CN107790847B - Full-automatic double-pickup module high-speed disc filling machine - Google Patents
Full-automatic double-pickup module high-speed disc filling machine Download PDFInfo
- Publication number
- CN107790847B CN107790847B CN201711250437.0A CN201711250437A CN107790847B CN 107790847 B CN107790847 B CN 107790847B CN 201711250437 A CN201711250437 A CN 201711250437A CN 107790847 B CN107790847 B CN 107790847B
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- Prior art keywords
- tray
- transplanting
- conveying mechanism
- picking
- feeding platform
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- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 5
- 239000000725 suspension Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000009977 dual effect Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 3
- 238000005476 soldering Methods 0.000 abstract description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Specific Conveyance Elements (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic double-pickup module high-speed tray filling machine, which comprises a workbench, wherein a component linear vibration feeding platform is arranged in the center of the table top of the workbench, a tray conveying mechanism is respectively arranged at the left side and the right side of the component linear vibration feeding platform, a tray for bearing a tray is arranged on each tray conveying mechanism, and a portal frame is arranged above the component linear vibration feeding platform and the tray conveying mechanism; a component positioning vision device is arranged in the middle of the front side surface of the portal frame; the lower end of the portal frame is provided with a head taking and placing device driven by a double-drive high-speed linear servo, and the head taking and placing device can move left and right back and forth; a fly shooting positioning vision device is arranged between the left transplanting tray conveying mechanism and the right transplanting tray conveying mechanism and the component linear vibration feeding platform respectively. According to the invention, through secondary image positioning, the linear sliding table and the vacuum pick-up device are combined, and the disordered resistor sheets scattered in the material tray are accurately filled into the resistor sheet assembling jig, so that the requirements of subsequent dispensing, reflow soldering and the like on the resistor sheet assembling process are met.
Description
Technical Field
The invention belongs to the field of mechanical automation, and particularly relates to a full-automatic double-pickup module high-speed disc filling machine for arranging and transferring electronic semiconductor chips.
Background
At present, the LOW-LOW resistor is manually placed in the tray, but pins or chips of the LOW-LOW resistor scattered on the tray are in a disordered state due to the excessive number of the LOW-LOW resistor in one tray and limited manpower. Therefore, the LOW-LOW resistor cannot be quickly and accurately filled into the LOW-LOW resistor assembling jig, and the requirements of subsequent dispensing, reflow soldering and the like on the LOW-LOW resistor assembling process cannot be met.
Disclosure of Invention
In order to solve the defects and the shortcomings of the prior art, the invention aims to provide a full-automatic double-pickup module high-speed tray filling machine so as to realize the operation of picking and placing disordered LOW-LOW resistance sheets in sequence by manually scattering the sheets in a tray.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
The full-automatic double-pickup module high-speed tray filling machine comprises a workbench, wherein a component linear vibration feeding platform is arranged in the center of the table top of the workbench, a tray conveying mechanism is respectively arranged on the left side and the right side of the component linear vibration feeding platform, tray conveying mechanisms for bearing tray trays are arranged on each tray conveying mechanism, a portal frame is arranged above the component linear vibration feeding platform and the tray conveying mechanisms, and supports of the portal frames are fixed on the left side and the right side of the table top of the workbench; the middle part of the front side surface of the portal frame is provided with a component positioning vision device, and the component positioning vision device is positioned right above the component linear vibration feeding platform; the left side and the right side of the lower surface of the portal frame are respectively provided with a picking and placing head device capable of moving left and right back and forth through double-drive high-speed linear servo, when the picking and placing head device is used for sucking the component, the picking and placing head device is positioned right above the component linear vibration feeding platform, and when the picking and placing head device is used for placing the component, the picking and placing head device is positioned right above the rear part of the corresponding transplanting disc conveying mechanism; a fly shooting positioning vision device is arranged between the left transplanting tray conveying mechanism and the right transplanting tray conveying mechanism and the component linear vibration feeding platform respectively.
Further, a tray auxiliary vision device capable of moving left and right above the tray is arranged above the rear parts of the left and right transplanting tray conveying mechanisms respectively.
Further, the left and right auxiliary visual devices of the tray are respectively arranged on the left and right sides of the front side surface of the portal frame through a transverse sliding rail.
Further, a tray transplanting tray lifting mechanism is fixed on the left side and the right side of the front end face of the workbench, and the upper parts of the tray transplanting tray lifting mechanisms are respectively positioned right in front of the left tray transplanting tray conveying mechanism and the right tray transplanting tray conveying mechanism.
