CN108146701B - Tile stacking-boxing finishing machine and finishing method thereof - Google Patents
Tile stacking-boxing finishing machine and finishing method thereof Download PDFInfo
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- CN108146701B CN108146701B CN201711268132.2A CN201711268132A CN108146701B CN 108146701 B CN108146701 B CN 108146701B CN 201711268132 A CN201711268132 A CN 201711268132A CN 108146701 B CN108146701 B CN 108146701B
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- tile
- brick
- ceramic tile
- length adjustment
- width adjusting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a tile stacking-boxing finishing machine and a finishing method thereof. It includes preliminary arrangement mechanism, fold brick mechanism in succession, quick vanning mechanism, ceramic tile length adjustment mechanism, ceramic tile width adjustment mechanism and base, ceramic tile length adjustment mechanism fixes on the base, fold brick mechanism in succession including folding the brick frame, connect the brick board, the back roof, the pressure strip placed in the middle, drive unit and send the roll table outward, preliminary arrangement mechanism installs on folding the brick frame, with send brick conveyer belt overlap joint, two fold brick frames are fixed respectively on two ceramic tile length adjustment mechanism's of parallel arrangement length adjustment slip tables, the interval between ceramic tile width adjustment mechanism adjustment width adjustment baffle and the back roof, quick vanning mechanism installs on the base, the ceramic tile propelling movement that will convey on the roll table of sending outward is packed to vanning department. The ceramic tile arranging device can meet the arranging requirements of various ceramic tile specifications, and has the characteristics of strong adaptability, easiness in operation, high automation degree, high ceramic tile arranging efficiency and the like.
Description
Technical Field
The invention belongs to the field of ceramic tile packaging equipment, and particularly relates to a ceramic tile stacking-boxing finishing machine and a finishing method thereof.
Background
Ceramic tiles are used in large quantities in actual production and life as important building and finishing materials. The actual production of the ceramic tiles adopts the serialized large-batch automatic production, but the arrangement and packaging work of the ceramic tiles adopts a manual packaging mode in large quantity, so that the efficiency is low, the labor intensity of workers is high, and the continuous work of shifts is required to ensure the production continuity. The production environment is bad, which is not good for the health of staff. Although there are also some tile finishing and packing devices, they are mainly used for large-sized tiles and cannot be adapted to different tile sizes according to actual needs.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a tile stacking-boxing finishing machine and a finishing method thereof.
The tile stacking-boxing finishing machine comprises a preliminary finishing mechanism, a continuous tile stacking mechanism, a quick boxing mechanism, a tile length adjusting mechanism, a tile width adjusting mechanism and a base, wherein the tile length adjusting mechanism is fixed on the base, the continuous tile stacking mechanism comprises a tile stacking frame, a tile receiving plate, a rear top plate, a middle pressing plate, two transmission units and an outer conveying roller way, the preliminary finishing mechanism is arranged on the tile stacking frame and is overlapped with a tile conveying belt for preliminarily finishing tiles on the conveying belt, the two tile stacking frames are vertically and vertically fixed on two length adjusting sliding tables of the tile length adjusting mechanism respectively, the length adjusting sliding tables can slide in opposite directions or opposite directions according to the length of the tiles so as to adjust the distance between the two tile stacking frames, and each tile stacking frame is provided with the transmission unit, the tile receiving plates are matched in a group of two and are arranged on the opposite inner sides of the two tile stacking frames, the two tile receiving plates in the group are arranged on the two opposite transmission units in a bilateral symmetry mode respectively and can synchronously and circularly move under the driving of the transmission units so as to receive and transmit tiles stacked on the tiles, the rear top plate is arranged at the front end part of the conveyor belt bracket in a mode of being slightly lower than the conveying surface of the conveyor belt, a width adjusting baffle of the tile width adjusting mechanism is fixed on the base through a limiting bracket, the limiting bracket is arranged at the position facing the rear top plate, the distance between the width adjusting baffle and the rear top plate can be adjusted through the tile width adjusting mechanism according to the width of the tiles, the width adjusting baffle is higher than the conveying surface of the conveyor belt, and a front baffle attaching layer is arranged on the surface of the width adjusting baffle facing the rear top plate, therefore, space for receiving the tiles and the stacked tiles is planned through the rear top plate, the width adjusting baffle plate and the tile receiving plates positioned on two sides, the outward conveying roller ways are fixed to the lower portions of the two tile stacking frames on the inner sides of the two tile stacking frames and used for receiving the stacked tiles transmitted by the transmission unit, the middle pressing plates are arranged on the inner sides of the two tile stacking frames in a bilateral symmetry mode respectively, and the quick boxing mechanism is arranged on the base and used for pushing the tiles transmitted to the outward conveying roller ways to a boxing position to be packaged.
Preferably, the middle pressing plate comprises a middle pressing plate and a rear pressing plate, the middle pressing plate is two plates, the upper parts of the two plates are inclined planes, the lower parts of the two plates are vertical planes, the two pressing plates are arranged at the middle positions of the inner sides of the two brick stacking frames in a bilateral symmetry mode, the rear pressing plate in the middle is also two plates, the upper parts of the two pressing plates are inclined planes, the lower parts of the two pressing plates are vertical planes, and the two pressing plates in the middle are arranged at the rear parts of the inner sides of the brick.
Preferably the drive unit connects brick sprocket, driven brick sprocket, reduction gear and connects the brick motor including connecing brick chain, initiative, every it installs two side by side around the upper end of brick frame to fold brick frame the bottom portion of folding brick frame corresponds installs two the initiative connects the brick sprocket, the initiative connect the brick sprocket with hang on the driven brick sprocket and be equipped with and connect the brick chain, connect the brick motor via reduction gear drive initiative and connect the brick sprocket to the drive connects the brick chain to rotate, every connect all install one through taking turn-ups chain nipple joint on the brick chain connect the brick board, four connect the brick board to divide into two sets ofly, a set of bilateral symmetry is along with the chain motion when connecing the brick position to carry out the brick, another group's of bilateral symmetry motion is to connect the brick to prepare the position, prepares to connect the brick.
Preferably preliminary arrangement mechanism includes that the ceramic tile is spacing, antifriction attaches the layer, attaches a layer mounting panel and count sensor, the spacing of ceramic tile has two, every the spacing board of ceramic tile is for including inclined plane section and straight section two parts, two install respectively on two pile brick framves on the spacing bilateral symmetry of ceramic tile to the overlap joint is in the both sides of conveyer belt, thereby arrange into the horn mouth towards the loudspeaker receipts mouth section that comes the brick direction and rather than continuous straight section, antifriction attaches the layer roughly the same with the shape and the size of ceramic tile spacing, two the inboard that the ceramic tile spacing is relative each other all is fixed with through attaching a layer mounting panel antifriction attaches the layer, and the count sensor mounting panel is installed the top of ceramic tile spacing, its sensor mounting groove are located two between the ceramic tile spacing.
Preferably antifriction attaches the layer detachably install on the ceramic tile spacing, can install through the rotation fixed handle on the ceramic tile spacing is not hard up attach the layer mounting panel to take out the antifriction that wears and tear and attach the layer fast, change.
