CN107642575B - A kind of automobile double-cylinder shock absorber - Google Patents
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Abstract
本发明公开了一种高可靠性的汽车双筒式减振器,包括工作缸筒、活塞杆、第一活塞、导向座、缓冲垫、气囊弹簧组以及第二活塞,所述第一活塞与所述第二活塞并联安装在所述活塞杆上,所述缓冲垫与所述气囊弹簧组均安装在所述导向座与所述第二活塞之间。本发明在传统的双筒式减振器中设置了气囊弹簧组以及一个简易活塞,通过气囊弹簧组中各气囊弹簧的压缩变形,气囊弹簧对第二活塞产生反向弹力;由于气囊弹簧与第二活塞的轴向通孔之间形成小孔,油液通过小孔节流,从而产生一种附加阻尼力值;在气囊弹簧产生的弹力作用下减振器的减振作用更加平缓有效,在产生附加阻尼力值的情况下使减振器工作更加可靠,从而提高的减振器的减振效率和汽行驶的平顺性。
The invention discloses a highly reliable automobile double-cylinder shock absorber, which includes a working cylinder, a piston rod, a first piston, a guide seat, a buffer pad, an airbag spring group and a second piston. The first piston and The second piston is installed in parallel on the piston rod, and the buffer pad and the air bag spring group are installed between the guide base and the second piston. The present invention provides an airbag spring group and a simple piston in a traditional double-cylinder shock absorber. Through the compression deformation of each airbag spring in the airbag spring group, the airbag spring generates a reverse elastic force on the second piston; because the airbag spring and the third piston A small hole is formed between the axial through holes of the two pistons, and the oil is throttled through the small hole, thereby generating an additional damping force value; under the action of the elastic force generated by the air bag spring, the damping effect of the shock absorber is smoother and more effective. When the additional damping force value is generated, the shock absorber works more reliably, thereby improving the damping efficiency of the shock absorber and the smoothness of the car.
Description
技术领域Technical field
本发明涉及一种减振器,尤其涉及一种高可靠性的汽车双筒式减振器。The present invention relates to a shock absorber, in particular to a highly reliable automobile double-cylinder shock absorber.
背景技术Background technique
减振器的主要作用是抑制弹簧元件吸震后反弹时的震荡以及来自路面的冲击。当车架与车桥之间振动而发生相对运动时,减振器内部的活塞在油液中作往复运动,油液在油压作用下通过各个阀门、通孔以及常通孔隙来回流动,由于阀对油液产生阻尼力,以及孔壁与油液间的摩擦对振动形成阻尼力,从而消耗了振动能量,使得振动衰减,提高了汽车的乘坐舒适性。The main function of the shock absorber is to suppress the shock when the spring element rebounds after absorbing shock and the impact from the road surface. When the frame and axle vibrate and move relative to each other, the piston inside the shock absorber reciprocates in the oil. The oil flows back and forth through various valves, through holes and normal pores under the action of oil pressure. The valve generates a damping force on the oil, and the friction between the hole wall and the oil forms a damping force on the vibration, thereby consuming the vibration energy, attenuating the vibration, and improving the ride comfort of the car.
然而,汽车在恶劣的行驶工况下行驶时,传统的汽车减振器在工作过程中其油压会急剧增加,导致活塞内部各零件更易损坏。同时,减振器所需阻尼力不易控制,阻尼力过大,则会影响汽车在平坦路面行驶时的舒适性;阻尼力不足,则会导致减振器内部零件的相互撞击,从而使汽车剧烈震荡,达不到减振效果。However, when the car is driving under harsh driving conditions, the oil pressure of traditional car shock absorbers will increase sharply during operation, making the internal parts of the piston more susceptible to damage. At the same time, the damping force required by the shock absorber is difficult to control. Excessive damping force will affect the comfort of the car when driving on a flat road; insufficient damping force will cause the internal parts of the shock absorber to collide with each other, causing the car to violently Vibration, unable to achieve vibration reduction effect.
