CN108321318B - Battery connection module and battery device - Google Patents
Battery connection module and battery device Download PDFInfo
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- CN108321318B CN108321318B CN201710035838.8A CN201710035838A CN108321318B CN 108321318 B CN108321318 B CN 108321318B CN 201710035838 A CN201710035838 A CN 201710035838A CN 108321318 B CN108321318 B CN 108321318B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- General Chemical & Material Sciences (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention provides a battery connection module and a battery device. The battery connecting module comprises a plurality of confluence connecting pieces, two output electrode pieces and a carrying disc. The carrying disc comprises a plurality of converging connector bearing units which respectively bear a plurality of converging connectors and two output electrode piece bearing units which respectively bear the two output electrode pieces, each converging connector bearing unit is provided with a two-side buckling structure and two opposite buckling structures, the converging connector bearing units are buckled and connected into two rows of arrangement structures by a plurality of side buckling structures which are complementary when adjacent, the two opposite buckling structures of one converging connector bearing unit of one arrangement structure are buckled and connected with a plurality of opposite buckling structures which are complementary when opposite and adjacent to the two converging connector bearing units of the other arrangement structure, and the two output electrode piece bearing units are buckled and connected with the converging connector bearing units at the two ends of the carrying disc in the length direction respectively.
Description
Technical Field
The present invention relates to a battery, and more particularly, to a battery connection module and a battery device.
Background
Chinese patent application No. CN201180011654.9 (U.S. counterpart publication No. US9397327, japanese counterpart patent No. JP-5504977, world patent counterpart publication No. WO2011/108511a1) discloses a battery connecting element including a first connecting unit, a second connecting unit, and a positioning member. The first connection unit has a plurality of unit cells for accommodating the connection member, and is configured by connecting unit cells adjacent to each other. The second connection unit has a plurality of unit cells for accommodating the connection member, and is configured by connecting unit cells adjacent to each other. The positioning member is connected to the first connecting unit and the second connecting unit, and sets relative positions of the first connecting unit and the second connecting unit.
Although the first connection unit and the second connection unit are formed in a combined manner, the first connection unit and the second connection unit are separate structures, which are physically separated from each other, and must be connected by a positioning member, so that the structural design is weak, and other structures, such as the circuit detection unit and the circuit board thereof, cannot be supported therebetween, and thus, the overall structural design is not stable and cannot easily support other structures.
In addition, chinese patent application No. CN201120239229.2 discloses a battery assembly unit. The battery assembling unit is provided with slots with the same outline as the battery, the middle of the bottom of each slot is of a hollow structure, four side faces of the assembling unit are provided with a splicing structure, four corners of the assembling unit are provided with arc-shaped notches, and four corners of the back face of the assembling unit are provided with bosses. Wherein, the mosaic structure who assembles four sides of unit is: two adjacent side surfaces of the assembly units are provided with dovetail grooves, and the other two side surfaces of the assembly units are provided with dovetail blocks matched with the dovetail grooves.
However, the above-mentioned assembling units are only used for supporting a single column-shaped battery, and the column-shaped batteries are only assembled together by the combination of the assembling units, and the combination structure of series connection or parallel connection between the column-shaped batteries is not achieved, so that it is difficult to realize the whole device of the vehicle battery.
Disclosure of Invention
It is therefore one of the objects of the present invention to provide a battery connection module that can improve the disadvantages of the prior art.
Accordingly, in some embodiments, the battery connecting module of the present invention includes a plurality of bus bar connectors, two output electrode members, and a tray. The carrying tray comprises a plurality of converging connector carrying units and two output electrode piece carrying units, wherein each converging connector carrying unit is used for carrying each converging connector and is provided with two side walls which are mutually spaced, a butt joint wall for connecting the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and two opposite buckling structures which are arranged on the butt joint wall, the converging connector carrying units are buckled by a plurality of lateral buckling structures which are mutually complementary when being adjacent to each other to form an arrangement structure of two rows, and two opposite buckling structures of one bus connector bearing unit of one arrangement structure are buckled with a plurality of adjacent opposite buckling structures of two adjacent bus connector bearing units of the other arrangement structure which are complementary when opposite, so that one arrangement structure is relatively displaced relative to the other arrangement structure. Each output electrode piece bearing unit is used for bearing each output electrode piece and is provided with two side walls which are mutually spaced, a butt joint wall which is connected with the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and an opposite buckling structure which is arranged on the butt joint wall, the output electrode piece bearing units are positioned on the outermost side of the arrangement structures, each output electrode piece bearing unit is buckled with the lateral buckling structure of an adjacent and complementary converging connecting piece bearing unit by virtue of one lateral buckling structure of each output electrode piece bearing unit, and is buckled with the opposite buckling structure of a complementary converging connecting piece bearing unit in the opposite direction by virtue of the opposite buckling structure of each output electrode piece bearing unit.
