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CN108214708A - 一种三聚氰胺实木多层板及其加工方法 - Google Patents

一种三聚氰胺实木多层板及其加工方法 Download PDF

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CN108214708A
CN108214708A CN201810045559.4A CN201810045559A CN108214708A CN 108214708 A CN108214708 A CN 108214708A CN 201810045559 A CN201810045559 A CN 201810045559A CN 108214708 A CN108214708 A CN 108214708A
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solid wood
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李玉杰
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
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Abstract

本发明公开了板材加工技术领域的一种三聚氰胺实木多层板及其加工方法，该三聚氰胺实木多层板从下而上依次由基板、防水板、强化板以及三聚氰胺饰面层相互粘合热压形成，该加工方法的具体步骤如下：S1：把杨木、杉木以及桐木旋切成多片，干燥后形成基板；S2：在基板的表面均匀涂抹固化胶，采用热压机将其压紧；S3：将经过三聚氰胺浸渍的三聚氰胺饰面层复合到强化板的表面上，即得到三聚氰实木多层板成品，本发明添加硼砂，使其具有阻燃性，采用层层压合的工艺，提高三聚氰胺多层板的稳定性，按照本方法制备的成品具有合格率高，生产成本低的特点，适合大规模的推广使用。

Description

一种三聚氰胺实木多层板及其加工方法
技术领域
本发明公开了一种三聚氰胺实木多层板及其加工方法，具体为板材加工技术领域。
背景技术
三聚氰胺板，简称三氰板，行业内比较喜欢叫生态板，全称是三聚氰胺浸渍胶膜纸饰面人造板。是将带有不同颜色或纹理的纸放入三聚氰胺树脂胶粘剂中浸泡，然后干燥到一定固化程度，将其铺装在刨花板、防潮板、中密度纤维板、胶合板、细木工板、多层板或其他硬质纤维板表面，经热压而成的装饰板。在三聚氰胺板的生产中，一方面对基板的平整度要求很高，另一方面成品的合格率也很低，加工成本也一直居高不下。为此，我们提出了一种三聚氰胺实木多层板及其加工方法投入使用，以解决上述问题。
发明内容
本发明的目的在于提供一种三聚氰胺实木多层板及其加工方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种三聚氰胺实木多层板，该三聚氰胺实木多层板从下而上依次由基板、防水板、强化板以及三聚氰胺饰面层相互粘合热压形成。
优选的，所述基板为杨木、杉木或桐木中的一种。
优选的，所述防水板由单板以及覆盖在单板上的防水层经过挤压形成。
优选的，所述防水层以低压高密度聚乙烯为原料，并混合炭黑、抗老化剂、抗氧化剂以及稳定剂组成。
优选的，一种三聚氰胺实木多层板的加工方法，该加工方法的具体步骤如下：
S1：把杨木、杉木以及桐木旋切成多片，随后在木片之间涂抹粘合剂，通过液压机将其压合成板材结构，干燥后形成基板；
S2：在基板的表面均匀涂抹固化胶，将防水板叠加在基板上，同样在防水板上涂抹固化胶，将强化板放置在防水板上，采用热压机将其压紧；
S3：干燥后，将经过三聚氰胺浸渍的三聚氰胺饰面层复合到强化板的表面上，利用热压机压紧后，干燥，即得到三聚氰实木多层板成品。
优选的，所述步骤S1中，粘合剂为环氧树脂、硼砂以及松香水的混合物，其中环氧树脂：硼砂：松香水＝3:1.2:3。
优选的，所述步骤S2中，固化胶为酚醛树脂和脲醛树脂按照1:1的比例配置而成。
优选的，所述步骤S2中，热压机采用蒸汽加热，其加热温度为60--80℃，加热时间为20--40min，其施加压力为0.7--1.7MPa。
优选的，所述步骤S3中，在经过热压后，按照多层板的长度方向间隔25--30cm处安装一个夹具，在干燥结束成型后，将夹具拆除。
与现有技术相比，本发明的有益效果是：本发明添加硼砂，使其具有阻燃性，采用层层压合的工艺，提高三聚氰胺多层板的稳定性，按照本方法制备的成品具有合格率高，生产成本低的特点，适合大规模的推广使用。
附图说明
图1为本发明结构示意图；
图2为本发明加工方法流程图。
图中：1基板、2防水板、3强化板、4三聚氰胺饰面层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1和2，本发明提供一种技术方案：一种三聚氰胺实木多层板，该三聚氰胺实木多层板从下而上依次由基板1、防水板2、强化板3以及三聚氰胺饰面层4相互粘合热压形成。
其中，所述基板1为杨木、杉木或桐木中的一种，所述防水板2由单板以及覆盖在单板上的防水层经过挤压形成，所述防水层以低压高密度聚乙烯为原料，并混合炭黑、抗老化剂、抗氧化剂以及稳定剂组成。
本发明还提供了一种三聚氰胺实木多层板的加工方法，该加工方法的具体步骤如下：
S1：把杨木、杉木以及桐木旋切成多片，随后在木片之间涂抹粘合剂，通过液压机将其压合成板材结构，干燥后形成基板1，粘合剂为环氧树脂、硼砂以及松香水的混合物，其中环氧树脂：硼砂：松香水＝3:1.2:3；
S2：在基板1的表面均匀涂抹固化胶，将防水板2叠加在基板1上，同样在防水板2上涂抹固化胶，将强化板3放置在防水板2上，采用热压机将其压紧，固化胶为酚醛树脂和脲醛树脂按照1:1的比例配置而成，热压机采用蒸汽加热，其加热温度为60--80℃，加热时间为20--40min，其施加压力为0.7--1.7MPa；
S3：干燥后，将经过三聚氰胺浸渍的三聚氰胺饰面层4复合到强化板3的表面上，利用热压机压紧后，干燥，即得到三聚氰实木多层板成品，在经过热压后，按照多层板的长度方向间隔25--30cm处安装一个夹具，在干燥结束成型后，将夹具拆除。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (9)