Preferably, ceramic tile length adjustment mechanism includes length adjustment base, length adjustment slip table, length adjustment motor, the positive and negative tooth lead screw of length adjustment, length adjustment screw nut, length adjustment linear guide slider and take the seat bearing, the length adjustment base is fixed on base platform upper surface, and its upper portion fixed mounting has two length adjustment linear guide and two and takes the seat bearing, two length adjustment slip table parallel arrangement is in on the length adjustment base, every length adjustment screw nut of orthodontia and anti-tooth is installed to the middle part on the length adjustment slip table lower surface to install a length adjustment linear guide slider respectively in length adjustment screw nut's both sides, the length adjustment screw nut cooperation of installation on length adjustment positive and negative tooth lead screw and two length adjustment slip table lower surfaces, the both ends of the positive and negative tooth lead screw of length adjustment utilize to take the seat bearing to support to fix length adjustment base support On the central axis, one end of the length adjusting positive and negative tooth lead screw is connected with an output shaft of a length adjusting motor which is installed and fixed on the side surface of the length adjusting base through a coupler, the length adjusting linear guide rail is fixed on the length adjusting base on two sides of the length adjusting positive and negative tooth lead screw, and the length adjusting linear guide rail sliding block is matched with the length adjusting linear guide rail.
Preferably, the tile width adjusting mechanism comprises a limiting bracket, a width adjusting electric push rod, an electric push rod mounting seat, a width adjusting baffle plate, a width adjusting guide shaft, a width adjusting linear bearing slide block and a guide shaft mounting seat, the limiting bracket is fixed on the upper surface of the base platform, two width adjusting linear bearing sliding blocks which are arranged in parallel are installed on the lower side surface of a top beam of the limiting bracket by screws, an electric push rod installation seat is installed on the upper side surface of the top beam by screws, an electric push rod installation seat is also installed on the upper part of the front side surface of the width adjusting baffle plate, two guide shaft mounting seats are mounted on the lower portion of the width adjusting electric push rod, the front end and the rear end of the width adjusting electric push rod are hinged to the two electric push rod mounting seats through pin shafts respectively, the two width adjusting guide shafts are mounted in a matched mode with a width adjusting linear bearing sliding block respectively, and one end portion of each of the two width adjusting guide shafts is fixedly connected with the two guide shaft mounting seats on the width adjusting baffle plate respectively.
The finishing method of the tile stacking-boxing finishing machine in any one of the technical schemes comprises the following steps:
firstly, ceramic tiles conveyed from a conveyor belt enter a preliminary arrangement mechanism, an upstream section is a horn-shaped closing section formed by ceramic tile limiting frames and antifriction attachment layers on two sides, a downstream section is a straight section layout with constant space, after the ceramic tiles staggered along the length direction of the ceramic tiles are contacted with the antifriction attachment layers, the staggered ceramic tiles are gradually aligned towards the middle while moving forwards, so that the ceramic tiles entering the straight section of the antifriction attachment layers are relatively neat, one ceramic tile reaches the tail end of the antifriction attachment layer, when the ceramic tile passes through a counting sensor of the preliminary arrangement mechanism, the counting sensor is triggered to complete one-time counting, and then the ceramic tile quickly passes through the preliminary arrangement mechanism;
secondly, the ceramic tile falls onto a group of brick connecting plates through a preliminary arrangement mechanism or the ceramic tile which is arranged on the brick connecting plates before and strikes a front baffle attaching layer arranged on the rear side surface of a width adjusting baffle, rebounds and strikes a rear top plate, the ceramic tile is contacted with the middle pressing plates on two sides in the process, the ceramic tile which is staggered left and right is gradually aligned towards the middle in the continuous process of placing the stacked ceramic tiles and the ceramic tile, a counting sensor is triggered once, a brick connecting motor of a transmission unit drives a driving brick connecting chain wheel to rotate for a certain angle, then a brick connecting plate and the ceramic tile are driven to move downwards for a certain distance through a brick connecting chain of the transmission unit so as to connect the next ceramic tile, when the number of times triggered by the counting sensor reaches the number of the ceramic tiles required by one box of the ceramic tile, the whole box of the ceramic tile on the group of brick connecting plates is driven to be rapidly placed downwards by the brick connecting chain, and the whole box of, the brick receiving plate returns to the brick receiving preparation position, and the brick receiving chain drives the other brick receiving plate to the brick receiving position to prepare for receiving the next box of bricks;
and step three, pushing the finished box of bricks placed on the external conveying roller way into a carton at a boxing position through a quick boxing mechanism, and packaging.
Compared with the prior art, the invention has the following beneficial effects:
1. preliminary arrangement mechanism can treat the ceramic tile of arranging and carry out preliminary arrangement, and restriction ceramic tile length direction's position fluctuation scope improves the holistic regularity of ceramic tile to follow-up arrangement improves the arrangement efficiency of ceramic tile.
2. The antifriction attaches the layer and can realize quick dismantlement, change and fixed, reduces the influence to stacking the brick process to can change the antifriction attaches the layer of different back thickness and material according to actual demand, the compatibility is stronger.
3. Continuous pile brick mechanism is for current ceramic tile equipment for packing, has added the clamp plate placed in the middle of, the rear portion clamp plate placed in the middle, the dead weight of usable ceramic tile for the ceramic tile aligns gradually placed in the middle at pile brick in-process, and with back roof and preceding baffle cooperation, improves the neat degree of whole row of brick, so that follow-up vanning improves the arrangement efficiency of ceramic tile.
4. The backup pad that aligns placed in the middle is used in quick vanning mechanism for the ceramic tile of ceramic tile dislocation about the in-process of delivering outside can be gradually alignd placed in the middle, improves the regularity of whole case ceramic tile, improves the arrangement efficiency of ceramic tile.
5. Thereby ceramic tile send mechanism outward in the quick vanning mechanism adopts and pushes away the no pole cylinder of brick and reduce holistic occupation space for whole compacter, and push pedal support can fold the size and highly the making into modular part of brick according to reality, when the brick parameter is folded in the change, but quick replacement.
6. The carton supporting mechanism in the quick boxing mechanism is provided with the guide support in a hinged mode, the guide support is in a furled state through the reset spring, so that the carton is sleeved on the guide support, the whole box of ceramic tiles can smoothly enter the guide support, and the guide support can also support the carton in the boxing process, so that the ceramic tiles can be conveniently loaded into the carton.
7. The ceramic tile length adjusting mechanism in the parameter adjusting mechanism can control the length adjusting motor to adapt to the brick stacking requirements of ceramic tiles with different lengths through the control system according to the ceramic tile length; the tile width adjusting mechanism in the parameter adjusting mechanism can control the width adjusting electric push rod to adapt to the tile stacking requirements of tiles with different widths according to the width of the tiles through the control system; the height adjusting mechanism for the stacked bricks in the parameter adjusting mechanism can control the height adjusting electric push rod to adapt to different height requirements of stacked bricks through the control system according to the thickness of the ceramic tiles and the number of the stacked bricks.
