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CN107738396B - Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process - Google Patents

Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process Download PDF

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Publication number
CN107738396B
CN107738396B CN201710778049.3A CN201710778049A CN107738396B CN 107738396 B CN107738396 B CN 107738396B CN 201710778049 A CN201710778049 A CN 201710778049A CN 107738396 B CN107738396 B CN 107738396B
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CN
China
Prior art keywords
thermoelectric semiconductor
filling
semiconductor
modified polyurethane
lower die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201710778049.3A
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Chinese (zh)
Other versions
CN107738396A (en
Inventor
郑兆志
刘峰
李玉春
李改
胡望波
何钦波
陈志浩
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Foshan Jiuyan Technology Innovation Co ltd
Original Assignee
Shunde Vocational and Technical College
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Filing date
Publication date
Application filed by Shunde Vocational and Technical College filed Critical Shunde Vocational and Technical College
Priority to CN201910860652.5A priority Critical patent/CN110435067B/en
Priority to CN201910844927.6A priority patent/CN110421773B/en
Priority to CN201710778049.3A priority patent/CN107738396B/en
Publication of CN107738396A publication Critical patent/CN107738396A/en
Application granted granted Critical
Publication of CN107738396B publication Critical patent/CN107738396B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements

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  • Polyurethanes Or Polyureas (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Refrigerator Housings (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention discloses a kind of thermoelectric semiconductor filling mold, filling mold includes upper die and lower die, left and right sides positioning plate, the lower die setting positioning groove and filling rifle insertion hole also serve as sealing threaded hole, 45 ° of the thermoelectric semiconductor is placed on lower die positioning groove, upper mold setting gas vent is taken over self-styled technique is vacuumized, and modified polyurethane foamed material is filled into die cavity through filling rifle insertion hole.The present invention " double ladder slot bridge-type water conservancy diversion quickly fill chamber " is by water conservancy diversion, pushing, negative pressure filling technology,, dielectric strength very high polyurethane foam material low using thermal conductivity ratio air is filled to foaming in the microchannel of thermoelectric semiconductor, so that the performance of thermoelectric semiconductor be made to increase substantially.

