, the 6th motor 122, third band
Transmission parts 123, discharging drive roll 124, discharging driven roller 125, outfeed belt 126 and adjusting screw 127, discharging conveying
Frame 121 is fixed in rack components 1, and discharging drive roll 124 and discharging driven roller 125 are mounted on discharging carriage
On 121, outfeed belt 126 is wrapped on discharging drive roll 124 and discharging driven roller 125, wherein discharging driven roller 125
The two distance can be adjusted by adjusting screw 127, to be tensioned outfeed belt 126, third V belt translation component 123 connects the 6th motor
The shaft of 122 output shaft and discharging drive roll 124, with passing power, drive is carried by blanking conveying robot unit 11
The unqualified battery to come over transports working machine.
As shown in figure 19, the group through-connection station component 13 is used to place the qualified battery of detection, including Change-over frame 131, biography
Sensor 132, the 15th cylinder 133, turning rolls 134, idler wheel 135 and clamp system 136, Change-over frame 131 are fixed at rack
On component 1, sensor 132 is arranged below Change-over frame 131, for whether in place to detect battery b, controls the 15th cylinder 133
Work, the 15th cylinder 133 are mounted on 131 lower section of Change-over frame by folded plate 137, and turning rolls 134 is used to install idler wheel 135, Gu
Fixed to be arranged in 133 telescopic end of the 15th cylinder, clamp system 136 is separately fixed at 131 two sides of Change-over frame, clamps battery b, when
When 15th cylinder 133 extends, idler wheel 135 is driven to rise, to make clamp system 136 work.
As shown in figure 20, the clamp system 136 includes fold bar 1361, fold bar mounting base 1362, clamps edge
1363, the shaft of moving rail 1364, plush copper axis pin 1365 and spring 1366, fold bar 1361 is fitted to fold bar mounting base
In 1362,1362 upper end of fold bar mounting base is fixed on the lower surface of 131 tablet of Change-over frame, is clamped edge 1363 and is passed through
Screw is mounted on moving rail 1364, and left and right Kong Wei may be selected, adapt to different size of battery, 1365 left end of plush copper axis pin has convex
Head, right end are fixed in moving rail 1364, and fold bar mounting base 1362 is fitted to plush copper axis pin by prismatic pair
In 1365,1366 tension of spring is mounted in plush copper axis pin 1365, and plush copper and fold bar mounting base 1362 are held in both ends, not by
Under external force state, edge 1363 is clamped in left side, 136 working mechanism of clamp system is:When idler wheel 135 rises, push away
Dynamic fold bar 1361 is rotated counterclockwise around axis, to push clamping edge 1363 to move to the right so that and placement region becomes larger, when
After battery b is put, the 15th cylinder 133 is shunk, and clamp system 136 resets under the action of the spring, to clamp battery so that
Stacking is whole, the battery of clamping and positioning can by other manipulators or it is artificial carry out working machine, complete to battery of mobile phone it is complete from
Dynamic bat printing coding and detection.
