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CN107979203A - Slot wedge, Stator and electrical machine and the method for manufacturing the slot wedge - Google Patents

Slot wedge, Stator and electrical machine and the method for manufacturing the slot wedge Download PDF

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Publication number
CN107979203A
CN107979203A CN201711440919.2A CN201711440919A CN107979203A CN 107979203 A CN107979203 A CN 107979203A CN 201711440919 A CN201711440919 A CN 201711440919A CN 107979203 A CN107979203 A CN 107979203A
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CN
China
Prior art keywords
slot wedge
slot
stator core
magnetically conductive
motor
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Pending
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CN201711440919.2A
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Chinese (zh)
Inventor
张凯琦
王栋
张世福
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Goldwind Science and Technology Co Ltd
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Xinjiang Goldwind Science and Technology Co Ltd
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Priority to CN201711440919.2A priority Critical patent/CN107979203A/en
Publication of CN107979203A publication Critical patent/CN107979203A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/48Fastening of windings on the stator or rotor structure in slots
    • H02K3/487Slot-closing devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/13Applying slot closure means in the cores; Manufacture of slot closure means

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明提供一种槽楔、定子和电机以及制造该槽楔的方法。用于电机的定子铁芯的槽楔包括由多个导磁片层叠而形成的层叠体,并且所述层叠体呈长条状,其中,所述槽楔上设置有多个通风槽,所述通风槽沿着所述定子铁芯的径向穿透所述层叠体而形成。采用本发明的用于电机的定子铁芯的槽楔可有效地减少谐波和改善气隙磁通分布,以提高电机的工作效率和额定功率,同时还可减少电机发热,延长电机的使用寿命。

The invention provides a slot wedge, a stator and a motor as well as a method for manufacturing the slot wedge. The slot wedge used for the stator core of the motor includes a laminated body formed by stacking a plurality of magnetically conductive sheets, and the laminated body is in the shape of a strip, wherein the slot wedge is provided with a plurality of ventilation slots, the The ventilation slots are formed through the laminated body along the radial direction of the stator core. The use of the slot wedge for the stator core of the motor can effectively reduce harmonics and improve the distribution of air gap magnetic flux, so as to improve the working efficiency and rated power of the motor, and at the same time reduce the heating of the motor and prolong the service life of the motor .

Description

槽楔、定子和电机以及制造该槽楔的方法Slot wedge, stator and electric machine and method of manufacturing same

技术领域technical field

本发明涉及风力发电机组技术领域,更具体地,涉及一种槽楔、定子和电机以及制造该槽楔的方法。The present invention relates to the technical field of wind power generating sets, and more specifically, to a slot wedge, a stator, a motor and a method for manufacturing the slot wedge.

背景技术Background technique

目前风力发电机组的电机通常使用的槽楔为绝缘槽楔,这存在由于绝缘槽楔只能对绕组起到固定作用,性能单一,并且绝缘槽楔具有电机空载电流大、电机铁芯损耗高、定子温升高等缺点。另外,现有的槽楔大多具有矩形结构或者倒三角形结构,接触摩擦力较小,所述槽楔容易脱离。At present, the slot wedges usually used in the motors of wind turbines are insulating slot wedges. This is because the insulating slot wedges can only fix the windings, and the performance is single, and the insulating slot wedges have the characteristics of large no-load current of the motor and high core loss of the motor. , Stator temperature rise and other shortcomings. In addition, most of the existing slot wedges have a rectangular structure or an inverted triangular structure, and the contact friction force is small, and the slot wedges are easy to detach.

因此,需要一种能够减低电机铁芯损耗、降低温升并且能够防止脱离的槽楔。Therefore, there is a need for a slot wedge that can reduce the loss of the motor core, reduce the temperature rise and prevent detachment.

发明内容Contents of the invention

为了解决上述技术问题,本发明提供一种能够降低电机铁芯损耗、降低温升的用于电机的定子铁芯的槽楔、定子和电机以及制造该槽楔的方法。In order to solve the above technical problems, the present invention provides a slot wedge for a stator core of a motor, a stator, a motor and a method for manufacturing the slot wedge, which can reduce the core loss and temperature rise of the motor.

根据本发明的一方面,提供一种用于电机的定子铁芯的槽楔,所述槽楔包括由多个导磁片层叠而形成的层叠体,并且所述层叠体呈长条状,其中,所述槽楔上设置有多个通风槽,所述通风槽沿着所述定子铁芯的径向穿透所述层叠体而形成。由于所述槽楔包括多个导磁片,因此,磁通在通过定子铁芯的槽口时,芯齿内磁通幅度降低、脉振损耗降低、磁密更加均匀,并且可降低空载附加损耗。另外,由于所述槽楔设置有所述通风槽,因此可降低电机温升。电机温升下降,气隙磁场的高次谐波降低,使得空载电流降低,同时还可降低电机振动和噪声。According to one aspect of the present invention, there is provided a slot wedge for a stator core of a motor, the slot wedge includes a laminated body formed by stacking a plurality of magnetically conductive sheets, and the laminated body is in the shape of a strip, wherein The slot wedge is provided with a plurality of ventilation slots, and the ventilation slots are formed by penetrating through the stacked body along the radial direction of the stator core. Since the slot wedge includes a plurality of magnetically conductive pieces, when the magnetic flux passes through the slots of the stator core, the amplitude of the magnetic flux in the core teeth is reduced, the pulse vibration loss is reduced, the magnetic density is more uniform, and the no-load additional loss. In addition, since the slot wedge is provided with the ventilation slot, the temperature rise of the motor can be reduced. The temperature rise of the motor is reduced, and the high-order harmonics of the air-gap magnetic field are reduced, so that the no-load current is reduced, and the vibration and noise of the motor can also be reduced.

根据本发明的示例性实施例,所述通风槽的位置和数量分别与所述定子铁芯的通风沟的位置和数量相对应,并且在所述槽楔安装到所述定子铁芯的槽口中的状态下,所述通风槽与相对应的所述通风沟连通,以更好地散热,从而进一步有效地降低电机温升。According to an exemplary embodiment of the present invention, the position and number of the ventilation slots correspond to the position and number of the ventilation grooves of the stator core respectively, and the slot wedges are installed in the notches of the stator core In the state, the ventilation groove communicates with the corresponding ventilation groove to better dissipate heat, thereby further effectively reducing the temperature rise of the motor.

