CN108013491A - A kind of entertaining pearl production equipment and method - Google Patents
A kind of entertaining pearl production equipment and method Download PDFInfo
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- CN108013491A CN108013491A CN201610968984.1A CN201610968984A CN108013491A CN 108013491 A CN108013491 A CN 108013491A CN 201610968984 A CN201610968984 A CN 201610968984A CN 108013491 A CN108013491 A CN 108013491A
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- pearl
- liquid
- conveyance conduit
- teeming ladle
- solidification
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Abstract
The present invention provides a kind of entertaining pearl production equipment and method.The equipment includes：Protect liquid conveyance conduit, cleaning fluid conveying pipeline road, solidify liquid conveyance conduit, potting syrup conveyance conduit, cast head assembly, teeming ladle, solidification liquid conveyance conduit, isolated grid plate, rotating vane, driving motor, pearl molding machine, solid-liquid filtration band, coagulating liquid recovering equipment, cleaning, curing and filter bag, spray thrower group, pearl collection device, sterilization machine and aseptic filler；Potting syrup conveyance conduit is passed through in teeming ladle top plate and connects cast head assembly；Solidification liquid conveyance conduit is passed through teeming ladle side wall；Isolated grid plate is equipped with rotating vane positioned at cast bottom of the barrel between isolated grid plate and cast barrel soleplate；The preforming pearl outlet of teeming ladle side wall is sequentially connected to pearl molding machine, solid-liquid filtration band, cleaning, curing and filter bag, pearl collection device, sterilization machine and aseptic filler.The production equipment and method have the characteristics that the degree of automation is high, easy to operation, effect is good.
Description
Technical field
The present invention relates to a kind of entertaining pearl production equipment and method, belong to food processing technology field.
Background technology
At present, there are many sandwich bead products (also referred to as entertaining pearl product) with explosion mouthfeel in the market,
It is widely loved by consumers.But the production technology of existing entertaining pearl product is comparatively laborious, personnel operate labor intensity height, product
Quality is difficult to ensure that, causes process increase of the entertaining pearl product during follow-up use, percentage of damage is serious, mouthfeel is bad etc. asks
Topic.The production material for being additionally, since entertaining pearl product flows in atmosphere, causes the bacterium in air to be contacted with material, material
In bacterial population quickly breed in process of production, can cause material organizational framework by destroy, product quality decline, material damage
Consumption increases, and cannot reach sterile filling.
Therefore, a kind of new entertaining pearl production equipment and method are developed, becomes this area urgent problem to be solved
One of.
The content of the invention
In order to solve the above technical problems, it is an object of the invention to provide a kind of entertaining pearl production equipment and method.The interest
Taste pearl production equipment is a kind of equipment from sterile filling is prepared into of highly effective continuous closed entertaining pearl, it has automation journey
Degree is high, and design science is easy to operation, and the features such as cleaning, sterilization, good disinfection and production effect.
To reach above-mentioned purpose, the present invention provides a kind of entertaining pearl production equipment, which includes at least：Protection
It is liquid conveyance conduit, cleaning fluid conveying pipeline road, solidify liquid conveyance conduit, potting syrup conveyance conduit, cast head assembly, teeming ladle, solidifying
Solid-liquid conveyance conduit, isolated grid plate, rotating vane, driving motor, pearl molding machine, solid-liquid filtration band, solidification liquid recycling dress
Put, clean, curing and filter bag, spray thrower group, pearl collection device, sterilization machine and aseptic filler；
Wherein, the teeming ladle is a cylinder, and the potting syrup conveyance conduit is passed through positioned at the teeming ladle top plate
In potting syrup entrance, and the cast head assembly is connected to the port that potting syrup conveyance conduit is passed through teeming ladle top plate；
The solidification liquid conveyance conduit is connected to the solidification liquid entrance of the teeming ladle side wall；
The isolated grid plate is arranged at the bottom of the teeming ladle, and parallel with the bottom plate of teeming ladle, and the isolation
Screen is a circular sheet with some through holes；It is provided between the bottom plate of the isolated grid plate and the teeming ladle described
Rotating vane, the rotating vane are connected to the driving motor (driving motor is located at outside teeming ladle)；
The side wall of the teeming ladle is provided with a preforming pearl outlet, it is connected to entering for the pearl molding machine
Mouthful；
The outlet of the pearl molding machine is connected to the entrance of the solid-liquid filtration band；The coagulating liquid recovering equipment is set
It is placed in the lower section of the solid-liquid filtration band；
The outlet of the solid-liquid filtration band is connected to the entrance of the cleaning, curing and filter bag；The spray thrower group is set
It is placed in the top of the cleaning, curing and filter bag；Close to the one or several of solid-liquid filtration band outlet in the spray thrower group
Spray thrower is connected to the cleaning fluid conveying pipeline road, and remaining spray thrower is connected to the solidify liquid conveying in the spray thrower group
Pipeline；
The cleaning, curing and the outlet of filter bag are connected to the entrance of the pearl collection device；The protection liquid is defeated
Pipeline is sent to be passed through in the pearl collection device；
The outlet of the pearl collection device passes sequentially through pipeline and is connected to the sterilization machine and the aseptic filler.