Drawings
FIG. 1 is an overall structure view of a tile stacking-boxing finisher according to the present invention;
FIG. 2 is a general structure diagram of a preliminary finishing mechanism according to the present invention;
FIG. 3 is a partial enlarged view of a single branch of the preliminary finishing mechanism in accordance with the present invention;
fig. 4 (1) is a general structural schematic diagram of the continuous brick stacking mechanism in the invention, (2) a top view;
FIG. 5 is a partial structure view of a single branch brick of the continuous brick stacking mechanism of the present invention;
FIG. 6 (1) is the general structure diagram of the quick loading mechanism of the present invention, and (2) is a top view;
FIG. 7 is a general structure diagram of a tile feeding mechanism of the quick boxing mechanism in the invention;
FIG. 8 is a partial enlarged view of the tile feeding mechanism of the quick boxing mechanism in the present invention;
FIG. 9 is a general structural view of a carton supporting mechanism of the quick loading mechanism of the present invention;
FIG. 10 is a single supporting structure of the carton supporting mechanism of the quick loading mechanism of the present invention;
FIG. 11 is an enlarged view of a single support of the carton supporting mechanism of the quick loading mechanism of the present invention;
FIG. 12 is a general view of a parameter adjustment mechanism according to the present invention;
FIG. 13 is a general view of a tile length adjusting mechanism of the parameter adjusting mechanism according to the present invention;
fig. 14 (1) is a general sectional view of a tile length adjusting mechanism of the parameter adjusting mechanism according to the present invention, (2) is a general plan view of the tile length adjusting mechanism;
FIG. 15 is a general view of a tile width adjusting mechanism of the parameter adjusting mechanism according to the present invention;
FIG. 16 is a single-branch structure diagram of a brick stacking height adjusting mechanism of the parameter adjusting mechanism according to the present invention;
fig. 17 is a general structural view of a base part in the present invention.
Description of the symbols
1. A preliminary arrangement mechanism, 2 a continuous brick stacking mechanism, 3 a quick boxing mechanism, 4 a parameter adjusting mechanism, 5 a base, 1.1 a ceramic tile limit frame, 1.2 an antifriction attachment layer, 1.3 an attachment layer mounting plate, 1.4 a sensor mounting plate, 1.5 a fixed handle, 1.6 a counting sensor, 2.1 a brick stacking frame, 2.2 a brick connecting chain, 2.3 a driving brick connecting chain wheel, 2.4 a driven brick connecting chain wheel, 2.5 a brick connecting motor, 2.6 a brick connecting plate, 2.7 a middle pressing plate, 2.8 a rear middle pressing plate, 2.9 a rear top plate, 2.10 a front baffle attachment layer, 2.11 an outward feeding roller way, 2.12 a brick connecting sensor, 2.13 a transmission chain, 3.1 a ceramic tile outward feeding mechanism, 3.2 a carton supporting mechanism, 3.3.3 a middle aligning supporting plate, 3.1.1.1 a brick pushing cylinder, 3.1.1 a brick pushing cylinder, 3.3.1 a linear brick pushing cylinder, 3.4 a brick pushing cylinder, 3.1.3 a linear brick pushing cylinder, 3.1 linear pushing rod, 3.1 linear pushing cylinder, 3.3 linear pushing rod and a brick pushing rod, 3.1.6. a brick pushing support, a 3.1.7 brick pushing plate, a 3.1.8 push plate handle, 3.1.9 push plate return support, 3.1.10 supporting cushion blocks, a 3.2.1 supporting frame, a 3.2.2 height adjusting electric push rod, a 3.2.3 electric push rod mounting frame, a 3.2.4 traction mounting plate, 3.2.5 height adjusting linear guide rail, a 3.2.6 height adjusting linear guide rail slide block, a 3.2.7 guiding support, a 3.2.8 supporting reset spring, a 3.2.9 carton limiting frame, a 4.1 ceramic tile length adjusting mechanism, a 4.2 ceramic tile width adjusting mechanism, a 4.3 brick stacking height adjusting mechanism, a 4.1.1 length adjusting base, a 4.1.2 length adjusting sliding table, a 4.1.3 length adjusting motor, a 4.1.4 length adjusting positive and negative tooth lead screw, a 4.1.5 length adjusting lead screw nut, a 4.1.6 length adjusting linear guide rail, a 4.1.7 length adjusting slide block, a 4.1.8 linear guide rail, a 4.2 electric push rod mounting seat, a 4.2 electric push rod bearing seat, a 3 electric push rod mounting seat, 4.2.4. the width adjustment device comprises a width adjustment baffle, a width adjustment guide shaft of 4.2.5 degrees, a width adjustment linear bearing slider of 4.2.6 degrees, a guide shaft mounting seat of 4.2.7 degrees, a base platform of 5.1 degrees, a front support frame of 5.2 degrees, a rear support frame of 5.3 degrees, a hinged support of 5.4 degrees and a lifting lug of 5.5 degrees.
Detailed Description
The present invention will be described in further detail below with reference to the drawings and examples, but the embodiments of the present invention are not limited thereto.
In the invention, the advancing direction of the conveyed tiles is taken as the front, and the opposite side of the two parallel and vertical tile stacking frames 2.1 is taken as the inner side, and the opposite side is taken as the outer side.
As shown in fig. 1-17, the tile stacking-boxing finisher of the present invention includes five major parts, namely a preliminary finishing mechanism 1, a continuous tile stacking mechanism 2, a quick boxing mechanism 3, a parameter adjusting mechanism 4 and a base 5, wherein the preliminary finishing mechanism 1 is installed on the continuous tile stacking mechanism 2, and is positioned at one side of the coming direction of the ceramic tiles, a tile stacking frame 2.1 and a front baffle auxiliary layer 2.10 in the continuous tile stacking mechanism 2 are arranged on a parameter adjusting mechanism 4, a rear top plate 2.9 is arranged on a bracket for supplying the ceramic tiles, the ceramic tile outward-feeding mechanism 3.1 in the quick boxing mechanism 3 is arranged on the base 5, the paper box supporting mechanism 3.2 is arranged on the continuous brick stacking mechanism 2, a ceramic tile length adjusting mechanism 4.1 and a ceramic tile width adjusting mechanism 4.2 in the parameter adjusting mechanism 4 are arranged on the base 5, and a ceramic tile stacking height adjusting mechanism 4.3 is arranged on the continuous ceramic tile stacking mechanism 2; wherein preliminary arrangement mechanism 1 mainly comprises ceramic tile spacing 1.1, antifriction attaches layer 1.2, attaches layer mounting panel 1.3, sensor mounting panel 1.4, fixed handle 1.5 and count sensor 1.6, ceramic tile spacing 1.1 is parallel configuration's two, and every spacing 1.1 turn-ups all opens one row of screw holes from top to bottom to including for inclined plane section and straight section two parts, two ceramic tile spacing 1.1 bilateral symmetry arrange constitute lie in the upper reaches one section be the tubaeform closing-in section, lie in the lower reaches one section be the overall arrangement of the unchangeable straight section of interval, its side utilizes the screw to install on folding brick frame 2.1, the horn mouth comes the brick direction towards the ceramic tile, antifriction attaches layer 1.2 and is similar with ceramic tile spacing 1.1's shape, and the size is close, and it fixes at ceramic tile spacing 1.1 inboard through attaching layer mounting panel 1.3, it has two waist holes to attach layer mounting panel 1.3 opens to utilize ceramic tile fixed handle 1.5 and ceramic tile spacing 1.1 to fix the spacing locking screw hole on the upper and lower turn-up the spacing 1.1, the sensor mounting plate 1.4 is provided with two mounting holes and a waist hole, and is fixedly arranged on the upper turned edge of the ceramic tile limiting frame 1.1 by screws through the mounting holes, and the counting sensor 1.6 is arranged in the waist hole.