根据本发明的示例性实施例,所述导磁片可包括硅钢片。硅钢片槽楔可以降低谐波、脉振损耗以及铁芯损耗,因此,可以使损耗降低,使电机温升降低。另外,所述导磁片为导磁性强的硅钢片,使得齿部磁导率增大,使得启动转矩和最大转矩降低。根据本发明的示例性实施例,所述导磁片可为自粘性硅钢片,从而可方便地将所述多个导磁片层叠并彼此粘合而形成层叠体,而无需其他紧固件来紧固所述多个导磁片。According to an exemplary embodiment of the present invention, the magnetic permeable sheet may include a silicon steel sheet. Silicon steel sheet slot wedges can reduce harmonics, pulse vibration loss and iron core loss, so it can reduce loss and reduce motor temperature rise. In addition, the magnetically permeable sheet is a silicon steel sheet with strong magnetic permeability, so that the magnetic permeability of the teeth is increased, so that the starting torque and the maximum torque are reduced. According to an exemplary embodiment of the present invention, the magnetically conductive sheet can be a self-adhesive silicon steel sheet, so that the plurality of magnetically conductive sheets can be conveniently stacked and bonded to each other to form a laminated body without other fasteners. Fasten the plurality of magnetic permeable sheets.

根据本发明的示例性实施例,所述层叠体中相邻的两个导磁片之间通过压扣方式结合;或者所述多个导磁片的相对应的位置设置有通孔,螺栓穿过各导磁片的所述通孔而将所述多个导磁片紧固结合在一起,从而可以更加灵活地设计所述导磁片,并且扩大了导磁片的选取范围。According to an exemplary embodiment of the present invention, the two adjacent magnetic conductive sheets in the laminate are combined by pressing and buckling; or the corresponding positions of the plurality of magnetic conductive sheets are provided with through holes, through which the bolts pass through. The plurality of magnetically conductive sheets are fastened together through the through holes of each magnetically conductive sheet, so that the magnetically conductive sheets can be designed more flexibly, and the selection range of the magnetically conductive sheets is expanded.

根据本发明的示例性实施例,所述槽楔的在所述定子铁芯的轴向上的端部可形成有倾斜引导表面,用于引导槽楔的端部容易地插入到所述定子铁芯的槽口内。According to an exemplary embodiment of the present invention, the end portion of the slot wedge in the axial direction of the stator core may be formed with an inclined guide surface for guiding the end portion of the slot wedge to be easily inserted into the stator iron core. in the notch of the core.

根据本发明的示例性实施例,所述槽楔的横截面可为梯形,使得所述槽楔与所述槽口的形状相匹配,使接触面积增加以提供较强的阻力,从而防止槽楔从所述槽口中脱离。According to an exemplary embodiment of the present invention, the cross-section of the slot wedge may be trapezoidal, so that the slot wedge matches the shape of the notch, and the contact area is increased to provide strong resistance, thereby preventing the slot wedge from out of the notch.

根据本发明的示例性实施例,所述槽楔的形成所述梯形的两个腰的侧边的延长线所成的夹角可在45°~70°之间,使得所述槽楔的侧边与所述定子铁芯的槽口形状相匹配,并且所述槽楔的表面可设置有防锈膜,防止所述槽楔生锈,以延长其使用寿命。According to an exemplary embodiment of the present invention, the angle formed by the extension lines of the sides forming the two waists of the trapezoid of the slot wedge may be between 45° and 70°, so that the sides of the slot wedge The edge matches the shape of the notch of the stator core, and the surface of the slot wedge can be provided with an anti-rust film to prevent the slot wedge from rusting and prolong its service life.

根据本发明的另一方面,提供一种定子,所述定子包括所述定子铁芯及如上所述的槽楔,所述槽楔插设在所述定子铁芯的槽口中。According to another aspect of the present invention, a stator is provided, the stator includes the stator core and the above-mentioned slot wedge, and the slot wedge is inserted into the slot of the stator core.

根据本发明的另一方面,提供一种电机,所述电机包括如上所述的定子。According to another aspect of the present invention, there is provided an electrical machine comprising the above-mentioned stator.

根据本发明的另一方面,提供一种制造如上所述的槽楔的方法,所述方法包括:冲制所述多个导磁片;将冲制的所述多个导磁片层叠在叠装模具中,以形成所述层叠体;利用模具螺栓紧固所述叠装模具以压紧所述层叠体;将压紧后的所述层叠体送入烘箱,以执行固化;待固化后的所述层叠体冷却后,执行脱模;以及对脱模后的所述层叠体执行冲孔来形成所述通风槽,以获得所述槽楔,其中,所述导磁片为自粘性导磁片。According to another aspect of the present invention, there is provided a method for manufacturing the slot wedge as described above, the method comprising: punching the plurality of magnetically permeable sheets; stacking the punched plurality of magnetically conductive sheets into a mold to form the stacked body; fasten the stacked mold with mold bolts to compact the stacked body; send the compacted stacked body into an oven for curing; After the laminated body is cooled, demoulding is performed; and the ventilated slot is formed by punching the demolded laminated body to obtain the slot wedge, wherein the magnetically conductive sheet is a self-adhesive magnetically conductive piece.

根据本发明的示例性实施例,所述方法还可包括:利用模具螺栓紧固所述叠装模具以压紧所述层叠体之后,检测所述层叠体的高度、叠压系数及端面平面度;以及/或者在获得所述槽楔之后,检测所述层叠体的高度。According to an exemplary embodiment of the present invention, the method may further include: after fastening the stacked mold with mold bolts to compress the laminated body, detecting the height, lamination coefficient and flatness of the end face of the laminated body ; and/or after obtaining the slot wedge, detecting the height of the stack.