Embodiment according to the present invention, it is preferable that above-mentioned entertaining pearl production equipment further includes some control valves
And/or delivery pump.Such as in protection liquid conveyance conduit, cleaning fluid conveying pipeline road, solidify liquid conveyance conduit, potting syrup delivery pipe
Control valve and/or delivery pump can be set on one or more of conveyance conduits in road, solidification liquid conveyance conduit etc..Received in pearl
Control valve and/or delivery pump can also be set on the pipeline that the outlet of acquisition means is connected with sterilization machine.
Embodiment according to the present invention, it is preferable that above-mentioned entertaining pearl production equipment further includes a solidification liquid and returns
Closed tube road, it is connected to the coagulating liquid recovering equipment and the solidification liquid conveyance conduit, and in the solidification liquid recovery tube
Solidification liquid circulation and stress pump is provided with road.In addition, control valve can also be provided with the solidification liquid recovery channel.
In above-mentioned entertaining pearl production equipment, it is preferable that the cast head assembly includes at least a babinet, some cast
Head, some throttle valves, a liquid level gauge；Some pouring heads are in a row installed in the bottom of the babinet, are installed on each pouring head
There is a throttle valve (with coutroi velocity), and a liquid level gauge is installed on the babinet.The liquid level gauge can be by being arranged on
Control valve on the potting syrup conveyance conduit controls, to keep liquid level in babinet steady.
In above-mentioned entertaining pearl production equipment, it is preferable that the pouring head is a conical component, the pouring head it is big
Diameter end is upper end, it is provided with external thread section, to be connected with the throttle valve；Minor diameter one end of the pouring head is
Lower end, it is the outlet of potting syrup pearl；The pouring head axially inside have always without leave upper end to lower end be by greatly to
Small through hole.The structure of the pouring head of the present invention is conducive to the formation of pearl liquid.
In above-mentioned entertaining pearl production equipment, it is preferable that some through holes on the isolated grid plate are circular hole and/or side
Hole, it is highly preferred that these through holes are into circular distribution.The effect of the isolated grid plate is：Rotating vane work below isolated grid plate
When making, the solidification liquid rotation of cast bottom of the barrel is driven, bottom liquid rotates and then drives the solidification liquid above isolated grid plate to rotate,
And isolated grid plate can be reduced because turbulent flow caused by stirring, advection is formed, makes more smoothly to rotate in liquid in bucket.
In above-mentioned entertaining pearl production equipment, it is preferable that the solidification liquid entrance of the teeming ladle side wall and the cast
The preforming pearl outlet of barrel side wall is oriented in a tangential direction, and is so conducive to rotating in and out for liquid and pearl.It is it is highly preferred that described
The solidification liquid entrance of teeming ladle side wall is disposed on the lower part of teeming ladle side wall, the preforming pearl outlet of the teeming ladle side wall
It is disposed on the middle part of teeming ladle side wall.
In above-mentioned entertaining pearl production equipment, it is preferable that the pearl molding machine is a turbulent pipeline.More preferably
Ground, the turbulent flow pipeline have the cuboid pipeline of some turbulence plates for the bottom surface of inner wall.Preforming pearl is in the turbulated tube
Shaping is further scrolled through in road.
In above-mentioned entertaining pearl production equipment, it is preferable that the sterilization machine is UHT tubular sterilization machines.
