CN107489035B - A kind of preparation method of red warning garment material - Google Patents
A kind of preparation method of red warning garment material Download PDFInfo
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- CN107489035B CN107489035B CN201710595826.0A CN201710595826A CN107489035B CN 107489035 B CN107489035 B CN 107489035B CN 201710595826 A CN201710595826 A CN 201710595826A CN 107489035 B CN107489035 B CN 107489035B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 title description 2
- 239000004744 fabric Substances 0.000 claims abstract description 55
- 239000003973 paint Substances 0.000 claims abstract description 32
- 229920000742 Cotton Polymers 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 239000000243 solution Substances 0.000 claims description 12
- 238000004043 dyeing Methods 0.000 claims description 10
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 9
- 239000003607 modifier Substances 0.000 claims description 8
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000011259 mixed solution Substances 0.000 claims description 6
- 239000008367 deionised water Substances 0.000 claims description 5
- 229910021641 deionized water Inorganic materials 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 229910021193 La 2 O 3 Inorganic materials 0.000 claims description 3
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- UBMGRWRKCJIKMQ-UHFFFAOYSA-M dodecyl-dimethyl-(3-trimethoxysilylpropyl)azanium;chloride Chemical group [Cl-].CCCCCCCCCCCC[N+](C)(C)CCC[Si](OC)(OC)OC UBMGRWRKCJIKMQ-UHFFFAOYSA-M 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- 239000002243 precursor Substances 0.000 claims description 3
- HFWWEMPLBCKNNM-UHFFFAOYSA-N n-[bis(hydroxyamino)methyl]hydroxylamine Chemical compound ONC(NO)NO HFWWEMPLBCKNNM-UHFFFAOYSA-N 0.000 claims 2
- 230000032683 aging Effects 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000009472 formulation Methods 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 description 7
- 230000035699 permeability Effects 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 3
- 238000003980 solgel method Methods 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004020 luminiscence type Methods 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/62—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds with sulfate, sulfonate, sulfenic or sulfinic groups
- D06P1/621—Compounds without nitrogen
- D06P1/622—Sulfonic acids or their salts
- D06P1/623—Aliphatic, aralophatic or cycloaliphatic
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/655—Compounds containing ammonium groups
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/655—Compounds containing ammonium groups
- D06P1/66—Compounds containing ammonium groups containing quaternary ammonium groups
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/67341—Salts or hydroxides of elements different from the alkaline or alkaline-earth metals or with anions containing those elements
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
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Abstract
本发明公开了一种红色警示性服装面料的制备方法,通过改进荧光涂料的配方和制备工艺,以及荧光涂料在棉织物上的应用,所制备的红色警示性服装面料,较现有产品在警示效果、舒适性等方面有明显提升,同时满足《职业用高可视性警示服》红色标准要求,并可满足30次水洗要求。The invention discloses a preparation method of a red warning clothing fabric. By improving the formula and preparation process of fluorescent paint, and the application of the fluorescent coating on cotton fabrics, the prepared red warning clothing fabric is more effective in warning than existing products. The effect and comfort have been significantly improved. At the same time, it meets the red standard requirements of "High Visibility Warning Clothing for Occupation" and can meet the requirements of 30 washings.
Description
技术领域:Technical field:
本发明涉及一种面料的制备方法,特别是涉及一种红色警示性服装面料的制备方法。The invention relates to a preparation method of a fabric, in particular to a preparation method of a red warning clothing fabric.
