CN108172486B - Electrodeless lamp detection aging system - Google Patents
Electrodeless lamp detection aging system Download PDFInfo
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- CN108172486B CN108172486B CN201810012203.0A CN201810012203A CN108172486B CN 108172486 B CN108172486 B CN 108172486B CN 201810012203 A CN201810012203 A CN 201810012203A CN 108172486 B CN108172486 B CN 108172486B
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- parameter acquisition
- aging
- acquisition terminal
- trolley
- ballast
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- 230000032683 aging Effects 0.000 title claims abstract description 81
- 238000001514 detection method Methods 0.000 title claims abstract description 43
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052802 copper Inorganic materials 0.000 claims abstract description 23
- 239000010949 copper Substances 0.000 claims abstract description 23
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 238000005286 illumination Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000002431 foraging effect Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 230000005283 ground state Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/44—Factory adjustment of completed discharge tubes or lamps to comply with desired tolerances
- H01J9/445—Aging of tubes or lamps, e.g. by "spot knocking"
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/42—Measurement or testing during manufacture
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Circuit Arrangement For Electric Light Sources In General (AREA)
Abstract
The invention relates to an electrodeless lamp detection aging system which comprises a guide rail, an aging trolley and a central controller, wherein the guide rail is arranged in a closed ring shape, and the aging trolley can move along the guide rail; the guide rail is provided with a copper rail, the copper rail is connected with alternating voltage, and the aging trolley is provided with a contact for electrically connecting with the copper rail; the aging trolley comprises a top layer and a bottom layer, the top layer of the aging trolley is provided with a lamp tube, the bottom layer of the aging trolley is provided with a ballast, the aging trolley is also provided with a first parameter acquisition terminal and a second parameter acquisition terminal, the contact is electrically connected with the ballast through the first parameter acquisition terminal, and the ballast is electrically connected with the lamp tube through the second parameter acquisition terminal; the first parameter acquisition terminal and the second parameter acquisition terminal are respectively connected with the central controller. The detection links of the lamp tube and the ballast are simplified, the lamp tube and the ballast can be directly aged only after the lighting test is carried out, the production efficiency is improved, the aging cost and the management cost are reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of illumination, in particular to an electrodeless lamp detection aging system.
Background
An electromagnetic induction electrodeless fluorescent lamp, namely an electrodeless lamp for short, is an illumination light source which emits light through electromagnetic induction. Compared with the traditional light source, the electrodeless lamp is named because of the fact that no obvious electrode exists. The working principle of the electrodeless lamp is that the electrodeless lamp is coupled into the lamp in an induction mode through a high-frequency electromagnetic field, so that gas in the lamp is subjected to avalanche ionization to form plasma, ultraviolet rays are radiated when excited atoms of the plasma return to a ground state, and fluorescent powder on the inner wall of the bulb is excited by the ultraviolet rays to generate visible light.
The electrodeless lamp consists of a coupler and a lamp tube, and the lamp tube is generally divided into a rectangle and a ring. The coupler is connected with the ballast through a connecting wire, and the ballast provides high-frequency alternating voltage for the coupler; a lamp tube is provided with 2 couplers, the two couplers are in parallel connection, and a connecting wire is stuck on the tube body according to the shape of the lamp tube.
In the production process of the electrodeless lamp, the lamp tube and the ballast are detected and aged. At present, a general method adopts a detection aging separation mode: after the exhaust procedure, lighting the lamp tube by a quality inspector by using a corresponding standard power ballast, recording electric parameters after waiting for the stabilization time, entering a burn-in frame for burn-in after the stabilization, and carrying out the detection means again after the burn-in is finished so as to judge whether the lamp tube meets the requirements; for ballasts, the electrical parameters are detected first, then aged, and finally detected. The prior art needs to detect and age the lamp tube and the ballast independently, and has the problems of low production efficiency, high management cost and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an electrodeless lamp detection aging system, wherein a lamp tube and a ballast are mutually matched for aging, and the lamp tube and the ballast can be simultaneously aged, so that the electrodeless lamp detection aging system has the advantages of high production efficiency and low management cost.
The technical scheme for solving the technical problems is as follows: the electrodeless lamp detection aging system comprises a guide rail, an aging trolley and a central controller, wherein the guide rail is arranged in a closed ring shape, and the aging trolley can move along the guide rail;
the guide rail is provided with a copper rail, the copper rail is connected with alternating voltage, and the aging trolley is provided with a contact for being electrically connected with the copper rail;
the aging trolley comprises a top layer and a bottom layer, wherein a lamp tube is arranged on the top layer of the aging trolley, a ballast is arranged on the bottom layer of the aging trolley, the lamp tube is correspondingly arranged with the ballast, a first parameter acquisition terminal and a second parameter acquisition terminal are further arranged on the aging trolley, the contact is electrically connected with the ballast through the first parameter acquisition terminal, and the ballast is electrically connected with the lamp tube through the second parameter acquisition terminal;
the first parameter acquisition terminal and the second parameter acquisition terminal are respectively connected with the central controller, and the central controller judges whether the ballast and the lamp tube are normal or not according to the parameters acquired by the first parameter acquisition terminal and the second parameter acquisition terminal.
