CN108468280A - Old bridge floor repair materials height glues mute micro-surface area superthin layer and its application method - Google Patents
Old bridge floor repair materials height glues mute micro-surface area superthin layer and its application method Download PDFInfo
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- 230000008439 repair process Effects 0.000 title claims abstract description 30
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- KMNONFBDPKFXOA-UHFFFAOYSA-N prop-2-enamide;styrene Chemical compound NC(=O)C=C.C=CC1=CC=CC=C1 KMNONFBDPKFXOA-UHFFFAOYSA-N 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
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- 229920006132 styrene block copolymer Polymers 0.000 claims description 3
- WWNGFHNQODFIEX-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C(C)=C.C=CC1=CC=CC=C1 WWNGFHNQODFIEX-UHFFFAOYSA-N 0.000 claims description 2
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- XBPWNIQIFPCZAP-UHFFFAOYSA-N benzene;buta-1,3-diene;methyl 2-methylprop-2-enoate Chemical compound C=CC=C.C1=CC=CC=C1.COC(=O)C(C)=C XBPWNIQIFPCZAP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D22/00—Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/08—Damp-proof or other insulating layers; Drainage arrangements or devices ; Bridge deck surfacings
- E01D19/083—Waterproofing of bridge decks; Other insulations for bridges, e.g. thermal ; Bridge deck surfacings
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
Description
技术领域technical field
本发明涉及道路改性沥青技术领域,尤其涉及一种旧桥面修复材料高粘静音微表处超薄层及其使用方法。The invention relates to the technical field of road modified asphalt, in particular to an ultra-thin layer of a high-viscosity quiet micro-surface of an old bridge deck repair material and a method for using the same.
背景技术Background technique
桥面铺装层作为桥梁上部结构的重要组成部分,它直接承受车辆荷载、梁体变形以及环境因素的作用,其在分散荷载并参与桥面板的受力的同时,还起着保护桥梁主体和为行车提供舒适、安全的路面功能的作用。。As an important part of the bridge superstructure, the bridge deck pavement directly bears the vehicle load, beam deformation and environmental factors. While dispersing the load and participating in the stress of the bridge deck, it also protects the bridge body and Provide comfortable and safe road surface function for driving. .
早期的桥梁建设水平及条件约束等因素影响,原有桥梁的下部基础承载能力往往难以提高,特别是早期的桥面铺装一般为水泥混凝土结构,在行车荷载、风载、温度应力及桥面板局部变形等综合因素影响下易出现破坏。其主要原因是套用水泥路面设计理论和方法,未考虑桥面铺装层结构与桥梁整体变形特点;未充分考虑桥面铺装层、防水层和桥梁下部梁板间界面接触状态的影响,并将其反映到材料配比设计中;缺乏针对桥面铺装破坏特点的功能性设计研究,使得设计与应用脱节,导致结构往往达不到设计使用寿命;针对不同桥梁工程与环境特点的材料优化组成设计研究不足,对桥面铺装材料正常使用应具有的力学性能、耐久性能和变形性能指标未做具体要求,对水泥混凝土材料的控制指标要求均过低。Influenced by factors such as the level of early bridge construction and conditional constraints, it is often difficult to increase the bearing capacity of the lower foundation of the original bridge. In particular, the early bridge deck pavement is generally cement concrete structure. Under the influence of comprehensive factors such as local deformation, damage is easy to occur. The main reason is that the design theory and method of cement pavement are applied mechanically, and the structure of the bridge deck pavement and the overall deformation characteristics of the bridge are not considered; Reflect it in the material ratio design; the lack of functional design research on the damage characteristics of bridge deck pavement makes the design and application disconnected, resulting in the structure often not reaching the design service life; material optimization for different bridge engineering and environmental characteristics The research on the composition design is insufficient, and there are no specific requirements for the mechanical properties, durability and deformation performance indicators that the bridge deck pavement materials should have in normal use, and the requirements for the control indicators of the cement concrete materials are too low.