中国专利CN105889393A公开了“减振器及具有该减振器的车辆”,该减振器提供了一种在导向座与活塞之间安装有螺旋弹簧的减振器,由于螺旋弹簧刚度较小,容易经常被压缩至极限状态,导致弹簧弹性的减弱或丧失,甚至产生永久变形。本发明采用了三个内部压缩气体压力不同的橡胶密闭气囊弹簧,三个气囊弹簧并联安装在活塞杆上,由于气囊弹簧刚度随压缩气体气压升高而增大,则气囊不易被压缩至极限状态,可使减振器达到更好的缓震效果,工作可靠且使用寿命长。Chinese patent CN105889393A discloses "a shock absorber and a vehicle with the same". The shock absorber provides a shock absorber with a coil spring installed between a guide seat and a piston. Since the coil spring has a small stiffness, It is easy to be often compressed to the extreme state, resulting in the weakening or loss of spring elasticity, and even permanent deformation. The invention uses three rubber sealed air bag springs with different internal compressed gas pressures. The three air bag springs are installed in parallel on the piston rod. Since the stiffness of the air bag spring increases with the increase of the compressed gas pressure, the air bag is not easily compressed to the extreme state. , can make the shock absorber achieve better cushioning effect, work reliably and have a long service life.
发明内容Contents of the invention
针对现有技术中的上述问题,本发明的目的在于提出一种高可靠性的汽车双筒式减振器,此减振器能有效减缓油液压力急剧增加的趋势,且阻尼力能随汽车行驶工况的变化而变化,达到较理想的减震效果,从而提高汽车行驶的平顺性以及舒适性。In view of the above-mentioned problems in the prior art, the purpose of the present invention is to propose a highly reliable automotive double-cylinder shock absorber. This shock absorber can effectively slow down the tendency of a sharp increase in oil pressure, and the damping force can change with the automobile. It changes with the change of driving conditions to achieve a more ideal shock absorption effect, thereby improving the smoothness and comfort of the car.
为了达到上述目的,本发明采用的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种高可靠性的汽车双筒式减振器,包括工作缸筒、活塞杆、第一活塞、导向座、缓冲垫、气囊弹簧组以及第二活塞,所述第一活塞与所述第二活塞并联安装在所述活塞杆上,所述缓冲垫与所述气囊弹簧组均安装在所述导向座与所述第二活塞之间。A high-reliability automotive dual-cylinder shock absorber includes a working cylinder barrel, a piston rod, a first piston, a guide seat, a buffer pad, an air bag spring group and a second piston. The first piston and the second piston are The piston is installed in parallel on the piston rod, and the buffer pad and the air bag spring group are installed between the guide seat and the second piston.
进一步地,所述第二活塞上有沿圆周均布的轴向通孔,所述第二活塞套设于所述活塞杆上且置于所述第一活塞上方,所述第一活塞与所述第二活塞的工作互不影响。Further, the second piston has axial through holes evenly distributed around the circumference, the second piston is sleeved on the piston rod and placed above the first piston, and the first piston is connected to the first piston. The operation of the second piston does not affect each other.
进一步地,所述气囊弹簧组套设于所述活塞杆上且置于所述第二活塞上方,所述气囊弹簧组由第一气囊弹簧、第二气囊弹簧和第三气囊弹簧构成,第一气囊弹簧、第二气囊弹簧和第三气囊弹簧并联安装,第一气囊弹簧上安装有缓冲垫,第一气囊弹簧与第二气囊弹簧之间以及第二气囊弹簧与第三气囊弹簧之间均安装有缓冲垫;第一气囊弹簧、第二气囊弹簧与第三气囊弹簧内的压缩气体气压从上往下依次递增,气囊的大小依次增大,使减振器在工作过程中的减振效果更加平缓有效。Further, the airbag spring group is sleeved on the piston rod and placed above the second piston. The airbag spring group is composed of a first airbag spring, a second airbag spring and a third airbag spring. The airbag spring, the second airbag spring and the third airbag spring are installed in parallel. A buffer pad is installed on the first airbag spring, and is installed between the first airbag spring and the second airbag spring and between the second airbag spring and the third airbag spring. There is a buffer pad; the compressed gas pressure in the first airbag spring, the second airbag spring and the third airbag spring increases from top to bottom, and the size of the airbags increases in sequence, making the shock absorber more effective during operation. Smooth and effective.
进一步地,所述第一气囊弹簧与第二气囊弹簧变形量达到最大时,其边缘均不会与所述工作缸筒接触,所述第三气囊弹簧变形达量到最大时,其边缘不会将所述第二活塞上的通孔完全封闭;各气囊弹簧的内层均用气密性的橡胶制成,而外层均用耐油橡胶制成。Further, when the deformation of the first airbag spring and the second airbag spring reaches the maximum, their edges will not contact the working cylinder tube. When the deformation of the third airbag spring reaches the maximum, its edge will not contact the working cylinder tube. The through hole on the second piston is completely closed; the inner layer of each air bag spring is made of air-tight rubber, and the outer layer is made of oil-resistant rubber.