Further, the picking and placing head device comprises a moving bracket used for moving left and right at the bottom of the portal frame, a motor fixing frame is arranged at the lower part of the moving bracket, a magnetic suspension track is arranged on the side surface of the motor fixing frame, an up-down shifting lever motor and a transverse shifting lever motor are arranged in the motor fixing frame, and the up-down shifting lever motor and the transverse shifting lever motor are respectively connected with an up-down shifting lever and a transverse shifting lever which are positioned at the front part of the motor fixing frame; the front part of the motor fixing frame is provided with a plurality of groups of suction nozzles controlled by the rotating motor through a suction nozzle fixing plate.
Further, each suction nozzle fixing plate is provided with 6 groups of suction nozzles.
Further, a cover is arranged above the workbench.
Further, a control board for controlling all the electric devices in the filling machine, a display screen for displaying the operation parameters of all the electric devices in the filling machine and an indicator lamp for displaying the working state of the filling machine are arranged on the housing.
The working principle of the invention is as follows:
The invention uses the linear vibration feeding platform of the components to feed, and the components are scattered in the picking and placing area and distributed on the front and back surfaces; the component firstly uses a component positioning vision device to identify X, Y and theta positions at the material taking position so as to facilitate the absorption; the two pick-and-place head devices (a single device is provided with 6 groups of suction heads) are alternately moved above the material taking position to suck the components, meanwhile, the fly-shooting positioning vision device flies the position of the pair, and then the pick-and-place head device is moved above the transplanting disc to place the components on the Tray disc; after the components are arranged on the Tray, the transplanting Tray conveying mechanism drives the transplanting Tray to move forwards, and finally, discharging is finished manually or through the Tray basket lifting mechanism.
The beneficial effects of the invention are as follows:
According to the invention, pins or chips of disordered LOW-LOW resistance chips scattered in a material tray are accurately filled into the LOW-LOW resistance chip assembly jig through secondary image positioning and combination of the linear sliding table, the related mechanism and the vacuum pick-up device, so that the requirement of subsequent dispensing, reflow soldering and the like on the LOW-LOW resistance chip assembly process is met.
The tray filling machine does not use a rotary feeder (PARTSFEEDER) or a mechanical positioning mechanism, so that the components are not damaged, and the tray filling machine can perform high-precision alignment by using 12 suction nozzles and 3 image processing cameras, can perform tray filling operation at high speed, is most suitable for alignment of precision parts which are not resistant to vibration and friction, greatly saves space and has excellent cost performance.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a perspective view of the present invention with a cover removed;
FIG. 2 is a front view of the present invention with the housing removed;
FIG. 3 is an enlarged front view of the tray transfer mechanism and tray carrier lifting mechanism of the present invention;
FIG. 4 is an enlarged view of the structure of the pick-and-place head device of the present invention;
FIG. 5 is a schematic view of the back structure of the motor mount in the pick-and-place head device of the present invention;
FIG. 6 is a perspective view of the present invention after the upper housing is installed;
Fig. 7 is a front view of the present invention after the upper housing is installed.
Reference numerals in the drawings: 1. a work table; 2. the assembly linearly vibrates the feeding platform; 3. a transplanting disc conveying mechanism; 4. transplanting tray; 5. a portal frame; 6. positioning a vision device by the assembly; 7. a head picking and placing device; 8. lifting mechanism of tray transplanting tray lifting basket; 9. a fly-swatter positioning vision device; 10. a tray auxiliary vision device; 11. a housing; 12. a display screen; 13. an indicator light; 14. a control board; 71. a movable support; 72. a motor fixing frame; 73. an up-down deflector rod; 74. a traversing deflector rod; 75. a magnetically levitated track; 76. a rotating electric machine; 77. a suction nozzle; 78. an up-down shift lever motor; 79. and a traversing deflector rod motor.
Detailed Description
The invention will be described in detail below with reference to the drawings in combination with embodiments.