背景技术:Background technique:
目前,常用警示性服装主要以橘红色的普通荧光涂料涂层涤纶面料为主,质量参差不齐,普遍存在着基材面料荧光度不足、亮度系数低以及反光装饰材料可视性差等问题,即使新衣服的可视性能达到要求,但由于学习和工作性质关系,儿童和环卫人员往往会换洗较勤,而传统的荧光涂料普遍存在的反光度差、不耐洗、吸湿透气性差等缺点,致使其警示效果降低,甚至没有警示效果,从而易导致交通事故的发生,经测试:在正常洗涤15~20次后,其夜间的警示作用将明显降低;洗涤30次后,将几乎失去警示作用。此外,采用普通涂层和涤纶面料制成的警示性服装,往往因其吸湿性差、不透气、手感硬,而增加了服用者的生理和心理负担,服用舒适性能较差。At present, the commonly used warning clothing is mainly made of orange-red ordinary fluorescent paint-coated polyester fabrics, and the quality is uneven. There are generally problems such as insufficient fluorescence of substrate fabrics, low brightness coefficient and poor visibility of reflective decorative materials. The visual performance of new clothes meets the requirements, but due to the nature of study and work, children and sanitation personnel tend to change and wash more frequently, while traditional fluorescent paints generally have shortcomings such as poor reflectivity, poor washability, and poor moisture absorption and breathability. Its warning effect is reduced, or even no warning effect, which easily leads to the occurrence of traffic accidents. After testing, after 15 to 20 times of normal washing, its warning effect at night will be significantly reduced; after 30 times of washing, it will almost lose the warning effect. In addition, warning clothing made of ordinary coating and polyester fabrics often increases the physical and psychological burden of the wearer due to its poor hygroscopicity, airtightness, and hard feel, and has poor wearing comfort.
发明内容:Invention content:
本发明的目的在于提供一种警示效果好、同时兼具良好舒适性(耐水洗、吸湿性好、透气性好)的红色警示性服装面料的制备方法。The object of the present invention is to provide a preparation method of a red warning clothing fabric with good warning effect and good comfort (washable resistance, good moisture absorption, and good air permeability).
本发明为实现上述目的采取的技术方案如下:The technical scheme that the present invention adopts for realizing the above-mentioned purpose is as follows:
一种红色警示性服装面料的制备方法,其特征在于,包括以下步骤:A preparation method of red warning clothing fabric is characterized in that, comprises the following steps:
(1)、制备荧光红粉末:(1), prepare fluorescent red powder:
首先分别称取SrCO3、Ce2(CO3)3、La2O3放入烧杯中,加入HN03使其完全溶解,得到澄清透明的Sr(NO3)2、La(NO3)3和Ce(NO3)3混合溶液。加入柠檬酸于上述溶液中搅拌,待完全溶解后加入聚乙二醇,搅拌均匀使其形成透明溶液,再向烧杯中加入水/乙醇混合溶液,混合均匀后加入H3BO3,充分搅拌混合,得到透明的溶胶前驱体;设置温度为80℃,充分加热搅拌,约30min后得到白色凝胶,将凝胶置于80℃的烘箱中干燥24h,使之老化为干凝胶,将干凝胶转移至小坩埚中,并置于马弗炉中升温至500℃,煅烧2h,自然冷却后取出,将样品放置研钵中充分研磨,研磨好的粉末继续升温至1000℃煅烧6h,自然冷却后得到荧光红粉末样品;First weigh SrCO 3 , Ce 2 (CO 3 ) 3 , La 2 O 3 into a beaker, add HNO 3 to dissolve it completely, and obtain clear and transparent Sr(NO 3 ) 2 , La(NO 3 ) 3 and Ce(NO 3 ) 3 mixed solution. Add citric acid and stir in the above solution, after it is completely dissolved, add polyethylene glycol, stir evenly to form a transparent solution, then add water/ethanol mixed solution to the beaker, add H 3 BO 3 after mixing evenly, and fully stir and mix , to obtain a transparent sol precursor; set the temperature to 80 °C, fully heat and stir, and obtain a white gel after about 30 minutes, put the gel in an oven at 80 °C to dry for 24 hours, and age it into a dry gel. The glue was transferred to a small crucible, and placed in a muffle furnace to heat up to 500 °C, calcined for 2 hours, and then taken out after natural cooling. The sample was placed in a mortar and fully ground. After obtaining fluorescent red powder samples;