根据本发明的示例性实施例,所述多个自粘性导磁片为自粘性硅钢片。According to an exemplary embodiment of the present invention, the plurality of self-adhesive magnetic permeable sheets are self-adhesive silicon steel sheets.

根据本发明的示例性实施例,所述方法还可包括:在所述槽楔的在所述定子铁芯的轴向上的端部形成倾斜引导表面。According to an exemplary embodiment of the present invention, the method may further include: forming an inclined guide surface at an end portion of the slot wedge in an axial direction of the stator core.

根据本发明的示例性实施例,所述方法还可包括:在所述槽楔的表面形成防锈膜。According to an exemplary embodiment of the present invention, the method may further include: forming an antirust film on a surface of the wedge.

根据本发明的另一方面,提供一种制造如上所述的槽楔的方法,所述方法包括:冲制所述多个导磁片,并且在所述多个导磁片中开设通孔;将冲制的所述多个导磁片层叠,采用螺栓穿过各导磁片的所述通孔而将所述多个导磁片紧固结合在一起形成所述层叠体;以及对所述层叠体执行冲孔来形成所述通风槽,以获得所述槽楔。According to another aspect of the present invention, there is provided a method for manufacturing the slot wedge as described above, the method comprising: punching the plurality of magnetically conductive sheets, and opening through holes in the plurality of magnetically conductive sheets; Laminating the punched magnetically conductive sheets, using bolts to pass through the through holes of each magnetically conductive sheet to fasten the multiple magnetically conductive sheets together to form the laminate; and The laminate performs punching to form the ventilation slots to obtain the slot wedges.

根据本发明的另一方面,提供一种制造如上所述的槽楔的方法,所述方法包括:冲制所述多个导磁片,并且在各导磁片的一侧和与所述一侧相对的另一侧设置扣片和相应的扣片槽;使相邻的两个导磁片的扣片和扣片槽进行压扣结合,以将所述多个导磁片层叠压紧形成所述层叠体;以及对所述层叠体执行冲孔来形成所述通风槽,以获得所述槽楔。According to another aspect of the present invention, there is provided a method for manufacturing the slot wedge as described above, the method comprising: punching the plurality of magnetically conductive sheets, and The buckle and the corresponding buckle groove are provided on the opposite side; the buckle and the buckle groove of two adjacent magnetic conductive sheets are pressed and combined, so that the multiple magnetic conductive sheets are laminated and pressed to form the laminated body; and performing punching on the laminated body to form the ventilation slot to obtain the slot wedge.

采用本发明的用于电机的定子铁芯的槽楔可有效地减少谐波和改善气隙磁通分布,以提高电机的工作效率和额定功率,同时还可减少电机发热,延长电机的使用寿命。The use of the slot wedge for the stator iron core of the motor can effectively reduce harmonics and improve the distribution of air gap magnetic flux, so as to improve the working efficiency and rated power of the motor, and at the same time reduce the heat generation of the motor and prolong the service life of the motor .

附图说明Description of drawings

下面结合附图对本发明的示例性实施例进行详细描述,本发明的以上和其它特点及优点将变得更加清楚,附图中:Exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, and the above and other features and advantages of the present invention will become clearer. In the accompanying drawings:

图1是根据本发明的示例性实施例的槽楔的立体示意图;FIG. 1 is a schematic perspective view of a slot wedge according to an exemplary embodiment of the present invention;

图2是根据本发明的示例性实施例的图1中所示的槽楔的左视示意图;FIG. 2 is a schematic left side view of the slot wedge shown in FIG. 1 according to an exemplary embodiment of the present invention;

图3是根据本发明的示例性实施例的图1中所示的槽楔的主视示意图;3 is a schematic front view of the slot wedge shown in FIG. 1 according to an exemplary embodiment of the present invention;

图4和图5示出了根据本发明的示例性实施例的槽楔安装到电机的定子铁芯的槽口内的示意图。4 and 5 show schematic views of installing a slot wedge into a slot of a stator core of an electric motor according to an exemplary embodiment of the present invention.

附图标号说明:Explanation of reference numbers:

1:槽楔;2:定子铁芯;21:芯齿;3:槽口;11:层叠体;12:通风槽。1: slot wedge; 2: stator core; 21: core teeth; 3: slot; 11: laminate; 12: ventilation slot.

具体实施方式Detailed ways

现在将参照附图更全面的描述本发明的实施例,在附图中示出了本发明的示例性实施例。Embodiments of the invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.

下面将参照图1至图5描述根据本发明的示例性实施例的槽楔1及其制造方法。图1是根据本发明的示例性实施例的槽楔1的立体示意图;图2是根据本发明的示例性实施例的图1中所示的槽楔1的左视示意图;图3是根据本发明的示例性实施例的图1中所示的槽楔1的主视示意图;图4和图5示出了根据本发明的示例性实施例的槽楔1安装到电机的定子铁芯2的槽口3内的示意图。根据本发明的示例性实施例的槽楔1可用于电机的定子铁芯2的相邻芯齿21之间的槽口3处。A slot wedge 1 and a manufacturing method thereof according to an exemplary embodiment of the present invention will be described below with reference to FIGS. 1 to 5 . Fig. 1 is a schematic perspective view of a slot wedge 1 according to an exemplary embodiment of the present invention; Fig. 2 is a schematic left view of a slot wedge 1 shown in Fig. 1 according to an exemplary embodiment of the present invention; Fig. 3 is a schematic diagram of a slot wedge according to the present invention A schematic front view of a slot wedge 1 shown in FIG. 1 of an exemplary embodiment of the invention; FIGS. 4 and 5 show how the slot wedge 1 is installed to the stator core 2 of a motor according to an exemplary embodiment of the invention Schematic diagram of the inside of notch 3. The slot wedge 1 according to the exemplary embodiment of the present invention may be used at the notch 3 between the adjacent core teeth 21 of the stator core 2 of the motor.

根据本发明的示例性实施例的用于电机的定子铁芯2的槽楔1可包括由多个导磁片层叠而形成的层叠体11。在槽楔1上还设置有多个通风槽12,通风槽12沿着定子铁芯2的径向穿透层叠体11而形成。The slot wedge 1 for the stator core 2 of a motor according to an exemplary embodiment of the present invention may include a laminated body 11 formed by laminating a plurality of magnetic permeable sheets. A plurality of ventilation slots 12 are also provided on the slot wedge 1 , and the ventilation slots 12 are formed through the laminated body 11 along the radial direction of the stator core 2 .

