CN107720095A - Integral ring-shaped conveyer belt - Google Patents
Integral ring-shaped conveyer belt Download PDFInfo
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- CN107720095A CN107720095A CN201711090680.0A CN201711090680A CN107720095A CN 107720095 A CN107720095 A CN 107720095A CN 201711090680 A CN201711090680 A CN 201711090680A CN 107720095 A CN107720095 A CN 107720095A
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims description 16
- 229920006231 aramid fiber Polymers 0.000 claims description 15
- 239000004760 aramid Substances 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 238000001467 acupuncture Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 239000002585 base Substances 0.000 description 33
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000003513 alkali Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- WRDNCFQZLUCIRH-UHFFFAOYSA-N 4-(7-azabicyclo[2.2.1]hepta-1,3,5-triene-7-carbonyl)benzamide Chemical compound C1=CC(C(=O)N)=CC=C1C(=O)N1C2=CC=C1C=C2 WRDNCFQZLUCIRH-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
- B65G15/36—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric the layers incorporating ropes, chains, or rolled steel sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/56—Belts or like endless load-carriers with edge-protecting or reinforcing means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
本发明涉及一种整体环形输送带，包括输送带上基层、输送带骨架和输送带下基层，输送带上基层和输送带下基层均为折叠风琴状本体围合成一个环形整体输送带，至少两根输送带骨架设置在输送带上基层和输送带下基层之间，输送带骨架沿输送带上基层和输送带下基层的围合方向与输送带上基层和输送带下基层固定连接，输送带骨架为钢丝绳，在输送带上基层的上方设置有外覆盖层。本输送带整体可直接绕转围合成环形，无需使用两组配合使用的平行输送带出现运转不同步、运转速度有差异的现象，保证工件的转移效果，节约空间和能源的使用，使用寿命长，而且产品轻便，便于运输及安装。
The invention relates to an integral endless conveyor belt, which comprises a conveyor belt upper base layer, a conveyor belt skeleton and a conveyor belt lower base layer. The root conveyor belt frame is arranged between the upper and lower layers of the conveyor belt, and the frame of the conveyor belt is fixedly connected with the upper layer and the lower layer of the conveyor belt along the enclosing direction of the upper layer of the conveyor belt and the lower layer of the conveyor belt. The skeleton is a steel wire rope, and an outer covering layer is arranged above the upper base layer of the conveyor belt. The conveyor belt as a whole can be directly rotated to form a ring shape, without the need to use two sets of parallel conveyor belts that are used in conjunction with the phenomenon of asynchronous operation and different operating speeds, ensuring the transfer effect of workpieces, saving space and energy, and having a long service life. , and the product is light, easy to transport and install.
Description
技术领域：Technical field:
本发明涉及一种输送带，尤其涉及一种整体环形输送带。The invention relates to a conveyor belt, in particular to an integral endless conveyor belt.
背景技术：Background technique:
随着工业自动化技术的不断发展，大多数企业的生产车间为了提高生产、运输效率都采用流水线进行工件的转移，其中输送带作为流水线的关键设备，起着支撑、转移工件的作用。传统地，为了使流水线达到环形循环流动，通常要使用环形输送带，现有的环形输送带是由两组配合使用的平行输送带及驱动电机和两端接头的转盘机构，输送带经常出现运转不同步、运转速度有差异的现象，从而影响工件的转移效果。由于要使用两台驱动电机来带动输送带运转，驱动电机会增大空间的占用，也出现能源使用量增大的问题。为了解决背景技术中的不足之处，设计一种既具耐高温，又耐磨的整体轻型环形输送带。With the continuous development of industrial automation technology, the production workshops of most enterprises use assembly lines to transfer workpieces in order to improve production and transportation efficiency. The conveyor belt, as the key equipment of the assembly line, plays the role of supporting and transferring workpieces. Traditionally, in order to make the assembly line achieve circular circulation, an endless conveyor belt is usually used. The existing endless conveyor belt is composed of two sets of parallel conveyor belts used in conjunction with a drive motor and a turntable mechanism with joints at both ends. The conveyor belt often runs The phenomenon of out of synchronization and difference in operating speed will affect the transfer effect of the workpiece. Since two driving motors are used to drive the conveyor belt to run, the driving motors will increase the occupation of space, and the problem of increased energy consumption also occurs. In order to solve the deficiencies in the background technology, an integral light-duty endless conveyor belt with high temperature resistance and wear resistance is designed.