然而,随着交通量繁重、重型车辆的增加,导致桥面铺装出现了种种病害,会存在如下问题:1.沥青路面常因多雨和冰冻行车舒适度急剧下降,这时若出现病害,一般无法及时采用热沥青混合料进行修补,在车辆荷载的不断碾压与冲击下,使得病害迅速加深与扩大,尤其是南季较长的地区,待雨季过后,病害可以加剧7-8倍;2.在路面出现坑槽后,车辆在破损的路面上行驶时,机动车因紧急刹车、颠簸等增加了车辆磨耗和油耗,使得运输成本增加了10%-15%;而传统的修复铺装层方法如加厚新修混凝土面层或加铺热沥青层等,存在层厚与荷载、设计标高的矛盾问题,且加铺热沥青时烟熏火燎修补环境差,修补工人的劳动强度高,存在环境污染。However, with the heavy traffic volume and the increase of heavy vehicles, various diseases appear in the pavement of the bridge deck. Hot asphalt mixture cannot be used for repairs in time, and under the continuous rolling and impact of vehicle loads, the disease will deepen and expand rapidly, especially in areas with a long southern season. After the rainy season, the disease can be aggravated by 7-8 times; 2 .After potholes appear on the road surface, when the vehicle is driving on the damaged road surface, the motor vehicle will increase the vehicle wear and fuel consumption due to emergency braking, bumps, etc., which will increase the transportation cost by 10%-15%; while the traditional repair pavement layer Methods such as thickening the newly repaired concrete surface or laying hot asphalt, etc., have conflicts between layer thickness, load, and design elevation, and the smoky repair environment is poor when laying hot asphalt, and the labor intensity of repair workers is high. There is environmental pollution.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容内容Contents of the invention
针对现有技术中存在的问题,本发明的目的是提供一种旧桥面修复材料高粘静音微表处超薄层及其使用方法,修复后的桥面养护成本低,运输成本低,环境污染少,节省材料,高温稳定性好、低温抗裂性好、水稳定性好、不易拉伸破坏、施工方便,有效地对桥面铺装层进行无破损整体修复,在维修后快速开放交通,保证交通畅通。Aiming at the problems existing in the prior art, the purpose of the present invention is to provide an ultra-thin layer of high-viscosity and quiet micro-surface of the old bridge deck repair material and its application method. The repaired bridge deck has low maintenance cost, low transportation cost and environmental protection. Less pollution, saving materials, good high temperature stability, good low temperature crack resistance, good water stability, not easy to stretch and damage, convenient construction, effectively repair the bridge deck pavement without damage, and open traffic quickly after repair , to ensure smooth traffic.
为了实现上述目的,本发明提供的一种旧桥面修复材料高粘静音微表处超薄层及其使用方法,包括以下原料组成:常温沥青复合乳液、水性环保聚合物乳液、固化剂、集料及填料、水,所述原料组成按质量比计包括:常温沥青复合乳液∶水性环保聚合物乳液∶固化剂∶集料及填料∶水=9∶1∶5∶95∶0.5。In order to achieve the above object, the present invention provides an ultra-thin layer of high-viscosity and quiet micro-surface for old bridge deck repair materials and its use method, which includes the following raw materials: normal temperature asphalt composite emulsion, water-based environmentally friendly polymer emulsion, curing agent, Materials and fillers, water, the composition of the raw materials includes: normal temperature asphalt composite emulsion: water-based environmentally friendly polymer emulsion: curing agent: aggregate and filler: water = 9:1:5:95:0.5.
优选地,所述常温沥青复合乳液的适用温度范围为-40℃~+40℃Preferably, the applicable temperature range of the room temperature asphalt composite emulsion is -40°C ~ +40°C
优选地,所述常温沥青复合乳液满足其技术指标:筛上剩余量(1.18mm筛):0;粒子电荷为阳离子(+);破乳速度慢裂;恩格拉粘度E25:21;沥青标准粘度C25,3∶33s;蒸发残留物含量:63.3%,蒸发残留物针入度(100g,25℃,5s)(0.1mm):75,蒸发残留物软化点:74.0℃,蒸发残留物延度(5℃):25.1cm,蒸发残留物溶解度(三氯乙烯):99.3%;1d贮存稳定性:0%;5d贮存稳定性:1%;Preferably, the normal temperature asphalt composite emulsion meets its technical indicators: remaining amount on the sieve (1.18mm sieve): 0; particle charge is cationic (+); demulsification speed slow cracking; Engua viscosity E25: 21; asphalt standard viscosity C25, 3:33s; evaporation residue content: 63.3%, evaporation residue penetration (100g, 25°C, 5s) (0.1mm): 75, evaporation residue softening point: 74.0°C, evaporation residue ductility ( 5°C): 25.1cm, solubility of evaporation residue (trichloroethylene): 99.3%; 1d storage stability: 0%; 5d storage stability: 1%;
优选地,所述水性环保聚合物乳液固含量为45-50%,比重为1.06g/ml,pH值为4-8,含有以下重量份组分:甲基丙烯酸甲酯-丁二烯-苯乙烯树脂乳液40~50份、双亲丙烯酰胺-苯乙烯嵌段共聚物10~20份;Preferably, the water-based environmentally friendly polymer emulsion has a solid content of 45-50%, a specific gravity of 1.06g/ml, a pH value of 4-8, and contains the following components in parts by weight: methyl methacrylate-butadiene-benzene 40-50 parts of vinyl resin emulsion, 10-20 parts of amphiphilic acrylamide-styrene block copolymer;