In some embodiments, the two side walls and the abutting wall of each bus bar connector carrying unit of the carrying tray cooperate to define a receiving portion for receiving each bus bar connector, and the one lateral fastening structure of each bus bar connector carrying unit has two fastening blocks disposed on the one side wall, and the other lateral fastening structure has two fastening grooves disposed on the other side wall, and each opposite fastening structure of each bus bar connector carrying unit has a fastening block and a fastening groove disposed side by side on the abutting wall.
In some embodiments, one of the arrangement structures of the bus connector carrying units is shifted relative to the other arrangement structure by a distance which is half of the length of the abutting wall of each bus connector carrying unit.
In some embodiments, the two side walls and the abutting wall of each output electrode element supporting unit of the carrier tray cooperate to define a receiving portion for receiving each output electrode element, the one lateral fastening structure of each output electrode element supporting unit has two fastening blocks disposed on the one side wall, the other lateral fastening structure has two fastening grooves disposed on the other side wall, and the opposite fastening structure of each output electrode element supporting unit has one fastening block and one fastening groove disposed on the abutting wall.
In some embodiments, each of the fastening blocks of each of the lateral fastening structures is a dovetail block, and each of the fastening grooves is a dovetail groove.
In some embodiments, each of the buckling blocks of the opposite buckling structures is a T-shaped block, and each of the buckling grooves is a T-shaped groove.
In some embodiments, each of the bus connectors includes two electrode connecting portions, a separating portion, a slit and a recessed first buffer section and a recessed second buffer section, the two electrode connecting portions are connected by the first buffer section and located at two sides of the first buffer section, the separating portion is connected with one of the electrode connecting portions by the second buffer section, the separating portion and one of the electrode connecting portions are located at two sides of the second buffer section, and the separating portion and the other electrode connecting portion are spaced by the slit.
In some embodiments, the slit separates the first and second buffer sections.
In some embodiments, each of the converging connector bearing units of the carrying tray further has a back-to-back wall connecting two of the sidewalls and spaced apart from the docking wall, and a connecting rod connecting the docking wall and the back-to-back wall, the connecting rod being formed with an upwardly protruding limiting protrusion, the limiting protrusion passing through the slit of the corresponding converging connector.
In some embodiments, the inner wall surface of each of the bus bar connector carrying units of the carrying tray further has at least one upper limiting member and one lower limiting member, the upper limiting member is used for limiting the lifting stroke of the corresponding bus bar connector, and the lower limiting member is used for limiting the pressing stroke of the corresponding bus bar connector.
In some embodiments, the battery connection module further includes a circuit board disposed on the carrier tray, the circuit board includes a board body and a plurality of conductive connection members protruding outward from a width direction of the board body, and the plurality of conductive connection members are electrically connected to the plurality of bus connection members and the output electrode member, respectively.
In some embodiments, the board body of the circuit board is formed with a plurality of positioning holes, and each of the plurality of the bus connector carrying units of the carrying tray further has a positioning column protruding upward and penetrating through the corresponding positioning hole of the circuit board.
In some embodiments, the circuit board further includes a plurality of reinforcing members disposed on the board body and spaced apart from each other along the length direction.
In some embodiments, each of the output electrode members includes an electrode connecting portion and a lead portion extending outward from the electrode connecting portion.
It is therefore another object of the present invention to provide a battery device that can improve the disadvantages of the prior art.
Therefore, in some embodiments, the battery device of the present invention includes a plurality of batteries and a battery connection module. The plurality of cells are arranged side by side and each cell has two electrodes. The battery connecting module is arranged on a plurality of batteries and comprises a plurality of confluence connecting pieces, two output electrode pieces and a carrying disc. The multiple converging connecting pieces are electrically connected with at least two adjacent electrodes of the batteries, two output electrode pieces are respectively and electrically connected with the electrodes of two batteries, the carrying disc comprises multiple converging connecting piece carrying units and two output electrode piece carrying units, each converging connecting piece carrying unit is used for carrying each converging connecting piece and is provided with two side walls which are mutually spaced, a butt joint wall for connecting the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and two opposite buckling structures which are arranged on the butt joint wall, the multiple converging connecting piece carrying units are connected into two rows of arrangement structures by buckling the multiple lateral buckling structures which are mutually complementary when adjacent, and the two opposite buckling structures of one converging connecting piece carrying unit of one of the arrangement structures are buckled and connected with the multiple opposite buckling structures which are mutually complementary when opposite and adjacent to the two adjacent converging connecting piece carrying units of the other arrangement structure The connecting structure enables one of the arrangement structures to relatively displace relative to the other arrangement structure, each output electrode piece bearing unit is used for bearing each output electrode piece and is provided with two side walls which are mutually spaced, a butt joint wall which is connected with the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and an opposite buckling structure which is arranged on the butt joint wall, the output electrode piece bearing units are positioned at the outermost sides of the arrangement structures, each output electrode piece bearing unit is buckled with the lateral buckling structure of an adjacent and complementary confluence connecting piece bearing unit by one lateral buckling structure and is buckled with the opposite buckling structure of a mutual complementary confluence connecting piece bearing unit by the opposite buckling structure.