与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
通过在活塞与导向座之间设置三个气压与大小均不同的气囊弹簧,当汽车在恶劣的行驶工况下行驶时,由于气囊弹簧的压缩变形,气囊弹簧对活塞产生反向的弹力,可减缓油液压力急剧增加的趋势,使减振器在工作过程中的减振作用更加平缓有效,从而提高汽车行驶的平顺性。By setting three airbag springs with different air pressures and sizes between the piston and the guide seat, when the car is driving under harsh driving conditions, due to the compression deformation of the airbag spring, the airbag spring generates reverse elastic force on the piston, which can It slows down the tendency of the sharp increase in oil pressure and makes the vibration damping effect of the shock absorber more gentle and effective during the working process, thereby improving the smoothness of the car's driving.
通过在第三气囊弹簧与第一活塞之间安装第二活塞,在减振器的伸张行程中,当第三气囊弹簧压缩变形时,随着变形量的增大,使得第二活塞上的轴向通孔被第三气囊弹簧遮住的面积越来越大,上腔油液在压力作用下通过第三气囊弹簧与第二活塞的轴向通孔形成的小孔节流,从而产生一种附加阻尼力值。By installing the second piston between the third airbag spring and the first piston, during the expansion stroke of the shock absorber, when the third airbag spring is compressed and deformed, as the deformation increases, the shaft on the second piston is The area of the through hole covered by the third airbag spring is getting larger and larger, and the oil in the upper chamber is throttled through the small hole formed by the third airbag spring and the axial through hole of the second piston under the action of pressure, thereby producing a Additional damping force value.
同时,通过在第一气囊弹簧上端以及各气囊弹簧之间设置缓冲垫,使得每个气囊弹簧在被压缩的过程中的受力更加均匀,且可起到一种导向作用,减小了气囊弹簧在工作过程中与工作缸筒壁之间的摩擦,使得减振器工作更加可靠,延长了减振器的寿命。At the same time, by arranging a buffer pad between the upper end of the first airbag spring and each airbag spring, the force of each airbag spring during the compression process is more uniform, and it can play a guiding role and reduce the stress of the airbag spring. The friction between the shock absorber and the working cylinder wall during the working process makes the shock absorber work more reliably and extends the life of the shock absorber.
附图说明Description of drawings
图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2为本发明的第二活塞俯视图。Figure 2 is a top view of the second piston of the present invention.
图3为本发明的气囊弹簧剖视图。Figure 3 is a cross-sectional view of the airbag spring of the present invention.
附图标记:导向座1,活塞杆2,工作缸筒3,缓冲垫4,第一气囊弹簧5,第二气囊弹簧6,第三气囊弹簧7,第二活塞8,轴向通孔9,第一活塞10,气囊弹簧组11。Reference signs: guide seat 1, piston rod 2, working cylinder 3, buffer pad 4, first air bag spring 5, second air bag spring 6, third air bag spring 7, second piston 8, axial through hole 9, The first piston 10 and the air bag spring group 11.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案作进一步说明。附图仅用于说明本发明,不代表本发明的实际结构和真实比例。The technical solutions in the embodiments of the present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention. The drawings are only used to illustrate the present invention and do not represent the actual structure and true proportions of the present invention.
请参阅图1-图3,图1为本发明的结构示意图,一种高可靠性的汽车双筒式减振器,包括工作缸筒3、活塞杆2、第一活塞10、导向座1、缓冲垫4、气囊弹簧组11以及第二活塞8,所述第一活塞10与所述第二活塞8并联安装在所述活塞杆2上,所述缓冲垫4与所述气囊弹簧组11均安装在所述导向座1与所述第二活塞8之间。Please refer to Figures 1 to 3. Figure 1 is a schematic structural diagram of the present invention, a highly reliable automotive dual-cylinder shock absorber, including a working cylinder 3, a piston rod 2, a first piston 10, a guide base 1, Cushion pad 4, airbag spring group 11 and second piston 8. The first piston 10 and the second piston 8 are installed in parallel on the piston rod 2. The cushion pad 4 and the airbag spring group 11 are both Installed between the guide seat 1 and the second piston 8 .