Claims (3)
1. a kind of battery carrier reflux for lithium battery production, which is characterized in that the circulatory system includes rack components
(1), carrier reflux(3), the first lifting gear(4), the second lifting gear(14)With carrier pusher(5);Carrier is transported
Send device(2)It is fixed at rack components(1)On, it transports carrier and advances, into corresponding station processing, carrier reflux
(3)It is fixed at rack components(1)Inside is located at carrier conveyer(2)It is initial to be transported to processing by underface for zero load tool
Point, the first lifting gear(4), the second lifting gear(14)It is located at carrier conveyer(2)With carrier reflux(3)Two
Conveying carrier up and down, carrier pusher are played in end(5)By four sets, it is respectively fixedly disposed at the first lifting gear(4)
With the second lifting gear(14)The side of upper and lower working position, pushes carrier by entering carrier conveyer(2)Into the second lifting
Device(14), and by the second lifting gear(14)Into carrier reflux(3), then by carrier reflux(3)Into first
Lifting gear(4);
The carrier reflux(3)Including the guide rail that flows back(30), reflux conveyer belt(31), the second motor(32), it is second red
Outside line sensor(33), reflux rack(37)With the first retention device, first retention device includes the first stop cylinder
Fixed seat(34), the first stop cylinder(35)And claw(36), two reflux guide rails(30)Setting is in reflux conveyer belt(31)'s
Both sides, flow back conveyer belt(31)Setting is in reflux rack(37)On, flow back rack(37)It is fixed at rack components(1)On;
The reflux conveyer belt(31)Positioned at carrier conveyer(2)Underface, the two passes through lifting gear(4)Linking, is used for
Zero load tool is transported to machining starting point, by being fixed at reflux conveyer belt(31)On the second motor(32)Driving;Described
Second infrared sensor(33)It is fixed at reflux conveyer belt(31)Side, the 4th cylinder(35)Fixing end passes through the 4th gas
Cylinder fixed seat(34)It is fixed at reflux rack(37)On, claw(36)It is fixedly mounted on the 4th cylinder(35)On telescopic end,
Claw(36)Positioned at reflux conveyer belt(31)Lower section, when the second infrared sensor(33)Detect reflux conveyer belt(31)On
After zero load tool, the 4th cylinder(35)Elongation jacks up claw(36), claw(36)Top is placed through reflux rack(37)Perforation
(38), stop the carrier of rear end(21);
First lifting gear(4)With the second lifting gear(14)It is lifted for realizing carrier, the carrier fortune of connection height arrangement
Send device(2)With carrier reflux(3);First lifting gear(4)Including the 4th cylinder fixed seat(41), the 4th cylinder
(42), first lifting articles holding table(43)With the first range sensor(44), the 4th cylinder fixed seat(41)It is fixed at rack
Component(1)On, the 4th cylinder(42)Fixing end is fixed at the 4th cylinder fixed seat(41)On, the first lifting articles holding table(43)
It is fitted to the 4th cylinder fixed seat by prismatic pair(41)In, with the 4th cylinder(42)Telescopic end is mutually fixedly connected, and first
Lift articles holding table(43)On be provided with reflux guide rail(26)Mutually the first linking guide rail of linking(45), carrier(21)Through described
Carrier pusher(5)By reflux guide rail(26)It is sent into the first lifting articles holding table(43)On first linking guide rail(45),
One linking guide rail(45)Rear end be provided with the first range sensor(44), when the first range sensor(44)Detect carrier
(21)Reach the first lifting articles holding table(43)After commitment positions, the 4th cylinder(42)Elongation declines, then passes through the carrier
Pusher(5)It realizes from the first lifting gear(4)To carrier conveyer(2)With carrier reflux(3)To the first lifting
Device(4)Between carrying;
Second lifting gear(14)Including the 5th cylinder fixed seat(141), the 5th cylinder(42), second lifting articles holding table(143)
With second distance sensor(144), the 5th cylinder fixed seat(141)It is fixed at rack components(1)On, the 5th cylinder
(142)Fixing end is fixed at the 5th cylinder fixed seat(141)On, the second lifting articles holding table(143)Coordinated by prismatic pair
Mounted on the 5th cylinder fixed seat(141)In, with the 5th cylinder(142)Telescopic end is mutually fixedly connected, the second lifting articles holding table
(143)On be provided with transport guide rail(25)Mutually the second linking guide rail of linking(145), carrier(21)It is pushed through the carrier
Device(5)By transport guide rail(25)It is sent into the second lifting articles holding table(143)On second linking guide rail(145), in the second linking
Guide rail(145)Rear end be provided with second distance sensor(144), when second distance sensor(144)Detect carrier(21)
Reach the second lifting articles holding table(143)After commitment positions, the 5th cylinder(142)Elongation declines, then is pushed away by the carrier
Send device(5)It realizes from carrier conveyer(2)To the second lifting gear(14)With the second lifting gear(14)It flows back to carrier
Device(3)Between carrying.