Referring to fig. 1-3, a full-automatic dual-pickup module high-speed tray filling machine comprises a workbench 1, wherein a component linear vibration feeding platform 2 is arranged in the center of the table top of the workbench 1, a transplanting tray conveying mechanism 3 is respectively arranged at the left side and the right side of the component linear vibration feeding platform 2, transplanting trays 4 for bearing tray trays are arranged on each transplanting tray conveying mechanism 3, a portal frame 5 is arranged above the component linear vibration feeding platform 2 and the transplanting tray conveying mechanism 3, and brackets of the portal frame 5 are fixed at the left side and the right side of the table top of the workbench 1; the middle part of the front side surface of the portal frame 5 is provided with a component positioning vision device 6, and the component positioning vision device 6 is positioned right above the component linear vibration feeding platform 2; the left and right sides of the lower surface of the portal frame 5 are respectively provided with a picking and placing head device 7 capable of moving left and right back and forth through double-drive high-speed linear servo, when the picking and placing head device 7 is used for sucking the component, the picking and placing head device is positioned right above the component linear vibration feeding platform 2, and when the picking and placing head device 7 is used for placing the component, the picking and placing head device is positioned right above the rear part of the corresponding transplanting disc conveying mechanism 3; a tray transplanting tray lifting mechanism 8 is respectively fixed on the left side and the right side of the front end surface of the workbench 1, and the upper parts of the tray transplanting tray lifting mechanism 8 are respectively positioned right in front of the transplanting tray conveying mechanisms 3; a fly shooting positioning vision device 9 is respectively arranged between the left transplanting tray conveying mechanism 3 and the right transplanting tray conveying mechanism and the component linear vibration feeding platform 2.
Further, a tray auxiliary vision device 10 is respectively arranged above the rear parts of the left and right transplanting tray conveying mechanisms 3, the left and right tray auxiliary vision devices 10 are respectively arranged on the left and right sides of the front side surface of the portal frame 5 through a transverse sliding rail, and the tray auxiliary vision devices 10 can move left and right above the tray corresponding to each other through the transverse sliding rail.
Further, referring to fig. 4-5, the pick-and-place head device 7 includes a moving bracket 71 for moving left and right at the bottom of the gantry 5, a motor fixing frame 72 is disposed at the lower part of the moving bracket 71, a magnetic suspension rail 75 is disposed on the side surface of the motor fixing frame 72, an up-down driving lever motor 78 and a lateral moving driving lever motor 79 are disposed in the motor fixing frame 72, and the up-down driving lever motor 78 and the lateral moving driving lever motor 79 are respectively connected with an up-down driving lever 73 and a lateral moving driving lever 74 located at the front part of the motor fixing frame 72; the front part of the motor fixing frame 72 is provided with 6 groups of suction nozzles 77 controlled by a rotating motor 76 through a suction nozzle fixing plate.
Further, referring to fig. 6 to 7, a housing 11 is disposed above the table 1, and a control board 14 for controlling all the electric devices in the loader, a display 12 for displaying the operation parameters of all the electric devices in the loader, and an indicator 13 for displaying the operation state of the loader are disposed on the housing 11.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. A full-automatic double-pickup module high-speed disc filling machine is characterized in that: the automatic transplanting machine comprises a workbench (1), wherein a component linear vibration feeding platform (2) is arranged in the center of a table top of the workbench (1), a transplanting disc conveying mechanism (3) is respectively arranged at the left side and the right side of the component linear vibration feeding platform (2), transplanting discs (4) for bearing a tray are respectively arranged on each transplanting disc conveying mechanism (3), a tray auxiliary vision device (10) capable of moving left and right above the tray is respectively arranged above the rear parts of the left and the right transplanting disc conveying mechanisms (3), a portal frame (5) is arranged above the component linear vibration feeding platform (2) and the transplanting disc conveying mechanisms (3), supports of the portal frame (5) are fixed at the left side and the right side of the table top of the workbench (1), and the left and the right auxiliary vision devices (10) are respectively arranged at the left side and the right side of the front side of the portal frame (5) through a transverse sliding rail; the middle part of the front side surface of the portal frame (5) is provided with a component positioning vision device (6), and the component positioning vision device (6) is positioned right above the component linear vibration feeding platform (2); the lower surface of the portal frame (5) is provided with a picking and placing head device (7) capable of moving left and right back and forth through double-drive high-speed linear servo, when the picking and placing head device (7) is used for sucking an assembly, the picking and placing head device is positioned right above the assembly linear vibration feeding platform (2), and when the picking and placing head device (7) is used for placing the assembly, the picking and placing head device is positioned right above the