In above-mentioned entertaining pearl production equipment, the size of each element, such as the diameter of teeming ladle, solid-liquid filtration band and
Length of cleaning, curing and filter bag etc., can be made depending on the size of production capacity.And, it is preferable that protection liquid is defeated
Send pipeline, cleaning fluid conveying pipeline road, solidify liquid conveyance conduit, potting syrup conveyance conduit, the babinet in cast head assembly and cast
Head, teeming ladle, solidification liquid conveyance conduit, isolated grid plate, rotating vane, pearl molding machine, coagulating liquid recovering equipment, solidification liquid
The elements such as recovery channel, spray thrower group, pearl collection device all can be stainless steel, can so ensure health well
Situation.
Present invention also offers a kind of entertaining pearl production method, it is to carry out entertaining using above-mentioned entertaining pearl production equipment
The method of pearl production, this method comprise the following steps：
(1) solidification liquid is entered through solidification liquid conveyance conduit in teeming ladle, and reach certain liquid level, keep level stability,
After the liquid level in teeming ladle and coagulating liquid recovering equipment reaches balance, in teeming ladle basis rest isolated grid plate；
(2) driving motor is then turned on, rotates rotating vane, drives the solidification liquid rotation of cast bottom of the barrel, and then band
Solidification liquid above dynamic isolated grid plate rotates, and pours into a mould liquid in bucket smooth rotation；
(3) and then potting syrup is formed liquid pearl through potting syrup conveyance conduit and cast head assembly, and drop onto teeming ladle
In in rotating solidification liquid, by the liquid pearl of solidification liquid parcel potting syrup, form preforming pearl, under the action of rotary force,
Preforming pearl is preforming when moving to preforming pearl near exit along the downward screw of teeming ladle bucket wall
Pearl is flowed out as solidification liquid is exported from preforming pearl, into pearl molding machine；
(4) after preforming pearl is further molded in pearl molding machine, with the solidification liquid flowed out from teeming ladle
Enter solid-liquid filtration band together, solidification liquid is entered in coagulating liquid recovering equipment, and the pearl after filtering enters cleaning, curing and mistake
Strainer；
(5) cleaning, cure and filter bag on, first make one in the cleaned liquid conveyance conduit of cleaning solution and spray thrower group
Or several spray throwers are poured on pearl, to wash the solidification liquid of bead surface, then make the cured liquid conveyance conduit of solidify liquid
And remaining spray thrower is poured on the pearl after cleaning in spray thrower group, to cure the epidermis of pearl, makes the epidermis of pearl more
Smooth, flexible, during cleaning and is cured, remaining cleaning solution and solidify liquid are cleaned, cure and filter bag filters
Afterwards, the pearl after cleaning and cure enters in pearl collection device；
(6) in pearl collection device, protection liquid is made after mixing, to make through protecting liquid conveyance conduit to be mixed with pearl
The mixed liquor of protection liquid and pearl send to sterilization machine and is sterilized, then is carried out by aseptic filler filling, obtains entertaining pearl
Product.
Embodiment according to the present invention, it is preferable that the above method further comprises the steps：Make in solidification liquid
Solidification liquid in retracting device is sent into solidification liquid conveyance conduit through solidification liquid recovery channel, to realize the circulation and stress of solidification liquid
Utilize.
In the above-mentioned methods, it is preferable that the rotating speed of the solidification liquid rotated in teeming ladle is 1 turn/below s.In teeming ladle
Liquid be by stirring drive, in order to allow liquid imperturbably to rotate, prevent agitation too soon formed whirlpool, therefore rotating speed require setting
1 turn/below s.
In the above-mentioned methods, it is preferable that the sterilization machine is UHT tubular sterilization machines, the temperature of sterilization is 105-125 DEG C,
Time is 4-60s.
In the above-mentioned methods, solidification liquid is the feed liquid for making the coating of entertaining pearl, and potting syrup is to make entertaining pearl content
The feed liquid of thing (i.e. sandwich), their specific component composition can be this area it is conventional or be to introduce in the prior art
's.Cleaning solution can be water.Solidify liquid is cures the liquid of the epidermis of pearl, so that the epidermis of pearl is more smooth, flexible,
It can be conventional calcic liquid.
The entertaining pearl production equipment of the present invention is a full automatic production equipment, cleaning, sterilization, the time saving and energy saving province of production process
Space, works well, and is adapted to the continuous production of high-volume, and equipment does not have dead angle, and automatic cleaning, ensure that the health of equipment reaches
The requirement of food-grade production equipment.The entertaining pearl production equipment and method of the present invention have the degree of automation high, device structure and
The features such as process design science, easy to operation, cleaning, sterilization, good disinfection and production effect；It effectively prevent production process
In bacterial reproduction, and prevent material organizational framework to be destroyed, improve product quality, reduce material loss；Make
The entertaining pearl product being prepared has preferable forming degree and mouthfeel, and ensures that entertaining pearl product reaches sterile filling standard.