优选地,所述集料的级配采用AC-10,集料粒径为4.75~9.5mm、2.36~4.75mm、0~2.36mm,矿粉粒径0-0.6mm;Preferably, the gradation of the aggregates is AC-10, the aggregate particle diameters are 4.75-9.5mm, 2.36-4.75mm, 0-2.36mm, and the mineral powder particle diameter is 0-0.6mm;
优选地,所述集料里的粗集料满足其技术指标:表观相对密度≥2.50t/m3,吸水率≤3%,碎石压碎值≤28%,洛杉矶磨耗值≤30%,针片状颗粒含量≤20%,小于0.075mm颗粒含量≤1%,软弱颗粒含量≤5%,坚固性≤12%;所述集料里的细集料满足其技术指标:表观相对密度≥2.45t/m3,砂当量≥50%;Preferably, the coarse aggregate in the aggregate meets its technical indicators: apparent relative density ≥ 2.50t/m 3 , water absorption ≤ 3%, gravel crushing value ≤ 28%, Los Angeles abrasion value ≤ 30%, The content of needle flake particles is ≤20%, the content of particles less than 0.075mm is ≤1%, the content of soft particles is ≤5%, and the firmness is ≤12%. The fine aggregate in the aggregate meets its technical indicators: apparent relative density ≥ 2.45t/m 3 , sand equivalent ≥ 50%;
优选地,包括以下步骤:Preferably, the following steps are included:
(1)施工之前应保证下基面无灰尘,铺设前保持干净潮湿,已有的裂缝已进行了灌缝处理,施工边界已用10-20cm宽的施工胶带黏贴,施工的横缝、纵缝处已用1-2cm宽的施工胶带黏贴;施工气温在10℃-35℃;预测施工后2-3小时不会下雨;(1) Before construction, ensure that the lower base surface is free of dust, and keep it clean and moist before laying. The joints have been pasted with 1-2cm wide construction tape; the construction temperature is 10°C-35°C; it is predicted that it will not rain for 2-3 hours after construction;
(2)底层不计算厚度,计算材料量,按1mm计算,拌合后用刮涂工具,贴地面用力刮,以便压实,填补旧路面的麻面、空隙损坏;材料至少拌合3-4分钟至均匀;施工刮涂要一定的力量,紧贴基面刮平;底层表干后施工面层;(2) The thickness of the bottom layer is not calculated, but the amount of material is calculated according to 1mm. After mixing, use a scraping tool to scrape hard against the ground so as to compact and fill the pitted surface and gap damage of the old road surface; the material should be mixed for at least 3-4 Minutes to uniformity; Construction scraping requires a certain force, close to the base surface and scrape flat; Apply the surface layer after the surface of the bottom layer is dry;
(3)面层按3-5mm计算材料用量,并按块划分施工面积每块大概按3-5m2用量,再进行材料的计量与拌合,或按旧混凝土板块面积用量拌合材料;材料至少拌合3-5分钟至均匀;施工刮涂要一定的力量,紧贴基面刮平;(3) Calculate the amount of material for the surface layer according to 3-5mm, and divide the construction area by block. The amount of each block is about 3-5m 2 , and then measure and mix the material, or mix the material according to the area of the old concrete plate; Stir for at least 3-5 minutes until uniform; construction scraping requires a certain force, close to the base surface and scrape flat;
(4)面层初凝后刻槽、拉毛,同时揭开各种施工胶带,完成铺筑;(4) After the initial setting of the surface layer, grooves and roughening are made, and various construction tapes are uncovered at the same time to complete the paving;
(5)对面层进行摊铺碾压;(5) Paving and rolling the surface course;
(6)对面层进行养生,常规天气养生4-5小时,冬季右幅养生18-20小时,左幅养生4-5小时,即可开放交通;(6) Carry out health preservation on the surface layer, 4-5 hours in normal weather, 18-20 hours in winter on the right side, and 4-5 hours on the left side, then traffic can be opened;
优选地,所述步骤(1)施工时,基面喷洒稀释的乳胶或湿润基面,高温施工必须注意保持基面潮湿;Preferably, during the construction of the step (1), the base surface is sprayed with diluted latex or wet base surface, and high temperature construction must pay attention to keep the base surface moist;
优选地,步骤(3)中拌合工艺,包括以下步骤:Preferably, mixing technique in step (3), comprises the following steps:
1)根据拌和设备的拌和能力,确定每盘的拌和数量;1) According to the mixing capacity of the mixing equipment, determine the mixing quantity of each plate;
2)根据级配比例,结合每盘设定拌和数量,计算每档材料的实际拌和重量;2) Calculate the actual mixing weight of each material according to the grading ratio, combined with the mixing quantity set for each tray;
3)确定材料的添加顺序:集料-矿粉、固化剂-集料,注意矿粉、固化剂散开加入;3) Determine the order of adding materials: aggregate - mineral powder, curing agent - aggregate, pay attention to the addition of mineral powder and curing agent;
4)将水加入沥青乳液中,按照设定比例,加入水性环保聚合物乳液、抗剥落剂,并进行充分搅拌;4) Add water to the asphalt emulsion, add water-based environmentally friendly polymer emulsion and anti-stripping agent according to the set ratio, and fully stir;
5)集料与矿粉、固化剂干拌2分钟,再加入沥青与水的溶液,再搅拌30s。5) Dry mix the aggregate with mineral powder and curing agent for 2 minutes, then add the solution of asphalt and water, and stir for 30 seconds.
