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CN108130648A - Four barry dyeing pure cotton dyed jacquard products and its production method - Google Patents

Four barry dyeing pure cotton dyed jacquard products and its production method Download PDF

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Publication number
CN108130648A
CN108130648A CN201810012382.8A CN201810012382A CN108130648A CN 108130648 A CN108130648 A CN 108130648A CN 201810012382 A CN201810012382 A CN 201810012382A CN 108130648 A CN108130648 A CN 108130648A
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China
Prior art keywords
weft yarn
design
pure cotton
production method
color
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CN201810012382.8A
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Chinese (zh)
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CN108130648B (en
Inventor
凌良仲
孙仁斌
周卫东
王娟娟
于灿
刘莹莹
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Jiangsu Yueda Home Textile Co Ltd
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Jiangsu Yueda Home Textile Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses four barry dyeing pure cotton dyed jacquard products, cloth fabric specifications:106 " JCF100/2 mercerising * JCF80/2 mercerising 200*180, trimmed size:106 " JCF100/2 mercerising * JCF80/2 mercerisings 203*183.Present invention design is using birds and flowers as subject matter, show a vivifying wild beauty, in picture, bustling bright and beautiful cluster, color are bright and beautiful, one happy exciting atmosphere, background color uses instantly most popular orange and rose, rich in color, style is magnificent, and design weaving is interweaved using four barry dyeing yarns and warp thread of the same colour, it determines to drift along design method through weft yarn with color displays ratio, obtains that three-dimensional sense is strong, cloth cover flower pattern is clear, coloury fabric.