2. a kind of battery carrier reflux for lithium battery production according to claim 1, which is characterized in that described
Rack components(1)Including lower bearing bracket(14), upper protective cover(15), touch screen(16), manual operation platform(17), warning lamp(18)
With control button component(19), lower bearing bracket(14)For other devices, lower bearing bracket to be fixedly installed(14)Bottom is provided with universal wheel
And fot screw, for the entire machine of fixation of transhipment, upper protective cover(15)It is fixed at lower bearing bracket(14)On, by workspace
Domain protects, securely and reliably, touch screen(16)Mounted on upper protective cover(15)Side, for controlling the parameter in workflow
Setting, manual operation platform(17)It is fixed at lower bearing bracket(14)On, can artificial loading be realized by worker at this, by electricity to be tested
Pond is put into carrier, warning lamp(18)For the alarm of emergency, it is fixed at protective cover(15)Top, control button group
Part(19)The start and stop for controlling the folding and machine of power supply, are fixed at protective cover(15)On.
3. a kind of battery carrier reflux for lithium battery production according to claim 1, which is characterized in that second
Lifting gear(14)Further include the second retention device and unlock push rod, the setting of the second retention device lifts articles holding table second
(143)Rear end on the downside of, second retention device include the second stop cylinder fixed seat(146), the second stop cylinder
(147)With the second claw(148), the second stop cylinder(147)Fixing end passes through the second stop cylinder fixed seat(146)Fixation is set
It sets and lifts articles holding table second(143)On, the second claw(148)It is fixedly mounted on the second stop cylinder(147)On telescopic end, the
Two claws(148)Positioned at the second lifting articles holding table(143)Lower section, when second distance sensor(144)Detect that the second lifting is set
Object platform(143)On carrier after, the second stop cylinder(147)Elongation jacks up the second claw(148), the second claw(148)Top
It is placed through the second lifting articles holding table(143)Perforation(149), stop the carrier of rear end(21);The unlock push rod setting
Articles holding table is lifted second(143)Front end, the unlock push rod includes push rod(150)With push rod cylinder(151), push rod gas
Cylinder(151)It is fixed on the second lifting articles holding table(143)On front end, push rod(150)With push rod cylinder(151)Piston rod be connected
It connects.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810429486.9A CN108461823A (en) | 2018-05-08 | 2018-05-08 | A kind of battery carrier reflux for lithium battery production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810429486.9A CN108461823A (en) | 2018-05-08 | 2018-05-08 | A kind of battery carrier reflux for lithium battery production |
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CN201810429486.9A Withdrawn CN108461823A (en) | 2018-05-08 | 2018-05-08 | A kind of battery carrier reflux for lithium battery production |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110306223A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A kind of PTH production line |
CN111241685A (en) * | 2020-01-15 | 2020-06-05 | 北京航空航天大学 | Lithium battery pack system reliability optimization design method based on multi-physical-field simulation and response surface analysis method |
CN111505522A (en) * | 2020-06-22 | 2020-08-07 | 曾靓倩 | Mobile lithium battery fault detection device and detection method |
-
2018
- 2018-05-08 CN CN201810429486.9A patent/CN108461823A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110306223A (en) * | 2019-06-27 | 2019-10-08 | 惠州竞铭机械有限公司 | A kind of PTH production line |
CN111241685A (en) * | 2020-01-15 | 2020-06-05 | 北京航空航天大学 | Lithium battery pack system reliability optimization design method based on multi-physical-field simulation and response surface analysis method |
CN111241685B (en) * | 2020-01-15 | 2021-06-08 | 北京航空航天大学 | Reliability optimization design method for lithium battery pack system |
CN111505522A (en) * | 2020-06-22 | 2020-08-07 | 曾靓倩 | Mobile lithium battery fault detection device and detection method |
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Application publication date: 20180828 |