CN107655409B - A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine - Google Patents
A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine Download PDFInfo
- Publication number
- CN107655409B CN107655409B CN201710975313.2A CN201710975313A CN107655409B CN 107655409 B CN107655409 B CN 107655409B CN 201710975313 A CN201710975313 A CN 201710975313A CN 107655409 B CN107655409 B CN 107655409B
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- detection
- detection station
- aluminum alloy
- water jacket
- cylinder cover
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
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- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of aluminum alloy cylinder cover size of Al alloy parts detection technique field and water jacket permeability integrated test machines, including body, the left end of the body is equipped with feeding roller table, the right end of the feeding roller table is connect with the first detection station, the second detection station and third detection station are connected separately on the right side of first detection station, the right end of the third detection station is connect with qualified product roller-way, and the bottom of qualified product roller-way is connected with rejected product roller-way, robot device is also equipped on the body, the left side of the robot device is equipped with display screen, the present invention by the content of detection in need be integrated into an automation equipment, improve detection efficiency, and has the ability of 100% detection, guarantee controlled process；The soft contact that product circulation limit uses, does not cause secondary injury to polished surface；The present invention replaces manpower using machine, reduces operative employee's labor intensity, improves detection accuracy.
Description
Technical field
The present invention relates to Al alloy parts detection technique field, specially a kind of aluminum alloy cylinder cover size and water jacket permeability
Integrated test machine.
Background technique
Aluminum alloy cylinder cover blank dimension and aperture are detected at present, need to detect using three coordinates and scanner, it is time-consuming
It is longer, and frequency detection can only be carried out, it can not accomplish 100% on-line monitoring；In addition, being detected for water jacket permeability, it is currently
Inspection control is carried out using endoscope and iron hook, but employee's implementation capacity and detection effect not can guarantee, it is also possible to production
Product cause secondary injury.For this purpose, we have proposed a kind of aluminum alloy cylinder cover sizes and water jacket permeability integrated test machine investment to make
With to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide a kind of aluminum alloy cylinder cover sizes and water jacket permeability integrated test machine, on solving
It states the traditional detection method proposed in background technique to take a long time, detection efficiency is low and easy causes secondary injury to product
Problem.
To achieve the above object, the invention provides the following technical scheme: a kind of aluminum alloy cylinder cover size and water jacket permeability
Integrated test machine, including body, the left end of the body are equipped with feeding roller table, the right end of the feeding roller table and the first detection work
Position connection, is connected separately with the second detection station and third detection station on the right side of first detection station, and described first
The inner cavity of detection station is vertically installed with size detecting device, and the inner cavity of second detection station is equipped with optical sensor group
Part, the optical sensor module include LED light source and CCD camera, and the installation site of LED light source and CCD camera
It is corresponding, permeability detection device, the right end and qualified product of the third detection station are additionally provided in the third detection station
Roller-way connection, and the bottom of qualified product roller-way is connected with rejected product roller-way, is also equipped with robot device on the body,
The left side of the robot device is equipped with display screen.
Preferably, the size detecting device is infrared by infrared triggering probe, infrared signal receiver and for fixing
The universal adjustment mounting rack of signal receiver forms.
Preferably, the permeability detection device is made of infrared photocell and light receiver.
Pre-selection, the robot device includes the rotary mounting seat being fixed on the machine body and rotates with rotary mounting seat
The crankshaft of connection, and the other end of crankshaft is also connected with grabbing device.