发明内容：Invention content:
本发明的目的是针对现有技术的缺陷，提供一种整体环形输送带，它只需一个输送带和一个驱动电机即可达到环形循环流动，制作简单，节约材料，降低生产成本，使用方便。The object of the present invention is to address the defects of the prior art and provide an integral endless conveyor belt, which only needs one conveyor belt and one driving motor to achieve circular circulation flow, is simple to manufacture, saves materials, reduces production costs, and is easy to use.
本发明是通过如下技术方案实现的：The present invention is achieved through the following technical solutions:
一种整体环形输送带，包括输送带上基层、输送带骨架和输送带下基层，输送带上基层和输送带下基层均为折叠风琴状本体围合成一个环形整体输送带，至少两根输送带骨架设置在输送带上基层和输送带下基层之间，输送带骨架沿输送带上基层和输送带下基层的围合方向与输送带上基层和输送带下基层固定连接，输送带骨架为钢丝绳，在输送带上基层的上方设置有外覆盖层。An integral endless conveyor belt, including the upper base layer of the conveyor belt, the skeleton of the conveyor belt and the lower base layer of the conveyor belt. The frame is set between the upper base layer of the conveyor belt and the lower base layer of the conveyor belt. The frame of the conveyor belt is fixedly connected with the upper layer of the conveyor belt and the lower layer of the conveyor belt along the enclosing direction of the upper layer of the conveyor belt and the lower layer of the conveyor belt. The frame of the conveyor belt is a steel wire rope. , an outer covering layer is arranged above the upper base layer of the conveyor belt.
进一步，在输送带上基层和输送带下基层之间沿围合方向等间距设置有三根输送带骨架。Further, three conveyor belt skeletons are arranged at equal intervals along the enclosing direction between the upper base layer of the conveyor belt and the lower base layer of the conveyor belt.
进一步，在相邻两个输送带骨架之间用芳纶纤维编织做经线。Further, aramid fibers are used to weave warps between two adjacent conveyor belt skeletons.
进一步，所述输送带上基层和输送带下基层由芳纶纤维层与工业长丝布层针刺而成。Further, the upper base layer of the conveyor belt and the lower base layer of the conveyor belt are formed by needling the aramid fiber layer and the industrial filament cloth layer.
进一步，所述工业长丝布层为尼龙长丝布层、涤纶长丝布层或聚酯长丝布层。Further, the industrial filament cloth layer is a nylon filament cloth layer, a polyester filament cloth layer or a polyester filament cloth layer.
进一步，所述输送带上基层和输送带下基层由芳纶纤维与无碱玻璃纤维布层针刺而成。Further, the upper base layer of the conveyor belt and the lower base layer of the conveyor belt are formed by needling aramid fibers and non-alkali glass fiber cloth layers.
进一步，所述芳纶纤维层为毛网状短纤维层。Further, the aramid fiber layer is a fleece-like short fiber layer.
进一步，在输送带上基层的两侧设置有软挡板。Further, soft baffles are provided on both sides of the upper base layer on the conveyor belt.
进一步，所述外覆盖层为塑料覆盖层或橡胶覆盖层。Further, the outer covering layer is a plastic covering layer or a rubber covering layer.
