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CN107552636B - Full-automatic foil sample punching machine - Google Patents

Full-automatic foil sample punching machine Download PDF

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Publication number
CN107552636B
CN107552636B CN201710801079.1A CN201710801079A CN107552636B CN 107552636 B CN107552636 B CN 107552636B CN 201710801079 A CN201710801079 A CN 201710801079A CN 107552636 B CN107552636 B CN 107552636B
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China
Prior art keywords
conveying
foil
stamping
frame
cutting
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CN201710801079.1A
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Chinese (zh)
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CN107552636A (en
Inventor
蒋向军
伍朝志
王鹏
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Ruyuan Dongyangguang Machinery Co ltd
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Ruyuan Dongyangguang Machinery Co ltd
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Priority to CN201710801079.1A priority Critical patent/CN107552636B/en
Publication of CN107552636A publication Critical patent/CN107552636A/en
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Abstract

The invention relates to a full-automatic foil sample punching machine, which comprises a frame, a measuring foil cutting mechanism for measuring and cutting foil samples, a code printing and punching mechanism for printing codes and punching the foil samples and a conveying mechanism for conveying the foil samples, wherein the frame is provided with a plurality of guide rails; the measuring foil cutting mechanism and the code stamping mechanism are sequentially arranged on the frame, and the conveyor framework is arranged above the frame and connected between the measuring foil cutting mechanism and the code stamping mechanism. The full-automatic foil sample punching machine realizes automatic conveying, automatic measurement, automatic foil cutting, automatic code printing and automatic punching of foil samples to be processed by arranging the conveying mechanism, the measuring foil cutting mechanism and the code printing punching mechanism, solves the problems of manual measurement, foil cutting, punching and coding in the prior art, and greatly improves the production efficiency.

