CN107908156A - Equipment point-detecting method - Google Patents
Equipment point-detecting method Download PDFInfo
- Publication number
- CN107908156A CN107908156A CN201711026242.8A CN201711026242A CN107908156A CN 107908156 A CN107908156 A CN 107908156A CN 201711026242 A CN201711026242 A CN 201711026242A CN 107908156 A CN107908156 A CN 107908156A
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- point inspection
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000007689 inspection Methods 0.000 claims abstract description 109
- 238000004458 analytical method Methods 0.000 claims abstract description 4
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 4
- 238000012790 confirmation Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Human Resources & Organizations (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- Marketing (AREA)
- General Business, Economics & Management (AREA)
- Automation & Control Theory (AREA)
- Economics (AREA)
- Primary Health Care (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Entrepreneurship & Innovation (AREA)
- Operations Research (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses a kind of equipment point-detecting method, include the following steps：A, point inspection terminal is arranged in equipment side, real-time collecting device work state information；B, an inspection interval time T and point inspection staff are previously set on point inspection terminal；C, point inspection terminal carries out countdown according to inspection interval time T, and point inspection staff checks equipment working state on time, confirms to press timing reset key, point inspection terminal reclocking after equipment working state information；Such as fruit dot, inspection staff exceedes interval time T point inspection equipments, point inspection terminal record time-out time t, and point inspection terminal is carried out time-out time t and equipment working state information generation report upload staff after authentication to controlling head station；D, control head station receiving device work state information to carry out analysis afterwards and judge whether equipment works normally, if otherwise sending alarm signal, and judge a little whether inspection staff neglects one's duty by time-out time t.
Description
Technical field
The invention belongs to equipment point-detecting management domain, more particularly to a kind of equipment point-detecting method.
Background technology
Production equipment is the effective carrier and core of total retainer system, and effect of the equipment management in enterprise operation is existing
For the basis of enterprise production and operation management；It is the guarantee of enterprise product quality；It is the important channel for improving Business Economic Benefit.If
Standby distributed diagnosis embodies crew's property, its scope covers production operation personnel, maintenance personnel, technical staff and administrative staff,
Especially belong to the metallurgy industry of flow type enterprise, rigidity is stronger, and equipment point is more and wide, corresponding inspection information data also compared with
To be huge, many deficiencies at this time there is using existing detecting method：Such as missing inspection, flase drop, or even some check staff
Do not arrive a little to examine and checked that just filling in an inspection according to conventional data blocks.The missing inspection of equipment and flase drop, it is sometimes some
Parameter exceedes warning value if without timely examining out, being likely to result in great infringement.
The content of the invention
It is an object of the invention to provide a kind of equipment point-detecting method, avoids staff's missing inspection, flase drop, and accurate collection is set
Standby work state information is judged, it is ensured that equipment works normally.
To achieve these goals, the present invention takes following technical scheme：A kind of equipment point-detecting method, including following step
Suddenly：A, point inspection terminal is arranged in equipment side, real-time collecting device work state information；B, set in advance on point inspection terminal
Fixed point inspection interval time T and point inspection staff；C, point inspection terminal carries out countdown, point inspection work according to inspection interval time T
Make personnel and check equipment working state on time, confirm to press timing reset key, point inspection terminal after equipment working state information
Reclocking；Such as fruit dot, inspection staff exceedes interval time T point inspection equipments, and point inspection terminal records time-out time t, puts inspection eventually
Terminal carries out staff extremely to control time-out time t and equipment working state information generation report upload after authentication
Head station；D, control head station receiving device work state information to carry out analysis afterwards and judge whether equipment works normally, if otherwise
Alarm signal is sent, and judges a little whether inspection staff neglects one's duty by time-out time t.
In above-mentioned technical proposal, point inspection terminal is arranged in the real-time collecting device work state information in equipment side, sets
Interval time T and timing reset key are used to judge a little to examine whether staff carries out an inspection to scene on time, if it exceeds interval
Time T does not have triggering timing reset key also, at this moment point inspection terminal record time-out time t, and the point inspection staff that need to be specified
The definite equipment working state information in scene could be uploaded to control head station after completion authentication, controlled in head station judgement
Whether the equipment working state information of biography is normal, and judges a little whether inspection staff neglects one's duty by the size of time-out time t,
The method highlights timing, fixed point, determines people, is qualitative, it is ensured that equipment works normally and avoids inspection staff's missing inspection and a flase drop
The occurrence of.