Description

Four barry dyeing pure cotton dyed jacquard products and its production method
Technical field
The invention belongs to textile technology field, in particular to a kind of four barry dyeing pure cotton dyed jacquard products and its Production method.
Background technology
With the continuous improvement of people's living standards, consumption idea is constantly updated, people are to household textiles pattern fabric The requirement of kind is also continuously improved, it is desirable to the fabric such as printing quality is made with yarn-dyed jacquard technology, flower pattern clear color enriches, Level is full, and entire fabric three-dimensional sense is strong.
The pure wide jacquard weave bed necessaries fabric of cotton yarn-dyed mariages generally using warp thread of the same colour and weft yarns of the same colour or dichromatism and Into by the variation of fineness of yarn, color, flower pattern color, can making fabric surface that the decorative pattern of a variety of levels and color, this kind be presented The difficulty of collocation design production is less big, and domestic jacquard weave producer can generally design production.Figure colour the more, be cured by level Complexity, the latitude dyed yarn number of colours that need to be used the more, are all needed as the wide jacquard weave bed necessaries fabric of pure cotton yarn-dyed mariages of rich Anna Using three colors or the weft yarn of four colors, the difficulty for designing production significantly increases.At present, big jacquard weave bed necessaries face is knitted in four barry dyeing colors of design In material common design method for filling-backed weave show color method, the fabric designed using the design method do not have stereovision it Point, fabric is more stiff, and the purpose that fabric class is promoted with polychrome latitude is not achieved.
Invention content
In view of the continuous improvement of requirement of the people to household textiles pattern fabric kind, the present invention provides a kind of four barry dyeings The production method of pure cotton dyed jacquard product, technological process is as shown in Figure 10.
Wherein design flower pattern is using birds and flowers as subject matter, and it is flower layer-leaf layer-ground portion layer successively to spend from upper strata to lower floor, bird At least five kinds of yarn colors of grain pattern.
The flower layer is further divided into 6 levels, and leaf layer is further divided into 3 levels, 1, ground portion level;The bird is kingfisher, Bird pattern sample color is warp thread rhodo, and weft yarn 1 is red, and 2 green of weft yarn, weft yarn 3 is orange, 4 white of weft yarn.
The laying of the tissue is designed including fabric specification, the design of line weaving process, artistic conception design and scale design.It is described to knit Object specifications design warp thread uses JCF100/2 mercerisings, and weft yarn uses JCF80/2 mercerisings.According to design experiences, the filling density of four barry dyeings It is designed to 180;The line weaving process design is organized to be designed based on 8,16 pieces of satin, using the tissue after merging as base This tissue is strengthened or is converted, and ultimately forms approved color effect, and flower has 5 levels, most it is bright it is most prominent be white Color, weft yarn 4 use 16 piece of 7 winged filling satin, and the long effect being displayed in white is floated using monochromatic latitude, other three weft yarns be hidden in through Below yarn, light yellow in flower be with weft yarn Huang add it is fraction of show in vain, 3 yellow of weft yarn uses 16 piece of 7 winged filling satin, 4 white of weft yarn flies to strengthen 8 through point using 16 piece 7, and one of hard point forms plain weave with weft yarn 3 and interweaves, in floral leaf most Shallow green is shown jointly by the floating length of spaced 4 white of 2 green of weft yarn and weft yarn, and weft yarn 2 is flown using 16 piece 7 Filling satin, weft yarn 4 fly to strengthen 6 points using 16 piece 7.
The artistic conception design flower pattern width is 64.01, indulges lattice number 5040, flower pattern length 72.24, lined number 5120.
The scale design is by 5040 needle of thread number;168 needle of side needle, the design of 8 needle of shuttle box needle.
Four barry dyeing pure cotton dyed jacquard product raw materials of the invention use 100% long-staple cotton compact spinning strand.
Four barry dyeing pure cotton dyed jacquard products of the method for the present invention production, the cloth fabric specification:106” JCF100/2 mercerising * JCF80/2 mercerising 200*180, trimmed size:106 " JCF100/2 mercerising * JCF80/2 mercerisings 203* 183。
The technical effects of the invention are that:(1) present invention design shows a vivifying nature using birds and flowers as subject matter Beautiful scenery, in picture, bustling bright and beautiful cluster, color are bright and beautiful, one happy exciting atmosphere, background color is using instantly most popular orange And rose, rich in color, style is magnificent.
(2) four barry dyeing colors of the invention knit big jacquard weave bed necessaries fabric and belong to a kind of Top Grade Yarn-dyed Face Fabric, and design weaving technology is difficult Degree is big, is interweaved using four barry dyeing yarns and warp thread of the same colour, determines to drift along design method through weft yarn with color displays ratio, obtain three-dimensional Sense is strong, cloth cover flower pattern is clear, coloury fabric.
(3) four barry dyeing colors of the invention knit big jacquard weave bed necessaries fabric and have carried out washing shrinkage, ultimate strength, landing-gear design etc. It is tested, test result complies with standard, and test result is as follows:
(4) double 100 yuan/meter of pure cotton dyed jacquard product price of latitude, and four barry dyeing pure cotton dyed jacquard products Price only 108 yuan/meter, the flower pattern three-dimensional sense of four barry dyeings is strong, and flower pattern exquisiteness is true to nature.Four barry dyeing colors of the invention knit big jacquard weave bed necessaries Fabric has very high price and class advantage compared with the double color-woven fabric of latitude, is more conform with the consumer psychology object of consumer It is U.S. inexpensive, it is that the product of enterprise increases market share, develops the big jacquard home textile of silk quality, people can be met to home textile The demand of fabric quality and class can more promote the product structure of company, improve the market competitiveness, and bring preferable society's effect Benefit and Business Economic Benefit, cost calculation such as following table:
According to calculating, the selling price of four barry dyeing pure cotton jacquard weave home textile finished product fabrics is 108.00 yuan/meter, produces 3 myriametres, 3,240,000 yuan of annual sales revenue, 55.08 ten thousand yuan of profits tax can be achieved.