The continuous brick stacking mechanism 2 mainly comprises a brick stacking frame 2.1, a brick connecting chain 2.2, a driving brick connecting chain wheel 2.3, a driven brick connecting chain wheel 2.4, a brick connecting motor 2.5, a brick connecting plate 2.6, a middle pressing plate 2.7, a middle pressing plate 2.8, a rear top plate 2.9, a front baffle plate attaching layer 2.10, an outer conveying roller way 2.11, a brick connecting sensor 2.12 and a transmission chain 2.13. A chain wheel shaft is arranged in the middle of the top of the brick stacking frame 2.1, two driven brick receiving chain wheels 2.4 are arranged on the chain wheel shaft through bearings and are fixed by clamping rings, sensor mounting plates are uniformly arranged on the front and back surfaces of the top, chain wheel shafts are respectively arranged on the front and back surfaces of the bottom, driving brick receiving chain wheels 2.3 are respectively arranged below the two driven brick receiving chain wheels 2.4, one end of the chain wheel shaft arranged at the back of the bottom is provided with a driving brick receiving chain wheel 2.3, the other end of the chain wheel shaft is directly connected with an output shaft of a speed reducer driven by a brick receiving motor 2.5 positioned at the back, one end of the chain wheel shaft arranged at the front of the bottom is provided with a driving brick receiving chain wheel 2.3, the other end of the chain wheel is provided with another driving brick receiving chain wheel 2.3, the driving brick receiving chain wheel 2.3 is connected with the brick receiving motor 2.5 positioned at the front through a speed reducer, mounting holes are formed in the, the bottom of the baffle plate is arranged on a length adjusting sliding table 4.1.2 by screws, two brick connecting chains 2.2 are arranged between a front plate and a rear plate of a laminated brick frame 2.1 in a group, the upper part of the brick connecting chains is connected with a driven brick connecting chain wheel 2.4, the lower part of the brick connecting chains is connected with a driving brick connecting chain wheel 2.3, each brick connecting chain 2.2 is arranged with a brick connecting plate 2.6 by a chain short section with a flanging, a brick connecting motor 2.5 is arranged on the laminated brick frame 2.1 by a speed reducer, an output shaft is connected with the driving brick connecting chain wheel 2.3 by a key, the upper part of a middle hold-down plate 2.7 is an inclined plane, the lower part is a vertical plane, the upper part of the middle hold-down plate 2.8 is an inclined plane, the lower part is a vertical plane, the middle hold-down plate 2.8 is arranged at the inner rear part of the laminated brick frame 2.1 by screws, a rear top plate 2.9 is arranged at the front end part of a conveyor belt bracket for supplying ceramic tiles, the outer roller conveying table 2.11 is composed of a roller, a roller support, a screw and a fixing plate to form a flexible roller surface, the roller surface is installed on the lower portion of the inner side of the brick stacking frame 2.1, and the brick receiving sensor 2.12 is installed on a sensor installing plate of the brick stacking frame 2.1.
Quick vanning mechanism 3 includes that the ceramic tile sends mechanism 3.1, carton supporting mechanism 3.2 outward and aligns backup pad 3.3 triplex between two parties, align backup pad 3.3 between two parties and adopt panel beating to form, one section is the inclined plane, and one section is the straight face, and two align backup pad 3.3 between two parties about constitute a horn mouth towards fold brick frame 2.1 and come the horn shape closing up section of brick direction promptly, later for the unchangeable overall arrangement of straight section of interval, it utilizes the screw to install on support frame 3.2.1.
The tile outward conveying mechanism 3.1 mainly comprises a tile pushing cylinder mounting plate 3.1.1, a tile pushing rodless cylinder 3.1.2, a tile pushing linear guide rail 3.1.3, a tile pushing linear guide rail slide block 3.1.4, a tile pushing traction support 3.1.5, a tile pushing support 3.1.6, a tile pushing push plate 3.1.7, a push plate handle 3.1.8, a push plate return support 3.1.9 and a support cushion block 3.1.10, wherein the tile pushing cylinder mounting plate 3.1.1 is positioned between two tile stacking supports 2.1, the front part is arranged on a front support frame 5.2, the rear part is arranged on a rear support frame 5.3, the tile pushing linear guide rail 3.1.3 is fixedly arranged on the upper part by using a screw and a nut, the tile pushing rodless cylinder 3.1.2 is fixedly connected by a screw through the support cushion block 3.1.10 by using a screw, the tile pushing rodless cylinder 3.1.2 is divided into a cylinder body and a slide block, the cylinder body and the slide block are positioned above the tile pushing linear guide rail 3.1.3.3.1.3, two ends of the tile pushing linear guide rail are clamped in the support block 3.1.10, the slide block is fixedly connected with a screw, the brick pushing traction support 3.1.5 is provided with two vertical plates and a clamping groove which is slightly larger than a sliding block of a brick pushing rodless cylinder 3.1.2, the clamping groove is fixedly connected with a brick pushing linear guide rail sliding block 3.1.4 through a threaded hole on the vertical plate, the clamping groove is clamped in front of and behind the sliding block of the brick pushing rodless cylinder 3.1.2, the top of the brick pushing traction support 3.1.6 is fixedly installed by screws, the brick pushing support 3.1.6 is formed by welding sectional materials, the bottom of the brick pushing support 3.1.6 is a rectangular mounting plate which is provided with four mounting holes, the front part of the brick pushing traction support is a rectangular top plate, the brick pushing push plate 3.1.7 is a rectangular plate which is provided with a large cutting angle, the size of the rectangular plate is determined according to the length of a ceramic tile and the height of stacked bricks, two clamping strips are installed and fixed behind the rectangular top plate so as to form a clamping groove, the middle part is provided with a threaded hole, a push plate handle 3.1.8, push pedal return support 3.1.9 of both sides constitutes the back end and is the toper closing in section, and the anterior segment is the overall arrangement of the unchangeable straight section of interval, supporting pad 3.1.10 opens has two mounting holes that run through, and the installation draw-in groove that has the cylinder is opened on upper portion, and one side opens has linear guide's installation draw-in groove, and it is located brick pushing rodless cylinder 3.1.2 and brick pushing linear guide 3.1.3 both sides, between brick pushing cylinder mounting panel 3.1.1 and the brick pushing rodless cylinder 3.1.2, upper portion fluting location brick pushing rodless cylinder 3.1.2, one side draw-in groove location brick pushing linear guide 3.1.3.