本发明提供的,具有如下有益效果:Provided by the present invention has the following beneficial effects:
1.本发明采用冷拌混合料,突破了穿佛那个路面修补方式的施工温度的限制,有效避免了热拌沥青产生的环境污染,减轻了修补人员的劳动强度,能够及时修补路面出现的破损,碾压完成后,待常温沥青复合乳液乳化固结后,车辆交通不受桥面修补施工的影响,有效地避免病害扩大及加深,能有效的减少环境污染,降低能耗,节省资源,延长修补桥面使用寿命。1. The present invention uses cold-mixed mixture, which breaks through the limitation of construction temperature of the pavement repair method of Chuanfo, effectively avoids the environmental pollution caused by hot-mix asphalt, reduces the labor intensity of repair personnel, and can timely repair the damage that occurs on the road surface After the rolling is completed, after the normal temperature asphalt composite emulsion is emulsified and solidified, the vehicle traffic will not be affected by the repair construction of the bridge deck, effectively avoiding the expansion and deepening of the disease, effectively reducing environmental pollution, reducing energy consumption, saving resources, and extending Repair bridge deck life.
2.对石料的要求比较低,既可以采用酸性石料,也可以采用碱性石料,而且随用随取,减少浪费,这对扩大路面修补的材料来源,降低修补成本,相较于新的桥面铺装,造价基本持平,但延长了使用寿命,具有高低温稳定性、水稳定性、拉伸性、施工性的技术指标较传统的热拌沥青混合料有较大幅度的提高。2. The requirements for stone materials are relatively low. Both acidic stones and alkaline stones can be used, and they can be taken at any time to reduce waste. This will expand the source of materials for pavement repairs and reduce repair costs. Compared with new bridges Surface pavement, the cost is basically the same, but the service life is prolonged, and the technical indicators of high and low temperature stability, water stability, stretchability, and constructability are greatly improved compared with traditional hot mix asphalt mixtures.
具体实施方式Detailed ways
下面结合具体实施例对本发明做进一步说明,以助于理解本发明的内容。The present invention will be further described below in conjunction with specific embodiments, so as to help understand the content of the present invention.
本发明所提供的一种旧桥面修复材料高粘静音微表处超薄层,其原料组成包括常温沥青复合乳液、水性环保聚合物乳液、固化剂、集料及填料、水,所述原料组成按质量比计包括:常温沥青复合乳液∶水性环保聚合物乳液∶固化剂∶集料及填料∶水=12∶1.2∶2∶9。常温沥青复合乳液的适用温度范围为-40℃~+40℃。常温沥青复合乳液满足其技术指标:筛上剩余量(1.18mm筛):0;粒子电荷为阳离子(+);破乳速度慢裂;恩格拉粘度E25:21;沥青标准粘度C25,3:33s;蒸发残留物含量:63.3%,蒸发残留物针入度(100g,25℃,5s)(0.1mm):75,蒸发残留物软化点:74.0℃,蒸发残留物延度(5℃):25.1cm,蒸发残留物溶解度(三氯乙烯):99.3%;1d贮存稳定性:0%;5d贮存稳定性:1%。An old bridge deck repair material provided by the present invention has a high-viscosity and quiet micro-surface ultra-thin layer. Its raw material composition includes normal temperature asphalt composite emulsion, water-based environmental protection polymer emulsion, curing agent, aggregates and fillers, and water. The raw material composition In terms of mass ratio, it includes: normal temperature asphalt composite emulsion: water-based environment-friendly polymer emulsion: curing agent: aggregate and filler: water = 12:1.2:2:9. The applicable temperature range of normal temperature asphalt composite emulsion is -40℃~+40℃. Normal temperature asphalt composite emulsion meets its technical indicators: residual amount on sieve (1.18mm sieve): 0; particle charge is cationic (+); demulsification speed slow cracking; Engua viscosity E 25 : 21; asphalt standard viscosity C 25,3 : 33s; evaporation residue content: 63.3%, evaporation residue penetration (100g, 25°C, 5s) (0.1mm): 75, evaporation residue softening point: 74.0°C, evaporation residue ductility (5°C) : 25.1cm, evaporation residue solubility (trichlorethylene): 99.3%; 1d storage stability: 0%; 5d storage stability: 1%.