将硅烷偶联剂KH-570和荧光红粉末样品,在pH值为3.5~4.0的水/乙醇溶液中充分水解,慢慢加入到圆底烧瓶中,30℃搅拌30min后静置反应12h,抽滤,洗涤,然后利用高效卧式纳米砂磨机进行研磨,经过滤即得到荧光红粉末;The silane coupling agent KH-570 and fluorescent red powder samples were fully hydrolyzed in a water/ethanol solution with a pH value of 3.5 to 4.0, slowly added to a round-bottomed flask, stirred at 30 °C for 30 min, left to react for 12 h, and pumped. Filter, wash, and then use a high-efficiency horizontal nano-sand mill to grind, and filter to obtain fluorescent red powder;
(2)、荧光红涂料的制备:(2), the preparation of fluorescent red paint:
配方:formula:
制备方法:称取荧光红粉末,加入木质素磺酸钠、亚甲基二甲基二磺酸钠、乙二醇、三羟基氨基甲烷及去离子水,在80℃、转速500转/min的条件下充分搅拌45~60min,然后在室温下放置4小时,再转移到砂磨机中研磨2min,砂磨机转速3000转/min,再用滤纸过滤两遍即可得荧光红涂料;Preparation method: Weigh the fluorescent red powder, add sodium lignosulfonate, sodium methylene dimethyl disulfonate, ethylene glycol, trihydroxyaminomethane and deionized water, at 80 ° C, the rotating speed of 500 rpm / min. Under the condition of full stirring for 45-60min, then placed at room temperature for 4 hours, then transferred to a sand mill for 2min grinding, the sand mill rotates at 3000 rpm, and then filtered twice with filter paper to obtain fluorescent red paint;
(3)、制备红色警示性服装面料:(3), the preparation of red warning clothing fabrics:
将荧光红涂料、改性剂、渗透剂及纯棉织物浸泡在30℃水中,调节溶液pH值7~8,以2℃/min的速率升温至70~100℃,加入丙烯酸树脂,染色60min,染色结束后取出棉织物,水洗烘干,即制备得红色警示性服装面料。Soak the fluorescent red paint, modifier, penetrant and pure cotton fabric in water at 30°C, adjust the pH of the solution to 7-8, heat up to 70-100°C at a rate of 2°C/min, add acrylic resin, and dye for 60min. After dyeing, the cotton fabric is taken out, washed with water and dried to prepare a red warning clothing fabric.
进一步的设置在于:Further settings are:
步骤(1)中,硅烷偶联剂KH-570、荧光粉、乙醇、水的质量百分比为20~50%、20%、15%、15~45%。In step (1), the mass percentages of silane coupling agent KH-570, phosphor powder, ethanol and water are 20-50%, 20%, 15% and 15-45%.
步骤(2)中,荧光红涂料的配比为:In step (2), the proportioning of fluorescent red paint is:
步骤(3)中,改性剂为三甲氧基硅烷基丙基十二烷基二甲基氯化铵。In step (3), the modifier is trimethoxysilylpropyl dodecyldimethylammonium chloride.
步骤(3)中,所述渗透剂为JFC。In step (3), the penetrant is JFC.
步骤(3)中,荧光涂料的用量为织物重量的6%、改性剂的用量为织物重量的25%、丙烯酸酯的用量为织物重量的10%。In step (3), the consumption of fluorescent paint is 6% of the weight of the fabric, the consumption of the modifier is 25% of the weight of the fabric, and the consumption of the acrylate is 10% of the weight of the fabric.
步骤(3)中,染色温度为80℃。In step (3), the dyeing temperature is 80°C.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明改进了荧光涂料的配方和制备工艺,以及荧光涂料在棉织物上的应用,所制备的红色警示性服装面料,较现有产品在警示效果、舒适性(耐水洗、吸湿性、透气性)等方面有明显提升,见表4、表5所示。The invention improves the formulation and preparation process of the fluorescent paint, as well as the application of the fluorescent paint on cotton fabrics, and the prepared red warning clothing fabric is better than the existing products in terms of warning effect, comfort (washing resistance, moisture absorption, air permeability) ) and other aspects have been significantly improved, as shown in Table 4 and Table 5.