图2为本发明的第二活塞俯视图,所述第二活塞8上有沿圆周均布的轴向通孔9,所述第二活塞8套设于所述活塞杆2上且置于所述第一活塞10上方,所述第一活塞10与所述第二活塞8的工作互不影响。Figure 2 is a top view of the second piston of the present invention. The second piston 8 has axial through holes 9 evenly distributed around the circumference. The second piston 8 is sleeved on the piston rod 2 and placed on the Above the first piston 10, the operations of the first piston 10 and the second piston 8 do not affect each other.
图3为本发明的气囊弹簧剖视图,所述气囊弹簧组11套设于所述活塞杆2上且置于所述第二活塞8上方,所述气囊弹簧组11由第一气囊弹簧5、第二气囊弹簧6和第三气囊弹簧7构成,第一气囊弹簧5、第二气囊弹簧6和第三气囊弹簧7并联安装,第一气囊弹簧5上安装有缓冲垫4,第一气囊弹簧5与第二气囊弹簧6之间以及第二气囊弹簧6与第三气囊弹簧7之间均安装有缓冲垫4;第一气囊弹簧5、第二气囊弹簧6与第三气囊弹簧7内的压缩气体气压从上往下依次递增,气囊的大小依次增大,使减振器在工作过程中的减振效果更加平缓有效。Figure 3 is a cross-sectional view of the airbag spring of the present invention. The airbag spring group 11 is sleeved on the piston rod 2 and placed above the second piston 8. The airbag spring group 11 is composed of a first airbag spring 5 and a third airbag spring. The second airbag spring 6 and the third airbag spring 7 are constituted. The first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 are installed in parallel. A buffer pad 4 is installed on the first airbag spring 5. The first airbag spring 5 and Cushion pads 4 are installed between the second airbag springs 6 and between the second airbag spring 6 and the third airbag spring 7; the compressed gas pressure in the first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 Increasingly from top to bottom, the size of the airbag increases successively, making the vibration damping effect of the shock absorber more gentle and effective during the working process.
其中所述第一气囊弹簧5与第二气囊弹簧6变形量达到最大时,其边缘均不会与所述工作缸筒接触,所述第三气囊弹簧7变形达量到最大时,其边缘不会将所述第二活塞8上的通孔完全封闭。When the deformation of the first airbag spring 5 and the second airbag spring 6 reaches the maximum, their edges will not contact the working cylinder tube. When the deformation of the third airbag spring 7 reaches the maximum, its edges will not contact the working cylinder tube. The through hole on the second piston 8 will be completely closed.
本实施例的工作原理:Working principle of this embodiment:
当减振器被拉伸时,第一活塞10、第二活塞8与气囊弹簧组11随着活塞杆2向上移动,当缓冲垫4与导向座1接触,第一气囊弹簧5受到压缩,随着被压缩量增大,第一气囊弹簧5、第二气囊弹簧6与第三气囊弹簧7同时被压缩,随着第三气囊弹簧7变形量增大,使得第二活塞8上的轴向通孔9被第三气囊弹簧7遮住的面积越来越大,上腔油液在压力作用下通过第三气囊弹簧7与第二活塞8的轴向通孔9形成的小孔节流,从而产生一种附加阻尼力值;气囊弹簧11组与形成的小孔共同为减振器提供附加阻尼力。当减振器被压缩时,处于压缩状态的气囊弹簧组11对第二活塞8有反向作用力,推动活塞快速向下运动而使得减振器产生的阻尼力较小,以便充分利用套在减振器上的弹性元件的弹性来缓和冲击。When the shock absorber is stretched, the first piston 10, the second piston 8 and the airbag spring group 11 move upward along with the piston rod 2. When the buffer pad 4 contacts the guide seat 1, the first airbag spring 5 is compressed, and then As the compression amount increases, the first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 are compressed simultaneously. As the deformation amount of the third airbag spring 7 increases, the axial passage on the second piston 8 is The area of the hole 9 covered by the third air bag spring 7 is getting larger and larger. Under the action of pressure, the oil in the upper chamber is throttled through the small hole formed by the third air bag spring 7 and the axial through hole 9 of the second piston 8, thereby An additional damping force value is generated; the 11 groups of air bag springs and the formed small holes jointly provide additional damping force for the shock absorber. When the shock absorber is compressed, the compressed air bag spring group 11 exerts a reaction force on the second piston 8, pushing the piston to move downward rapidly so that the damping force generated by the shock absorber is smaller, so as to fully utilize the sleeve. The elasticity of the elastic elements on the shock absorber cushions the impact.
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