Brief description of the drawings
Fig. 1 is the entertaining pearl production equipment structure diagram that embodiment 1 provides；
Fig. 2 is the pouring head component structure diagram in the entertaining pearl production equipment that embodiment 1 provides；
Fig. 3 is the pouring head structure diagram in the entertaining pearl production equipment that embodiment 1 provides；
Fig. 4 is the isolated grid plate structure diagram in the entertaining pearl production equipment that embodiment 1 provides；
Fig. 5 is the teeming ladle inside top figure in the entertaining pearl production equipment that embodiment 1 provides；
Fig. 6 is the pearl molding machine structure diagram in the entertaining pearl production equipment that embodiment 1 provides；
Primary clustering symbol description：
Protect liquid conveyance conduit 1, cleaning fluid conveying pipeline road 2, solidify liquid conveyance conduit 3, potting syrup conveyance conduit 4, cast
Head assembly 5, solidification liquid liquid level 6, teeming ladle 7, solidification liquid conveyance conduit 8, isolated grid plate 9, rotating vane 10, driving motor 11,
Direction of rotation 12, solidification liquid recovery channel 13, solidification liquid circulation and stress pump 14, pearl molding machine 15, solid-liquid filtration crawler belt 16,
Coagulating liquid recovering equipment 17, cleaning, curing and filtering crawler belt 18, spray thrower group 19, pearl collection device 20, protection liquid and pearl
It is mixed liquor delivery pump 21, sterilization machine 22, aseptic filler 23, protection hydraulic control valve 24, cleaning solution spray thrower control valve 25, solid
Change liquid spray thrower control valve 26, cast hydraulic control valve 27, potting syrup delivery pump 28, solidification liquid fluid level control valve 29；
Babinet 501, pouring head 502, throttle valve 503, liquid level gauge 504, potting syrup liquid level 505；
Solidification liquid entrance 701, preforming pearl outlet 702.
Embodiment
In order to which technical characteristic, purpose and the beneficial effect of the present invention is more clearly understood, now to the skill of the present invention
Art scheme carry out it is described further below, but it is not intended that to the present invention can practical range restriction.
Embodiment 1
A kind of entertaining pearl production equipment is present embodiments provided, as shown in Figure 1, it includes：
Protect liquid conveyance conduit 1, cleaning fluid conveying pipeline road 2, solidify liquid conveyance conduit 3, potting syrup conveyance conduit 4, cast
Head assembly 5, teeming ladle 7, solidification liquid conveyance conduit 8, isolated grid plate 9, rotating vane 10, driving motor 11, solidification liquid recovery tube
Road 13, solidification liquid circulation and stress pump 14, pearl molding machine 15, solid-liquid filtration crawler belt 16, coagulating liquid recovering equipment 17, cleaning,
Curing and filtering crawler belt 18, spray thrower group 19, pearl collection device 20, protection liquid and pearl mixed liquor delivery pump 21, sterilization
Machine 22, aseptic filler 23, protection hydraulic control valve 24, cleaning solution spray thrower control valve 25, solidify liquid spray thrower control valve 26, pour
Fluid injection control valve 27, potting syrup delivery pump 28, solidification liquid fluid level control valve 29；
Wherein, the teeming ladle 7 is a cylinder, and the potting syrup conveyance conduit 4 is passed through positioned at 7 top plate of teeming ladle
Potting syrup entrance in, and it is described cast head assembly 5 be connected to the port that potting syrup conveyance conduit 4 is passed through 7 top plate of teeming ladle,
The cast hydraulic control valve 27 and potting syrup delivery pump 28 are provided with the potting syrup conveyance conduit 4；
The solidification liquid conveyance conduit 8 is connected to the solidification liquid entrance of 7 side wall of teeming ladle, and the solidification liquid entrance is
Positioned at the lower part of 7 side wall of teeming ladle, and the solidification liquid fluid level control valve is provided with the solidification liquid conveyance conduit 8
29；
The isolated grid plate 9 is arranged at the bottom of the teeming ladle 7, and parallel with the bottom plate of teeming ladle 7, and it is described every
It is a circular sheet with some through holes from screen 9；Set between the isolated grid plate 9 and the bottom plate of the teeming ladle 7
There is the rotating vane 10, the rotating vane 10 is connected to the driving motor 11, drives motor, and 1 positioned at the outer of teeming ladle 7