In some embodiments, the battery connection module further includes a circuit board disposed on the carrier tray, the circuit board includes a board body and a plurality of conductive connection members protruding outward from a width direction of the board body, and the plurality of conductive connection members are electrically connected to the plurality of bus connection members and the output electrode member, respectively.
The invention has at least the following effects: the carrying disc comprises a plurality of confluence connecting piece carrying units and two output electrode piece carrying units, and is connected into an integral carrying disc by a lateral buckling structure and an opposite buckling structure between the confluence connecting piece carrying units, so that the length of the carrying disc can be flexibly changed by the number of the confluence connecting piece carrying units, and the number of the confluence connecting pieces can be synchronously increased or reduced to meet the specification of the battery; moreover, the assembly process of the carrying disc is simple, and the carrying disc after being assembled is safe, reliable, firm and durable. More importantly, because the plurality of confluence connecting piece bearing units are the same, the cost of the die and the manufacturing production can be greatly reduced, and the standard modularized mass production is further realized.
Drawings
Other features and effects of the present invention will be apparent from the embodiments with reference to the accompanying drawings, in which:
FIG. 1 is a perspective view of one embodiment of a battery device of the present invention;
FIG. 2 is an exploded perspective view of the embodiment;
fig. 3 is an exploded perspective view of a battery connection module of the embodiment;
fig. 4 is a perspective view of four bus bar connector carrying units and one output electrode member carrying unit of the embodiment;
FIG. 5 is a perspective view of a boat according to this embodiment;
FIG. 6 is a plan view of the boat of this embodiment;
FIG. 7 is a perspective view of the carrier tray of the embodiment carrying multiple bus bar connector carrying units and two output electrode member carrying units;
FIG. 8 is a partially enlarged perspective view of FIG. 7;
FIG. 9 is a plan view of the carrier tray of the embodiment carrying a plurality of bus bar connector carrying units and the two output electrode member carrying units; and
fig. 10 is a cross-sectional view taken along line X-X in fig. 9.
Wherein the reference numerals are as follows:
100 cell connection module
10 carrying disc
1 bus bar connecting piece bearing unit
11 lateral buckling structure
111 fastening block
112 catching groove
12 opposite direction buckling structure
121 fastening block
122 catching groove
130 receptacle
13 side wall
14 butt wall
15 back to back wall
16 connecting rod
161 limit lug
17 upper limiting piece
18 lower limit piece
19 positioning column
2 output electrode member bearing unit
21 lateral buckling structure
211 fastening block
212 catching groove
22 opposite direction buckling structure
221 fastening block
222 catching groove
230 receptacle
23 side wall
24 butt wall
25 back to back wall
26 position limiter
27 stop element
30 confluence connecting piece
31 electrode connecting part
32 partition part
33 first buffer section
34 second buffer section
35 cutting seam
40 output electrode member
41 electrode connection part
42 lead-out part
43 pad
50 circuit board
51 plate body
52 conductive connector
53 stiffener
54 positioning hole
55 reinforced backboard
200 cell
201 electrode
6 electric connector
Detailed Description
Before the present invention is described in detail, it should be noted that in the following description, like elements are represented by like reference numerals.
Referring to fig. 1, fig. 2 and fig. 3, an embodiment of a battery device according to the present invention includes: a plurality of batteries 200 and a battery connection module 100.
A plurality of cells 200 are arranged side by side, and each cell 200 has two electrodes 201. The battery connection module 100 is disposed on the plurality of batteries 200, and includes a tray 10, a plurality of bus connectors 30, two output electrodes 40, and a circuit board 50. The carrier tray 10 is disposed on the plurality of batteries 200, the plurality of bus connectors 30 and the two output electrodes 40 are assembled on the carrier tray 10, the circuit board 50 is disposed on the carrier tray 10, and the circuit board 50 is electrically connected to the plurality of bus connectors 30 and the two output electrodes 40. Furthermore, the circuit board 50 may be provided with electronic components. Specifically, the circuit board 50 of the present embodiment is a flexible circuit board, and the circuit board 50 includes a board body 51, a plurality of conductive connecting members 52 protruding outward from the width direction of the board body 51, a plurality of reinforcing members 53 disposed on the board body 51 and spaced apart from each other along the length direction, and an electrical connector 6 (shown in fig. 3) disposed at one end of the board body 51. In this embodiment, an extending piece is formed at one end of the board 51 along the length direction, the electrical connector 6 is disposed on the bottom surface of the extending piece of the board 51, and a reinforcing back plate 55 is further disposed on the top surface of the extending piece of the board 51 for supporting and reinforcing the extending piece region of the board 51 and the electrical connector 4. The reinforcing members 53 serve to reinforce the structure of the circuit board 50, so that the circuit board 50 is more stable and durable. More specifically, the board body 51 of the circuit board 50 is further formed with a plurality of positioning holes 54, wherein a portion of the plurality of positioning holes 54 further penetrate through the corresponding plurality of reinforcing members 53, and in the present embodiment, the functions of the plurality of conductive connecting members 52 and the plurality of positioning holes 54 will be described later. The combination of the battery connection module 100, the plurality of batteries 200 and the electrical connector 6 is a battery pack, and the circuit board 50 provided with electronic components can be used as a battery management system or a subsystem of the battery management system, so that the battery pack can be applied to a vehicle battery of an electric vehicle or a hybrid electric vehicle. The plurality of Battery packs can be electrically connected to a Battery Management System (BMS) via a plurality of electrical connectors 6, respectively, to achieve the purpose of Battery Management, so as to improve the safety of the vehicle.