与现有技术相比，具有的有益效果为：本申请输送带上基层和输送带下基层采用折叠风琴式结构，输送带运行到两端需要绕转成环状时，输送带内侧风琴式折叠片之间的距离减小，输送带外侧风琴式折叠片之间的距离增大，这样输送带整体可直接绕转围合成环形，无需使用两组配合使用的平行输送带及驱动电机和两端接头的转盘机构，杜绝输送带经常出现运转不同步、运转速度有差异的现象，保证工件的转移效果。并且本整体环状输送带只需一台驱动电机来带动输送带运转，大大节约空间和能源的使用。在输送带上基层和输送带下基层之间设置钢丝绳骨架，钢丝绳骨架沿输送方向设置，对输送带上基层和输送带下基层起固定作用，防止风琴式折叠输送带上基层和输送带下基层受压直接向下变形变成平板式输送带。输送带上基层和输送带下基层均有芳纶纤维层，由于芳纶(聚对苯二甲酰对苯二胺)是一种新型高科技合成纤维，具有超高强度、高模量和耐高温、耐酸耐碱、重量轻等优良性能，其强度是钢丝的5～6倍，模量为钢丝或玻璃纤维的2～3倍，韧性是钢丝的2倍，而重量仅为钢丝的1/5左右，并且在560度的温度下，不分解，不融化，有优异的绝缘性和抗老化性能，其生命周期很长。在相邻两钢丝绳之间用芳纶纤维编织做经线，起到固定钢丝绳的作用，并且钢丝绳与芳纶纤维编织成的帘带环绕性好，抗扭曲性好，便于环形输送带的制作及使用。本发明所述输送带为既具耐高温，又耐磨的整体轻型环状输送带，从根本上提高了环形输送带骨架的整体耐温性、耐磨性和使用寿命。不仅具超高耐高温性能，能耐560度的高温，而且具有超高的强度和耐磨性能，使环形输送带使用寿命得到了根本性的提高，延长寿命达3倍以上；并且输送带上基层和输送带下基层均采用纤维编织物，输送带骨架仅为几根钢丝绳，输送带整体重量大大减轻，驱动所需动力减小，达到降耗节能、节约原材料的目的，而且产品轻便，便于运输及安装。Compared with the prior art, the beneficial effect is that the upper base layer of the conveyor belt and the lower base layer of the conveyor belt adopt a folding organ structure. The distance between the sheets is reduced, and the distance between the accordion-type folded sheets on the outside of the conveyor belt is increased, so that the entire conveyor belt can be directly rotated to form a ring, without the need to use two sets of parallel conveyor belts, drive motors and two ends The turntable mechanism of the joint prevents the phenomenon that the conveyor belt often runs asynchronously and has different running speeds, and ensures the transfer effect of the workpiece. Moreover, the integral endless conveyor belt only needs one driving motor to drive the conveyor belt to run, which greatly saves space and energy usage. A wire rope frame is set between the upper and lower layers of the conveyor belt, and the wire rope frame is set along the conveying direction to fix the upper layer of the conveyor belt and the lower layer of the conveyor belt to prevent the upper layer of the conveyor belt and the lower layer of the conveyor belt from folding. Under pressure, it deforms directly downward to become a flat conveyor belt. Both the upper and lower layers of the conveyor belt have aramid fiber layers. Because aramid (poly-p-phenylene terephthalamide) is a new type of high-tech synthetic fiber, it has ultra-high strength, high modulus and durability High temperature, acid and alkali resistance, light weight and other excellent properties, its strength is 5 to 6 times that of steel wire, its modulus is 2 to 3 times that of steel wire or glass fiber, its toughness is 2 times that of steel wire, and its weight is only 1/ of that of steel wire. 5 or so, and at a temperature of 560 degrees, it does not decompose, does not melt, has excellent insulation and anti-aging properties, and its life cycle is very long. The warp is braided with aramid fiber between two adjacent steel wire ropes to fix the steel wire rope, and the curtain belt made of steel wire rope and aramid fiber has good wrapping performance and good twist resistance, which is convenient for the production and use of endless conveyor belts . The conveyor belt of the present invention is an integral light-duty endless conveyor belt with high temperature resistance and wear resistance, which fundamentally improves the overall temperature resistance, wear resistance and service life of the skeleton of the endless conveyor belt. Not only has ultra-high temperature resistance, can withstand high temperatures of 560 degrees, but also has ultra-high strength and wear resistance, so that the service life of the endless conveyor belt has been fundamentally improved, extending the life of more than 3 times; and the upper layer of the conveyor belt Both the base layer and the conveyor belt are made of fiber braid. The conveyor belt skeleton is only a few steel wire ropes. The overall weight of the conveyor belt is greatly reduced, and the power required for driving is reduced to achieve the purpose of reducing energy consumption and saving raw materials. The product is light and easy to transport. and install.
附图说明Description of drawings
图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2为图1中的A-A剖视图；Fig. 2 is A-A sectional view among Fig. 1;
图3为图1中的B-B剖视图；Fig. 3 is the B-B sectional view among Fig. 1;
图中：1-输送带上基层；2-输送带骨架；3-输送带下基层；4-软挡板。In the figure: 1 - the upper base of the conveyor belt; 2 - the skeleton of the conveyor belt; 3 - the lower base of the conveyor belt; 4 - the soft baffle.