(1)、高可视、耐水洗荧光红涂料的制备:以溶胶凝胶法制备含有稀土元素的荧光红粉末,具有较高的发光强度;为了提高荧光粉的发光稳定性,采用硅烷偶联剂包膜技术,制备荧光红粉末,从而提高了荧光涂料的稳定性。(1) Preparation of high-visibility and water-washable fluorescent red paint: fluorescent red powder containing rare earth elements is prepared by sol-gel method, which has high luminous intensity; in order to improve the luminescence stability of fluorescent powder, silane coupling is used. Using the agent coating technology to prepare fluorescent red powder, thus improving the stability of fluorescent coatings.
(2)、高可视耐水洗荧光红涂料在棉织物上的应用:采用浸染工艺,将高可视耐水洗荧光红涂料应用在纯棉织物上。染色后棉织物具有良好的吸湿透气性,同时满足《职业用高可视性警示服》红色标准要求,并可满足30次水洗要求。(2) Application of high-visibility and wash-resistance fluorescent red paint on cotton fabrics: The high-visibility wash-resistance fluorescent red paint is applied to pure cotton fabrics by dip-dyeing process. The dyed cotton fabric has good moisture absorption and air permeability, and at the same time meets the red standard requirements of "High Visibility Warning Clothing for Occupation", and can meet the requirements of 30 times of washing.
以下结合具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with specific embodiments.
具体实施方式:Detailed ways:
基本实施例:Basic example:
本发明的一种红色警示性服装面料的制备方法,包括以下步骤:A preparation method of a red warning clothing fabric of the present invention comprises the following steps:
(1)、溶胶凝胶法制备荧光红粉末:(1) Preparation of fluorescent red powder by sol-gel method:
首先分别准确称取SrCO3 0.8858g,Ce2(CO3)30.0092g,La2O3 0.6451g放入烧杯中,加入适量的HN03使其完全溶解,得到澄清透明的Sr(NO3)2、La(NO3)3和Ce(NO3)3混合溶液。加入4.2028g柠檬酸于上述溶液中搅拌,待完全溶解后加入4.0000g聚乙二醇10000,搅拌均匀使其形成透明溶液,再向烧杯中加入水-乙醇混合溶液20mL。混合均匀后加入0.5094gH3BO3。充分搅拌混合,可得到透明的溶胶前驱体。设置温度为80℃,充分加热搅拌,约30min后得到白色凝胶,将凝胶置于80℃的烘箱中干燥24h,使之老化为干凝胶,将干凝胶转移至小坩埚中,并置于马弗炉中升温至500℃,煅烧2h,自然冷却后取出,将样品放置研钵中充分研磨,研磨好的粉末继续升温至1000℃煅烧6h,自然冷却后得到样品。First accurately weigh SrCO 3 0.8858g, Ce 2 (CO 3 ) 0.0092g, La 2 O 3 0.6451g into a beaker, add an appropriate amount of HNO 3 to dissolve it completely, and obtain clear and transparent Sr(NO 3 ) 2 , La(NO 3 ) 3 and Ce(NO 3 ) 3 mixed solution. Add 4.2028g of citric acid and stir in the above solution. After it is completely dissolved, add 4.0000g of polyethylene glycol 10000, stir evenly to form a transparent solution, and then add 20mL of water-ethanol mixed solution to the beaker. After mixing well, add 0.5094g H 3 BO 3 . Fully stirring and mixing, the transparent sol precursor can be obtained. Set the temperature to 80 °C, fully heat and stir, and obtain a white gel after about 30 min. Dry the gel in an oven at 80 °C for 24 h to age it into a dry gel. It was placed in a muffle furnace and heated to 500 °C, calcined for 2 hours, taken out after natural cooling, and the sample was fully ground in a mortar.