Portion；
The side wall of the teeming ladle 7 is provided with a preforming pearl outlet, it is connected to the pearl molding machine 15
Entrance, and the preforming pearl outlet is positioned at the middle part of 7 side wall of teeming ladle；
The outlet of the pearl molding machine 15 is connected to the entrance of the solid-liquid filtration crawler belt 16；The solidification liquid recycling
Device 17 is arranged at the lower section of the solid-liquid filtration crawler belt 16；The solidification liquid recovery channel 13 is connected to the solidification liquid recycling
Device 17 and the solidification liquid conveyance conduit 8, and the solidification liquid circulation is provided with the solidification liquid recovery channel 13
Recovery pump 14；
The outlet of the solid-liquid filtration crawler belt 16 is connected to the cleaning, cures and filter the entrance of crawler belt 18；The spray
Leaching device group 19 is arranged at the cleaning, cures and filter the top of crawler belt 18；Carried out in the spray thrower group 19 close to solid-liquid filtration
One or several spray throwers with 16 outlets are connected to the cleaning fluid conveying pipeline road 2, remaining spray in the spray thrower group 19
Leaching device is connected to the solidify liquid conveyance conduit 3, and the cleaning solution spray is provided with the cleaning fluid conveying pipeline road 2
Device control valve 25, is provided with the solidify liquid spray thrower control valve 26 on the solidify liquid conveyance conduit 3；
The cleaning, curing and the outlet of filtering crawler belt 18 are connected to the entrance of the pearl collection device 20；The guarantor
Shield liquid conveyance conduit 1 is passed through in the pearl collection device 20, and is provided with the guarantor on the protection liquid conveyance conduit 1
Protect hydraulic control valve 24；
The outlet of the pearl collection device 20 passes sequentially through pipeline and is connected to the sterilization machine 22 and the sterile filling
Installation 23, and be provided with protection liquid on the pipeline that the outlet of pearl collection device 20 is connected with sterilization machine 22 and mixed with pearl
Feed liquid delivery pump 21；
The structure of the cast head assembly 5 is as shown in Fig. 2, it includes a babinet 501, some pouring heads 502, some throttlings
Valve 503, a liquid level gauge 504；Some pouring heads 502 are in a row installed in the bottom of the babinet 501, on each pouring head 502
One throttle valve 503 is installed, with coutroi velocity, and a liquid level gauge 504, the liquid level gauge are installed on the babinet 501
504 can be controlled by being arranged on the cast hydraulic control valve 27 on the potting syrup conveyance conduit 4, to keep pouring in babinet 501
Fluid injection liquid level 505 is steady；
The structure of the pouring head 502 is as shown in figure 3, it is a conical component, major diameter one end of the pouring head 502
For upper end, it is provided with external thread section, to be connected with the throttle valve 503；Under minor diameter one end of the pouring head 502 is
End, it is the outlet of potting syrup pearl；The pouring head 502 axially inside have always without leave upper end to lower end be by greatly to
Small through hole, the structure of the pouring head 502 are conducive to the formation of pearl liquid；
The structure of the isolated grid plate 9 as shown in figure 4, some through holes on the isolated grid plate 9 are circular hole and square hole, and
These through holes are into circular distribution；
The inside top figure of the teeming ladle 7 as shown in figure 5, the solidification liquid entrance 701 of 7 side wall of the teeming ladle with it is described
The preforming pearl outlet of 7 side wall of teeming ladle 702 is oriented in a tangential direction, and is so conducive to rotating in and out for liquid and pearl；
The pearl molding machine 15 is a turbulent pipeline, its structure is as shown in fig. 6, the turbulent flow pipeline is the bottom surface of inner wall
Cuboid pipeline with some turbulence plates；
The sterilization machine 22 is UHT tubular sterilization machines.
In addition, the entertaining pearl production equipment of the present embodiment can also include in some figures the control valve that does not identify and/or defeated
Send pump.Such as in protection liquid conveyance conduit 1, cleaning fluid conveying pipeline road 2, solidify liquid conveyance conduit 3, solidification liquid conveyance conduit 8 etc.