具体实施方式：detailed description:
现在结合附图对本发明作进一步详细的说明The present invention will be described in further detail now in conjunction with accompanying drawing
实施例1：一种整体环形输送带，如图1～图3所示，包括输送带上基层1、输送带骨架2、输送带下基层3和软挡板4，输送带上基层1和输送带下基层3均为折叠风琴状本体围合成一个环形整体输送带，输送带上基层1和输送带下基层3由芳纶纤维层与工业长丝布层针刺而成，所述工业长丝布层为尼龙长丝布层，所述芳纶纤维层为毛网状短纤维层，三根输送带骨架2等间距设置在输送带上基层1和输送带下基层3之间，输送带骨架2沿输送带上基层1和输送带下基层3的围合方向与输送带上基层1和输送带下基层3固定连接，输送带骨架2为钢丝绳，在相邻两个输送带骨架2之间用芳纶纤维编织做经线，在输送带上基层1的上方设置有外覆盖层，所述外覆盖层为塑料覆盖层，在输送带上基层1的两侧设置有软挡板4。Embodiment 1: An integral endless conveyor belt, as shown in Figures 1 to 3, includes a conveyor belt upper base layer 1, a conveyor belt skeleton 2, a conveyor belt lower base layer 3 and a soft baffle 4, a conveyor belt upper base layer 1 and a conveyor belt The lower base layer 3 of the belt is a ring-shaped integral conveyor belt surrounded by a folded organ-shaped body. The upper base layer 1 of the conveyor belt and the lower base layer 3 of the conveyor belt are formed by needle punching of aramid fiber layer and industrial filament cloth layer. The cloth layer is a nylon filament cloth layer, and the aramid fiber layer is a wool mesh short fiber layer, and the three conveyor belt skeletons 2 are equidistantly arranged between the conveyor belt upper base layer 1 and the conveyor belt lower base layer 3, and the conveyor belt skeleton 2 Along the enclosing direction of the upper base layer 1 of the conveyor belt and the lower base layer 3 of the conveyor belt, it is fixedly connected with the upper base layer 1 of the conveyor belt and the lower base layer 3 of the conveyor belt. Aramid fibers are braided as warp threads, and an outer cover layer is arranged above the upper base layer 1 of the conveyor belt. The outer cover layer is a plastic cover layer, and soft baffles 4 are arranged on both sides of the upper base layer 1 of the conveyor belt.
实施例2：与实施例1的不同之处在于，所述输送带上基层1和输送带下基层3由芳纶纤维与无碱玻璃纤维布层针刺而成。Embodiment 2: The difference from Embodiment 1 is that the upper base layer 1 of the conveyor belt and the lower base layer 3 of the conveyor belt are formed by needling aramid fibers and non-alkali glass fiber cloth layers.
实施例3：与实施例1或2的不同之处在于，所述外覆盖层为橡胶覆盖层。Embodiment 3: The difference from Embodiment 1 or 2 is that the outer covering layer is a rubber covering layer.
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
Claims (9)
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| CN201711090680.0A CN107720095A (en) | 2017-11-08 | 2017-11-08 | Integral ring-shaped conveyer belt |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111439534A (en) * | 2018-10-16 | 2020-07-24 | 宋海燕 | Import and export transmission device who uses and have security check effect |
| CN111942825A (en) * | 2018-10-16 | 2020-11-17 | 宋海燕 | Transmission device with security check function for inlet and outlet |
| CN113928615A (en) * | 2021-09-25 | 2022-01-14 | 深圳市潮声科技有限公司 | Conveying device for chip resistors |
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| GB1285948A (en) * | 1968-09-16 | 1972-08-16 | Ver Flugtechnische Werke | Endless belt conveyor adapted to follow a curved path |
| US4177891A (en) * | 1977-08-12 | 1979-12-11 | Braud, Societe Anonyme | Conveyor belt deformable in space |
| US4515265A (en) * | 1982-08-18 | 1985-05-07 | Hill Daryl G | Belt conveyer system and conveyer belt usable therewith |
| FR2558448A1 (en) * | 1984-01-19 | 1985-07-26 | Paillet Rene | Belt conveyor |
| CN207482704U (en) * | 2017-11-08 | 2018-06-12 | 张家港市华申工业橡塑制品有限公司 | Integral ring-shaped conveyer belt |
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2017
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111439534A (en) * | 2018-10-16 | 2020-07-24 | 宋海燕 | Import and export transmission device who uses and have security check effect |
| CN111483793A (en) * | 2018-10-16 | 2020-08-04 | 宋海燕 | Import and export transmission equipment who has security check effect of using |
| CN111942825A (en) * | 2018-10-16 | 2020-11-17 | 宋海燕 | Transmission device with security check function for inlet and outlet |
| CN113928615A (en) * | 2021-09-25 | 2022-01-14 | 深圳市潮声科技有限公司 | Conveying device for chip resistors |
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