称取一定量的硅烷偶联剂KH-570和样品,在pH值为3.5~4.0的水/乙醇溶液中充分水解,慢慢加入到圆底烧瓶中,30℃搅拌30min后静置反应12h,抽滤,洗涤。然后,利用高效卧式纳米砂磨机进行研磨,经过滤即得到荧光红粉末。Weigh a certain amount of silane coupling agent KH-570 and samples, fully hydrolyze them in a water/ethanol solution with a pH value of 3.5 to 4.0, slowly add them to a round-bottomed flask, stir at 30°C for 30 minutes, and then stand for 12 hours. Suction filtration and washing. Then, use a high-efficiency horizontal nano-sand mill for grinding, and filter to obtain fluorescent red powder.
(2)、荧光红涂料的制备:(2), the preparation of fluorescent red paint:
称取质量分数3~40%的荧光红粉末,加入质量分数5~50%的木质素磺酸钠、一定质量的亚甲基二甲基二磺酸钠、乙二醇、三羟基氨基甲烷及去离子水,在80℃、转速500转/min的条件下充分搅拌45~60min,然后在室温下放置4小时,再转移到砂磨机中研磨2min,砂磨机转速3000转/min,再用滤纸过滤两遍即可得荧光红涂料。Weigh fluorescent red powder with a mass fraction of 3-40%, add sodium lignosulfonate with a mass fraction of 5-50%, a certain mass of sodium methylene dimethyl disulfonate, ethylene glycol, trihydroxyaminomethane and Deionized water, fully stirred for 45-60 minutes at 80°C and rotating speed of 500 rpm, then placed at room temperature for 4 hours, and then transferred to a sand mill for 2 minutes of grinding, and the speed of the sand mill was 3000 rpm/min, and then Fluorescent red paint can be obtained by filtering twice with filter paper.
(3)、荧光红涂料在棉织物上的应用:(3) Application of fluorescent red paint on cotton fabrics:
将一定质量的荧光涂料、改性剂(三甲氧基硅烷基丙基十二烷基二甲基氯化铵)、一定质量的的渗透剂JFC及纯棉织物浸泡在30℃水中,调节溶液pH值7~8,以2℃/min的速率升温至70~100℃,加入一定质量的丙烯酸树脂,染色60min,染色结束后取出棉织物,水洗烘干。染色后棉织物具有优异的荧光性能及耐水洗性,耐皂洗色牢度达到5级;而且具有良好的吸湿透气性能。此外,其色彩值和亮度系数β能够达到《职业用高可视性警示服》红色标准要求,并可满足30次水洗要求。Soak a certain quality of fluorescent paint, modifier (trimethoxysilylpropyl dodecyl dimethyl ammonium chloride), a certain quality of penetrant JFC and pure cotton fabric in water at 30 °C to adjust the pH of the solution The value is 7-8, heat up to 70-100 ℃ at a rate of 2 ℃/min, add a certain quality of acrylic resin, dye for 60 minutes, take out the cotton fabric after dyeing, wash and dry. The dyed cotton fabric has excellent fluorescent properties and washing resistance, and the color fastness to soaping reaches grade 5; and it has good moisture absorption and air permeability. In addition, its color value and brightness coefficient β can meet the red standard requirements of "High Visibility Warning Clothing for Occupational Use", and can meet the requirements of 30 washings.
替换实施例1:Alternative Example 1:
制备方法同基本实施例,区别在于:调整步骤(1)荧光红粉末的配比和制备工艺,并检测硅烷偶联剂与荧光红粉末样品的质量配比对相对荧光强度的影响,如表1所示。The preparation method is the same as the basic example, the difference lies in: adjusting the proportion and preparation process of the fluorescent red powder in step (1), and detecting the influence of the mass ratio of the silane coupling agent and the fluorescent red powder sample on the relative fluorescence intensity, as shown in Table 1 shown.
表1、硅烷偶联剂与荧光粉的质量配比对相对荧光强度的影响Table 1. Influence of the mass ratio of silane coupling agent and phosphor on the relative fluorescence intensity
替换实施例2:Alternative Example 2:
制备方法同基本实施例,区别在于:调整步骤(2)荧光红涂料的制备工艺和条件,涂料制备条件对荧光红涂料性能的影响,如表2所示。The preparation method is the same as the basic example, except that: the preparation process and conditions of the fluorescent red paint in the adjustment step (2), and the influence of the paint preparation conditions on the performance of the fluorescent red paint, as shown in Table 2.