水性环保聚合物乳液固含量为45-50%,比重为1.06g/ml,pH值为4-8;其中水性环保聚合物乳液来源为南通福伦利新材料有限公司,含有以下重量份组分:甲基丙烯酸甲酯-丁二烯-苯乙烯树脂乳液40~50份、双亲丙烯酰胺-苯乙烯嵌段共聚物10~20份。The solid content of the water-based environmentally friendly polymer emulsion is 45-50%, the specific gravity is 1.06g/ml, and the pH value is 4-8; the source of the water-based environmentally friendly polymer emulsion is Nantong Fulunli New Material Co., Ltd., which contains the following components by weight : 40-50 parts of methyl methacrylate-butadiene-styrene resin emulsion, 10-20 parts of amphiphilic acrylamide-styrene block copolymer.
集料的级配采用AC-10,集料粒径为4.75~9.5mm、2.36~4.75mm、0~2.36mm,矿粉粒径0-0.6mm。集料里的粗集料满足其技术指标:表观相对密度≥2.50t/m3,吸水率≤3%,碎石压碎值≤28%,洛杉矶磨耗值≤30%,针片状颗粒含量≤20%,小于0.075mm颗粒含量≤1%,软弱颗粒含量≤5%,坚固性≤12%;所述集料里的细集料满足其技术指标:表观相对密度≥2.45t/m3,砂当量≥50%。The gradation of aggregates adopts AC-10, the aggregate particle size is 4.75-9.5mm, 2.36-4.75mm, 0-2.36mm, and the mineral powder particle size is 0-0.6mm. The coarse aggregate in the aggregate meets its technical indicators: apparent relative density ≥ 2.50t/m 3 , water absorption ≤ 3%, crushing value of crushed stone ≤ 28%, Los Angeles abrasion value ≤ 30%, content of needle-like particles ≤20%, the content of particles less than 0.075mm is ≤1%, the content of weak particles is ≤5%, and the firmness is ≤12%; the fine aggregate in the aggregate meets its technical indicators: apparent relative density ≥2.45t/ m3 , sand equivalent ≥ 50%.
高粘性静音微表处超薄层材料的动稳定度≥2400次/mm,弯拉应变≥2500με,残留稳定度≥70%,冻融劈裂强度比≥70%。The dynamic stability of the ultra-thin layer material at the high-viscosity quiet micro-surface is ≥2400 times/mm, the bending and tensile strain is ≥2500με, the residual stability is ≥70%, and the freeze-thaw splitting strength ratio is ≥70%.
本发明所用的主要设备:Main equipment used in the present invention:
(1)后场拌合设备:一台350型滚筒式常规水泥混凝土搅拌机(一次可拌合混合料最大量约600kg)、计量用磅秤一台、计量与运送集料用的斗车3辆、若干计量运送沥青乳液的桶,以及计量运送水、矿粉、固化剂的桶;(1) Mixing equipment in the back field: a 350-type drum-type conventional cement concrete mixer (the maximum amount of mixture that can be mixed at one time is about 600kg), a weighing scale for weighing, 3 bucket trucks for weighing and transporting aggregates, A number of barrels for measuring and transporting asphalt emulsion, as well as barrels for measuring and transporting water, mineral powder and curing agent;
(2)前场摊铺碾压设备:小型跑道摊铺机1台、6-8吨钢轮压路机1台;(2) Front field paving and rolling equipment: 1 small runway paver, 1 6-8 ton steel wheel roller;
(3)装料与运输:1辆铲车。(3) Loading and transportation: 1 forklift.
本发明所提供的一种旧桥面修复材料高粘静音微表处超薄层的使用方法,包括以下步骤:A method for using the ultra-thin layer of the high-viscosity quiet micro-surface of the old bridge deck repair material provided by the present invention comprises the following steps:
1、施工材料与配比1. Construction materials and ratio
(1)对旧桥面预先进行基面处理,铺筑防水应力粘结材料,施工用量为1.5kg/m2;(1) Carry out base surface treatment to the old bridge deck in advance, and pave waterproof stress bonding material, and the construction dosage is 1.5kg/m 2 ;
(2)AC-10的级配(2) Grading of AC-10
(3)设计配比(质量比)(3) Design ratio (mass ratio)
常温沥青复合乳液:水性环保聚合物乳液∶固化剂∶集料及填料∶水=9∶1∶5∶95∶0.5:Room temperature asphalt composite emulsion: water-based environmentally friendly polymer emulsion: curing agent: aggregate and filler: water = 9:1:5:95:0.5:
(4)实际拌合重量比(4) Actual mixing weight ratio
常温沥青复合乳液22.5kg+水性环保聚合物乳液2.5kg+固化剂12.5kg+集料及填料237.5kg+水1.5kg;Room temperature asphalt composite emulsion 22.5kg + water-based environmentally friendly polymer emulsion 2.5kg + curing agent 12.5kg + aggregate and filler 237.5kg + water 1.5kg;
(5)集料:闪长岩;(5) Aggregate: diorite;
(6)矿粉:常规碱性矿粉;(6) Mineral powder: conventional alkaline mineral powder;
(7)抗剥落剂:0.4%常温沥青复合乳液,棕黑色的粘稠状。(7) Anti-stripping agent: 0.4% normal temperature asphalt composite emulsion, brown-black viscous.