Description

The modified polyurethane filled for thermoelectric semiconductor and the heat using the modified polyurethane Electric semiconductor fills mold, foam process
Technical field:
The present invention relates to thermoelectric semiconductor performance improvement technical fields, are to be related to one kind for thermoelectricity half more specifically The modified polyurethane of conductor filling and thermoelectric semiconductor the filling mold, foam process for using the modified polyurethane.
Background technique:
With the rapid development of economy, the electric appliances such as refrigerator are more more and more universal, the consumption of energy consumption is also more and more, and China is one How a energy consumption big country reduces energy consumption, realizes sustainable development, and get along with the friendly harmonious of environment, becomes One of the hot issue of many scholar's researchs of today's society.Semiconductor refrigerating is winged at this as a kind of novel refrigeration modes Speed development is one in the society that people's living standard increasingly improves and requirement of the people for life comfort level is higher and higher A refrigeration modes with good development prospect.
Semiconductor refrigerating is electric current transducing type refrigeration modes, also known as thermoelectric cooling, can be freezed, and can be heated, by right Input current controls the high-precision control, it can be achieved that temperature, and process of refrigerastion does not need any refrigerant, without rotating part Part, it is noiseless, it is without friction.The key that semiconductor refrigerating is realized is semiconductor chilling plate.Current semiconductor chilling plate is to utilize Extraordinary semiconductor material constitutes P-N junction, and the gap that N-type semiconductor and P semiconductor arrange is air, will lead to so 1. empty Gas convection phenomena causes cold and hot end short-circuit, seriously affects refrigeration performance;2. wet air causes dielectric strength to decline, climb Electrical distance is unqualified;3. the aging of accelerated semiconductor.
It includes semiconductor chilling plate that Chinese patent CN201420306709.X, which discloses a kind of semiconductor cooling device, by Upper substrate and lower substrate, and multiple groups P-N junction semiconductor group between upper substrate and lower substrate is at the upper substrate is under The gap of substrate is filled with the aerogel layer with partiting thermal insulation effect, and the refrigerating efficiency under power consumption is made to improve 10% or more. But according to general common sense, earth silicon material is filled, heat-insulating property can all decline, and weaken the refrigeration of cooling piece instead Performance.
Summary of the invention:
The technical problems to be solved by the present invention are: provide it is a kind of for thermoelectric semiconductor filling modified polyurethane and make Fill mold, foam process with the thermoelectric semiconductor of the modified polyurethane, to improve the refrigeration performance of thermoelectric semiconductor, with gram Take the deficiencies in the prior art.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of thermoelectric semiconductor fills mold, the thermoelectricity Semiconductor includes ceramic wafer, P-type semiconductor, N-type semiconductor, flow deflector, and the p-type and N-type semiconductor are arranged between two ceramic wafers Column, it is characterised in that: filling mold includes upper die and lower die, left and right sides positioning plate, and the lower die setting positions groove and filling rifle It is inserted into hole, 45 ° of the thermoelectric semiconductor is placed on lower die positioning groove, and upper mold, which is arranged gas vent and vacuumizes self-styled technique, to be connect Pipe, through filling rifle insertion hole modified polyurethane foamed material is filled into die cavity, make thermoelectric semiconductor in two ceramic wafers between Modified polyurethane foamed material is filled in gap.
The upper and lower mould setting positioning agrees with, and forms double terraced slot bridge-type water conservancy diversion and quickly fill chamber.
Dovetail groove is set in the upper and lower mould, gasket is set between thermoelectric semiconductor and positioning groove.
Several thermoelectric semiconductors are arranged in die cavity internal frame idle discharge, screening glass, the heat of two sides are set between adjacent thermoelectric semiconductor Neonychium is set between electric semiconductor and side positioning plate.
A kind of modified polyurethane for thermoelectric semiconductor filling, it is characterised in that: its formula composition score by weight is such as Under: polyether polyol 20, azodicarbonamide 1, polyester polyol 40, foam stabiliser 4, a fluorine dichloroethanes 20, diphenyl Methane diisocyanate 200, pungent/decyl tertiary amine 2, three n-hexylamines 1;The modified polyurethane is used for thermoelectric semiconductor internal pore Filling, and the modified polyurethane uses on any thermoelectric semiconductor filling mold of Claims 1-4.
The foam process of the above-mentioned modified polyurethane for thermoelectric semiconductor filling, it is characterised in that: to thermoelectricity before filling The die cavity that semiconductor fills mold carries out vacuum pumping, makes to keep preset negative pressure inside entire type chamber, enables to polyurethane and sending out Infusion forms cavity of resorption push-in sunset before foaming, microchannel squeezes out, the force field of epicoele traction, to complete foaming process.
The filling aperture has both sealing function, is sealed after the completion of filling by stud, and the technique adapter tube is self-sealing machine Structure guarantees to form preset positive pressure and temperature after the completion of foaming, completes foaming chemical reaction and reach required optimum density and minimum Thermal conductivity.