Description

Full-automatic foil sample punching machine
Technical Field
The invention relates to the field of formation foil production equipment, in particular to a full-automatic foil sample punching machine.
Background
The formed foil is a product obtained by expanding the surface area of a specially made high-purity aluminum foil after electrochemical or chemical corrosion and forming a layer of oxide film (aluminum oxide) on the surface through electrochemical formation.
After the formed foil is formed, a series of operations such as width (width of aluminum foil) measurement, thickness measurement, sample cutting stamping and marking, strength bending test of a small sample, electrical property test of the small sample and the like are required to be carried out on the formed foil by a sample protection department, because the conventional production equipment is relatively backward, the width and thickness measurement is generally required to be carried out manually, the sample cutting is carried out, the test small sample with standard shape is stamped out according to the specified position and the specified number according to different specification requirements after the sample cutting, the handwriting number is carried out on the clamping end of each small sample, finally, the test small sample is transferred to other stations for strength and electrical property test, the subsequent staff manually calls out a computer database according to the number on the small sample for testing, and the foil sample conveying during the period is also required to be carried out manually, so the efficiency is extremely low, and the manual operation causes deviation of measurement precision, sample cutting precision, proficiency stamping and coding position and the like due to the difference of the degree, and the product quality is influenced.
Disclosure of Invention
Based on the above, the invention aims to provide a full-automatic foil-like punching machine, which has the advantages of high measurement efficiency, high automation degree, high production efficiency and good product quality.
A full-automatic foil sample punching machine comprises a frame, a measuring foil cutting mechanism for measuring and cutting foil samples, a code printing and punching mechanism for printing codes and punching the foil samples and a conveying mechanism for conveying the foil samples; the measuring foil cutting mechanism and the code stamping mechanism are sequentially arranged on the frame, and the conveyor framework is arranged above the frame and connected between the measuring foil cutting mechanism and the code stamping mechanism.
The full-automatic foil sample punching machine realizes automatic conveying, automatic measurement, automatic foil cutting, automatic code printing and automatic punching of foil samples to be processed by arranging the conveying mechanism, the measuring foil cutting mechanism and the code printing punching mechanism, solves the problems of manual measurement, foil cutting, punching and coding in the prior art, and greatly improves the production efficiency.
Further, the foil cutting mechanism comprises a foil cutting table, a cutting motor and a pair of cutting knives, the foil cutting table is fixed on the frame, the cutting motor is horizontally fixed in the foil cutting table, the pair of cutting knives are arranged on the foil cutting table in a parallel sliding mode, the output end of the cutting motor is connected with a lead screw, a sliding sleeve is arranged on the lead screw, and the sliding sleeve is connected with the pair of cutting knives through a connecting piece to drive the pair of cutting knives to slide back and forth on the foil cutting table.
Further, the measuring foil cutting mechanism further comprises a plurality of measuring baffles and at least one thickness gauge, wherein the measuring baffles are fixed on the foil cutting table, and the measuring end of the thickness gauge is arranged above the foil cutting table and faces downwards.
Further, the measuring foil cutting mechanism further comprises a foil placing box for placing foil samples to be processed and a sample reserving box for placing foil samples after foil cutting, wherein the foil placing box and the sample reserving box are fixed on the frame and are positioned on one side of the foil cutting table.
Further, the code printing stamping mechanism comprises a conveying supporting plate, a conveying pressing plate, a conveying motor and a conveying rack, wherein the conveying supporting plate is used for conveying the foil body, the conveying supporting plate is arranged above the frame in a sliding mode and is located on one side of the measuring foil cutting mechanism, the conveying pressing plate is pivoted on the conveying supporting plate in a rotating mode, the conveying motor is fixed on the frame, the output end of the conveying motor is in transmission connection with the conveying rack, and the conveying rack is connected with the conveying supporting plate to drive the conveying supporting plate to slide on the frame.
Further, the code printing stamping mechanism further comprises a supporting bracket, a supporting motor and a supporting cam, wherein the supporting bracket is arranged below the conveying supporting plate, the conveying supporting plate is arranged on the supporting bracket in a sliding mode, the supporting motor is fixed below the supporting bracket, the output end of the supporting motor is in transmission connection with the supporting cam, and the supporting cam drives the supporting bracket to move up and down.