rear part of the transplanting disc conveying mechanism (3); the picking and placing head device (7) comprises a moving bracket (71) used for moving left and right at the bottom of the portal frame (5), a motor fixing frame (72) is arranged at the lower part of the moving bracket (71), a magnetic suspension track (75) is arranged on the side surface of the motor fixing frame (72), an up-down deflector rod motor (78) and a transverse shifting deflector rod motor (79) are arranged in the motor fixing frame (72), and the up-down deflector rod motor (78) and the transverse shifting deflector rod motor (79) are respectively connected with the up-down deflector rod (73) and the transverse shifting deflector rod (74) which are positioned at the front part of the motor fixing frame (72); the front part of the motor fixing frame (72) is provided with a plurality of groups of suction nozzles (77) controlled by a rotating motor (76) through a suction nozzle fixing plate; each suction nozzle fixing plate is provided with 6 groups of suction nozzles (77); a fly shooting positioning vision device (9) is respectively arranged between the left transplanting tray conveying mechanism (3) and the right transplanting tray conveying mechanism and the component linear vibration feeding platform (2); a tray transplanting tray lifting mechanism (8) is respectively fixed on the left side and the right side of the front end surface of the workbench (1), and the upper parts of the left tray transplanting tray lifting mechanism and the right tray transplanting tray lifting mechanism (8) are respectively positioned right in front of the left transplanting tray conveying mechanism and the right transplanting tray conveying mechanism (3);
the operating principle of the full-automatic double-pickup module high-speed disc filling machine is as follows: feeding by using the component linear vibration feeding platform (2), wherein the components are scattered in a picking and placing area and distributed on the front side and the back side; the component firstly uses the component positioning vision device (6) to identify X, Y and theta positions at the material taking position so as to facilitate the absorption; the two picking and placing head devices (7) are alternately moved to the position above the picking position to suck the components, meanwhile, the flyswatter positioning vision device (9) flies to the position, and then the picking and placing head devices (7) are moved to the position above the transplanting disc (4) to place the components on the Tray; after the components are arranged on the Tray, the transplanting Tray conveying mechanism (3) drives the transplanting Tray (4) to move forwards, and finally, discharging is finished manually or through the Tray transplanting Tray lifting mechanism (8).
2. The full-automatic dual pick-up module high-speed disc filling machine of claim 1, wherein: a cover (11) is arranged above the workbench (1).
3. The full-automatic dual pick-up module high-speed disc filling machine of claim 2, wherein: the cover shell (11) is provided with a control board (14) for controlling all electric equipment in the disc filling machine, a display screen (12) for displaying operation parameters of all electric equipment in the disc filling machine, and an indicator lamp (13) for displaying the working state of the disc filling machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711250437.0A CN107790847B (en) | 2017-12-01 | 2017-12-01 | Full-automatic double-pickup module high-speed disc filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711250437.0A CN107790847B (en) | 2017-12-01 | 2017-12-01 | Full-automatic double-pickup module high-speed disc filling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107790847A CN107790847A (en) | 2018-03-13 |
| CN107790847B true CN107790847B (en) | 2024-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711250437.0A Active CN107790847B (en) | 2017-12-01 | 2017-12-01 | Full-automatic double-pickup module high-speed disc filling machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125639A (en) * | 2019-06-11 | 2019-08-16 | 舜宇光学(中山)有限公司 | A kind of lens assembled system |
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| CN205770375U (en) * | 2016-05-16 | 2016-12-07 | 苏州普洛泰科精密工业有限公司 | Automated contact permutation equipment |
| CN207858015U (en) * | 2017-12-01 | 2018-09-14 | 苏州慧捷自动化科技有限公司 | A kind of full-automatic double pickup module high speed tray filling machines |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997020455A1 (en) * | 1995-11-27 | 1997-06-05 | Matsushita Electric Industrial Co., Ltd. | Device and method for mounting electronic parts |
| JPH11289195A (en) * | 1998-04-02 | 1999-10-19 | Matsushita Electric Ind Co Ltd | Apparatus and method for mounting electronic component |
| CN102358449A (en) * | 2011-06-21 | 2012-02-22 | 中国电子科技集团公司第二研究所 | Full-automatic silicon wafer loader |
| CN102730209A (en) * | 2012-06-13 | 2012-10-17 | 苏州慧捷自动化科技有限公司 | High-precision universal assembling tray filling machine |
| CN205998188U (en) * | 2016-08-31 | 2017-03-08 | 苏州中耀科技有限公司 | A kind of gantry dishing distributor |
| CN206614890U (en) * | 2017-02-21 | 2017-11-07 | 深圳市君奕豪科技有限公司 | A kind of band flies to clap the material fetching mechanism to bit function |
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2017
- 2017-12-01 CN CN201711250437.0A patent/CN107790847B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205770375U (en) * | 2016-05-16 | 2016-12-07 | 苏州普洛泰科精密工业有限公司 | Automated contact permutation equipment |
| CN207858015U (en) * | 2017-12-01 | 2018-09-14 | 苏州慧捷自动化科技有限公司 | A kind of full-automatic double pickup module high speed tray filling machines |
Non-Patent Citations (1)
| Title |
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| 高速高精度填盘机研发及其仿真分析;段业宽;《工程科技Ⅱ辑》;20150115(第1期);第C029-54页 * |
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