由于导磁片利用导磁材料形成,因此使得槽楔1为磁性槽楔。根据本发明的一个示例,所述多个导磁片中的每个导磁片是具有较强的导磁能力的硅钢片。硅钢片的磁滞回线较小,使得磁滞损耗减小、大大减小发热程度。通过将多个硅钢片层叠来形成槽楔1,还可减小涡流损耗,并且磁通在通过定子铁芯2的槽口3时,芯齿21内磁通幅度降低、脉振损耗降低、磁密更加均匀,并且可降低空载附加损耗。Since the magnetically permeable sheet is made of magnetically permeable material, the slot wedge 1 is a magnetic slot wedge. According to an example of the present invention, each of the plurality of magnetically permeable sheets is a silicon steel sheet with strong magnetically permeable capability. The hysteresis loop of the silicon steel sheet is small, which reduces the hysteresis loss and greatly reduces the degree of heat generation. By laminating a plurality of silicon steel sheets to form the slot wedge 1, the eddy current loss can also be reduced, and when the magnetic flux passes through the slot 3 of the stator core 2, the amplitude of the magnetic flux in the core teeth 21 is reduced, the pulse vibration loss is reduced, and the magnetic flux is reduced. The density is more uniform, and the no-load additional loss can be reduced.

此外,由于槽楔1设置有沿着定子铁芯2的径向穿透层叠体11的通风槽12,并且通风槽12的位置和数量分别与定子铁芯2的通风沟的位置和数量相对应,并且在槽楔1安装到定子铁芯2的槽口3中的状态下,通风槽12与相对应的所述通风沟连通,从而可有效降低电机温升。电机温升下降,气隙磁场的高次谐波降低,使得空载电流降低,同时还可降低电机振动和噪声。作为示例,通风槽12可对称地设置在槽楔1的在定子铁芯2的径向方向上且彼此相对的两个侧边或者仅形成在所述两个侧边中的一个侧边中。In addition, since the slot wedge 1 is provided with ventilation slots 12 penetrating the laminated body 11 along the radial direction of the stator core 2, and the positions and numbers of the ventilation slots 12 correspond to the positions and numbers of the ventilation grooves of the stator core 2 respectively , and when the slot wedge 1 is installed in the notch 3 of the stator core 2, the ventilation groove 12 communicates with the corresponding ventilation groove, thereby effectively reducing the temperature rise of the motor. The temperature rise of the motor is reduced, and the high-order harmonics of the air-gap magnetic field are reduced, so that the no-load current is reduced, and the vibration and noise of the motor can also be reduced. As an example, the ventilation slots 12 may be symmetrically provided in two sides of the slot wedge 1 that are opposite to each other in the radial direction of the stator core 2 or formed in only one of the two sides.

如图1所示,槽楔1整体上呈长条状,并且如图2所示,沿定子的径向方向截取的槽楔1的横截面为梯形,在沿着定子的轴向方向将槽楔1安装到电机的定子铁芯2的槽口3处时,槽楔1与槽口3的形状相匹配,使接触面积增加以提供较强的阻力,从而防止槽楔1从槽口3中脱离。As shown in Figure 1, the slot wedge 1 is elongated as a whole, and as shown in Figure 2, the cross section of the slot wedge 1 taken along the radial direction of the stator is trapezoidal, and the slot along the axial direction of the stator When the wedge 1 is installed at the notch 3 of the stator core 2 of the motor, the shape of the slot wedge 1 matches the notch 3, so that the contact area is increased to provide strong resistance, thereby preventing the slot wedge 1 from falling out of the notch 3. break away.

优选地,槽楔1的相邻的两个侧边的拐角处倒圆过渡,以在将槽楔1安装到电机的定子铁芯2的槽口3内时避免对定子铁芯2以及绕组线圈造成损伤。Preferably, the corners of two adjacent sides of the slot wedge 1 are rounded and transitioned to avoid damage to the stator core 2 and the winding coil when the slot wedge 1 is installed in the notch 3 of the stator core 2 of the motor. cause damage.

形成槽楔1的上述梯形截面的两个腰的侧边的延长线所成的夹角α可在45°~70°之间。优选地,参照图2,在定子铁芯2的燕尾状的槽口3的燕尾部的角度α’为60度的情况下,所述夹角α可设置为60度。然而,本发明不限于此,在实际应用中,可根据定子铁芯2的槽口3的形状来合理地设计所述夹角α的大小,使得槽楔1能够与槽口3相匹配,并且以尽可能大的面积接触。例如,可根据定子铁芯2的燕尾状的槽口3的燕尾部的角度α’(参照图5)来设计所述夹角α的大小。The angle α formed by the extension lines of the sides of the two waists forming the trapezoidal section of the slot wedge 1 can be between 45° and 70°. Preferably, referring to Fig. 2, when the angle α' of the dovetail portion of the dovetail-shaped notch 3 of the stator core 2 is 60 degrees, the included angle α can be set to 60 degrees. However, the present invention is not limited thereto. In practical applications, the angle α can be reasonably designed according to the shape of the slot 3 of the stator core 2, so that the slot wedge 1 can match the slot 3, and contact as large an area as possible. For example, the angle α can be designed according to the angle α' of the dovetail portion of the dovetail slot 3 of the stator core 2 (refer to FIG. 5 ).