The beneficial effects of the invention are as follows: the detection links of the lamp tube and the ballast are simplified, and the lamp tube and the ballast can be directly aged after the lighting test is carried out, so that the production efficiency is improved; the working states of the lamp tube and the ballast can be detected in real time by collecting parameters through the first parameter collecting terminal and the second parameter collecting terminal in the aging process, and meanwhile, the lamp tube and the ballast are detected and aged, so that the yield is improved; the lamp tube and the ballast are mutually aging and matched, a standard ballast and a standard lamp tube are not needed to be used as aging devices, the aging cost and the management cost are reduced, and the production efficiency is improved.
Further, a high-temperature test area, a low-temperature test area and an illumination parameter detection area are arranged on the guide rail. Specifically, the high-temperature test area, the low-temperature test area and the illumination parameter detection area are test areas with specific external conditions, such as the temperature in the high-temperature test area is higher, and the high-temperature test area is used for detecting the working states of the lamp tube and the ballast at high temperature; the temperature in the low-temperature test area is lower, and the low-temperature test area is used for detecting the working states of the lamp tube and the ballast at low temperature; the illumination parameter detection area is used for detecting illumination parameters through the illuminometer.
The beneficial effects brought by adopting the technical scheme are as follows: the high-temperature test area, the low-temperature test area and the illumination parameter detection area are arranged on the guide rail in a circulating aging mode instead of a layered frame aging mode, so that the high-temperature test and low-temperature test and light parameter acquisition functions can be realized, and the production efficiency is further improved.
Further, the copper rail is divided into a plurality of sections, and each section of copper rail is connected with different alternating voltages.
The beneficial effects brought by adopting the technical scheme are as follows: each section of copper rail is connected with different alternating voltages, and the lamp tube and the ballast input different alternating voltages in the process that the aging trolley moves on the guide rail, so that the output parameters and the input parameters under different voltages can be conveniently collected.
Further, the guide rail is provided with readers at different positions, and the aging trolley is provided with electronic tags corresponding to the readers.
The beneficial effects brought by adopting the technical scheme are as follows: the method comprises the steps of detecting which area the aging trolley is driven to by using a reader and an electronic tag, determining the performances of the lamp tube and the ballast in different states by combining parameters acquired when the aging trolley is driven into the area, and distinguishing quality by combining various parameters.
Further, a detection terminal is arranged on the aging trolley, and the first parameter acquisition terminal and the second parameter acquisition terminal are connected with the central controller through the detection terminal.
The beneficial effects brought by adopting the technical scheme are as follows: the detection terminal is used for transmitting data among the first parameter acquisition terminal, the second parameter acquisition terminal and the central controller.
Further, the first parameter acquisition terminal and the second parameter acquisition terminal are connected with the detection terminal through an RS485 line, and the detection terminal is connected with the central controller through WiFi equipment.
The beneficial effects brought by adopting the technical scheme are as follows: the aging trolley is provided with a detection terminal, a first parameter acquisition terminal and a second parameter acquisition terminal, and data are transmitted among the first parameter acquisition terminal, the second parameter acquisition terminal and the detection terminal through an RS485 line, so that the reliability of data transmission can be protected; the aging trolley needs to circularly move on the guide rail, and wired connection between the detection terminal and the central controller is inconvenient, so that the acquired parameters are transmitted to the central controller in a wireless mode, and the normal operation of the system can be ensured.
Further, 3-5 groups of lamp tubes and ballasts which correspond to each other are arranged on the aging trolley.
The beneficial effects brought by adopting the technical scheme are as follows: the aging multiple groups of lamp tubes and ballasts can be detected simultaneously, and the production efficiency can be improved.
Drawings
FIG. 1 is a schematic diagram of a construction of an aging trolley in an electrodeless lamp inspection aging system;
fig. 2 is a schematic structural diagram of a guide rail in the electrodeless lamp detection aging system.
In the drawings, the list of components represented by the various numbers is as follows:
1. The device comprises a guide rail, a ageing trolley, a central controller, a lamp tube, a ballast, a first parameter acquisition terminal, a second parameter acquisition terminal, a detection terminal and a detection terminal, wherein the guide rail, the ageing trolley, the central controller, the lamp tube, the ballast and the first parameter acquisition terminal are sequentially connected;
11. A high temperature test area, 12, a low temperature test area, 13 and an illumination parameter detection area.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
As shown in fig. 1 and 2, an electrodeless lamp detection aging system comprises a guide rail 1, an aging trolley 2 and a central controller 3, wherein the guide rail 1 is in a closed ring shape, and the aging trolley 2 can move along the guide rail 1.