Further, the code printing stamping mechanism comprises a code printing stamping support and a laser code printing machine, wherein the code printing stamping support is erected on the frame, and the laser code printing machine is fixed on the code printing stamping support and is located above the conveying supporting plate.
Further, the code printing stamping mechanism further comprises a stamping motor and a stamping die, the stamping motor is fixed on the code printing stamping support and located at the downstream of the laser code printing machine, the output end of the stamping motor is in transmission connection with a screw rod, a sliding sleeve is arranged on the screw rod, and the stamping die is connected with the sliding sleeve.
Further, the conveying mechanism comprises a conveying support, a conveying sliding frame and a plurality of conveying suction nozzles, the conveying support is arranged on the frame in a supporting mode, the conveying sliding frame is arranged on the conveying frame in a sliding mode, and the conveying suction nozzles are fixed on the conveying sliding frame and face downwards.
Further, the conveying mechanism further comprises a conveying motor and a conveying chain, the conveying motor is fixed on the conveying support, the output end of the conveying motor is in transmission connection with the conveying chain, and the conveying chain is connected with the conveying sliding frame to drive the conveying sliding frame to slide on the conveying support.
Compared with the prior art, the full-automatic foil sample punching machine realizes automatic conveying, automatic measurement, automatic foil cutting, automatic code printing and automatic punching of foil samples to be processed by arranging the conveying mechanism, the measuring foil cutting mechanism and the code printing punching mechanism, solves the problems that manual measurement, foil cutting, punching and coding are mainly used in the prior art, and greatly improves the production efficiency. The full-automatic foil sample punching machine has the advantages of high measurement efficiency, high automation degree, high production efficiency, good product quality and the like.
For a better understanding and implementation, the present invention is described in detail below with reference to the drawings.
Drawings
Fig. 1 is a front view of a fully automatic foil-like stamping press of the present invention.
Fig. 2 is a top view of the fully automatic foil-like stamping press of the present invention.
Fig. 3 is a partial structural side view of the fully automatic foil-like stamping machine of the present invention.
Fig. 4 is a partial top view of the measurement foil cutting mechanism.
Fig. 5 is a schematic structural view of the thickness gauge and the thickness gauge stand.
Fig. 6 is a partial schematic view of the code stamping mechanism.
Fig. 7 is a schematic view of still another partial structure of the code stamping mechanism.
Detailed Description
Referring to fig. 1-3, the full-automatic foil sample punching machine of the present invention includes a frame 10, a measuring foil cutting mechanism 30 for measuring and cutting foil samples, a code punching mechanism 40 for coding and punching foil samples, and a conveying mechanism 20 for conveying foil samples; the measuring foil cutting mechanism 30 and the code stamping mechanism 40 are sequentially arranged on the frame 10, and the conveying mechanism 20 is arranged above the frame 10 and connected between the measuring foil cutting mechanism 30 and the code stamping mechanism 40.
Specifically, the transfer mechanism 20 of the present embodiment includes a transfer bracket 21, a transfer carriage 22, a plurality of transfer nozzles 23, a transfer motor 24, and a transfer chain 25.
The conveying bracket 21 is erected on the frame 10, the conveying carriage 22 is slidably arranged on the conveying bracket, the plurality of conveying suction nozzles 23 are fixed on the conveying carriage 22, and the plurality of conveying suction nozzles 23 face downwards. The conveying motor 24 is fixed on the conveying support 21, the output end of the conveying motor 24 is in transmission connection with the conveying chain 25, and the conveying chain 25 is connected with the conveying carriage 22 to drive the conveying carriage 22 to slide on the conveying support 21.
The conveying motor 24 drives the conveying chain 25 to rotate, so that the conveying carriage 22 is driven to reciprocate on the conveying support 21, and the plurality of conveying suction nozzles 23 can suck foil samples to be processed, so that the foil samples to be processed are conveyed inside the measuring foil cutting mechanism 30 and between the measuring foil cutting mechanism 30 and the code stamping mechanism 40, and full-automatic processing of the foil samples to be processed is realized.
Referring to fig. 4 and 5, the foil cutting mechanism 30 of the present embodiment includes a foil cutting table 31, a cutting motor 32, a pair of cutting blades 33, a plurality of measuring baffles 34, at least one thickness gauge 35, a foil releasing box 36 and a sample reserving box 37.
The foil cutting table 31 is fixed on the frame 10, the cutting motor 32 is horizontally fixed in the foil cutting table 31, the pair of cutting knives 33 are arranged on the foil cutting table 31 in a parallel sliding manner, the output end of the cutting motor 32 is connected with a lead screw, a sliding sleeve is arranged on the lead screw, and the sliding sleeve is connected with the pair of cutting knives 33 through a connecting piece so as to drive the two to slide on the foil cutting table 31 in a reciprocating manner.