1.一种三聚氰胺实木多层板，其特征在于：该三聚氰胺实木多层板从下而上依次由基板(1)、防水板(2)、强化板(3)以及三聚氰胺饰面层(4)相互粘合热压形成。
2.根据权利要求1所述的一种三聚氰胺实木多层板，其特征在于：所述基板(1)为杨木、杉木或桐木中的一种。
3.根据权利要求1所述的一种三聚氰胺实木多层板，其特征在于：所述防水板(2)由单板以及覆盖在单板上的防水层经过挤压形成。
4.根据权利要求2所述的一种三聚氰胺实木多层板，其特征在于：所述防水层以低压高密度聚乙烯为原料，并混合炭黑、抗老化剂、抗氧化剂以及稳定剂组成。
5.一种三聚氰胺实木多层板的加工方法，其特征在于：该加工方法的具体步骤如下：
S1：把杨木、杉木以及桐木旋切成多片，随后在木片之间涂抹粘合剂，通过液压机将其压合成板材结构，干燥后形成基板(1)；
S2：在基板(1)的表面均匀涂抹固化胶，将防水板(2)叠加在基板(1)上，同样在防水板(2)上涂抹固化胶，将强化板(3)放置在防水板(2)上，采用热压机将其压紧；
S3：干燥后，将经过三聚氰胺浸渍的三聚氰胺饰面层(4)复合到强化板(3)的表面上，利用热压机压紧后，干燥，即得到三聚氰实木多层板成品。
6.根据权利要求5所述的一种三聚氰胺实木多层板的加工方法，其特征在于：所述步骤S1中，粘合剂为环氧树脂、硼砂以及松香水的混合物，其中环氧树脂：硼砂：松香水＝3:1.2:3。
7.根据权利要求5所述的一种三聚氰胺实木多层板的加工方法，其特征在于：所述步骤S2中，固化胶为酚醛树脂和脲醛树脂按照1:1的比例配置而成。
8.根据权利要求5所述的一种三聚氰胺实木多层板的加工方法，其特征在于：所述步骤S2中，热压机采用蒸汽加热，其加热温度为60--80℃，加热时间为20--40min，其施加压力为0.7--1.7MPa。
9.根据权利要求5所述的一种三聚氰胺实木多层板的加工方法，其特征在于：所述步骤S3中，在经过热压后，按照多层板的长度方向间隔25--30cm处安装一个夹具，在干燥结束成型后，将夹具拆除。
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