A copper rail is arranged on the guide rail 1, the copper rail is connected with alternating voltage, and a contact for electrically connecting with the copper rail is arranged on the aging trolley 2; the aging trolley 2 comprises a top layer and a bottom layer, the top layer of the aging trolley 2 is provided with a lamp tube 4, the bottom layer of the aging trolley is provided with a ballast 5, the aging trolley 2 is also provided with a first parameter acquisition terminal and a second parameter acquisition terminal 6, the contact is electrically connected with the ballast 5 through the first parameter acquisition terminal, and the ballast 5 is electrically connected with the lamp tube 4 through the second parameter acquisition terminal 6; the first parameter acquisition terminal and the second parameter acquisition terminal 6 are respectively connected with the central controller 3, and the central controller 3 judges whether the ballast 5 and the lamp tube 4 are normal or not according to the parameters acquired by the first parameter acquisition terminal and the second parameter acquisition terminal 6. The output parameters are detected by the second parameter acquisition terminal 6, and the input parameters are detected by the first parameter acquisition terminal.
The aging trolley 2 is provided with a detection terminal 7, and the first parameter acquisition terminal and the second parameter acquisition terminal 6 are respectively connected with the central controller 3 through the detection terminal 7 and perform data transmission. The central controller 3 is used for processing the output parameters and the input parameters acquired by the second parameter acquisition terminal 6 and the first parameter acquisition terminal, and judging the states of the lamp tube 4 and the ballast 5 according to the output parameters and the input parameters, so as to pick out unqualified products. The first parameter acquisition terminal and the second parameter acquisition terminal 6 are connected with the central controller 3, and the central controller 3 judges whether the ballast 5 and the lamp tube 4 are normal or not according to the parameters acquired by the first parameter acquisition terminal and the second parameter acquisition terminal 6.
Preferably, the guide rail 1 is provided with a high-temperature test area 11 and a low-temperature test area 12 for detecting the working states of the lamp tube 4 and the ballast 5 under different conditions; the guide rail 1 is also provided with an illumination parameter detection area 13 for detecting illumination parameters.
Preferably, the copper rail is divided into a plurality of sections, and each section of copper rail is connected with different alternating voltages. The aging trolley 2 loads different voltages on the lamp tube 4 and the ballast 5 through copper rails with different voltages on each section, and the performance of the lamp tube 4 and the ballast 5 under high and low voltages is determined through parameters acquired by the second parameter acquisition terminal 6 and the first parameter acquisition terminal.
The lamp tubes 4 and the ballasts 5 are arranged on the aging trolleys 2, 3-5 groups of lamp tubes 4 and ballasts 5 corresponding to each other can be placed on each aging trolley 2, the guide rail 1 is in a closed ring shape to form a circulating aging line, the aging trolleys 2 move along the guide rail 1, copper rails are arranged on the guide rail 1, and carbon brush contacts are arranged on the aging trolleys 2 and are in contact with the copper rails so as to input alternating voltage; the whole aging line is divided into a plurality of sections of copper rails so as to input different voltages to detect the high-low voltage working state of the ballast 5; the aging line is divided into a high-temperature area and a low-temperature area for high-temperature and low-temperature detection; in addition, the aging line is also marked with an illumination parameter detection area 13 for detecting illumination parameters of the lamp tube 4, and the illumination parameters are transmitted to the central controller 3 through the RS485 line.