Referring to fig. 4, in detail, the tray 10 includes a plurality of bus connector carrying units 1 and two output electrode carrying units 2, that is, the tray 10 is composed of a plurality of bus connector carrying units 1 and two output electrode carrying units 2. Wherein the bus bar connector carrying units 1 have the same construction. Each of the bus bar connector carrying units 1 is used for carrying each of the bus bar connectors 30 (see fig. 2), and has two lateral fastening structures 11, two opposite fastening structures 12, two side walls 13, a pair of connecting walls 14, a back-to-back wall 15, a connecting rod 16 and a positioning post 19. The two side walls 13 are opposite to each other at intervals, the abutting wall 14 and the back-to-back wall 15 are connected to the two side walls 13 and opposite to each other at intervals, the two side walls 13, the abutting wall 14 and the back-to-back wall 15 cooperate to define a containing portion 130, and the containing portion 130 is used for containing each corresponding confluence connecting element 30; the one lateral buckling structure 11 is disposed on the outer surface of one of the sidewalls 13 and has two buckling blocks 111, and the other lateral buckling structure 11 is disposed on the outer surface of the other sidewall 13 and has two buckling grooves 112. Since the plurality of bus connector carrying units 1 are used for being spliced into an arrangement structure (in this embodiment, an arrangement structure spliced into two rows), the lateral buckling structures 11 of the adjacent side walls 13 of two adjacent bus connector carrying units 1 are complementary. In this embodiment, each of the fastening blocks 111 is a dovetail block, and each of the fastening grooves 112 is a dovetail groove; of course, in other embodiments, each of the fastening blocks 111 may also be a T-shaped block, and correspondingly, each of the fastening slots 112 may be a T-shaped slot; alternatively, each of the fastening blocks 111 and each of the fastening slots 112 may be other complementary fastening structures, and the structure manner disclosed in the embodiment is not limited.
In the present embodiment, two opposite buckling structures 12 are disposed side by side on the abutting wall 14 of the bus connector carrying unit 1, and each opposite buckling structure 12 has a buckling block 121 and a buckling slot 122. The plurality of fastening blocks 121 and the plurality of fastening grooves 122 are arranged in a staggered manner. In this embodiment, as shown in fig. 4, the opposite buckling structures 12 of the bus connector carrying units 1 in the upper and lower two-row structure are the same, except that the direction facing the butting wall 14 of the bus connector carrying unit 1, that is, the opposite buckling structures 12 of the butting wall 14 of the bus connector carrying unit 1 above the drawing of fig. 4 are the buckling block 121, the buckling groove 122, the buckling block 121, and the buckling groove 122 in the order from left to right, and the opposite buckling structures 12 of the bus connector carrying unit 1 below the drawing of fig. 4 are the buckling groove 122, the buckling block 121, the buckling groove 122, and the buckling block 121 in the order from left to right after the bus connector carrying unit 1 above the drawing of fig. 4 rotates horizontally 180 degrees relative to the bus connector carrying unit 1 above the drawing of fig. 4.