The carton supporting mechanism 3.2 mainly comprises a supporting frame 3.2.1, a height adjusting electric push rod 3.2.2, an electric push rod mounting frame 3.2.3, a traction mounting plate 3.2.4, a height adjusting linear guide rail 3.2.5, a height adjusting linear guide rail slider 3.2.6, a guide support 3.2.7, a support reset spring 3.2.8 and a carton limiting frame 3.2.9, wherein the supporting frame 3.2.1 is formed by welding section bars, the top and the front of the supporting frame are provided with mounting holes, the supporting frame is mounted on the front surface of a brick stacking frame 2.1 by screws, the centered alignment supporting plate 3.3 is mounted on the inner side of the supporting frame by screws, the height adjusting linear guide rail 3.2.5 is mounted on the upper part of the front surface by screws, the electric push rod mounting frame 3.2.3 and the traction mounting plate 3.2.4 are mounted on the boss on the lower part of the front surface by screws, the electric push rod mounting frame 3.2.3 is processed by sheet metal plates, the front is provided with mounting holes and spring connecting holes, the electric push rod mounting holes are, the height adjusting electric push rod 3.2.2 is hinged with the electric push rod mounting rack 3.2.3 through an electric push rod mounting hole of the electric push rod mounting rack 3.2.3 by a pin shaft, and is positioned between an upper electric push rod mounting rack and a lower electric push rod mounting rack 3.2.3, the front surface of the traction mounting rack 3.2.4 is provided with a mounting hole, the side surface of the traction mounting rack is provided with a pin shaft mounting hole which is divided into an upper part and a lower part, the upper part of the pin shaft mounting hole is connected and fixed with the traction mounting rack 3.2.4, the electric push rod mounting rack 3.2.3 and a height adjusting linear guide rail slide block 3.2.6 by screws, the lower part of the pin shaft mounting hole is connected and fixed with a lug boss at the lower part of the front surface of the traction mounting rack 3.2.4, the height adjusting linear guide rail slide block 3.2.6 is arranged on the height adjusting linear guide rail 3.2.5, the electric push rod mounting rack 3.2.3.3 and the traction mounting rack 3.2.4 are arranged on the pin shaft by screws, the guide support, open on the mount pad has round pin shaft hole and spring coupling hole, and it utilizes the round pin axle to make the mount pad with draw mounting panel 3.2.4 articulated together, support reset spring 3.2.8 and connect the spring coupling hole that the direction supported 3.2.7 and the spring coupling hole of electric putter mounting bracket 3.2.3 respectively, the spacing frame 3.2.9 of carton adopts panel beating processing to form, and the anterior segment is the inclined plane, and the back end is straight face, and it utilizes the fix with screw at support frame 3.2.1 front surface.
The parameter adjusting mechanism 4 comprises a ceramic tile length adjusting mechanism 4.1, a ceramic tile width adjusting mechanism 4.2 and a brick stacking height adjusting mechanism 4.3, wherein the ceramic tile length adjusting mechanism 4.1 mainly comprises a length adjusting base 4.1.1, a length adjusting sliding table 4.1.2, a length adjusting motor 4.1.3, a length adjusting positive and negative tooth lead screw 4.1.4, a length adjusting lead screw nut 4.1.5, a length adjusting linear guide rail 4.1.6, a length adjusting linear guide rail sliding block 4.1.7 and a belt seat bearing 4.1.8, the length adjusting base 4.1.1 is arranged on the upper surface of a base platform 5.1 by using a screw nut, two length adjusting linear guide rails 4.1.6 and two belt seat bearings 4.1.8 are fixedly arranged on the upper part of the length adjusting sliding table 4.1.2 by using screws, the length adjusting sliding block 4.1.3 is arranged on one side of the length adjusting sliding table, the length adjusting sliding table sliding block 4.1.2 is divided into two parts, the length adjusting lead screw nut 4.5.1.5 is respectively arranged between the positive tooth and the back pressure of the lower surface, and the front, the length adjustment positive and negative tooth lead screw 4.1.4 is located length adjustment base 4.1.1 central authorities, and both ends utilize the support of rolling bearing 4.1.8 to connect, and the middle length adjustment lead screw nut 4.1.5 of installing an orthodontics and back pressure, one side utilizes the output of shaft coupling connection length adjustment motor 4.1.3, length adjustment linear guide slider 4.1.7 installs on length adjustment linear guide 4.1.6.
The ceramic tile width adjusting mechanism 4.2 mainly comprises a limiting bracket 4.2.1, a width adjusting electric push rod 4.2.2, an electric push rod mounting seat 4.2.3, a width adjusting baffle plate 4.2.4, a width adjusting guide shaft 4.2.5, a width adjusting linear bearing slide block 4.2.6 and a guide shaft mounting seat 4.2.7, wherein the bottom and the top of the limiting bracket 4.2.1 are provided with a plurality of mounting holes, the bottom of the limiting bracket is arranged on the upper surface of a base platform 5.1 by screws, the lower side of the top of the limiting bracket is provided with two width adjusting linear bearing slide blocks 4.2.6 which are arranged in parallel by screws, the upper side of the top of the limiting bracket is provided with an electric push rod mounting seat 4.2.3 by screws, the width adjusting baffle plate 4.2.4 is provided with a plurality of threaded holes, the rear side of the limiting bracket is provided with a front baffle plate attaching layer 2.10 by screws, the upper part of the front side is provided with an electric push rod mounting seat 4.2.3, the lower part of the front side is provided with two guide shaft mounting seats 4.2.7, the front side of the width adjusting electric, the width adjustment guide shaft 4.2.5 is mounted in the width adjustment linear bearing slider 4.2.6, and one end thereof is fixedly connected with the guide shaft mounting seat 4.2.7.
The brick stacking height adjusting mechanism 4.3 mainly comprises a support frame 3.2.1, a height adjusting electric push rod 3.2.2, an electric push rod mounting frame 3.2.3, a traction mounting plate 3.2.4, a height adjusting linear guide rail 3.2.5 and a height adjusting linear guide rail slide block 3.2.6.
The base 5 mainly comprises a base platform 5.1, a front support frame 5.2, a rear support frame 5.3, a hinge support 5.4 and lifting lugs 5.5, wherein the base platform 5.1 is provided with a plurality of mounting holes, the upper surface of the base platform is respectively provided with a length adjusting base 4.1.1, a limiting support 4.2.1, the front support frame 5.2, the rear support frame 5.3 and the lifting lugs 5.5, and the lower surface of the base platform is provided with the hinge support 5.4.