Description of the drawings
Fig. 1 is pattern figure of the present invention;
Fig. 2 is the basic organization of line weaving process design of the present invention;
Fig. 3 is the flower pattern level and tissue of the present invention;
Fig. 4 is the local grain pattern figure of the present invention;
Fig. 5 is the corresponding complex tissue of solid color of the present invention;
Fig. 6 is the corresponding complex tissue of two kinds of adjacent colors of the present invention;
Fig. 7 is the corresponding complex tissue of the alternate color of of the invention two kinds;
Fig. 8 is the line pressing card figure of the present invention;
Fig. 9 is the pegging plan of the present invention;
Figure 10 is the production method technological process of four barry dyeing pure cotton dyed jacquard products of the invention.
Specific embodiment
With reference to specific embodiment, the invention will be further described, so that those skilled in the art can be better Understand the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
The present invention provides a kind of four barry dyeing pure cotton dyed jacquard products, the cloth fabric specification:106” JCF100/2 Mercerising * JCF80/2 mercerising 200*180, trimmed size:106 " JCF100/2 mercerising * JCF80/2 mercerisings 203*183.
The production method of four barry dyeing pure cotton dyed jacquard products of the invention, technological process is as shown in Figure 10.
The present embodiment warp thread, weft yarn processing step, weaving, testing and finishing and dyeing and finishing processing use the prior art, herein not It repeats again, specifically introduces flower pattern step.
(1) flower pattern is designed
The design belongs to realistic Ridge tracing.Design shows a vivifying wild beauty using birds and flowers as subject matter, draws In face, bustling bright and beautiful cluster, color are bright and beautiful, one happy exciting atmosphere.Background color uses instantly most popular orange and rhodo Color, rich in color, style is magnificent, as shown in Figure 1.The distinguishing hierarchy of the figure be successively from upper strata to lower floor flower layer-leaf layer- Ground portion layer, it is contemplated that details is expressed, and flower layer can be further divided into 6 levels, and leaf layer can be further divided into 3 levels, 1, ground portion layer Secondary, kingfisher can integrate 9 hierarchy representation methods using flower layer and leaf layer so grain pattern at least needs 5 kinds of yarn colors, Warp thread rhodo, weft yarn 1 is red, and 2 green of weft yarn, weft yarn 3 is orange, 4 white of weft yarn.
(2) fabric specification designs
For the prominent stereovision and texture for showing this grain pattern, the strand of mercerising is used through weft yarn, in order to express flower pattern Exquisiteness, warp thread use JCF100/2 mercerisings, and weft yarn uses JCF80/2 mercerisings.The filling density of four barry dyeings is designed to 180, so this The specification of grain pattern is:106 " JCF100/2 mercerising * JCF80/2 mercerisings 200*180, tetra- barry dyeing colors knit big jacquard weave.
(3) line weaving process designs
According to flower pattern style and fabric specification, the basic organization of reasonable design, we are organized based on 8,16 pieces of satin The design of tissue is carried out, the tissue after being merged using Fig. 2 is strengthened or converted, ultimately formed approved as elementary organization Color effect.As a result of complex tissue design method, the details of flower pattern can fully demonstrate out, and level transition is also put down It is sliding.
This project fabric construction is latitude quadruple, by the configuration relation of the latitude weight outer weft of fabric, back weft institutional framework, below with For Local map, the configuration arrangement of complex tissue is introduced.The complex tissue figure of ten levels of this flower pattern is as shown in Figure 3.
Example is designed by the line weaving process to grain pattern local in Fig. 4 " to be determined through weft yarn with color displays ratio to illustrate Drift along design method " application in the present invention.
Monochromatic development process:The flower of this local grain pattern has 5 levels, most it is bright it is most prominent be white, organize below figure 5, weft yarn 4 uses 16 piece of 7 winged filling satin, and the long effect being displayed in white is floated using monochromatic latitude, other three weft yarns be hidden in through Below yarn.
Adjacent color development process:Light yellow in flower be with weft yarn Huang add it is fraction of show in vain, 3 yellow of weft yarn uses 16 Piece 7 winged filling satins, 4 white of weft yarn fly to strengthen 8 through point using 16 piece 7, and one of hard point forms plain weave with weft yarn 3 and hands over It knits, for fixed floating length, prevents from sliding, as shown in Figure 6.
Phase secondary color development process:Most shallow green is by the floating length of spaced 4 white of 2 green of weft yarn and weft yarn in floral leaf Come what is shown jointly, weft yarn 2 uses 16 piece of 7 winged filling satin, and weft yarn 4 flies to strengthen 6 points using 16 piece 7,6 reinforcements of this tissue Point compares concentration, can also slightly disperse hard point, as shown in Figure 7.
Three of the above complex tissue represents respectively:Used by solid color, two kinds of adjacent colors and two kinds of alternate colors Corresponding tissue and the color matching technique of expression.
(4) artistic conception is set
Artistic conception design designs the length and width of flower pattern, and through analyzing the wide 64cm of flower pattern, the thread number that this width needs is 5039 needles, i.e., vertical lattice number 5039.Each tissue recurring number is 16,8, needs to correct, and modified flower pattern width is 64.01, indulges lattice number 5040.Similarly, the length about 72cm of flower pattern, the flower pattern length 72.24 being corrected, lined number 5120 are analyzed.
(5) scale designs
This pattern fabric is weaved on 5376 needle electronic jacquard machine of arrow shaft ALPHA types, which makes line needle and share 16 row, and 388 Row, thread number are 5040 needles;168 needle of side needle, 8 needles of shuttle box needle.Line pressing card is as shown in Figure 8.
(6) line version is generated
Into the generation line version function of jacquard weaving CAD system, after clicking " generation line version ", system automatically forms line version, such as Fig. 9 institutes Show.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention It encloses without being limited thereto.The equivalent substitute or transformation that those skilled in the art are made on the basis of the present invention, in the present invention Protection domain within.Protection scope of the present invention is subject to claims.