When the bus connector carrying units 1 of the two rows of structures below and above the drawing of fig. 4 are fastened, two sets of opposite fastening structures 12 of one bus connector carrying unit 1 of one row of structures are respectively fastened with one set of opposite fastening structures 12 of two adjacent bus connector carrying units 1 of the other row of structures, so that the relative positions of the bus connector carrying units 1 of the two rows of structures are shifted by the distance of one set of opposite fastening structures 12, that is, by half the length of the opposite wall 14 of the bus connector carrying unit 1. Therefore, the bus bar connector carrying unit 1 and the bus bar connector carrying unit 1 after being rotated 180 degrees horizontally are complementarily buckled with the opposite buckling structures 12 on the same side facing the direction of the respective butting walls 14, that is, the bus bar connector carrying unit 1 and the two opposite buckling structures 12 of the bus bar connector carrying unit 1 after being rotated 180 degrees horizontally are complementarily buckled when facing each other. Of course, in other embodiments, the arrangement sequence of the plurality of fastening blocks 121 and the plurality of fastening grooves 122 from left to right may also be the fastening blocks 121, the fastening grooves 122, and the fastening blocks 121, or the arrangement sequence of the plurality of fastening blocks 121 and the plurality of fastening grooves 122 from left to right may also be the fastening grooves 122, the fastening blocks 121, and the fastening grooves 122, from the direction facing the butting wall 14 of the bus bar connector carrying unit 1, which is not limited to this. In this embodiment, each of the fastening blocks 121 is a T-shaped block, and each of the fastening grooves 122 is a T-shaped groove; of course, in other embodiments, each of the fastening blocks 121 may also be a dovetail block, and each of the fastening slots 122 may also be a dovetail T-shaped slot; alternatively, each of the fastening blocks 121 and each of the fastening slots 122 may also be other structures capable of being fastened complementarily, and the structure manner disclosed in the embodiment is not limited.
Referring to fig. 5 and fig. 6, the plurality of bus connector carrying units 1 are connected to each other by the plurality of lateral buckling structures 11 to form a two-row arrangement structure, in other words, any two bus connector carrying units 1 adjacent to each other in the length direction are buckled together by the two buckling blocks 111 and the two buckling grooves 112 complementary to each other on the adjacent side walls 1; and one of the arrangement structures is relatively displaced from the other arrangement structure by a distance which is half of the length of the opposite wall 14 of the bus connector carrying unit 1, so that the two opposite buckling structures 12 of one bus connector carrying unit 1 of one arrangement structure are correspondingly buckled with the adjacent opposite buckling structures 12 of the two adjacent bus connector carrying units 1 of the other arrangement structure respectively, and in detail, as shown in fig. 6, one bus connector carrying unit 1 below the drawing is buckled with the buckling grooves 122 and the buckling blocks 122 of the two adjacent opposite buckling structures 12 of the two adjacent bus connector carrying units 1 above the drawing through the buckling blocks 121 and the buckling grooves 122 of the two opposite buckling structures 12 respectively. Referring to fig. 4, the connecting rod 16 of each bus bar connector carrying unit 1 connects the abutting wall 14 and the back-to-back wall 15, and is formed with a limiting protrusion 161 protruding upward. The inner wall surface of each bus connector carrying unit 1 of the carrying tray 10 further has at least one upper stopper 17 and one lower stopper 18, in one embodiment, the upper stopper 17 is formed on the inner wall surface of the back wall 15 and protrudes toward the accommodating portion 130. The two lower stoppers 18 are respectively formed on the inner wall surfaces of the two side walls 13 and protrude toward the accommodating portion 130, and the positions of the two lower stoppers 18 are lower than the position of the upper stopper 17. The positioning posts 19 protrude upward, and referring to fig. 1 and fig. 2, the positioning posts 19 of each bus connector carrying unit 1 are used to penetrate through the corresponding positioning holes 54 of the circuit board 50, so as to position and arrange the circuit board 50 on the carrying tray 10.
Referring to fig. 4 and 6, each of the output electrode element supporting units 2 has two lateral fastening structures 21, a pair of lateral fastening structures 22, two side walls 23, a pair of connecting walls 24, and a back-to-back wall 25. The two side walls 23 are spaced apart from each other, the abutting wall 24 and the back-to-back wall 25 are connected to the two side walls 23 and are spaced apart from each other, and the two side walls 23, the abutting wall 24 and the back-to-back wall 25 cooperate to define a containing portion 230, wherein the containing portion 230 is used for containing each corresponding output electrode element 40 (see fig. 2); the two lateral buckling structures 21 of each output electrode member carrying unit 2 are the same as the two lateral buckling structures 11 of each bus connector carrying unit 1, that is, the two buckling blocks 211 of one lateral buckling structure 21 are disposed on one side wall 23, and the two buckling grooves 212 of the other lateral buckling structure 21 are disposed on the other side wall 23; the structure of the opposite buckling structures 22 of each output electrode member carrying unit 2 is the same as the structure of the opposite buckling structures 12 of each bus connector carrying unit 1, that is, the opposite buckling structures 22 have a buckling block 221 and a buckling groove 222 arranged on the abutting wall 24, in this embodiment, each buckling block 211, 221 is a dovetail block, and each buckling groove 212, 222 is a dovetail groove. In addition, as shown in fig. 6, the inner wall surface of the output electrode carrying unit 2 further has a limiting member, in an embodiment, the inner wall surfaces of the two side walls 23 are respectively provided with a limiting member 26, 27, and the two limiting members 26, 27 respectively protrude from the inner wall surfaces of the two side walls 23 toward the accommodating portion 230 for limiting the pressing stroke of the output electrode 40, so as to prevent over-pressing of the corresponding battery 200.