为了便于将槽楔1安装到定子铁芯2的槽口3中,在槽楔1的在定子铁芯2的轴向上的端部可形成有倾斜引导表面,用于引导槽楔1的端部容易地插入到定子铁芯2的槽口3内。例如,可以通过在槽楔1的顶表面的在定子铁芯2的轴向上的端部形成有大约15°的倒角β,来形成倾斜引导表面。倾斜引导表面可以仅形成在槽楔1的一端,显然,也可以形成在槽楔1的两端,以在安装时可将槽楔1的任意一端插入到槽口3中,使得安装方向不受限制,以便于更灵活地进行安装。另外,所述倒角β的大小也不限于上述大约15°,在实际使用过程中,可根据槽口3的形状灵活地设计倒角β,只要其便于将槽楔1安装到槽口3中即可。In order to facilitate the installation of the slot wedge 1 into the notch 3 of the stator core 2, an inclined guide surface may be formed at the end of the slot wedge 1 in the axial direction of the stator core 2 for guiding the end of the slot wedge 1. The part is easily inserted into the slot 3 of the stator core 2. For example, the inclined guide surface may be formed by forming a chamfer β of about 15° at an end portion of the top surface of the wedge 1 in the axial direction of the stator core 2 . The inclined guide surface can only be formed on one end of the slot wedge 1, obviously, it can also be formed on both ends of the slot wedge 1, so that any one end of the slot wedge 1 can be inserted into the notch 3 during installation, so that the installation direction is not affected. restrictions for more flexible installation. In addition, the size of the chamfer β is not limited to the above-mentioned approximately 15°. In actual use, the chamfer β can be flexibly designed according to the shape of the notch 3, as long as it facilitates the installation of the slot wedge 1 into the notch 3 That's it.

另外,为了防止槽楔1生锈,提高槽楔1的使用寿命,可在槽楔1的表面设置防锈膜,根据示例,可通过喷涂防锈漆来形成所述防锈膜。In addition, in order to prevent the slot wedge 1 from rusting and improve the service life of the slot wedge 1, an anti-rust film can be provided on the surface of the slot wedge 1. According to an example, the anti-rust film can be formed by spraying anti-rust paint.

如图4所示,根据本发明的示例性实施例的槽楔1可通过在保持其倾斜引导表面面对定子铁芯2的轴心的状态下将其具有倾斜引导表面的一端插入到电机的相邻的两个定子铁芯2的芯齿21之间的槽口3中,然后使用合适的工装将槽楔1推入槽口3中。As shown in FIG. 4 , the slot wedge 1 according to the exemplary embodiment of the present invention can be inserted into the motor by inserting its end having the inclined guide surface into the motor while keeping the inclined guide surface facing the axial center of the stator core 2 . In the notch 3 between the core teeth 21 of two adjacent stator cores 2 , and then use a suitable tool to push the slot wedge 1 into the notch 3 .

通过将针对1.5MW电机在使用根据本发明的示例性实施例的磁性槽楔与使用现有的非磁性槽楔的性能进行实测与有限元软件Magnet分析计算对比,来验证采用磁性槽楔的效果。从实测和计算结果来看,不论使用根据本发明的示例性实施例的磁性槽楔还是使用现有的非磁性槽楔,二者对电机的空载反电动势的影响均很小,这主要是由于1.5MW电机采用了分槽绕组,并且转子斜极2.5mm,因此抵消了反电动势中的齿槽谐波。另外,磁性槽楔和非磁性槽楔还影响电机的损耗和噪声,槽楔影响电机的损耗主要表现在定子铁芯的表面损耗和转子磁钢、磁轭的涡流损耗。槽楔对定子铁损的影响主要是高次空间谐波在定子铁芯齿表面产生磁滞和涡流损耗。对于1.5MW电机,通过有限元软件Magnet计算,使用现有的非磁性槽楔的电机,磁钢和磁轭的涡流损耗分别为2411.2W和380W,而使用根据本发明的示例性实施例的磁性槽楔的电机,磁钢和磁轭的涡流损耗分别是1152.8W和224W。与使用现有的非磁性槽楔的电机相比,根据本发明的示例性实施例的磁性槽楔的电机使得磁钢和磁轭的涡流损耗分别降低了大约50%以上。另外,使用硅钢片类型的磁性槽楔还可以有效降低发电机的噪音。By comparing the performance of using the magnetic slot wedge according to the exemplary embodiment of the present invention with the performance of the existing non-magnetic slot wedge for a 1.5MW motor and comparing it with the analysis and calculation of the finite element software Magnet, the effect of using the magnetic slot wedge is verified . From the actual measurement and calculation results, no matter using the magnetic slot wedge according to the exemplary embodiment of the present invention or using the existing non-magnetic slot wedge, both of them have little influence on the no-load back electromotive force of the motor, which is mainly Since the 1.5MW motor adopts a slotted winding and the rotor is skewed by 2.5mm, the cogging harmonics in the back electromotive force are cancelled. In addition, the magnetic slot wedge and non-magnetic slot wedge also affect the loss and noise of the motor. The loss of the motor caused by the slot wedge is mainly manifested in the surface loss of the stator core and the eddy current loss of the rotor magnet and yoke. The influence of the slot wedge on the iron loss of the stator is mainly due to the hysteresis and eddy current loss generated by the high-order space harmonics on the tooth surface of the stator core. For a 1.5MW motor, calculated by the finite element software Magnet, using the motor of the existing non-magnetic slot wedge, the eddy current losses of the magnetic steel and the yoke are respectively 2411.2W and 380W, while using the magnetic The eddy current losses of the slot wedge motor, magnet and yoke are 1152.8W and 224W respectively. Compared with the existing non-magnetic slot wedge motor, the magnetic slot wedge motor according to the exemplary embodiment of the present invention reduces the eddy current loss of the magnet and the yoke by more than 50%. In addition, the use of silicon steel type magnetic slot wedges can also effectively reduce the noise of the generator.

因此,根据本发明的示例性实施例的用于电机的定子铁芯2的槽楔1,可使得电机减小励磁电流,改善功率因数,工作效率提高1%-2%;槽楔1可降低铁芯损耗大约40%以上、降低电机升温并且可减少电磁噪音和震动,从而可延长电机寿命;另外,由于槽楔1由导磁片层叠而成,因此使电机的导磁性能增强,从而降低启动转矩。Therefore, according to the slot wedge 1 of the stator core 2 of the motor according to the exemplary embodiment of the present invention, the motor can reduce the excitation current, improve the power factor, and improve the work efficiency by 1%-2%; the slot wedge 1 can reduce The iron core loss is about 40%, which reduces the temperature rise of the motor and reduces electromagnetic noise and vibration, thereby prolonging the life of the motor; in addition, because the slot wedge 1 is made of laminated magnetic sheets, the magnetic permeability of the motor is enhanced, thereby reducing starting torque.