Claims (9)

1. a kind of production method of four barry dyeings pure cotton dyed jacquard product, it is characterised in that technological process is as shown in Figure 10.
2. the production method of four barry dyeings pure cotton dyed jacquard product described in claim 1, it is characterised in that design flower pattern with Birds and flowers are subject matter, and it is flower layer-leaf layer-ground portion layer successively to spend from upper strata to lower floor, at least five kinds of yarn colors of bird pattern sample.
3. the production method of four barry dyeings pure cotton dyed jacquard product according to claim 2, it is characterised in that the flower Piece layer is further divided into 6 levels, and leaf layer is further divided into 3 levels, 1, ground portion level;The bird is kingfisher, and bird pattern sample color is warp Yarn rhodo, weft yarn 1 is red, and 2 green of weft yarn, weft yarn 3 is orange, 4 white of weft yarn.
4. the production method of four barry dyeings pure cotton dyed jacquard product according to claim 3, which is characterized in that described group The laying knitted is designed including fabric specification, the design of line weaving process, artistic conception design and scale design.
5. the production method of four barry dyeings pure cotton dyed jacquard product according to claim 4, which is characterized in that described to knit Object specifications design warp thread uses JCF100/2 mercerisings, and weft yarn uses JCF80/2 mercerisings.According to design experiences, the filling density of four barry dyeings It is designed to 180;The line weaving process design is organized to be designed based on 8,16 pieces of satin, using the tissue after merging as base This tissue is strengthened or is converted, and ultimately forms approved color effect, and flower has 5 levels, most it is bright it is most prominent be white Color, weft yarn 4 use 16 piece of 7 winged filling satin, and the long effect being displayed in white is floated using monochromatic latitude, other three weft yarns be hidden in through Below yarn, light yellow in flower be with weft yarn Huang add it is fraction of show in vain, 3 yellow of weft yarn uses 16 piece of 7 winged filling satin, 4 white of weft yarn flies to strengthen 8 through point using 16 piece 7, and one of hard point forms plain weave with weft yarn 3 and interweaves, in floral leaf most Shallow green is shown jointly by the floating length of spaced 4 white of 2 green of weft yarn and weft yarn, and weft yarn 2 is flown using 16 piece 7 Filling satin, weft yarn 4 fly to strengthen 6 points using 16 piece 7.
6. the production method of four barry dyeings pure cotton dyed jacquard product according to claim 4, which is characterized in that the meaning It is 64.01 that craftsman, which designs flower pattern width, indulges lattice number 5040, flower pattern length 72.24, lined number 5120.
7. the production method of four barry dyeings pure cotton dyed jacquard product according to claim 4, which is characterized in that the sample Card design is by 5040 needle of thread number;168 needle of side needle, the design of 8 needle of shuttle box needle.
8. the production method of four barry dyeings pure cotton dyed jacquard product according to any one of claims 1 to 7, feature exist In the raw material uses 100% long-staple cotton compact spinning strand.
9. four barry dyeing pure cotton dyed jacquard products of any the method production of claim 1 to 8, which is characterized in that described Cloth fabric specification:106 " JCF100/2 mercerising * JCF80/2 mercerising 200*180, trimmed size:106 " JCF100/2 mercerisings * JCF80/2 mercerisings 203*183.
CN201810012382.8A 2018-01-05 2018-01-05 Four-color weft pure cotton yarn-dyed jacquard fabric and production method thereof Active CN108130648B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111172644A (en) * 2019-11-28 2020-05-19 江苏悦达家纺有限公司 Production method of colorful ink jacquard fabric

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JP5823555B2 (en) * 2014-04-02 2015-11-25 株式会社ミナ Upholstery fabric
CN105386191A (en) * 2015-11-27 2016-03-09 浙江理工大学 Method for producing variable loop fabric by using fixed jacquard mounting process
CN105908325A (en) * 2016-06-16 2016-08-31 江苏悦达纺织集团有限公司 Compact spinning milk/pearl/tencel shirt fabric and production method thereof
JP2016223020A (en) * 2015-05-27 2016-12-28 東洋紡Stc株式会社 Air permeable fabric
CN107151855A (en) * 2017-07-02 2017-09-12 江苏悦达纺织集团有限公司 The method for weaving of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer
CN107385630A (en) * 2017-07-02 2017-11-24 江苏悦达纺织集团有限公司 The dyeing and finishing method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5823555B2 (en) * 2014-04-02 2015-11-25 株式会社ミナ Upholstery fabric
JP2016223020A (en) * 2015-05-27 2016-12-28 東洋紡Stc株式会社 Air permeable fabric
CN105386191A (en) * 2015-11-27 2016-03-09 浙江理工大学 Method for producing variable loop fabric by using fixed jacquard mounting process
CN105908325A (en) * 2016-06-16 2016-08-31 江苏悦达纺织集团有限公司 Compact spinning milk/pearl/tencel shirt fabric and production method thereof
CN107151855A (en) * 2017-07-02 2017-09-12 江苏悦达纺织集团有限公司 The method for weaving of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer
CN107385630A (en) * 2017-07-02 2017-11-24 江苏悦达纺织集团有限公司 The dyeing and finishing method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111172644A (en) * 2019-11-28 2020-05-19 江苏悦达家纺有限公司 Production method of colorful ink jacquard fabric

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