The beneficial effects of the present invention are: the present invention fills technology by water conservancy diversion, pushing, negative pressure, uses thermal conductivity ratio Air is low, the very high polyurethane foam material of dielectric strength is filled to foaming in the microchannel of thermoelectric semiconductor, foaming Forming process switchs to positive seal and temperature control, so that the performance of thermoelectric semiconductor is increased substantially, refrigerator after vanning Power consumption reduces, cabinet mean temperature significantly reduces, and reliability increases substantially.
Due to using modified formula, so that polyurethane foams is had low viscosity and high fluidity, ensure that filling Validity.
At home and abroad thermoelectric semiconductor field belongs to pioneering technology to the present invention.
Detailed description of the invention:
Fig. 1 is thermoelectric semiconductor filling mold structure diagram of the invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is thermoelectric semiconductor filling mold foam chamber topology layout figure of the invention.
Specific embodiment:
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " front and back ", "upper", "lower", "left", "right", " vertical ", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should broadly understood, for example, it may be being fixedly connected.It may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition The concrete meaning of invention.
Fig. 1-3 is please referred to, thermoelectric semiconductor filling mold is divided into upper mold 1 and lower die 2, and the thermoelectric semiconductor 7 includes pottery Porcelain plate, P-type semiconductor, N-type semiconductor, flow deflector, the p-type and N-type semiconductor arrange between two ceramic wafers, fill mold packet Upper mold 1, lower die 2, left and right sides positioning plate 5 are included, the lower die setting positioning groove 4 and filling rifle are inserted into hole 3, and the thermoelectricity is partly led 45 ° of body are placed on lower die positioning groove, and gas vent and evacuation process adapter tube is arranged in upper mold, are inserted into hole to die cavity through filling rifle Interior filling modified polyurethane foamed material.Upper and lower mould is terraced slot open type design, and processing technology is simple, easily reaches design requirement, Processing cost is low, processing approach multiplicity, can be machining with punching press or machine.Molding is waist-drum-shaped up and down, molds and divides mould simple It is single reliable, it can be with self-correcting positive alignment.Upper mold design has gas vent and evacuation process adapter tube, and wherein evacuation process takes over one end With die body welding, the other end and maintenance needle-valve welding, conveniently it is controlled to a vacuum pump.Lower die is equipped with filling rifle and is inserted into hole, simultaneously should Being inserted into hole is sealing screw hole, can be sealed with sealing bolt after the completion of filling.
45 ° of thermoelectric semiconductor prepared are placed on lower die positioning groove, is used between thermoelectric semiconductor and groove Rubber seal (rubber pad is Nian Jie one with groove), forms lower bridge arm.Thermoelectric module is aerial to be deposited in lower die dovetail groove It is interior, M type chamber is formed, has gummed paper 8 to protect ceramic surface for seal box between cooling piece and piece, the thermoelectric module at both ends is with before It is stamped the sealing of rubber 9 in rear end (rubber seal and front and rear cover are bonded as one).Lower bridge wall forms close with lower die and front and rear cover The M type of envelope injects chamber, and filling agent is forced through the microchannel by thermoelectric module.
After upper mold and lower die molding, bridge arm in formation, and complete water conservancy diversion bridge is constituted with lower bridge wall.Upper impression is W water conservancy diversion Chamber, the groove with upper mold are also sealing, and filling agent is flowed out by upper bridge arm.
Vacuum pumping is carried out before filling, forms negative pressure inside entire type chamber, is enabled to polyurethane foams before foaming Cavity of resorption push-in, the force field that microchannel squeezes out, epicoele is drawn are formed sunset, to complete foaming process.
As shown in table 1, become low viscosity height stream in addition modified material for main polyurethane foams composition and ratio The modified polyurethane foaming agent of dynamic property, expansion density improves, adhesive strength improves, and thermal coefficient is reduced to the 1/2 of air, absolutely Edge intensity reaches factory regulation.Processing conditions: formula is mixed by mass fraction, at 25 degrees c, stirs 10 seconds, injects mold It is interior, it foams 10 minutes at 25 degrees c, obtains performance are as follows: foam density 0.034g/cm3, thermal conductivity 0.015W/ (mK), bonding Intensity 400MPa.
1 low-viscosity high-fluidity polyurethane foams of table, viscosity (25 DEG C): 50CPS
Serial number Formula composition Weight fraction
1 Polyether polyol 3055 20
2 Azodicarbonamide 1.0
3 Polyester polyol HK-3152 40
4 Foam stabiliser B8736LF2 4
5 One fluorine dichloroethanes 20
6 Methyl diphenylene diisocyanate 200
7 Pungent/decyl tertiary amine 2
8 Three n-hexylamines 1
The invention is not limited to above embodiment, if not departing from the present invention to various changes or deformation of the invention Spirit and scope, if these changes and deformation belong within the scope of claim and equivalent technologies of the invention, then this hair It is bright to be also intended to encompass these changes and deformation.