The guide rail 1 is provided with readers at different positions, and the aging trolley 2 is provided with electronic tags. The aging trolley 2 is stuck with electronic tags, readers corresponding to the electronic tags are arranged on each voltage section, each high-temperature test area 11, each low-temperature test area 12 and each illumination parameter detection area 13, and the electronic tag information is read through the readers so as to detect the specific area where the aging trolley 2 is located. The central controller 3 combines the specific area where the aging trolley 2 is located and the parameters acquired by the second parameter acquisition terminal 6 and the first parameter acquisition terminal during the area to determine the performances of the lamp tube 4 and the ballast 5 in the high-low voltage and high-low temperature states, and integrates various data to determine whether the ballast 5 and the lamp tube 4 are normal or not.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (4)
1. An electrodeless lamp detection aging system is characterized in that: the device comprises a guide rail (1), a ageing trolley (2) and a central controller (3), wherein the guide rail (1) is arranged in a closed ring shape, and the ageing trolley (2) can move along the guide rail (1);
a copper rail is arranged on the guide rail (1), the copper rail is connected with alternating voltage, and a contact for being electrically connected with the copper rail is arranged on the aging trolley (2);
The aging trolley (2) comprises a top layer and a bottom layer, a lamp tube (4) is arranged on the top layer of the aging trolley (2), a ballast (5) is arranged on the bottom layer of the aging trolley (2), the lamp tube (4) is arranged corresponding to the ballast (5), a first parameter acquisition terminal and a second parameter acquisition terminal (6) are further arranged on the aging trolley (2), the contacts are electrically connected with the ballast (5) through the first parameter acquisition terminal, and the ballast (5) is electrically connected with the lamp tube (4) through the second parameter acquisition terminal (6);
the first parameter acquisition terminal and the second parameter acquisition terminal (6) are respectively connected with the central controller (3), and the central controller (3) judges whether the ballast (5) and the lamp tube (4) are normal or not according to the parameters acquired by the first parameter acquisition terminal and the second parameter acquisition terminal (6);
the device comprises a guide rail (1), a ageing trolley (2), a reader and a control system, wherein the guide rail (1) is provided with readers at different positions, an electronic tag corresponding to the reader is arranged on the ageing trolley (2), information of the electronic tag is read by the reader, and a specific area where the ageing trolley (2) is located is determined;
A high-temperature test area (11), a low-temperature test area (12) and an illumination parameter detection area (13) are arranged on the guide rail (1);
The copper rail is divided into a plurality of sections, and each section of copper rail is connected with different alternating voltages.
2. The electrodeless lamp detection aging system as recited in claim 1, wherein: the aging trolley (2) is provided with a detection terminal (7), and the first parameter acquisition terminal and the second parameter acquisition terminal (6) are connected with the central controller (3) through the detection terminal (7).
3. The electrodeless lamp detection aging system as recited in claim 2, wherein: the first parameter acquisition terminal and the second parameter acquisition terminal (6) are connected with the detection terminal (7) through an RS485 line, and the detection terminal (7) is connected with the central controller (3) through WiFi equipment.
4. The electrodeless lamp detection aging system as recited in claim 1, wherein: 3-5 groups of lamp tubes (4) and ballasts (5) which correspond to each other are arranged on the aging trolley (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012203.0A CN108172486B (en) | 2018-01-05 | 2018-01-05 | Electrodeless lamp detection aging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810012203.0A CN108172486B (en) | 2018-01-05 | 2018-01-05 | Electrodeless lamp detection aging system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108172486A CN108172486A (en) | 2018-06-15 |
| CN108172486B true CN108172486B (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810012203.0A Active CN108172486B (en) | 2018-01-05 | 2018-01-05 | Electrodeless lamp detection aging system |
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| Country | Link |
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| CN (1) | CN108172486B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109724991B (en) * | 2019-01-17 | 2021-08-03 | 上海电机学院 | Rail type automatic detection device for penicillin bottle lamp inspection machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201535807U (en) * | 2009-11-04 | 2010-07-28 | 河北宝石节能照明科技有限责任公司 | Electrodeless lamp aging test wire |
| CN202067759U (en) * | 2011-05-20 | 2011-12-07 | 浙江创源照明科技有限公司 | Electrodeless lamp aging transmission line |
| CN204116573U (en) * | 2014-07-30 | 2015-01-21 | 深圳市广晟德科技发展有限公司 | A kind of power supply automatic aging line |
| CN205067706U (en) * | 2015-10-19 | 2016-03-02 | 安徽广晟德自动化设备有限公司 | Full -automatic LED street lamp line that ages |
| CN105929265A (en) * | 2016-04-15 | 2016-09-07 | 孝感致诚科技服务有限公司 | Electrical aging device and method for electronic ballast |
| CN207637739U (en) * | 2018-01-05 | 2018-07-20 | 深圳市火龙果环保科技有限公司 | A kind of seasoned system of Non-polarized lamp detection |
-
2018
- 2018-01-05 CN CN201810012203.0A patent/CN108172486B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201535807U (en) * | 2009-11-04 | 2010-07-28 | 河北宝石节能照明科技有限责任公司 | Electrodeless lamp aging test wire |
| CN202067759U (en) * | 2011-05-20 | 2011-12-07 | 浙江创源照明科技有限公司 | Electrodeless lamp aging transmission line |
| CN204116573U (en) * | 2014-07-30 | 2015-01-21 | 深圳市广晟德科技发展有限公司 | A kind of power supply automatic aging line |
| CN205067706U (en) * | 2015-10-19 | 2016-03-02 | 安徽广晟德自动化设备有限公司 | Full -automatic LED street lamp line that ages |
| CN105929265A (en) * | 2016-04-15 | 2016-09-07 | 孝感致诚科技服务有限公司 | Electrical aging device and method for electronic ballast |
| CN207637739U (en) * | 2018-01-05 | 2018-07-20 | 深圳市火龙果环保科技有限公司 | A kind of seasoned system of Non-polarized lamp detection |
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| CN108172486A (en) | 2018-06-15 |
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