根据本发明的另一示例性实施例的定子包括定子铁芯2以及如上所述的槽楔1,其中,槽楔1插设在定子铁芯2的相邻芯齿21之间的槽口3中。A stator according to another exemplary embodiment of the present invention includes a stator core 2 and a slot wedge 1 as described above, wherein the slot wedge 1 is inserted into the slot 3 between adjacent core teeth 21 of the stator core 2 middle.

根据本发明的另一示例性实施例的电机包括如上所述的定子。A motor according to another exemplary embodiment of the present invention includes the stator as described above.

如上所述的槽楔1中所采用的导磁片可以是自粘性导磁片,也可以是压扣式或者带孔式导磁片。下面将分别描述采用自粘性导磁片以及压扣式或者带孔式导磁片制作槽楔1的方法。作为示例,为了制出其总体厚度在5mm-7mm之间,长度为300-350mm之间且横截面为梯形的槽楔,在以下描述的方法中可采用大约15-20片的厚度为0.35mm的硅钢片。The magnetically conductive sheet used in the slot wedge 1 as described above can be a self-adhesive magnetically conductive sheet, or a buckle-type or perforated magnetically conductive sheet. The method for making the slot wedge 1 by using the self-adhesive magnetic conductive sheet and the buckle-type or perforated magnetic conductive sheet will be described respectively below. As an example, in order to produce a slot wedge with an overall thickness between 5mm-7mm, a length between 300-350mm and a trapezoidal cross-section, approximately 15-20 pieces with a thickness of 0.35mm may be used in the method described below silicon steel sheets.

将描述采用自粘性导磁片制造上述槽楔的方法,所述方法包括:冲制所述多个导磁片;将冲制的所述多个自粘性导磁片层叠在叠装模具中,以形成层叠体11;利用模具螺栓紧固所述叠装模具以压紧层叠体11;将压紧后的层叠体11送入烘箱,以执行固化;待固化后的层叠体11冷却后,执行脱模;以及对脱模后的层叠体11执行冲孔来形成通风槽12,以获得槽楔1。A method for manufacturing the above-mentioned slot wedge using self-adhesive magnetically conductive sheets will be described, the method comprising: punching the plurality of magnetically conductive sheets; stacking the punched self-adhesive magnetically conductive sheets in a stacked mold, to form the stacked body 11; fasten the stacked mold with mold bolts to compact the stacked body 11; send the compacted stacked body 11 into an oven to perform curing; after the solidified stacked body 11 is cooled, perform demolding; and performing punching on the demolded laminated body 11 to form ventilation slots 12 to obtain slot wedges 1 .

所述述多个自粘性导磁片为自粘性硅钢片。The plurality of self-adhesive magnetic conductive sheets are self-adhesive silicon steel sheets.

在冲制多个自粘性硅钢片的过程中,可使得多个自粘性硅钢片的宽度逐渐减小,以使得将所述多个自粘性硅钢片形成为其横截面为梯形的长条状。In the process of punching a plurality of self-adhesive silicon steel sheets, the width of the plurality of self-adhesive silicon steel sheets can be gradually reduced, so that the plurality of self-adhesive silicon steel sheets can be formed into elongated strips with a trapezoidal cross section.

所述方法还可包括:在利用模具螺栓紧固所述叠装模具以压紧所述层叠体之后,可检测所述层叠体的高度、叠压系数及端面平面度,以检查各导磁片之间的粘接是否平整密实,若各处的高度、叠压系数及端面平面度不一致,可通过调节对应位置处的模具螺栓进行调节。作为示例,压紧所述层叠体的压力可控制在3.5MPa-3.6MPa之间。The method may further include: after using mold bolts to fasten the stacked mold to compress the laminated body, detecting the height, lamination coefficient and flatness of the end face of the laminated body to check the Whether the bonding between them is smooth and dense, if the height, lamination coefficient and end surface flatness of each place are inconsistent, it can be adjusted by adjusting the mold bolts at the corresponding positions. As an example, the pressure for compressing the laminated body can be controlled between 3.5MPa-3.6MPa.

在将压紧后的所述层叠体送入烘箱以执行固化的过程中,所述烘箱的温度可设定为200℃±5℃,恒温烘焙时间可为2h。然后,待固化后的层叠体冷却至50℃以下时执行脱模。In the process of sending the compacted laminate into an oven for curing, the temperature of the oven can be set at 200°C±5°C, and the constant temperature baking time can be 2h. Then, demoulding is performed when the cured laminate is cooled to 50° C. or lower.

此外,所述方法还可包括:在获得槽楔1之后,可检测所述层叠体的高度,以在此检查各硅钢片之间的粘接是否平整密实。In addition, the method may further include: after obtaining the slot wedge 1 , detecting the height of the laminated body, so as to check whether the bonding between the silicon steel sheets is smooth and compact.

在脱模后的所述层叠体中冲孔形成所述通风槽的过程中,优选地,可以在槽楔1的形成所述梯形的两个腰的侧边中对称地冲孔以形成通风槽12。During the process of punching holes to form the ventilation slots in the laminated body after demoulding, preferably, holes can be punched symmetrically in the sides of the two waists of the trapezoid of the slot wedge 1 to form the ventilation slots. 12.

另外,所述方法还可包括下述步骤:在槽楔1的在定子铁芯2的轴向上的端部形成15°的倒角,以形成倾斜引导表面;以及,对槽楔1的相邻的两个侧边的拐角处执行倒圆处理。In addition, the method may further include the steps of: forming a chamfer of 15° at the end of the slot wedge 1 in the axial direction of the stator core 2 to form an inclined guide surface; Rounding is performed on the corners of two adjacent sides.

所述方法还可包括:在槽楔1的表面喷涂防锈漆,以形成防锈膜。The method may further include: spraying anti-rust paint on the surface of the slot wedge 1 to form an anti-rust film.