Before the ceramic tile length adjusting device is used, firstly, the rotation angle of a length adjusting motor 4.1.3 is controlled according to the size of the ceramic tiles to be arranged and the number of the ceramic tiles in a single box, so that a length adjusting positive and negative tooth lead screw 4.1.4 drives two length adjusting lead screw nuts 4.1.5 to move inwards or outwards simultaneously, a length adjusting sliding table 4.1.2 drives a tile stacking frame 2.1 to move horizontally, and the distance between the vertical surfaces of two middle central pressing plates 2.7 and two rear central pressing plates 2.8 at two sides is adjusted to adapt to the length size of the ceramic tiles; the relative position between the tile limiting frame 1.1 and the tile stacking frame 2.1 is adjusted to ensure that the distance between the antifriction attachment layers 1.2 on the two sides is proper, and the ceramic tiles can pass through smoothly and the dislocation of the ceramic tiles along the length direction is reduced as much as possible; the stretching amount of the width adjusting electric push rod 4.2.2 is controlled, so that the front baffle auxiliary layer 2.10 is fed forwards or retreated, and the distance between the front baffle auxiliary layer 2.10 and the rear top plate 2.9 is adjusted to adapt to the width size of the ceramic tile; the telescopic amount of the height adjusting electric push rod 3.2.2 is controlled, so that the traction mounting plate 3.2.4 and the height adjusting linear guide rail sliding block 3.2.6 are driven to move up and down through the electric push rod mounting frame 3.2.3, the guide support 3.2.7 at the upper part is raised or lowered, and the distance between the two guide supports 3.2.7 at the upper part and the lower part is adjusted to adapt to the change of the thickness size of the ceramic tile and the quantity of the stacked ceramic tiles; if the tiles with different sizes need to be replaced or the number of the stacked tiles needs to be changed in the process of arranging the tiles, the whole set of equipment needs to be suspended, the length adjusting motor 4.1.3, the width adjusting electric push rod 4.2.2 and the height adjusting electric push rod 3.2.2 are controlled to adjust the size of the tiles to be the new size, meanwhile, the rodless cylinder 3.1.2 for pushing the brick is ventilated quickly, so that the brick pushing support 3.1.6 moves forwards quickly to push out the brick pushing push plate 3.1.7, then the push plate handle 3.1.8 can be held by hand to integrally take out the brick pushing push plate 3.1.7, the push plate handle 3.1.8 and the push plate return support 3.1.9, then a set of push plate handle 3.1.8 and push plate return support 3.1.9 which accord with the new tile size are arranged at the front part of the brick pushing support 3.1.6, a clamping groove formed by two clamping strips arranged and fixed behind the brick pushing plate 3.1.7 is utilized to clamp the rectangular top plate at the front part of the brick pushing bracket 3.1.6, then the brick pushing rodless cylinder 3.1.2 is used for rapid reverse ventilation, the brick pushing support 3.1.6 moves backwards rapidly to pull the brick pushing push plate 3.1.7 back to the brick pushing position; if in the process of arranging the ceramic tiles, the abrasion of the antifriction attachment layer 1.2 aggravates the use of the equipment, the whole set of equipment needs to be suspended, the fixed handle 1.5 is rotated to loosen the attachment layer mounting plate 1.3, then the abraded antifriction attachment layer 1.2 can be easily and quickly taken out from one side, then the new antifriction attachment layer 1.2 is inserted between the ceramic tile limiting frame 1.1 and the attachment layer mounting plate 1.3 again, the attachment layer mounting plate 1.3 is moved outwards to compress the antifriction attachment layer 1.2, then the fixed handle 1.5 is rotated to lock the attachment layer mounting plate 1.3, and therefore the rapid replacement of the antifriction attachment layer 1.2 is completed.
The tile finishing process using the invention: firstly, the whole set of equipment is reset, a left brick receiving chain 2.2 and a right brick receiving chain 2.2 form a group to drive a brick receiving plate 2.6 to a brick receiving position, the other group drives the brick receiving plate 2.6 to a preparation position, a brick pushing rodless cylinder 3.1.2 drives a brick pushing support 3.1.6 to enable a brick pushing plate 3.1.7 to be located at a brick pushing position, and an empty carton with a sealed bottom is sleeved on four guide supports 3.2.7; then the whole row of ceramic tiles gradually approach the inlet of the whole set of equipment, firstly the ceramic tiles enter the preliminary arrangement mechanism 1, because the ceramic tile limit frames 1.1 and the antifriction attachment layers 1.2 on the two sides form a straight section layout with the upstream section being a horn-shaped closing section and the downstream section being a constant interval, after the ceramic tiles staggered along the length direction of the ceramic tiles are contacted with the antifriction attachment layers 1.2, the staggered ceramic tiles are gradually aligned towards the middle while translating forwards, so that the ceramic tiles entering the straight section of the antifriction attachment layers 1.2 are relatively neat, one ceramic tile reaches the tail end of the antifriction attachment layers 1.2, when passing through the counting sensor 1.6, the counting sensor 1.6 is triggered to complete one-time counting, and then the ceramic tiles quickly pass through the preliminary arrangement mechanism 1; the ceramic tile falls onto the tile receiving plate 2.6 or the ceramic tile which is arranged before through the preliminary arrangement mechanism 1, and impacts the front baffle attaching layer 2.10, then rebounds and impacts the rear top plate 2.9, in the process, the ceramic tile is in contact with the middle pressing plate 2.7 in the middle and the rear pressing plate 2.8 in the middle at two sides, and the distance between the front baffle attaching layer 2.10 and the rear top plate 2.9 is very small with the difference of the width of the ceramic tile, so that the front and rear dislocation of the whole row of the tiles is small after the ceramic tile is impacted for a plurality of times, and the ceramic tile which dislocates from left to right gradually aligns towards the middle in the process of continuous stacking of the ceramic tile and the lower part of the ceramic tile, and the left and right dislocation of the whole row of the tiles is small after the stacking of the ceramic tile is finished; the counting sensor 1.6 is triggered once, the brick receiving motor 2.5 drives the driving brick receiving chain wheel 2.3 to rotate for a certain angle, and then the brick receiving plate 2.6 and the ceramic tiles are driven to move downwards for a certain distance through the brick receiving chain 2.2 so as to receive the next ceramic tile, when the number of times of triggering of the counting sensor 1.6 reaches the number of the ceramic tiles required by one box of the bricks, the brick receiving plate 2.2 is driven by the group of the brick receiving chain 2.6 and the whole box of the bricks are quickly put down, the whole box of the bricks are put on the external conveying roller way 2.11, the brick receiving plate 2.6 returns to the brick receiving preparation position, and meanwhile, the other group of the brick receiving chain 2.2 drives the brick receiving plate 2.6 to the brick receiving position to prepare for receiving the next box of the bricks; after a box of finished bricks is placed on the outward feeding roller way 2.11 for a period of time, the brick pushing rodless cylinder 3.1.2 is quickly ventilated, so that the brick pushing support 3.1.6 quickly moves forwards, then the brick pushing push plate 3.1.7 contacts the whole box of tiles and drives the whole box of tiles to move forwards, if the whole box of tiles generate left and right dislocation in the pushing process of the brick pushing rodless cylinder 3.1.2, the dislocated tiles are contacted with the centered alignment support plate 3.3, because the centered alignment support plates 3.3 at two sides form a horn-shaped closing section at the upstream, the downstream section is the layout of a straight section with unchanged space, the left and right dislocated tiles are contacted with the centered alignment support plate 3.3, and then the dislocated tiles are gradually aligned towards the middle while moving forwards, so that the tiles entering the centered alignment support plate 3.3 straight section are relatively neat; because the guide support 3.2.7 and the traction mounting plate 3.2.4 are hinged together by a pin shaft, the guide support 3.2.7 can freely rotate around a pin shaft hole of the traction mounting plate 3.2.4 after being mounted, the support reset spring 3.2.8 is respectively connected with the guide support 3.2.7 and the electric push rod mounting frame 3.2.3, so that the four guide supports 3.2.7 are in a folded state, one end of the support close to the brick folding frame 2.1 is provided with a large opening, and the other end of the support reset spring is provided with a small opening, so that an empty carton can be easily sleeved on the four guide supports 3.2.7, an entire carton can also easily enter the four guide supports 3.2.7, the brick push rod-free cylinder 3.1.2 pushes the entire carton into the four guide supports 3.2.7 through the brick push plate 3.1.7, when a ceramic tile passes through a hinge point of the guide supports 3.2.7, the four guide supports 3.2.7 quickly lift the empty carton, the entire carton can be quickly loaded into the empty carton through the inner sides of the four guide supports 3.2.7, when the ceramic tile contacts with the paper pushing cylinder, the empty carton, the carton, so that the carton is quickly separated from the four guide supports 3.2.7, then the tile pushing rodless cylinder 3.1.2 continues to push the tile and the carton forward for a certain distance, in the process, the tile pushing plate 3.1.7 and the pushing plate return support 3.1.9 are also separated from the four guide supports 3.2.7, and then the four guide supports 3.2.7 are quickly closed under the action of the tension of the support return spring 3.2.8; the rodless tile pushing cylinder 3.1.2 moves forwards to a set position and then is quickly ventilated reversely, so that the tile pushing support 3.1.6 drives the tile pushing push plate 3.1.7 and the push plate return support 3.1.9 to quickly move backwards, when the inclined plane of the push plate return support 3.1.9 is contacted with the guide support 3.2.7, because the push plate return supports 3.1.9 on the two sides form a conical closing section at the rear section, the front section is a straight section with constant space, the conical closing section of the push plate return support 3.1.9 can expand the four closed guide supports 3.2.7 to leave enough space for the tile pushing push plate 3.1.7 to pass through, after the tile pushing push plate 3.1.7 passes through the guide supports 3.2.7, the four guide supports 3.2.7 are quickly closed under the tension of the support return spring 3.2.8 to prepare for sleeving a next empty carton, and the tile pushing push plate 3.1.7 returns to the tile pushing position to be ready for pushing a next carton, and then the empty carton with a sealed bottom is sleeved on the four guide supports 3.2.7 to prepare for arranging a next carton, by analogy, the ceramic tiles can be arranged continuously, quickly and efficiently.