Referring to fig. 5 and 6, the two output electrode supporting units 2 have the same structure. The two output electrode carrying units 2 are respectively buckled to the lateral buckling structure 11 and the opposite buckling structure 12 of the multiple bus connector carrying units 1 at two ends of the carrying tray 10 in the length direction through the lateral buckling structure 21 and the opposite buckling structure 22, and more specifically, as shown in fig. 6, the output electrode carrying unit 2 at the lower left corner in the drawing is buckled to the two buckling blocks 111 of the lateral buckling structure 11 of the adjacent and complementary bus connector carrying unit 1 through the two buckling grooves 212 of the lateral buckling structure 21, and is buckled to a group of buckling grooves 122 and buckling blocks 121 of the opposite and complementary bus connector carrying unit 1 through the buckling blocks 221 and the buckling grooves 222 of the opposite buckling structure 22; similarly, the output electrode carrying unit 2 located at the lower right corner in the drawing is fastened to the two fastening grooves 112 of the lateral fastening structure 11 of the adjacent bus connector carrying unit 1 by the two fastening blocks 211 of the lateral fastening structure 21, and the opposite fastening manner is the same, which is not described again. In this way, the plurality of bus bar connector carrying units 1 and the two output electrode member carrying units 2 are fastened to each other, so as to form the integrated carrying tray 10.
Referring to fig. 7 and 8, each of the bus connectors 30 includes two electrode connecting portions 31, a separating portion 32, a slit 35, and a first buffer section 33 and a second buffer section 34 that are recessed and integrally formed, the two electrode connecting portions 31 are connected by the first buffer section 33 and respectively located at two sides of the first buffer section 33, the separating portion 32 and one of the electrode connecting portions 31 are connected by the second buffer section 34, the separating portion 32 and one of the electrode connecting portions 31 are respectively located at two sides of the second buffer section 34, the separating portion 32 and the other electrode connecting portion 31 are spaced apart by the slit 35, and the slit 35 separates the first buffer section 33 and the second buffer section 34. It should be noted that, in other embodiments, the first buffer section 33 and the second buffer section 34 may also be a raised structure, and are not limited to the recessed structure disclosed in the present embodiment.
Each of the bus connecting members 30 is disposed in each of the bus connecting member carrying units 1 corresponding to the carrying tray 10, and referring to fig. 2, in the present embodiment, each of the bus connecting members 30 is electrically connected to the electrodes 201 of two adjacent batteries 200, that is, the two electrode connecting portions 31 of each of the bus connecting members 30 are respectively welded to the electrodes 201 of two adjacent batteries 200 to form electrical connection, so as to achieve the purpose of connecting a plurality of batteries 200 in series or in parallel. In the present embodiment, each bus bar connector 30 is made of an aluminum-based metal material, and the electrode 201 of the plurality of cells 200 is made of aluminum, so that the bus bar connectors 30 and the electrodes 201 are made of the same metal material and are easily welded, and there is no problem that the welding melting points of different metals are different and welding is difficult. Furthermore, referring to fig. 9 and 10, when each of the converging connectors 30 is disposed on each of the converging connector carrying units 1, the limiting protrusion 161 of the converging connector carrying unit 1 passes through the corresponding slit 35 of the converging connector 30 to limit the position of the converging connector 30; the upper limiting piece 17 of the confluence connecting piece bearing unit 1 is used for limiting the uplifting stroke of the corresponding confluence connecting piece 30; the two lower limiting members 18 are used for limiting the pressing stroke of the corresponding bus bar connector 30 to prevent the corresponding battery 200 from being pressed excessively.
In the assembly process of the present embodiment, after the bus connectors 30 are disposed in the tray 10, the circuit board 50 is mounted on the tray 10, and the conductive connectors 52 of the circuit board 50 are electrically connected to the separating portions 32 of the bus connectors 30, respectively. It should be noted that, in each of the bus bar connectors 30 of the present embodiment, the separating portion 32 and the two electrode connecting portions 31 are separated from each other by the second buffer section 34 and the slit 35, respectively, to form a relatively independent board portion, and when the circuit board 50 is mounted on the separating portion 32 by the conductive connecting members 52, the influence on the conductive connecting members 52 caused by the displacement and deformation of the two electrode connecting portions 31 during the process can be greatly reduced.