2.施工工艺2. Construction technology
(1)拌合工艺:(1) Mixing process:
1)根据拌合设备的拌合能力,计算确定每盘拌合数量,试验设定数量为300kg;1) According to the mixing capacity of the mixing equipment, calculate and determine the mixing quantity per plate, and the test set quantity is 300kg;
2)根据级配比例,结合每盘设定拌合数量,计算每档材料的实际拌合重量;2) Calculate the actual mixing weight of each grade of material according to the grading ratio, combined with the mixing quantity set for each tray;
3)按照每人各负其责原则,一种材料一组人负责,进行分配;3) According to the principle that each person is responsible for his own responsibility, a group of people is responsible for a material and distributes it;
4)为了方便工作,材料集料采用体积法进行,即按每盘各种材料重量,先进行称重,记号,之后按记号的体积进行配料、输送;4) In order to facilitate the work, the material aggregation is carried out by the volume method, that is, according to the weight of each material in each plate, it is first weighed, marked, and then batched and transported according to the marked volume;
5)材料添加:为了不产生结团等问题,材料添加顺序:集料-矿粉、固化剂-集料,并注意矿粉、固化剂散开加入;5) Material addition: In order not to cause problems such as agglomeration, the order of material addition is: aggregate-mineral powder, curing agent-aggregate, and pay attention to the addition of mineral powder and curing agent;
6)水先加入沥青乳液中;6) Water is first added to the asphalt emulsion;
7)常温沥青复合乳液先按设定比例,加入水性环保聚合物乳液、抗剥落剂,并进行充分搅拌;7) Add water-based environmentally friendly polymer emulsion and anti-stripping agent to the room temperature asphalt composite emulsion according to the set ratio, and fully stir;
8)拌合时间:集料与矿粉、固化剂一起,干拌合2分钟,之后加入常温沥青复合乳液与水的溶液,再搅拌30s;8) Mixing time: dry mix the aggregate, mineral powder and curing agent for 2 minutes, then add the solution of room temperature asphalt composite emulsion and water, and stir for 30 seconds;
9)出料注意观察,只要混合料是咖啡色,成颗粒分散装,但有水分潮湿状即可,否则进行水量的调整;9) Pay attention to observe the discharge, as long as the mixture is brown, it can be dispersed into granules, but there is water and wet, otherwise adjust the water amount;
10)重点注意:最好在没有阳关的阴凉处拌合,防止成品的水分挥发,造成提前破乳;10) Important attention: it is best to mix in a cool place without sunlight to prevent the moisture of the finished product from volatilizing and causing premature demulsification;
11)装料车也注意避免阳关的照射、以及成品的水份丢失。11) The loading truck should also pay attention to avoid sunlight exposure and moisture loss of finished products.
(2)摊铺碾压工艺:(2) Paving and rolling process:
1)设定虚铺系数为3.4cm;1) Set the virtual shop coefficient to 3.4cm;
2)摊铺:按照常规热沥青混合料的摊铺工艺进行;2) Paving: according to the paving process of conventional hot asphalt mixture;
3)碾压:先进行钢轮压实,2-4遍,再胶轮压实6遍,无需钢轮收光;3) Rolling: firstly carry out steel wheel compaction, 2-4 times, and then rubber wheel compaction 6 times, without steel wheel finishing;
4)摊铺碾压前施工粘结层:摊铺前4小时,刮涂施工防水粘结层,破乳固结后再进行面层摊铺施工。4) Construction of the bonding layer before paving and rolling: 4 hours before paving, scrape and apply the waterproof bonding layer, and then carry out surface layer paving construction after demulsification and consolidation.