Claims (4)

1. a kind of thermoelectric semiconductor fills mold, the thermoelectric semiconductor includes ceramic wafer, P-type semiconductor, N-type semiconductor, leads Flow, the p-type and N-type semiconductor arrange between two ceramic wafers, it is characterised in that: filling mold includes upper die and lower die, left and right Side positioning plate, the lower die setting positioning groove and filling rifle are inserted into hole, and the seamed edge relative level line of the thermoelectric semiconductor is in 45 ° are placed on lower die positioning groove, and upper mold setting gas vent is taken over self-styled technique is vacuumized, and are inserted into Kong Xiangmo through filling rifle Intracavitary filling modified polyurethane foamed material makes thermoelectric semiconductor fill modified polyurethane foaming in the gap in two ceramic wafers Material.
2. thermoelectric semiconductor fills mold according to claim 1, it is characterised in that: the upper and lower mould setting positioning agrees with, And it forms double terraced slot bridge-type water conservancy diversion and quickly fills chamber.
3. thermoelectric semiconductor fills mold according to claim 2, it is characterised in that: dovetail groove is set in the upper and lower mould, Gasket is set between thermoelectric semiconductor and positioning groove.
4. thermoelectric semiconductor fills mold according to claim 3, it is characterised in that: arrange several thermoelectricity in die cavity internal frame idle discharge Semiconductor is arranged screening glass between adjacent thermoelectric semiconductor, neonychium is arranged between the thermoelectric semiconductor and side positioning plate of two sides.
CN201710778049.3A 2017-09-01 2017-09-01 Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process Expired - Fee Related CN107738396B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201910860652.5A CN110435067B (en) 2017-09-01 2017-09-01 Thermoelectric semiconductor foamed by adopting mold
CN201910844927.6A CN110421773B (en) 2017-09-01 2017-09-01 Foaming process of thermoelectric semiconductor filling mold
CN201710778049.3A CN107738396B (en) 2017-09-01 2017-09-01 Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process

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CN201710778049.3A CN107738396B (en) 2017-09-01 2017-09-01 Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process

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CN201910844927.6A Division CN110421773B (en) 2017-09-01 2017-09-01 Foaming process of thermoelectric semiconductor filling mold
CN201910860652.5A Division CN110435067B (en) 2017-09-01 2017-09-01 Thermoelectric semiconductor foamed by adopting mold

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CN201910860652.5A Expired - Fee Related CN110435067B (en) 2017-09-01 2017-09-01 Thermoelectric semiconductor foamed by adopting mold
CN201710778049.3A Expired - Fee Related CN107738396B (en) 2017-09-01 2017-09-01 Modified polyurethane for thermoelectric semiconductor filling and the thermoelectric semiconductor using the modified polyurethane fill mold, foam process

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CN108359070A (en) * 2018-03-01 2018-08-03 顺德职业技术学院 A kind of modified polyurethane foam process for thermoelectric semiconductor filling
WO2021007848A1 (en) * 2019-07-18 2021-01-21 浙江大学 Foamed microchannel film with foam pores interconnected with microchannels, and preparation method therefor

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CN104540865A (en) * 2012-08-20 2015-04-22 拜耳材料科技股份有限公司 Polyurethane casting resins and potting compounds produced therefrom
WO2017074003A1 (en) * 2015-10-27 2017-05-04 한국과학기술원 Flexible thermoelectric device and method for preparing same

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CN110421773B (en) 2021-04-23
CN110421773A (en) 2019-11-08
CN107738396A (en) 2018-02-27
CN110435067B (en) 2021-04-13
CN110435067A (en) 2019-11-12

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Effective date of registration: 20230726

Address after: No. 315, Building 2, Longguangshang Street Building, No. 16 Wenhai West Road, Hongxing Community, Ronggui Street, Shunde District, Foshan City, Guangdong Province, 528303

Patentee after: Foshan Jiuyan Technology Innovation Co.,Ltd.

Address before: 93 Desheng East Road, Shunde District, Foshan City, Guangdong Province

Patentee before: SHUNDE POLYTECHNIC

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Granted publication date: 20191015