The measuring end of the thickness gauge 35 is disposed above the foil cutting table 31 with the measuring end facing downward, in this embodiment, three thickness gauges 35 are preferably disposed, and the thickness gauges 35 are respectively fixed by a thickness gauge frame 38, the thickness gauge frame 38 of this embodiment is C-shaped, the opening direction of the thickness gauge frame 38 faces the foil cutting table 31, and the thickness gauge 35 is disposed above the opening of the thickness gauge frame 38.
The plurality of measuring baffles 34 are fixed on the foil cutting table 31, the plurality of measuring baffles 34 can automatically align foil samples to be processed, then trim the edges and automatically measure the length and the width, and the thickness gauge 35 can automatically measure the thickness of the foil samples to be processed. The embodiment requires that the thickness measurement accuracy is up to +/-1 um, and the width measurement accuracy is up to +/-1 mm.
In this embodiment, preferably, a plurality of shifting cams 39 are disposed on the foil cutting table 31, and a plurality of shifting motors 310 are respectively connected with the shifting cams 39 in a transmission manner, and when the foil sample to be processed is placed on the foil cutting table 31, the shifting motors 310 drive the shifting cams 39 to shift the foil sample to be processed toward the measuring baffle 34.
In addition, in order to measure the foil sample to be processed more accurately, in this embodiment, edge sensors are preferably disposed on two sides of the measuring baffle 34 parallel to the conveying support 21, and the edge sensors in this embodiment are photoelectric sensors, and after the side edges of the foil sample to be processed are tightly attached to the two edge sensors, the edge sensors detect the tightly attached signal of the foil sample to be processed, so that the side edges of the foil sample to be processed are aligned, and thus, cutting errors do not occur when the foil sample to be processed is cut.
Since a bar code is usually attached to the foil sample to be processed for manual tracing and data link establishment, and the stamping positions and stamping numbers of the foil sample to be processed corresponding to different bar codes are different, a special code reader needs to be set to read the bar code on the foil sample to be processed before foil cutting, and the code reader is preferably hoisted on the conveying support 21 and located above the foil cutting table 31, and when the conveying suction nozzle 23 transfers the foil sample to be processed above the foil cutting table 31, the code reader can read information on the bar code to control positions and numbers of subsequent stamping.
The foil placing box 36 and the sample reserving box 37 are both fixed on the frame 10 and located on one side of the foil cutting table 31, the foil placing box 36 is used for placing foil samples to be processed, and the sample reserving box 37 is used for placing foil samples after foil cutting.
The conveying suction nozzle 23 of the conveying mechanism 20 sucks the foil sample to be processed placed in the foil placing box 36, when the foil sample to be processed is transferred to the upper side of the foil cutting table 31, the code reader reads the bar code information on the foil sample to be processed, then the suction nozzle 23 conveys the foil sample to be processed to the foil cutting table 31, one side edge of the foil sample to be processed is conveyed into the opening of the thickness measuring frame 38, the conveying cam 39 conveys the foil sample to be processed to the direction of the measuring baffle 34, after the foil sample to be processed is aligned with the measuring baffle 34, the thickness of the left part, the middle part and the right part of the foil sample to be processed is gradually measured by the three thickness measuring instruments 35, after the measurement is finished, the conveying suction nozzle 23 of the conveying mechanism 20 moves the foil sample out of the opening of the thickness measuring frame 38, then the cutting motor 32 drives the lead screw to rotate, so as to drive the sliding sleeve and the pair of cutting knives 33 to slide on the foil cutting table 31, the foil sample to be processed is cut, the side edge margins are cut off, meanwhile, the edge sensors on the cutting knives 33 measure the starting points and the end points of the foil sample in the moving process, the distance of the foil sample is calculated by the motor, and the pulse number of the pulse code is calculated from the distance of the foil sample in the section 32.
After the foil sample to be processed is cut, the conveying suction nozzle 23 sucks the two cut foil samples again, and moves forward along the conveying support 21, one foil sample is placed in the sample reserving box 37, and the other foil sample is carried to move forward to the code printing stamping mechanism 40 for code printing stamping operation.
Referring to fig. 6 and 7, the coding and stamping mechanism 40 of the present embodiment includes a conveying pallet 41 for conveying a foil body, a conveying pressing plate 42, a conveying motor, a conveying rack, a supporting bracket 43, a supporting motor 44, a supporting cam 45, a coding and stamping bracket 46, a laser coding machine 47, a stamping motor 48 and a stamping die 49.