Compared with prior art, the beneficial effects of the present invention are: the present invention by the content of detection in need be integrated into one
In platform automation equipment, detection efficiency is improved, and has the ability of 100% detection, guarantees controlled process；Product circulation limit
The soft contact used, does not cause secondary injury to polished surface；The present invention replaces manpower using machine, and it is strong to reduce operative employee's labour
Degree improves detection accuracy.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
In figure: 1 body, 2 feeding roller tables, 3 first detection stations, 4 second detection stations, 5 third detection stations, 6 sizes
Detection device, 7 optical sensor modules, 8 permeability detection devices, 9 robot devices, 10 qualified product roller-ways, 11 rejected products
Roller-way, 12 display screens.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of aluminum alloy cylinder cover size and water jacket permeability is comprehensive surveys
The left end of test-run a machine, including body 1, the body 1 is equipped with feeding roller table 2, the right end and the first detection station of the feeding roller table 2
3 connections, the right side of first detection station 3 are connected separately with the second detection station 4 and third detection station 5, and described the
The inner cavity of one detection station 3 is vertically installed with size detecting device 6, and the inner cavity of second detection station 4 is equipped with optical sensing
Device assembly 7, the optical sensor module 7 include LED light source and CCD camera, and the peace of LED light source and CCD camera
Holding position is corresponding, and permeability detection device 8, the right end of the third detection station 5 are additionally provided in the third detection station 5
It connect with qualified product roller-way 10, and the bottom of qualified product roller-way 10 is connected with rejected product roller-way 11, also pacifies on the body 1
Equipped with robot device 9, the left side of the robot device 9 is equipped with display screen 12.
Wherein, the size detecting device 6 is by infrared triggering probe, infrared signal receiver and for fixing infrared letter
The universal adjustment mounting rack composition of number receiver, the permeability detection device 8 are made of infrared photocell and light receiver,
The robot device 9 includes the rotary mounting seat being fixed on body 1 and the crankshaft being rotatablely connected with rotary mounting seat, and
The other end of crankshaft is also connected with grabbing device.
Working principle: measured workpiece is placed on feeding roller table 2, is delivered in the first detection station 3, by the first detection
Infrared triggering probe in station 3 generates infrared ray and is projected onto measured workpiece surface, by red after workpiece surface reflects
External signal receiver camera lens is received by the photosensitive element (linear COMS array, CCD etc.) inside infrared signal receiver, is received
Position of the luminous point on photosensitive element changes according to target range and is changed, and passes through simulation in the position of receiving element according to luminous point
Using trigonometric function relationship, and the panorama ruler of measured workpiece is calculated and by microprocessor analysis with digital processing of circuit
It is very little；
Measured workpiece is entered in the second detection station 4 using robot device 9, since optical sensor module 7 is by LED
Light source and CCD camera composition, the light beam that LED light source issues are pointed into measured workpiece at an angle, and CCD camera is used for
The light returned from measured workpiece surface reflection is received, measured workpiece surface convex portion is radiated at tested by light diffusing reflection
The light of workpiece position of opening is totally reflected, thus according to the depth of image in CCD camera captured image, detect by
Whether the position of opening for surveying workpiece is accurate；
Measured workpiece is extracted in third detection station 5 again by robot device 9, utilizes permeability detection device
Infrared photocell in 8 generates light source and is irradiated to measured workpiece surface, is received using light receiver and passes through measured workpiece
The light of surface reflection detects the permeability of the water jacket of aluminum alloy cylinder cover, after above-mentioned detection mode, by unqualified production
Product are clamped by robot device 9 onto rejected product roller-way 11, are detected qualified product and are clamped by robot device 9
On qualified product roller-way 10.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine, including body (1), it is characterised in that: the machine
The left end of body (1) is equipped with feeding roller table (2), and the right end of the feeding roller table (2) connect with the first detection station (3), and described the
The second detection station (4) and third detection station (5), first detection are connected separately on the right side of one detection station (3)
The inner cavity of station (3) is vertically installed with size detecting device (6), and the inner cavity of second detection station (4) is equipped with optical sensing
Device assembly (7), the optical sensor module (7) include LED light source and CCD camera, and LED light source and CCD camera
Installation site it is corresponding, be additionally provided with permeability detection device (8) in the third detection station (5), the third detects work
The right end of position (5) is connect with qualified product roller-way (10), and the bottom of qualified product roller-way (10) is connected with rejected product roller-way (11)
It is logical, it is also equipped with robot device (9) on the body (1), the left side of the robot device (9) is equipped with display screen (12).
2. a kind of aluminum alloy cylinder cover size according to claim 1 and water jacket permeability integrated test machine, it is characterised in that:
The size detecting device (6) is by infrared triggering probe, infrared signal receiver and for fixing infrared signal receiver
Universal adjustment mounting rack composition.