Referring to fig. 8, each of the output electrode elements 40 includes an electrode connection portion 41, a lead portion 42, and a pad 43. The lead portion 42 extends outward from the electrode connecting portion 41 and serves as an external wire or conductor to conduct current. Referring to fig. 2 and 3, each of the output electrode members 40 is disposed in the corresponding output electrode member supporting unit 2 of the carrier tray 10 and electrically connected to the outermost battery 200, in this embodiment, the electrode connecting portion 41 is made of copper, and the welding pad 43 is made of aluminum and has a circular shape, so that the electrode connecting portion 41 can be welded to the electrode 201 of the outermost battery 200 via the welding pad 43, thereby overcoming the problems of different welding melting points and difficulty in welding of dissimilar metals. Since the two outermost output electrode members 40 are used for conducting current, the material thereof is mainly copper to provide good conductivity, and the two outermost output electrode members 40 respectively lead out the positive electrode and the negative electrode.
To sum up, the battery device of the present invention is composed of a plurality of bus connector carrying units 1 and two output electrode carrying units 2 through the carrying tray 10, and the carrying tray 10 is connected into a whole by the lateral buckling structure 11 and the opposite buckling structure 12 between the bus connector carrying units 1, so that the length of the carrying tray 10 can be flexibly changed by the number of the bus connector carrying units 1, and the number of the bus connectors 30 can be synchronously increased or decreased to meet the specification of the battery 200; furthermore, the assembly process of the boat 10 is simple, and the assembled boat 10 is not only safe and reliable, but also sturdy and durable. More importantly, since the plurality of bus bar connector bearing units 1 are the same, the cost of the mold and the manufacturing production can be greatly reduced, and the standard modularized mass production is realized, so that the purpose of the invention can be really achieved.
However, the above description is only an example of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications made according to the claims and the contents of the specification of the present invention are still included in the scope covered by the claims of the present invention.
Claims (16)
1. A battery connection module, comprising:
a plurality of bus connectors;
two output electrode members; and
a carrier plate, including a plurality of bus connector bearing units and two output electrode bearing units, each bus connector bearing unit is used for bearing each bus connector and has two mutually spaced side walls, a butt joint wall connecting two side walls, two lateral buckling structures respectively arranged on two side walls and two opposite buckling structures arranged on the butt joint wall, the plurality of bus connector bearing units are buckled by a plurality of lateral buckling structures which are complementary when adjacent to each other to form two rows of arrangement structures, and two opposite buckling structures of one bus connector bearing unit of one of the arrangement structures are buckled on a plurality of adjacent opposite buckling structures of two adjacent bus connector bearing units of the other arrangement structure which are complementary when opposite to each other to enable one of the arrangement structures to relatively displace relative to the other arrangement structure,
each output electrode piece bearing unit is used for bearing each output electrode piece and is provided with two side walls which are mutually spaced, a butt joint wall which is connected with the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and an opposite buckling structure which is arranged on the butt joint wall, the output electrode piece bearing units are positioned on the outermost side of the arrangement structures, each output electrode piece bearing unit is buckled with the lateral buckling structure of an adjacent and complementary converging connecting piece bearing unit by virtue of one lateral buckling structure of each output electrode piece bearing unit, and is buckled with the opposite buckling structure of a complementary converging connecting piece bearing unit in the opposite direction by virtue of the opposite buckling structure of each output electrode piece bearing unit.
2. The battery connection module according to claim 1, wherein the two sidewalls and the opposite-facing wall of each of the bus bar connector holders of the tray cooperate to define a receptacle for receiving each of the bus bar connectors, and the one lateral fastening structure of each of the bus bar connector holders has two fastening blocks disposed on the one sidewall and the other lateral fastening structure has two fastening grooves disposed on the other sidewall, and each of the opposite-facing fastening structures of each of the bus bar connector holders has one fastening block and one fastening groove disposed side by side on the opposite-facing wall.
3. The battery connection module according to claim 2, wherein one of the arrangement structures of the bus bar connector carrying units is relatively displaced from the other arrangement structure by a distance which is half the length of the abutting wall of each of the bus bar connector carrying units.
4. The battery connecting module according to claim 2 or 3, wherein the two side walls and the abutting wall of each output electrode element supporting unit of the carrier define a receiving portion for receiving each output electrode element, and the one lateral fastening structure of each output electrode element supporting unit has two fastening blocks disposed on one side wall, and the other lateral fastening structure has two fastening grooves disposed on the other side wall, and the opposing fastening structure of each output electrode element supporting unit has one fastening block and one fastening groove disposed on the abutting wall.
5. The battery connection module of claim 4, wherein each of the plurality of lateral snap-fit structures is a dovetail, and each of the plurality of snap-fit grooves is a dovetail groove.
6. The battery connection module according to claim 4, wherein each of the fastening blocks of the opposite fastening structures is a T-shaped block, and each of the fastening grooves is a T-shaped groove.
7. The battery connection module according to claim 2, wherein each of the bus bar connectors includes two electrode connection parts, a partition part, a slit, and a recessed first buffer section and a second buffer section, which are integrally formed, the two electrode connection parts are connected by the first buffer section and located at both sides of the first buffer section, respectively, the partition part and one of the electrode connection parts are connected by the second buffer section, and the partition part and one of the electrode connection parts are located at both sides of the second buffer section, respectively, and the partition part is spaced from the other electrode connection part by the slit.