The conveying support plate 41 is slidably arranged above the frame 10 and is positioned on one side of the measuring foil cutting mechanism 30, the conveying press plate 42 is pivoted on the conveying support plate 41 in a rotating mode, the conveying motor is fixed on the frame 10, the output end of the conveying motor is in transmission connection with the conveying rack, and the conveying rack is connected with the conveying support plate 41 to drive the conveying rack to slide on the frame 10. In order to save space, the sliding direction of the transport pallet 41 of the present embodiment is preferably set to be perpendicular to the direction of the transport bracket 21.
The supporting bracket 43 is arranged below the conveying supporting plate 41, the conveying supporting plate 41 is arranged on the supporting bracket 43 in a sliding mode, the supporting motor 44 is fixed below the supporting bracket 43, the output end of the supporting motor 44 is in transmission connection with the supporting cam 45, and the supporting cam 45 drives the supporting bracket 43 to move up and down.
The code printing stamping support 46 is erected on the frame 10, and the laser code printing machine 47 is fixed on the code printing stamping support 46 and is positioned above the conveying supporting plate 41.
The stamping motor 48 is fixed on the code printing stamping support 46 and located at the downstream of the laser code printer 47, the output end of the stamping motor 48 is in transmission connection with a screw rod, a sliding sleeve is arranged on the screw rod, and the stamping die 49 is connected with the sliding sleeve.
In order to increase the stability of the up-and-down sliding of the stamping die 49, the present embodiment preferably provides a guide rod 410 on the coding stamping bracket 46, and a guide sleeve 411 is provided on the guide rod 410, and the guide sleeve 411 is connected to the stamping die 49.
After a piece of foil sample transmitted from the measuring foil cutting mechanism 30 is placed on the conveying supporting plate 41, the conveying pressing plate 42 compresses the foil sample, the conveying motor drives the conveying supporting plate 41 to convey forward, the foil sample is conveyed to the lower side of the laser coding machine 47, and along with the forward conveying of the foil sample, the laser coding machine 47 sequentially codes a plurality of groups of codes, two-dimensional codes and the like on the foil sample. After coding, two-dimension code and other information are marked, before subsequent electric performance and strength measurement, data link can be established quickly through a code reader, so that manual tracing is avoided, and the detection efficiency is further improved.
After the code printing is finished, the conveying motor drives the conveying supporting plate 41 to retract to the position before the code printing of the foil sample, the supporting motor 44 drives the supporting cam 45 to rotate and support the conveying supporting plate 41 upwards, the conveying supporting plate 41 continues to move forwards, after moving to the lower part of the stamping grinding tool, the supporting cam 45 puts down the conveying supporting plate 41, the stamping motor 48 drives the stamping die 49 to move downwards and stamp on the foil sample, and then the conveying supporting plate 41 repeats the actions, so that the code printing stamping operation of the foil sample is finished through repeated stamping on the foil sample.
The embodiment also preferably provides a foil collecting mechanism 50 at the rear side of the code stamping mechanism 40, the foil collecting mechanism includes a foil collecting cylinder 51, a foil collecting nozzle 52, a nozzle pushing cylinder 53 and a foil collecting box 54, the foil collecting cylinder 51 of the embodiment is a rodless cylinder, which includes a guide rail and a sliding seat, the guide rail of the foil collecting cylinder 51 is fixed on the frame 10, the cylinder body of the nozzle pushing cylinder is fixed on the sliding seat of the foil collecting cylinder 51 through a connecting frame, the foil collecting nozzle 52 is fixed on the piston rod of the nozzle pushing cylinder 53, the foil collecting item is arranged below the foil collecting cylinder 51, in this way, the nozzle pushing cylinder 53 drives the foil collecting nozzle 52 to clamp the punched waste foil sample, the foil collecting cylinder 51 can drive the foil collecting nozzle 52 and the nozzle pushing cylinder 53 to reciprocate on the bracket, and when the foil collecting nozzle 52 and the punched waste foil sample move above the foil collecting box 54, the nozzle pushing cylinder 53 drives the foil collecting nozzle 52 to loosen, and the punched waste foil sample falls into the foil collecting box 54.
The full-automatic foil-like punching machine is particularly suitable for coding and punching aluminum foils such as formed foils.
Compared with the prior art, the full-automatic foil sample punching machine realizes automatic conveying, automatic measurement, automatic foil cutting, automatic code printing and automatic punching of foil samples to be processed by arranging the conveying mechanism, the measuring foil cutting mechanism and the code printing punching mechanism, solves the problems that manual measurement, foil cutting, punching and coding are mainly used in the prior art, and greatly improves the production efficiency. The full-automatic foil sample punching machine has the advantages of high measurement efficiency, high automation degree, high production efficiency, good product quality and the like.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.