Embodiment
A kind of equipment point-detecting method, includes the following steps：A, point inspection terminal is arranged in equipment side, real-time collecting device
Work state information；B, an inspection interval time T and point inspection staff are previously set on point inspection terminal；C, point inspection terminal
Countdown is carried out according to inspection interval time T, point inspection staff checks equipment working state, confirms equipment working state on time
Timing reset key, point inspection terminal reclocking are pressed after information；Set as fruit dot inspection staff exceedes the inspection of interval time T points
It is standby, point inspection terminal record time-out time t, point inspection terminal to staff carry out authentication after by time-out time t with
Equipment working state information generates report upload to controlling head station；D, head station receiving device work state information is controlled to carry out afterwards
Analysis judges whether equipment works normally, if otherwise sending alarm signal, and judges point inspection staff by time-out time t
Whether neglect one's duty.Point inspection terminal is arranged in the real-time collecting device work state information in equipment side, sets interval time T and timing
Reset key is used to judge a little to examine whether staff carries out an inspection to scene on time, if it exceeds interval time T does not trigger meter also
When reset key, at this moment point inspection terminal record time-out time t, and need to specify point inspection staff complete authentication after
The definite equipment working state information in scene could be uploaded to control head station, control head station judges the equipment working state uploaded
Whether information is normal, and judges a little whether inspection staff neglects one's duty, and the method highlights fixed by the size of time-out time t
When, fixed point, determine people, be qualitative, it is ensured that equipment works normally and avoids the occurrence of inspection staff's missing inspection and a flase drop.
Point inspection terminal is connected with sensor in the step A, the equipment working state letter of sensor collection
Breath includes at least following information：Above- mentioned information is transferred to an inspection by equipment operating pressure, operating temperature, working relative humidity, sensor
Information is generated report by terminating machine, point inspection terminal.For specific production equipment, sensor carries out real-time collecting work state
Information, such as pressure, temperature, humidity information, are then transferred to point inspection terminal, and generate by the work state information of collection
Report easy to point inspection staff examine when referred to.
Point inspection terminal is with control head station by wired or wireless connection in the step B, and controlling, head station is right in advance
Point inspection staff is arranged an order according to class and grade and sets better inspection interval time T, and above-mentioned data then are downloaded to point inspection terminal.Point
Terminating machine is examined with controlling bidirectional information transmission of the head station by wired or wireless completion data-signal, control head station makes in advance
Work watch bill and point inspection interval time T, data then is downloaded to point inspection terminal, easy to sentence to an inspection staff
It is fixed, it is ensured that the point specified examines staff's timing, fixed point carries out point inspection equipments.
The step C midpoints inspection staff artificially measures equipment working state using measuring instrument, and will
Obtained artificial measurement data is used for the accuracy for checking the equipment working state information of point inspection terminal collection, after confirmation
Press timing reset key again, point inspection staff carries out authentication by report upload to controlling head station using fingerprint recognition；Together
When it is every point inspection interval time T, point inspection terminal also can by sensor gather equipment working state information formed report voluntarily
It is uploaded to control head station.After point inspection staff reaches device context, while measuring apparatus observation device working status can be also taken,
The equipment working state of obtained artificial measurement data and point inspection terminal automatic collection is contrasted, if confirmation is
Upload data can be carried out, needs to carry out if both data deviations are larger to measure and overhaul again, is then fed back to control
Head station；In order to avoid inspection a staff dereliction of duty do not go check situation, point inspection terminal every interval time T also can voluntarily on
Equipment working state information is passed, easy to control head station to obtain field data as reference, in addition, on point inspection staff is manual
The equipment work station information of biography is stored to different databases from the equipment working state information point that point inspection terminal voluntarily uploads.
Control head station to be previously stored with the report that standard database and point inspection terminal upload in the step D to carry out pair
Than, and then judge equipment working state for normal, up to standard, alarm, failure.Believed using the working status of standard database and equipment
Breath report is contrasted, so as to judge what grade is the working status of equipment be in, it is ensured that the normal production of equipment.