In one or more of conveyance conduits on delivery pump can be set；It is connected in the outlet of pearl collection device 20 with sterilization machine 22
Control valve can be set on pipeline；Control valve can also be set on solidification liquid recovery channel 13.
In addition, the size of each element in the present embodiment, such as the diameter of teeming ladle 7, solid-liquid filtration crawler belt 16 and clear
Length of crawler belt 18 etc. is washed, cured and filtered, can be made depending on the size of production capacity.Also, protect liquid delivery pipe
501 and of babinet in road 1, cleaning fluid conveying pipeline road 2, solidify liquid conveyance conduit 3, potting syrup conveyance conduit 4, cast head assembly 5
Pouring head 502, teeming ladle 7, solidification liquid conveyance conduit 8, isolated grid plate 9, rotating vane 10, solidification liquid recovery channel 13, pearl
The elements such as molding machine 15, coagulating liquid recovering equipment 17, spray thrower group 19, pearl collection device 20 all can be stainless steel
Matter, can so ensure sanitary condition well.
Embodiment 2
A kind of entertaining pearl production method is present embodiments provided, the entertaining pearl production equipment provided using embodiment 1, the party
Method comprises the following steps：
(1) solidification liquid is entered through solidification liquid conveyance conduit 8 from solidification liquid entrance 701 in teeming ladle 7, pass through solidification liquid liquid
Level control valve 29 adjusts solidification flow quantity, reaches certain solidification liquid liquid level 6, keeps level stability, when teeming ladle 7 and solidification liquid return
After liquid level in receiving apparatus 17 reaches balance, in 7 basis rest isolated grid plate 9 of teeming ladle；
(2) driving motor 11 is then turned on, rotating vane 10 is rotated according to direction of rotation 12, drives 7 bottom of teeming ladle
Solidification liquid rotation, and then drive the solidification liquid of the top of isolated grid plate 9 to rotate, liquid smooth rotation in teeming ladle 7；
(3) and then potting syrup is made to enter the case for pouring into a mould head assembly 5 through potting syrup conveyance conduit 4 by potting syrup delivery pump 28
In body 501, and the liquid level gauge 504 installed on babinet 501 is controlled by cast hydraulic control valve 27, to keep potting syrup in babinet 501
Liquid level 505 is steady, potting syrup is formed liquid pearl using throttle valve 503 and pouring head 502, and drop onto rotating in teeming ladle 7
In solidification liquid, by the liquid pearl of solidification liquid parcel potting syrup, preforming pearl is formed, it is preforming under the action of rotary force
Bucket wall downward screw of the pearl along teeming ladle 7, when moving near tangential preforming pearl outlet 702, is centrifuging
Under active force, preforming pearl is as solidification liquid is from 702 outflow of preforming pearl outlet, into pearl molding machine 15；
(4) preforming pearl in pearl molding machine 15 by rolling laggard one-step shaping, then with from teeming ladle 7
The solidification liquid of middle outflow enters solid-liquid filtration crawler belt 16 together, and solidification liquid is entered in coagulating liquid recovering equipment 17, after filtering
Pearl enters cleaning, cures and filters crawler belt 18；The solidification liquid in coagulating liquid recovering equipment 17 is set to be recycled back to by solidification liquid
Receive pump 14 to send into solidification liquid conveyance conduit 8 through solidification liquid recovery channel 13, to realize the recycling of solidification liquid；
(5) on cleaning, curing and filtering crawler belt 18, the cleaned liquid conveyance conduit 2 of cleaning solution and spray thrower group 19 are first made
In one or several spray throwers pour on pearl, to wash the solidification liquid of bead surface, then make the cured liquid of solidify liquid
Remaining spray thrower is poured on the pearl after cleaning in conveyance conduit 3 and spray thrower group 19, to cure the epidermis of pearl, makes pearl
Epidermis is more smooth, flexible, and be responsible for cleaning in spray thrower group 19 and cured spray thrower is sprayed by cleaning solution respectively
Device control valve 25 and solidify liquid spray thrower control valve 26 control, during cleaning and be cured, remaining cleaning solution and curing
Liquid is cleaned, cures and crosses after the filtering of crawler belt 18 goes down, and cleaning and the pearl after curing enter in pearl collection device 20；
(6) in pearl collection device 20, protection liquid is made through protecting liquid conveyance conduit 1 to be mixed with pearl, and pass through protection
The flow of the control protection liquid of hydraulic control valve 24, after mixing, makes the mixed liquor of protection liquid and pearl through protecting liquid and pearl
Mixed liquor delivery pump 21 send to sterilization machine 22 and is sterilized, and the sterile mixed liquor of formation is filling by aseptic filler 23 again
Into aseptic package bag, entertaining pearl product is obtained；
Wherein, the rotating speed of the solidification liquid rotated in teeming ladle 7 is 1 turn/below s, and the liquid in teeming ladle is by stirring
Drive, in order to allow liquid imperturbably to rotate, prevent agitation from forming very much whirlpool soon, therefore rotating speed requires 1 turn/below s of setting；
The temperature of sterilization is 105-125 DEG C, time 4-60s.