3、养生开放交通3. Open transportation for health preservation
(1)常规养生:在温度高于15度,湿度小于65%,晴天的条件下,养生4-5小时,即可以开放交通;(1) Conventional health preservation: when the temperature is higher than 15 degrees, the humidity is less than 65%, and the sun is sunny, the health preservation is 4-5 hours, and the traffic can be opened;
(2)本项目实际养生:由于施工为冬季,气温低,没有阳光,湿度大,所以右幅养生时间为18-20小时,左幅养生大约4小时(因为当天气温中午有15度,有阳关);(2) The actual health preservation of this project: Since the construction is in winter, the temperature is low, there is no sunshine, and the humidity is high, so the health preservation time on the right is 18-20 hours, and the health preservation on the left is about 4 hours (because the temperature is 15 degrees at noon that day, there is sunshine close);
(3)全程施工时间控制:2-3小时内。(3) Full construction time control: within 2-3 hours.
4、经测定,上述所得的一种旧桥面修复材料高粘静音微表处超薄层的制得的高粘静音微表处超薄层的沥青膜厚度为14.5μm,具有较好的疏松性和压实性;表面摩擦系数为0.73;高温稳定性指标如表1所示,低温稳定性指标如表2所示,水稳定性指标如表3所示,拉伸性指标如表4所示。4. After measurement, the asphalt film thickness of the ultra-thin layer at the high-viscosity and quiet micro-surface of the above-mentioned old bridge deck repair material obtained from the high-viscosity and quiet micro-surface is 14.5 μm, which has good looseness. The surface friction coefficient is 0.73; the high temperature stability index is shown in Table 1, the low temperature stability index is shown in Table 2, the water stability index is shown in Table 3, and the stretchability index is shown in Table 4 Show.
表1车辙试验结果Table 1 Rutting test results
表2车辙试验结果Table 2 Rutting test results
表3水稳定性试验结果Table 3 water stability test results
表4拉伸试验结果Table 4 tensile test results
实施例2Example 2
修复方案:高粘静音表处超薄层,级配采用AC-10,设计厚度3cm。Restoration plan: Ultra-thin layer on the high-viscosity and quiet surface, the grade is AC-10, and the design thickness is 3cm.
1、施工材料与配比1. Construction materials and ratio
(1)对旧桥面预先进行基面处理,铺筑防水应力粘结材料,施工用量为1.5kg/m2;(1) Carry out base surface treatment to the old bridge deck in advance, and pave waterproof stress bonding material, and the construction dosage is 1.5kg/m 2 ;
(2)AC-10的级配(2) Grading of AC-10
(3)设计配比(质量比)(3) Design ratio (mass ratio)
普通热拌沥青∶固化剂∶集料及填料∶水=10.5∶5∶95∶5;Ordinary hot mix asphalt: curing agent: aggregate and filler: water = 10.5:5:95:5;
(4)实际拌合重量比(4) Actual mixing weight ratio
普通热拌沥青26.5kg+固化剂12.5kg+集料及填料237.5kg+水10kg;Ordinary hot mix asphalt 26.5kg + curing agent 12.5kg + aggregate and filler 237.5kg + water 10kg;
(5)集料:闪长岩;(5) Aggregate: diorite;
(6)抗剥落剂:0.4%常温沥青复合乳液,棕黑色的粘稠状。(6) Anti-stripping agent: 0.4% normal temperature asphalt composite emulsion, brown-black viscous.
2、施工工艺、养生开放交通与实施例1一致。2. The construction technology and health-preserving open traffic are consistent with those in Embodiment 1.
3、经测定,该沥青混合物表面摩擦系数为0.62,高温稳定性指标如表5所示,低温稳定性指标如表2所示,水稳定性指标如表6所示,拉伸性指标如表7所示。3. After measurement, the surface friction coefficient of the asphalt mixture is 0.62, the high temperature stability index is shown in Table 5, the low temperature stability index is shown in Table 2, the water stability index is shown in Table 6, and the stretchability index is shown in Table 7.
表5车辙试验结果Table 5 Rutting test results
表6低温弯曲试验结果Table 6 Low temperature bending test results
表7水稳定性试验结果Table 7 water stability test results
表8拉伸试验结果Table 8 tensile test results
综上,关于表面特征性,常温沥青复合乳液混合料摩擦系数大于热拌沥青混合料,说明常温沥青复合乳液混合料的表面特征性能优于热拌沥青混合料。In summary, with regard to surface characteristics, the friction coefficient of room temperature asphalt composite emulsion mixture is greater than that of hot mix asphalt mixture, indicating that the surface characteristics of room temperature asphalt composite emulsion mixture are better than that of hot mix asphalt mixture.