8. The battery connection module of claim 7, wherein the slit separates the first buffer section and the second buffer section.
9. The battery connection module according to claim 8, wherein each of the bus bar connector carrying units of the tray further has a back-to-back wall connecting two of the sidewalls and spaced apart from the docking wall, and a connecting bar connecting the docking wall and the back-to-back wall, the connecting bar being formed with an upwardly protruding stopper passing through the slit of the corresponding bus bar connector.
10. The battery connection module according to claim 9, wherein the inner wall surface of each of the bus bar connector carrying units of the carrying tray further has at least one upper limiting member and one lower limiting member, the upper limiting member is used for limiting a lifting stroke of the corresponding bus bar connector, and the lower limiting member is used for limiting a pressing stroke of the corresponding bus bar connector.
11. The battery connection module according to claim 1, further comprising a circuit board disposed on the carrier plate, the circuit board including a plate body and a plurality of conductive connection members protruding outward from the width direction of the plate body, the plurality of conductive connection members being electrically connected to the plurality of bus connection members and the output electrode member, respectively.
12. The battery connection module of claim 11, wherein the circuit board has a plurality of positioning holes formed on a plate body thereof, and each of the plurality of the bus bar connector carrying units of the carrying tray further has a positioning post protruding upward and extending through the corresponding positioning hole of the circuit board.
13. The battery connection module according to claim 11, wherein the circuit board further comprises a plurality of reinforcing members disposed on the plate body and spaced apart from each other along the length direction.
14. The battery connection module according to claim 1, wherein each of the output electrode members includes an electrode connection part and a lead-out part extending outwardly from the electrode connection part.
15. A battery device, comprising:
a plurality of cells arranged side by side and each having two electrodes; and
a battery connection module disposed on the plurality of batteries and comprising:
a plurality of bus bar connectors electrically connecting electrodes of at least two adjacent plurality of the batteries,
two output electrode members electrically connecting electrodes of two of the cells, respectively, and
a carrier plate, including a plurality of bus connector bearing units and two output electrode bearing units, each bus connector bearing unit is used for bearing each bus connector and has two mutually spaced side walls, a butt joint wall connecting two side walls, two lateral buckling structures respectively arranged on two side walls and two opposite buckling structures arranged on the butt joint wall, the plurality of bus connector bearing units are buckled by a plurality of lateral buckling structures which are complementary when adjacent to each other to form two rows of arrangement structures, and two opposite buckling structures of one bus connector bearing unit of one of the arrangement structures are buckled on a plurality of adjacent opposite buckling structures of two adjacent bus connector bearing units of the other arrangement structure which are complementary when opposite to each other to enable one of the arrangement structures to relatively displace relative to the other arrangement structure,
each output electrode piece bearing unit is used for bearing each output electrode piece and is provided with two side walls which are mutually spaced, a butt joint wall which is connected with the two side walls, two lateral buckling structures which are respectively arranged on the two side walls and an opposite buckling structure which is arranged on the butt joint wall, the output electrode piece bearing units are positioned on the outermost side of the arrangement structures, each output electrode piece bearing unit is buckled with the lateral buckling structure of an adjacent and complementary converging connecting piece bearing unit by virtue of one lateral buckling structure of each output electrode piece bearing unit, and is buckled with the opposite buckling structure of a complementary converging connecting piece bearing unit in the opposite direction by virtue of the opposite buckling structure of each output electrode piece bearing unit.
16. The battery device according to claim 15, wherein the battery connection module further comprises a circuit board disposed on the carrier tray, the circuit board including a plate body and a plurality of conductive connection members protruding outward from the width direction of the plate body, the plurality of conductive connection members being electrically connected to the plurality of bus connection members and the output electrode member, respectively.
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EP4336643A1 (en) * | 2022-09-06 | 2024-03-13 | TE Connectivity Germany GmbH | Modular connection board and method for connecting a modular connection board |
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KR102321794B1 (en) * | 2018-12-05 | 2021-11-04 | 주식회사 엘지에너지솔루션 | Battery module including connector having bidirectional coupling structure |
CN115051118B (en) * | 2018-12-29 | 2024-06-14 | 东莞莫仕连接器有限公司 | Battery connection module |
CN109755450A (en) * | 2019-01-11 | 2019-05-14 | 南京工业职业技术学院 | A kind of new-energy automobile power battery group |
CN114388969B (en) * | 2022-02-25 | 2024-05-31 | 东莞新能安科技有限公司 | Battery pack and electricity utilization device |
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CN105938887A (en) * | 2016-05-20 | 2016-09-14 | 惠州市蓝微新源技术有限公司 | Assembly structure for power battery modules |
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