The foregoing is a more detailed description of the invention, taken in conjunction with the preferred embodiments of the invention, which will enable one of ordinary skill in the art to understand and practice the invention, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art to which the invention pertains that numerous inferences or substitutions may be made without departing from the inventive concepts herein. Therefore, simple modifications to the present invention by those skilled in the art according to the present disclosure should be within the scope of the present invention.
Claims (7)
1. The utility model provides a ceramic tile is folded brick-vanning collator which characterized in that: the automatic tile stacking and conveying device comprises a preliminary arrangement mechanism, a continuous tile stacking mechanism, a quick boxing mechanism, a tile length adjusting mechanism, a tile width adjusting mechanism and a base, wherein the tile length adjusting mechanism is fixed on the base, the continuous tile stacking mechanism comprises a tile stacking frame, a tile receiving plate, a rear top plate, a middle pressing plate, a transmission unit and an outer conveying roller way, the preliminary arrangement mechanism is arranged on the tile stacking frame and is in lap joint with a tile conveying belt for preliminarily arranging tiles on the conveying belt, the two tile stacking frames are vertically and vertically fixed on two length adjustment sliding tables of the tile length adjusting mechanism respectively, the length adjustment sliding tables are enabled to slide in opposite directions or opposite directions according to the length of the tiles so as to adjust the distance between the two tile stacking frames, the transmission unit is arranged on each tile stacking frame, the tile receiving plates are matched for two groups and are arranged on the inner sides of the two tile stacking frames, the two tile connecting plates are symmetrically arranged on two opposite transmission units left and right, synchronously and circularly move under the driving of the transmission units to connect and convey the stacked tiles, the rear top plate is arranged at the front end part of the conveyor belt bracket in a mode of being slightly lower than the conveying surface of the conveyor belt, the width adjusting baffle of the tile width adjusting mechanism is fixed on the base through a limiting bracket, the limiting bracket is arranged at the position facing the rear top plate, the space between the width adjusting baffle and the rear top plate is adjusted according to the width of the tiles through the tile width adjusting mechanism, the width adjusting baffle is higher than the conveying surface of the conveyor belt, the surface of the width adjusting baffle facing the rear top plate is provided with a front baffle attaching layer, and therefore, the space for connecting and stacking the tiles is planned through the rear top plate, the width adjusting baffle and the tile connecting plates positioned at two sides, the outer conveying roller ways are arranged on the two inner sides of the tile stacking frames and are fixed to the lower portions of the tile stacking frames and used for receiving stacked tiles transmitted by the transmission unit, the pressing plates arranged in the middle are arranged on the two inner sides of the tile stacking frames in a bilateral symmetry mode respectively, and the quick boxing mechanism is arranged on the base and used for pushing the tiles transmitted to the outer conveying roller ways to boxing positions to package.
2. A tile stacking-boxing finishing machine as claimed in claim 1, wherein: the middle pressing plate comprises a middle pressing plate and a rear pressing plate, the middle pressing plate is two plates, the upper portions of the two plates are inclined planes, the lower portions of the two plates are vertical planes, the two pressing plates are arranged at the middle positions of the inner sides of the two brick stacking frames in a bilateral symmetry mode, the rear pressing plate in the middle is also two plates, the upper portions of the two pressing plates are inclined planes, the lower portions of the two pressing plates are vertical planes, and the two pressing plates in the middle of the rear pressing plate are arranged at the rear portions of the inner sides.
3. A tile stacking-boxing finishing machine as claimed in claim 1, wherein: preliminary arrangement mechanism includes the spacing of ceramic tile, antifriction attaches the layer, attaches a layer mounting panel and count sensor, the spacing of ceramic tile has two, every the spacing of ceramic tile is for the board including inclined plane section and straight section two parts, two install respectively on two pile brick framves on the spacing bilateral symmetry of ceramic tile to the overlap joint is in the both sides of conveyer belt to arrange into the loudspeaker receipts mouth section of horn mouth orientation coming the brick direction and rather than continuous straight section, antifriction attaches the layer the same with the shape and the size of the spacing of ceramic tile, two the inboard that the spacing of ceramic tile is relative each other all is fixed with through attaching a layer mounting panel antifriction attaches the layer, and the count sensor mounting panel is installed the top of the spacing of ceramic tile, its sensor mounting groove are located two between the spacing of ceramic tile.
4. A tile stacking-boxing finishing machine as claimed in claim 3, wherein: the antifriction attachment layer is detachably arranged on the ceramic tile limiting frame, and the attachment layer mounting plate is loosened through the fixed handle rotatably arranged on the ceramic tile limiting frame, so that the abraded antifriction attachment layer is taken out and replaced.