下面将分别描述采用压扣式或者带孔式导磁片制作上述槽楔的方法,在下述方法中形成通风槽等的步骤与上面所述采用自粘性导磁片制造上述槽楔的方法中形成通风槽等的步骤相似或相同,在此将省略其相似或相同的描述,因此,以下将仅描述与面所述采用自粘性导磁片制造上述槽楔的方法中不同的步骤。The method of making the above-mentioned slot wedge by using a snap-on type or a perforated magnetic sheet will be described below, and the steps of forming ventilation slots in the following method are the same as those formed in the above-mentioned method of using a self-adhesive magnetic sheet to manufacture the above-mentioned slot wedge. The steps of ventilation slots and the like are similar or identical, and their similar or identical descriptions will be omitted here. Therefore, only the steps different from the above-mentioned method of using self-adhesive magnetic permeable sheets to manufacture the above-mentioned slot wedges will be described below.

采用压扣式导磁片制造上述槽楔的方法可包括如下步骤:冲制所述多个导磁片,并且在所述多个导磁片中开设通孔;将冲制的所述多个导磁片层叠,采用螺栓穿过各导磁片的所述通孔而将所述多个导磁片紧固结合在一起形成层叠体11;以及对层叠体11执行冲孔来形成通风槽12,以获得槽楔1。The method for manufacturing the above-mentioned slot wedge by adopting a buckle-type magnetically conductive sheet may include the following steps: punching the plurality of magnetically conductive sheets, and opening through holes in the plurality of magnetically conductive sheets; The magnetically conductive sheets are stacked, and the plurality of magnetically conductive sheets are fastened together by bolts passing through the through holes of each magnetically conductive sheet to form a laminated body 11; and the laminated body 11 is punched to form a ventilation slot 12 , to obtain slot wedge 1.

采用带孔式导磁片制造上述槽楔的方法可包括如下步骤:冲制所述多个导磁片,并且在各导磁片的一侧和与所述一侧相对的另一侧设置扣片和相应的扣片槽;使相邻的两个导磁片的扣片和扣片槽进行压扣结合,以将所述多个导磁片层叠压紧形成层叠体11;以及对层叠体11执行冲孔来形成通风槽12,以获得槽楔1。The method for manufacturing the above-mentioned slot wedge by using a perforated magnetic sheet may include the following steps: punching the plurality of magnetically conductive sheets, and setting buckles on one side of each magnetically conductive sheet and on the other side opposite to the one side sheet and the corresponding buckle slot; the buckle and the buckle slot of two adjacent magnetic conductive sheets are combined by pressing, so that the plurality of magnetic conductive sheets are stacked and pressed to form a laminated body 11; and the laminated body 11 performs punching to form ventilation slots 12 to obtain slot wedges 1 .

采用本发明的示例性实施例的用于电机的定子铁芯的槽楔及上述方法制造的槽楔、包括所述槽楔的定子和电机可有效地减少谐波和改善气隙磁通分布,以提高电机的工作效率和额定功率,同时还可减少电机发热,延长电机的使用寿命。Using the slot wedge for the stator core of the motor according to the exemplary embodiment of the present invention and the slot wedge manufactured by the above method, the stator and the motor including the slot wedge can effectively reduce harmonics and improve the air gap magnetic flux distribution, In order to improve the working efficiency and rated power of the motor, it can also reduce the heating of the motor and prolong the service life of the motor.

虽然已经参照本发明的示例性实施例具体示出和描述了本发明,但是本领域普通技术人员应该理解,在不脱离由权利要求限定的本发明的精神和范围的情况下,可以对其进行形式和细节的各种改变。While the invention has been particularly shown and described with reference to exemplary embodiments of the invention, it should be understood by those skilled in the art that modifications may be made thereto without departing from the spirit and scope of the invention as defined by the claims. Various changes in form and detail.

Claims (15)