3. a kind of aluminum alloy cylinder cover size according to claim 1 and water jacket permeability integrated test machine, it is characterised in that:
The permeability detection device (8) is made of infrared photocell and light receiver.
4. a kind of aluminum alloy cylinder cover size according to claim 1 and water jacket permeability integrated test machine, it is characterised in that:
The robot device (9) includes the rotary mounting seat being fixed on body (1) and the song with rotary mounting seat rotation connection
Axis, and the other end of crankshaft is also connected with grabbing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710975313.2A CN107655409B (en) | 2017-10-16 | 2017-10-16 | A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710975313.2A CN107655409B (en) | 2017-10-16 | 2017-10-16 | A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107655409A CN107655409A (en) | 2018-02-02 |
| CN107655409B true CN107655409B (en) | 2019-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710975313.2A Active CN107655409B (en) | 2017-10-16 | 2017-10-16 | A kind of aluminum alloy cylinder cover size and water jacket permeability integrated test machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110849275A (en) * | 2019-11-26 | 2020-02-28 | 广西玉柴机器股份有限公司 | Cylinder cover valve height detection method with infrared scanning function and control system |
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| JP2002005637A (en) * | 2000-06-22 | 2002-01-09 | Sumitomo Metal Mining Co Ltd | Method for measuring volume or weight of particulate aggregate in high-temperature state |
| CN202018275U (en) * | 2011-04-25 | 2011-10-26 | 上海神舟新能源发展有限公司 | Detection equipment specific to silicon slice incoming material properties |
| CN102997854A (en) * | 2012-11-27 | 2013-03-27 | 江阴市锦明玻璃技术有限公司 | Laser detection guiding device |
| CN204528516U (en) * | 2015-03-13 | 2015-08-05 | 宁波卡速视自动化科技有限公司 | The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line |
| CN206132643U (en) * | 2016-08-31 | 2017-04-26 | 济南嘉和恒基数控科技有限公司 | Engine cylinder lid defect detection system |
-
2017
- 2017-10-16 CN CN201710975313.2A patent/CN107655409B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002005637A (en) * | 2000-06-22 | 2002-01-09 | Sumitomo Metal Mining Co Ltd | Method for measuring volume or weight of particulate aggregate in high-temperature state |
| CN202018275U (en) * | 2011-04-25 | 2011-10-26 | 上海神舟新能源发展有限公司 | Detection equipment specific to silicon slice incoming material properties |
| CN102997854A (en) * | 2012-11-27 | 2013-03-27 | 江阴市锦明玻璃技术有限公司 | Laser detection guiding device |
| CN204528516U (en) * | 2015-03-13 | 2015-08-05 | 宁波卡速视自动化科技有限公司 | The penetrating detection of ternary catalyzing unit ceramic honey comb and laser marking automatic assembly line |
| CN206132643U (en) * | 2016-08-31 | 2017-04-26 | 济南嘉和恒基数控科技有限公司 | Engine cylinder lid defect detection system |
Non-Patent Citations (1)
| Title |
|---|
| 基于双目立体视觉原理的柴油机气缸盖尺寸测量;谢夏琳等;《国外内燃机》;20161231(第1期);第62-64页 * |
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| CN107655409A (en) | 2018-02-02 |
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| CB02 | Change of applicant information |
Address after: 430100 Chang Fu Industrial Demonstration Park, Caidian District, Wuhan, Hubei Province, massif 18 Applicant after: Wuhan brocade technology Co., Ltd. Address before: 430100 Chang Fu Industrial Demonstration Park, Caidian District, Wuhan, Hubei Province, massif 18 Applicant before: WUHAN RUIMING AUTOMOTIVE PARTS CO., LTD. |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A comprehensive testing machine for aluminum alloy cylinder head size and water jacket permeability Effective date of registration: 20220420 Granted publication date: 20191108 Pledgee: Industrial and Commercial Bank of China Limited Wuhan Caidian sub branch Pledgor: WUHAN JINRUI TECHNOLOGY CO.,LTD. Registration number: Y2022980004491 |
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