Claims (5)
1. a kind of equipment point-detecting method, includes the following steps：
A, point inspection terminal is arranged in equipment side, real-time collecting device work state information；
B, an inspection interval time T and point inspection staff are previously set on point inspection terminal；
C, point inspection terminal carries out countdown according to inspection interval time T, and point inspection staff checks equipment working state on time,
Confirm to press timing reset key, point inspection terminal reclocking after equipment working state information；Such as fruit dot, inspection staff surpasses
Super-interval time T point inspection equipments, point inspection terminal record time-out time t, point inspection terminal carry out authentication to staff
Time-out time t and equipment working state information are generated into report upload to controlling head station afterwards；
D, control head station receiving device work state information to carry out analysis afterwards and judge whether equipment works normally, if otherwise sent out
Go out alarm signal, and judge a little whether inspection staff neglects one's duty by time-out time t.
2. equipment point-detecting method according to claim 1, it is characterised in that：Point inspection terminal is with passing in the step A
Sensor connects, and the equipment working state information of sensor collection includes at least following information：Equipment operating pressure, work
Above- mentioned information is transferred to point inspection terminal by temperature, working relative humidity, sensor, and information is generated report by point inspection terminal.
3. equipment point-detecting method according to claim 1, it is characterised in that：Point inspection terminal and control in the step B
Head station processed is by wired or wireless connection, control head station in advance arranges an order according to class and grade an inspection staff and sets better inspection
Every time T, above-mentioned data are then downloaded to point inspection terminal.
4. equipment point-detecting method according to claim 1, it is characterised in that：The step C midpoints inspection staff adopts
Equipment working state is artificially measured with measuring instrument, and by obtained artificial measurement data for checking point inspection terminal
The accuracy of the equipment working state information of collection, presses timing reset key again after confirmation, point inspection staff, which uses, to be referred to
Line identification carries out authentication by report upload to controlling head station；Every point inspection interval time T, point inspection terminal can also incite somebody to action at the same time
The equipment working state information of sensor collection forms report and is voluntarily uploaded to control head station.
5. equipment point-detecting method according to claim 1, it is characterised in that：Head station is controlled to deposit in advance in the step D
The report that standard database is uploaded with point inspection terminal is contained to be contrasted, so judge equipment working state for it is normal, up to standard,
Alarm, failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026242.8A CN107908156A (en) | 2017-10-27 | 2017-10-27 | Equipment point-detecting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026242.8A CN107908156A (en) | 2017-10-27 | 2017-10-27 | Equipment point-detecting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107908156A true CN107908156A (en) | 2018-04-13 |
Family
ID=61841956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711026242.8A Pending CN107908156A (en) | 2017-10-27 | 2017-10-27 | Equipment point-detecting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107908156A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109032058A (en) * | 2018-07-23 | 2018-12-18 | 华电重工股份有限公司 | A kind of device management method, device, system and storage medium |
| CN111922593A (en) * | 2020-08-04 | 2020-11-13 | 无锡南方智能物流设备股份有限公司 | Clamp point inspection method for automobile welding machining |
| CN115220405A (en) * | 2022-06-29 | 2022-10-21 | 北京创思工贸有限公司 | Equipment safety point inspection system and equipment safety point inspection method |
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| CN2522948Y (en) * | 2002-03-22 | 2002-11-27 | 淮思清 | Equipment spot checking clock |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109032058A (en) * | 2018-07-23 | 2018-12-18 | 华电重工股份有限公司 | A kind of device management method, device, system and storage medium |
| CN109032058B (en) * | 2018-07-23 | 2020-12-08 | 华电重工股份有限公司 | Equipment management method, device, system and storage medium |
| CN111922593A (en) * | 2020-08-04 | 2020-11-13 | 无锡南方智能物流设备股份有限公司 | Clamp point inspection method for automobile welding machining |
| CN115220405A (en) * | 2022-06-29 | 2022-10-21 | 北京创思工贸有限公司 | Equipment safety point inspection system and equipment safety point inspection method |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180413 |
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