1.一种用于电机的定子铁芯的槽楔,其特征在于,所述槽楔(1)包括由多个导磁片层叠而形成的层叠体(11),并且所述层叠体(11)呈长条状,其中,所述槽楔(1)上设置有多个通风槽(12),所述通风槽(12)沿着所述定子铁芯(2)的径向穿透所述层叠体(11)而形成。1. A slot wedge for a stator core of an electric motor, characterized in that, the slot wedge (1) comprises a stack (11) formed by stacking a plurality of magnetically conductive sheets, and the stack (11) ) is strip-shaped, wherein, the slot wedge (1) is provided with a plurality of ventilation slots (12), and the ventilation slots (12) penetrate the radial direction of the stator core (2) Laminate (11) is formed. 2.如权利要求1所述的槽楔,其特征在于,所述通风槽(12)的位置和数量分别与所述定子铁芯(2)的通风沟的位置和数量相对应,并且在所述槽楔(1)安装到所述定子铁芯(2)的槽口(3)中的状态下,所述通风槽(12)与相对应的所述通风沟连通。2. The slot wedge according to claim 1, characterized in that, the position and quantity of the ventilation groove (12) correspond to the position and quantity of the ventilation groove of the stator core (2) respectively, and in the When the slot wedge (1) is installed in the notch (3) of the stator core (2), the ventilation groove (12) communicates with the corresponding ventilation groove. 3.如权利要求1所述的槽楔,其特征在于,所述导磁片包括硅钢片。3. The slot wedge according to claim 1, wherein the magnetic permeable sheet comprises a silicon steel sheet. 4.如权利要求3所述的槽楔,其特征在于,所述导磁片为自粘性硅钢片。4. The slot wedge according to claim 3, wherein the magnetic conductive sheet is a self-adhesive silicon steel sheet. 5.如权利要求3所述的槽楔,其特征在于,所述层叠体(11)中相邻的两个硅钢片之间通过压扣方式结合;或者5. The slot wedge according to claim 3, characterized in that, two adjacent silicon steel sheets in the laminate (11) are combined by pressing and buckling; or 所述多个硅钢片的相对应的位置设置有通孔,螺栓穿过各硅钢片的所述通孔而将所述多个硅钢片紧固结合在一起。The corresponding positions of the multiple silicon steel sheets are provided with through holes, and the bolts pass through the through holes of the silicon steel sheets to fasten the multiple silicon steel sheets together. 6.如权利要求1所述的槽楔,其特征在于,所述槽楔(1)的在所述定子铁芯(2)的轴向上的端部形成有倾斜引导表面。6. The slot wedge according to claim 1, characterized in that the end portion of the slot wedge (1) in the axial direction of the stator core (2) is formed with an inclined guide surface. 7.如权利要求1所述的槽楔,其特征在于,所述槽楔(1)的横截面为梯形,所述槽楔(1)的形成所述梯形的两个腰的侧边的延长线所成的夹角在45°~70°之间,所述槽楔(1)的表面设置有防锈膜。7. The slot wedge according to claim 1, characterized in that, the cross-section of the slot wedge (1) is trapezoidal, and the extension of the sides of the two waists of the trapezoid formed in the slot wedge (1) The angle formed by the lines is between 45° and 70°, and the surface of the slot wedge (1) is provided with an antirust film. 8.一种定子,其特征在于,所述定子包括所述定子铁芯(2)及如权利要求1-7中任一项所述的槽楔(1),所述槽楔(1)插设在所述定子铁芯(2)的槽口(3)中。8. A stator, characterized in that the stator comprises the stator core (2) and the slot wedge (1) according to any one of claims 1-7, the slot wedge (1) is inserted into It is arranged in the notch (3) of the stator core (2). 9.一种电机,其特征在于,所述电机包括如权利要求8所述的定子。9. A motor, characterized in that the motor comprises the stator according to claim 8. 10.一种制造如权利要求1所述的槽楔的方法,其特征在于,所述方法包括:10. A method of manufacturing the slot wedge of claim 1, said method comprising: 冲制所述多个导磁片;Punching the plurality of magnetically conductive sheets; 将冲制的所述多个导磁片层叠在叠装模具中,以形成所述层叠体(11);stacking the plurality of punched magnetic conductive sheets in a stacked mold to form the stacked body (11); 利用模具螺栓紧固所述叠装模具以压紧所述层叠体(11);Utilizing mold bolts to fasten the stacked mold to compress the stacked body (11); 将压紧后的所述层叠体(11)送入烘箱,以执行固化;Sending the compacted laminate (11) into an oven for curing; 待固化后的所述层叠体(11)冷却后,执行脱模;以及After the solidified laminate (11) is cooled, demoulding is performed; and 对脱模后的所述层叠体(11)执行冲孔来形成所述通风槽(12),以获得所述槽楔(1),performing punching on the demolded laminate (11) to form the ventilation slot (12), so as to obtain the slot wedge (1), 其中,所述导磁片为自粘性导磁片。Wherein, the magnetically conductive sheet is a self-adhesive magnetically conductive sheet. 11.如权利要求10所述的方法,其特征在于,所述方法还包括:11. The method of claim 10, further comprising: 利用模具螺栓紧固所述叠装模具以压紧所述层叠体(11)之后,检测所述层叠体(11)的高度、叠压系数及端面平面度;以及/或者After tightening the stacked mold with mold bolts to compress the laminated body (11), the height, lamination coefficient and end surface flatness of the laminated body (11) are detected; and/or 在获得所述槽楔(1)之后,检测所述层叠体(11)的高度。After obtaining the slot wedge (1), the height of the stack (11) is checked. 12.如权利要求10所述的方法,其特征在于,所述多个自粘性导磁片为自粘性硅钢片。12. The method according to claim 10, wherein the plurality of self-adhesive magnetically conductive sheets are self-adhesive silicon steel sheets. 13.如权利要求10所述的方法,其特征在于,所述方法还包括:在所述槽楔(1)的在所述定子铁芯(2)的轴向上的端部形成倾斜引导表面;在所述槽楔(1)的表面形成防锈膜。13. The method according to claim 10, characterized in that, the method further comprises: forming an inclined guide surface at the end of the slot wedge (1) in the axial direction of the stator core (2) ; Form an anti-rust film on the surface of the slot wedge (1). 14.一种制造如权利要求1所述的槽楔的方法,其特征在于,所述方法包括:14. A method of manufacturing the slot wedge of claim 1, said method comprising: 冲制所述多个导磁片,并且在所述多个导磁片中开设通孔;Punching the plurality of magnetically conductive sheets, and opening through holes in the plurality of magnetically conductive sheets; 将冲制的所述多个导磁片层叠,采用螺栓穿过各导磁片的所述通孔而将所述多个导磁片紧固结合在一起形成所述层叠体(11);以及Laminating the punched magnetically conductive sheets, using bolts to pass through the through holes of each magnetically conductive sheet to fasten the multiple magnetically conductive sheets together to form the laminate (11); and 对所述层叠体(11)执行冲孔来形成所述通风槽(12),以获得所述槽楔(1)。Punching is performed on the laminated body (11) to form the ventilation slot (12) to obtain the slot wedge (1). 15.一种制造如权利要求1所述的槽楔的方法,其特征在于,所述方法包括:15. A method of manufacturing the slot wedge of claim 1, said method comprising: 冲制所述多个导磁片,并且在各导磁片的一侧和与所述一侧相对的另一侧设置扣片和相应的扣片槽;Punching the plurality of magnetically conductive sheets, and setting buckle pieces and corresponding buckle piece slots on one side of each magnetically conductive sheet and the other side opposite to the one side; 使相邻的两个导磁片的扣片和扣片槽进行压扣结合,以将所述多个导磁片层叠压紧形成所述层叠体(11);以及The button pieces and the button grooves of two adjacent magnetic conductive sheets are press-fitted together, so that the plurality of magnetic conductive sheets are laminated and compressed to form the laminated body (11); and 对所述层叠体(11)执行冲孔来形成所述通风槽(12),以获得所述槽楔(1)。Punching is performed on the laminated body (11) to form the ventilation slot (12) to obtain the slot wedge (1).
CN201711440919.2A 2017-12-27 2017-12-27 Slot wedge, Stator and electrical machine and the method for manufacturing the slot wedge Pending CN107979203A (en)

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