Claims (4)

1. A full-automatic foil sample punching machine, characterized in that: the device comprises a frame, a measuring foil cutting mechanism for measuring and cutting foil samples, a code printing and stamping mechanism for printing codes and stamping the foil samples and a conveying mechanism for conveying the foil samples; the measuring foil cutting mechanism and the code printing stamping mechanism are sequentially arranged on the frame, and the conveyor framework is arranged above the frame and connected between the measuring foil cutting mechanism and the code printing stamping mechanism; the foil cutting mechanism comprises a foil cutting table, a cutting motor, a pair of cutting knives, a plurality of measuring baffles and at least one thickness gauge, wherein the foil cutting table is fixed on the frame, the cutting motor is horizontally fixed in the foil cutting table, the pair of cutting knives are arranged on the foil cutting table in a parallel sliding manner, the output end of the cutting motor is connected with a lead screw, the lead screw is provided with a sliding sleeve, and the sliding sleeve is connected with the pair of cutting knives through a connecting piece so as to drive the pair of cutting knives to slide on the foil cutting table in a reciprocating manner; the plurality of measuring baffles are fixed on the foil cutting table, the measuring end of the thickness gauge is arranged above the foil cutting table, and the measuring end of the thickness gauge faces downwards;
The code printing stamping mechanism comprises a conveying supporting plate, a conveying pressing plate, a conveying motor and a conveying rack, wherein the conveying supporting plate is used for conveying foil bodies, the conveying supporting plate is arranged above the frame in a sliding mode and is positioned on one side of the measuring foil cutting mechanism, the conveying pressing plate is pivoted on the conveying supporting plate in a rotating mode, the conveying motor is fixed on the frame, the output end of the conveying motor is in transmission connection with the conveying rack, and the conveying rack is connected with the conveying supporting plate to drive the conveying supporting plate to slide on the frame;
The code printing stamping mechanism further comprises a supporting bracket, a supporting motor and a supporting cam, wherein the supporting bracket is arranged below the conveying supporting plate, the conveying supporting plate is arranged on the supporting bracket in a sliding mode, the supporting motor is fixed below the supporting bracket, the output end of the supporting motor is in transmission connection with the supporting cam, and the supporting cam drives the supporting bracket to move up and down;
The code printing stamping mechanism further comprises a code printing stamping bracket and a laser code printing machine, wherein the code printing stamping bracket is erected on the frame, and the laser code printing machine is fixed on the code printing stamping bracket and is positioned above the conveying supporting plate;
The code printing stamping mechanism further comprises a stamping motor and a stamping die, the stamping motor is fixed on the code printing stamping support and located at the downstream of the laser code printing machine, the output end of the stamping motor is connected with a screw in a transmission mode, a sliding sleeve is arranged on the screw, and the stamping die is connected with the sliding sleeve.
2. The fully automatic foil-like stamping press of claim 1, wherein: the foil cutting mechanism for measuring further comprises a foil placing box for placing foil samples to be processed and a sample reserving box for placing foil samples after foil cutting, wherein the foil placing box and the sample reserving box are fixed on the frame and located on one side of the foil cutting table.
3. The fully automatic foil-like stamping press of claim 1, wherein: the conveying mechanism comprises a conveying support, a conveying sliding frame and a plurality of conveying suction nozzles, the conveying support is arranged on the frame in a supporting mode, the conveying sliding frame is arranged on the conveying support in a sliding mode, and the conveying suction nozzles are fixed on the conveying sliding frame and face downwards.
4. A fully automatic foil-like stamping press as claimed in claim 3, characterized in that: the conveying mechanism further comprises a conveying motor and a conveying chain, the conveying motor is fixed on the conveying support, the output end of the conveying motor is in transmission connection with the conveying chain, and the conveying chain is connected with the conveying sliding frame to drive the conveying sliding frame to slide on the conveying support.
CN201710801079.1A 2017-09-07 2017-09-07 Full-automatic foil sample punching machine Active CN107552636B (en)

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Application Number Priority Date Filing Date Title
CN201710801079.1A CN107552636B (en) 2017-09-07 2017-09-07 Full-automatic foil sample punching machine

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Application Number Priority Date Filing Date Title
CN201710801079.1A CN107552636B (en) 2017-09-07 2017-09-07 Full-automatic foil sample punching machine

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CN107552636B true CN107552636B (en) 2024-07-16

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Publication number Priority date Publication date Assignee Title
CN112192898A (en) * 2020-09-11 2021-01-08 王桥华 Tinfoil bowl forming device for food

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