关于高温稳定性对比表1和表5,两种沥青混合料的车辙动稳定度均达到了热拌改性沥青混合料的要求,说明常温沥青复合乳液混合料具有良好的高温稳定性。常温沥青复合乳液混合料的稳定度大于热拌沥青混合料。Regarding the comparison of high temperature stability in Table 1 and Table 5, the rutting dynamic stability of the two asphalt mixtures all meet the requirements of the hot mix modified asphalt mixture, indicating that the normal temperature asphalt composite emulsion mixture has good high temperature stability. The stability of room temperature asphalt composite emulsion mixture is greater than that of hot mix asphalt mixture.
关于低温稳定性对比表2和表6,两种沥青混合料的弯曲应变均达到了冬严寒区普通热拌沥青混合料的要求,说明常温沥青复合乳液混合料具有良好的低温抗裂性。常温沥青复合乳液混合料的弯曲应变大于热拌沥青混合料。Regarding the low-temperature stability comparison in Table 2 and Table 6, the bending strain of the two asphalt mixtures meets the requirements of ordinary hot-mix asphalt mixtures in severe winter regions, indicating that the normal-temperature asphalt composite emulsion mixture has good low-temperature crack resistance. The bending strain of normal temperature asphalt composite emulsion mixture is larger than that of hot mix asphalt mixture.
关于水稳定性对比表3和表7,(1)两种沥青混合料的残留稳定度和冻融劈裂强度比均达到了国内研究所提出的要求,达到了80%以上,远大于70%,说明常温沥青复合乳液混合料具有较好的水稳定性。(2)与热拌沥青混合料相比,环氧乳化沥青冷补混合料的浸水残留稳定度已达到普通热拌沥青混合料的要求,冻融劈裂强度比虽略显不足但也可以达到半干区热拌基质沥青混合料的要求。因此,环氧乳化沥青冷补混合料可以应用于不同气候分区的路面修补。Regarding the water stability comparison table 3 and table 7, (1) the residual stability and freeze-thaw splitting strength ratio of the two kinds of asphalt mixtures have reached the requirements of domestic research institutes, reaching more than 80%, far greater than 70% , indicating that the room temperature asphalt composite emulsion mixture has good water stability. (2) Compared with hot mix asphalt mixture, the water immersion residual stability of epoxy emulsified asphalt cold patch mixture has reached the requirements of ordinary hot mix asphalt mixture, and the freeze-thaw splitting strength ratio is slightly insufficient, but it can also reach Requirements for hot mix matrix asphalt mixtures in semi-dry areas. Therefore, epoxy emulsified asphalt cold patching mixture can be applied to pavement patching in different climate zones.
关于拉伸性对比表4和表8,两种混合料的拉伸模量在-5℃达到最小值,且常温沥青复合乳液混合料的拉伸模量高于热拌沥青混合料,说明前者较后者有更强的抗拉强度。Regarding the comparison of tensile properties in Table 4 and Table 8, the tensile modulus of the two mixtures reaches the minimum value at -5°C, and the tensile modulus of the room temperature asphalt composite emulsion mixture is higher than that of the hot mix asphalt mixture, indicating that the former The latter has stronger tensile strength.
为了使冷补混合料与原有路面材料及结构保持一致,并且出于桥梁自重和胶结料的考虑,本发明采用AC系列级配,与此同时矿粉和总用水量的确定直接影响到混合料的强度和压实效果。此外,沥青混合料的制备工艺对路用性能至关重要。在组合材料、矿料级配设计、用水量以及制备工艺的综合作用下,该修整后的桥面养护成本低,运输成本低,环境污染少,节省材料,高低温稳定性好,水稳定性好,不易拉伸破坏,施工及维修方便施工性,经济效益好等优点。In order to keep the cold patching mixture consistent with the original pavement material and structure, and for the consideration of bridge self-weight and cementing material, the present invention adopts AC series gradation. At the same time, the determination of mineral powder and total water consumption directly affects the mixing The strength and compaction effect of the material. In addition, the preparation process of asphalt mixture is crucial to road performance. Under the comprehensive effects of composite materials, mineral material gradation design, water consumption and preparation process, the repaired bridge deck has low maintenance cost, low transportation cost, less environmental pollution, material saving, good high and low temperature stability, and water stability Good, not easy to stretch and damage, convenient construction and maintenance, good economic benefits and other advantages.
本文中应用了具体个例对发明构思进行了详细阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离该发明构思的前提下,所做的任何显而易见的修改、等同替换或其他改进,均应包含在本发明的保护范围之内。In this paper, specific examples are used to illustrate the inventive concept in detail, and the descriptions of the above embodiments are only used to help understand the core idea of the present invention. It should be pointed out that for those skilled in the art, any obvious modification, equivalent replacement or other improvement should be included in the protection scope of the present invention without departing from the inventive concept.
Claims (9)
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CN115304873A (en) * | 2022-08-12 | 2022-11-08 | 湖南新湘路交通科技有限公司 | Semi-flexible composite pavement interface reinforcing agent and composite pavement material |
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