In the method for the present embodiment, solidification liquid is the feed liquid for making the coating of entertaining pearl, and potting syrup is to make entertaining
The feed liquid of pearl content (i.e. sandwich), they specific component composition can be this area routine or be prior art intermediary
Continued.Cleaning solution can be water.Solidify liquid is cures the liquid of the epidermis of pearl, so that the epidermis of pearl is more smooth, has
Toughness, it can be conventional calcic liquid.
Claims (10)
1. a kind of entertaining pearl production equipment, the production equipment include at least：Protect liquid conveyance conduit, cleaning fluid conveying pipeline road, consolidate
Change liquid conveyance conduit, potting syrup conveyance conduit, cast head assembly, teeming ladle, solidification liquid conveyance conduit, isolated grid plate, pivoting leaf
Piece, driving motor, pearl molding machine, solid-liquid filtration band, coagulating liquid recovering equipment, cleaning, curing and filter bag, spray thrower
Group, pearl collection device, sterilization machine and aseptic filler；
Wherein, the teeming ladle is a cylinder, and the potting syrup conveyance conduit is passed through the cast positioned at the teeming ladle top plate
In liquid entrance, and the cast head assembly is connected to the port that potting syrup conveyance conduit is passed through teeming ladle top plate；
The solidification liquid conveyance conduit is connected to the solidification liquid entrance of the teeming ladle side wall；
The isolated grid plate is arranged at the bottom of the teeming ladle, and parallel with the bottom plate of teeming ladle, and the isolated grid plate
For a circular sheet with some through holes；The rotation is provided between the bottom plate of the isolated grid plate and the teeming ladle
Blade, the rotating vane are connected to the driving motor；
The side wall of the teeming ladle is provided with a preforming pearl outlet, it is connected to the entrance of the pearl molding machine；
The outlet of the pearl molding machine is connected to the entrance of the solid-liquid filtration band；The coagulating liquid recovering equipment is arranged at
The lower section of the solid-liquid filtration band；
The outlet of the solid-liquid filtration band is connected to the entrance of the cleaning, curing and filter bag；The spray thrower group is arranged at
The top of the cleaning, curing and filter bag；Close to one or several sprays of solid-liquid filtration band outlet in the spray thrower group
Device is connected to the cleaning fluid conveying pipeline road, and remaining spray thrower is connected to the solidify liquid delivery pipe in the spray thrower group
Road；
The cleaning, curing and the outlet of filter bag are connected to the entrance of the pearl collection device；The protection liquid delivery pipe
Road is passed through in the pearl collection device；
The outlet of the pearl collection device passes sequentially through pipeline and is connected to the sterilization machine and the aseptic filler.
2. entertaining pearl production equipment according to claim 1, it further includes some control valves and/or delivery pump；Protecting
One in liquid conveyance conduit, cleaning fluid conveying pipeline road, solidify liquid conveyance conduit, potting syrup conveyance conduit and solidification liquid conveyance conduit
Control valve and/or delivery pump are provided with kind or several conveyance conduits；And/or connect in the outlet of pearl collection device and sterilization machine
Control valve and/or delivery pump are provided with the pipeline connect.
3. entertaining pearl production equipment according to claim 1, it further includes a solidification liquid recovery channel, and the solidification liquid returns
Closed tube road is connected to the coagulating liquid recovering equipment and the solidification liquid conveyance conduit, and on the solidification liquid recovery channel
It is provided with solidification liquid circulation and stress pump.
4. entertaining pearl production equipment according to claim 1, wherein, if the cast head assembly include at least a babinet,
Dry pouring head, some throttle valves, a liquid level gauge；Some pouring heads, each pouring head are in a row installed in the bottom of the babinet
On a throttle valve is installed, and a liquid level gauge is installed on the babinet；
The pouring head is a conical component, and major diameter one end of the pouring head is upper end, it is provided with external thread section, so as to
It is connected with the throttle valve；Minor diameter one end of the pouring head is lower end, it is the outlet of potting syrup pearl；The pouring head
Axially inside with upper end to lower end is descending through hole without leave always.