5. A tile stacking-boxing finishing machine as claimed in claim 1, wherein: ceramic tile length adjustment mechanism includes length adjustment base, length adjustment slip table, length adjustment motor, length adjustment positive and negative tooth lead screw, length adjustment screw nut, length adjustment linear guide slider and take the seat bearing, the length adjustment base is fixed on base platform upper surface, and its upper portion fixed mounting has two length adjustment linear guide and two and takes the seat bearing, two length adjustment slip table parallel arrangement is in on the length adjustment base, every length adjustment screw nut of positive tooth and anti-tooth is installed to the middle part on length adjustment slip table lower surface to install a length adjustment linear guide slider respectively in length adjustment screw nut's both sides, the length adjustment screw nut cooperation of installation on length adjustment positive and negative tooth lead screw and two length adjustment slip tables lower surface, the both ends of length adjustment positive and negative tooth lead screw utilize to take the seat bearing to support to fix in the length adjustment base axis On line, one end of the length adjustment positive and negative tooth lead screw is connected with an output shaft of a length adjustment motor which is installed and fixed on the side surface of the length adjustment base through a coupler, the length adjustment linear guide rail is arranged on the length adjustment base and fixed on the two sides of the length adjustment positive and negative tooth lead screw, and the length adjustment linear guide rail sliding block is matched with the length adjustment linear guide rail.
6. A tile stacking-boxing finishing machine as claimed in claim 1, wherein: the tile width adjusting mechanism comprises a limiting bracket, a width adjusting electric push rod, an electric push rod mounting seat, a width adjusting baffle plate, a width adjusting guide shaft, a width adjusting linear bearing slide block and a guide shaft mounting seat, the limiting bracket is fixed on the upper surface of the base platform, two width adjusting linear bearing sliding blocks which are arranged in parallel are installed on the lower side surface of a top beam of the limiting bracket by screws, an electric push rod installation seat is installed on the upper side surface of the top beam by screws, an electric push rod installation seat is also installed on the upper part of the front side surface of the width adjusting baffle plate, two guide shaft mounting seats are mounted on the lower portion of the width adjusting electric push rod, the front end and the rear end of the width adjusting electric push rod are hinged to the two electric push rod mounting seats through pin shafts respectively, the two width adjusting guide shafts are mounted in a matched mode with a width adjusting linear bearing sliding block respectively, and one end portion of each of the two width adjusting guide shafts is fixedly connected with the two guide shaft mounting seats on the width adjusting baffle plate respectively.
7. A finishing method of a tile stacking-boxing finisher as claimed in any one of claims 1 to 6, comprising:
firstly, ceramic tiles sent from a conveyor belt enter a primary arrangement mechanism, an upstream section is a horn-shaped closing section formed by ceramic tile limiting frames and antifriction attachment layers on two sides, a downstream section is a straight section layout with constant space, after the ceramic tiles staggered along the length direction of the ceramic tiles are contacted with the antifriction attachment layers, the staggered ceramic tiles are gradually aligned towards the middle while moving forwards, so that the ceramic tiles entering the straight section of the antifriction attachment layers are relatively neat, one ceramic tile reaches the tail end of the antifriction attachment layer, when the ceramic tile passes through a counting sensor of the primary arrangement mechanism, the counting sensor is triggered to complete primary counting, and then the ceramic tile passes through the primary arrangement mechanism;
secondly, the ceramic tile falls on a group of brick connecting plates after passing through the preliminary arrangement mechanism or the ceramic tile which is arranged on the brick connecting plates before and strikes a front baffle attaching layer arranged on the rear side surface of the width adjusting baffle, then rebounds and strikes a rear top plate, the ceramic tile is contacted with the middle pressing plates on two sides in the process, the ceramic tile which is staggered from left to right is gradually aligned towards the middle in the continuous process of placing the stacked ceramic tiles and the ceramic tile, the counting sensor is triggered once, a brick connecting motor of the transmission unit drives a driving brick connecting chain wheel to rotate for a certain angle, then the brick connecting plates and the ceramic tile are driven to move downwards for a certain distance by the brick connecting chains of the transmission unit so as to connect the next ceramic tile, when the number of times triggered by the counting sensor reaches the number of the ceramic tiles required by one box of the ceramic tile, the whole box of the ceramic tile on the brick connecting plates is driven to be rapidly placed downwards by the brick connecting chains, and the, the brick receiving plate returns to the brick receiving preparation position, and the brick receiving chain drives the other brick receiving plate to the brick receiving position to prepare for receiving the next box of bricks;
and step three, pushing the finished box of bricks placed on the external conveying roller way into a carton at a boxing position through a quick boxing mechanism, and packaging.
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| CN115626321B (en) * | 2022-12-20 | 2023-03-28 | 高邑县福隆陶瓷有限责任公司 | Ceramic floor tile production forming equipment and use method thereof |
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| CN103625933A (en) * | 2013-12-15 | 2014-03-12 | 彭智勇 | Cache compensation mechanism of ceramic tile stack |
| CN203781285U (en) * | 2014-02-26 | 2014-08-20 | 昆明昆船逻根机场物流系统有限公司 | Material conveying gesture tidying device |
| CN204056412U (en) * | 2014-08-08 | 2014-12-31 | 钟造胜 | A kind of Novel support draw box mechanism |
| CN105966924A (en) * | 2016-06-14 | 2016-09-28 | 东莞市三润田自动化设备有限公司 | Television backboard stacking equipment |
| CN205972020U (en) * | 2016-08-28 | 2017-02-22 | 淄博欣科陶瓷机械有限公司 | Wall brick packagine machine's wall brick packagine machine who props box mechanism and simple structure |
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| CN206528698U (en) * | 2017-02-28 | 2017-09-29 | 佛山市兰科机电设备有限公司 | A kind of support case apparatus on packing machine |
| CN107310768A (en) * | 2017-08-14 | 2017-11-03 | 广东赛因迪科技股份有限公司 | It is a kind of to strut the ceramic tile recrater of different size size carton |
| CN107416531A (en) * | 2017-09-06 | 2017-12-01 | 广西南宁栩兮科技有限公司 | A kind of ceramic tile stacker |
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| CN202389962U (en) * | 2011-12-20 | 2012-08-22 | 东莞市华创自动化设备有限公司 | Cassette |
| CN103625933A (en) * | 2013-12-15 | 2014-03-12 | 彭智勇 | Cache compensation mechanism of ceramic tile stack |
| CN203781285U (en) * | 2014-02-26 | 2014-08-20 | 昆明昆船逻根机场物流系统有限公司 | Material conveying gesture tidying device |
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| CN105966924A (en) * | 2016-06-14 | 2016-09-28 | 东莞市三润田自动化设备有限公司 | Television backboard stacking equipment |
| CN205972020U (en) * | 2016-08-28 | 2017-02-22 | 淄博欣科陶瓷机械有限公司 | Wall brick packagine machine's wall brick packagine machine who props box mechanism and simple structure |
| CN106672293A (en) * | 2017-02-07 | 2017-05-17 | 晋江市超骏机械有限公司 | Tile cartonning device and application process |
| CN206528698U (en) * | 2017-02-28 | 2017-09-29 | 佛山市兰科机电设备有限公司 | A kind of support case apparatus on packing machine |
| CN107310768A (en) * | 2017-08-14 | 2017-11-03 | 广东赛因迪科技股份有限公司 | It is a kind of to strut the ceramic tile recrater of different size size carton |
| CN107416531A (en) * | 2017-09-06 | 2017-12-01 | 广西南宁栩兮科技有限公司 | A kind of ceramic tile stacker |
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