5. entertaining pearl production equipment according to claim 1, wherein, some through holes on the isolated grid plate are circular hole
And/or square hole；Preferably, some through holes on the isolated grid plate are into circular distribution.
6. entertaining pearl production equipment according to claim 1, wherein, the solidification liquid entrance of the teeming ladle side wall with it is described
The preforming pearl outlet of teeming ladle side wall is oriented in a tangential direction.
7. entertaining pearl production equipment according to claim 1, wherein, the pearl molding machine is a turbulent pipeline；It is excellent
Selection of land, the turbulent flow pipeline have the cuboid pipeline of some turbulence plates for the bottom surface of inner wall.
8. a kind of entertaining pearl production method, it is to be carried out using the entertaining pearl production equipment any one of claim 1-7
The method of entertaining pearl production, this method comprise the following steps：
(1) solidification liquid is entered through solidification liquid conveyance conduit in teeming ladle, and reach certain liquid level, keep level stability, when pouring
After liquid level in note bucket and coagulating liquid recovering equipment reaches balance, in teeming ladle basis rest isolated grid plate；
(2) be then turned on driving motor, rotate rotating vane, drive cast bottom of the barrel solidification liquid rotation, and then drive every
Rotated from the solidification liquid above screen, pour into a mould liquid in bucket smooth rotation；
(3) and then potting syrup is formed liquid pearl through potting syrup conveyance conduit and cast head assembly, and drop onto in teeming ladle and revolve
Turn solidification liquid in, by solidification liquid parcel potting syrup liquid pearl, form preforming pearl, under the action of rotary force, in advance into
The pearl of type is along the downward screw of teeming ladle bucket wall, when moving to preforming pearl near exit, preforming pearl
Flowed out as solidification liquid is exported from preforming pearl, into pearl molding machine；
(4) after preforming pearl is further molded in pearl molding machine, together with the solidification liquid flowed out from teeming ladle
Into solid-liquid filtration band, solidification liquid is entered in coagulating liquid recovering equipment, and the pearl after filtering enters cleaning, cures and filter
Band；
(5) cleaning, cure and filter bag on, first make one or several in the cleaned liquid conveyance conduit of cleaning solution and spray thrower group
A spray thrower is poured on pearl, to wash the solidification liquid of bead surface, then makes the cured liquid conveyance conduit of solidify liquid and spray
Leaching device group in remaining spray thrower pour cleaning after pearl on, to cure the epidermis of pearl, make the epidermis of pearl it is more smooth,
Flexible, cleaning and it is cured during, remaining cleaning solution and solidify liquid it is cleaned, cure and filter bag filtering after, clearly
Pearl after washing and curing enters in pearl collection device；
(6) in pearl collection device, protection liquid is made after mixing, to make protection through protecting liquid conveyance conduit to be mixed with pearl
The mixed liquor of liquid and pearl, which is sent to sterilization machine, is sterilized, then is carried out by aseptic filler filling, obtains entertaining pearl product.
9. production method according to claim 8, it further comprises the steps：Make in coagulating liquid recovering equipment
Solidification liquid is sent into solidification liquid conveyance conduit through solidification liquid recovery channel, to realize the recycling of solidification liquid.
10. production method according to claim 8, wherein, the rotating speed of the solidification liquid rotated in teeming ladle for 1 turn/s with
Under；
The sterilization machine is UHT tubular sterilization machines, and the temperature of sterilization is 105-125 DEG C, time 4-60s.
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|---|---|---|---|
| CN201610968984.1A CN108013491B (en) | 2016-11-04 | 2016-11-04 | Interesting bead production equipment and method |
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|---|---|---|---|
| CN201610968984.1A CN108013491B (en) | 2016-11-04 | 2016-11-04 | Interesting bead production equipment and method |
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| CN108013491A true CN108013491A (en) | 2018-05-11 |
| CN108013491B CN108013491B (en) | 2023-09-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111466599A (en) * | 2020-05-08 | 2020-07-31 | 云南南中科技有限公司 | Channel type food explodes high-efficient continuous production equipment of pearl |
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|---|---|
| CN108013491B (en) | 2023-09-15 |
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