表2、制备条件对荧光红涂料性能的影响Table 2. Influence of preparation conditions on the properties of fluorescent red coatings
替换实施例3:Alternative Example 3:
制备方法同基本实施例,区别在于:调整步骤(3)中荧光红涂料在棉织物上的应用工艺,并测试染色工艺对纯棉织物性能的影响,如表3所示。The preparation method is the same as the basic example, except that the application process of the fluorescent red paint on the cotton fabric in step (3) is adjusted, and the influence of the dyeing process on the properties of the pure cotton fabric is tested, as shown in Table 3.
表3、染色工艺对纯棉织物K/S值及荧光性能的影响Table 3. Influence of dyeing process on K/S value and fluorescent properties of pure cotton fabrics
注:表3中的重量百分比是指对织物重量百分比。Note: The weight percentage in Table 3 refers to the weight percentage of the fabric.
如表3所示,当荧光涂料的用量为织物重量的6%、改性剂的用量为织物重量的25%、丙烯酸酯的用量为织物重量的10%,染色温度为80℃时,制备的产品亮度系数最佳,且织物K/S值较高。As shown in Table 3, when the amount of fluorescent paint is 6% of the weight of the fabric, the amount of the modifier is 25% of the weight of the fabric, the amount of acrylate is 10% of the weight of the fabric, and the dyeing temperature is 80 ℃, the prepared The brightness coefficient of the product is the best, and the K/S value of the fabric is high.
总结:Summarize:
本发明改进了荧光涂料的配方和制备工艺,以及荧光涂料在棉织物上的应用,所制备的红色警示性棉织物服装面料,较现有产品在警示效果、舒适性(耐水洗、吸湿性、透气性)等方面有明显提升,见表4、表5所示。The invention improves the formulation and preparation process of the fluorescent paint, as well as the application of the fluorescent paint on cotton fabrics, and the prepared red warning cotton fabric clothing fabric is better than the existing products in terms of warning effect, comfort (washing resistance, moisture absorption, Air permeability) and other aspects have been significantly improved, as shown in Table 4 and Table 5.
(1)、高可视、耐水洗荧光红涂料的制备:以溶胶凝胶法制备含有稀土元素的荧光红粉末,具有较高的发光强度;为了提高荧光粉的发光稳定性,采用硅烷偶联剂包膜技术,制备荧光红粉末,从而提高了荧光涂料的稳定性。(1) Preparation of high-visibility and water-washable fluorescent red paint: fluorescent red powder containing rare earth elements is prepared by sol-gel method, which has high luminous intensity; in order to improve the luminescence stability of fluorescent powder, silane coupling is used. Using the agent coating technology to prepare fluorescent red powder, thus improving the stability of fluorescent coatings.
(2)、高可视耐水洗荧光红涂料在棉织物上的应用:采用浸染工艺,将高可视耐水洗荧光红涂料应用在纯棉织物上。染色后棉织物具有良好的吸湿透气性,同时满足《职业用高可视性警示服》红色标准要求,并可满足30次水洗要求。(2) Application of high-visibility and wash-resistance fluorescent red paint on cotton fabrics: The high-visibility wash-resistance fluorescent red paint is applied to pure cotton fabrics by dip-dyeing process. The dyed cotton fabric has good moisture absorption and air permeability, and at the same time meets the red standard requirements of "High Visibility Warning Clothing for Occupation", and can meet the requirements of 30 times of washing.
表4、本发明制备的红色警示性服装面料的性能检测:Table 4, the performance detection of the red warning clothing fabric prepared by the present invention:
表5、市售红色荧光涤纶织物的性能检测:Table 5. Performance testing of commercially available red fluorescent polyester fabrics:
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CN1888011A (en) * | 2005-06-30 | 2007-01-03 | 北京大学 | Process of preparing fluorescent RE powder |
CN1900216A (en) * | 2005-07-22 | 2007-01-24 | 北京大学 | Process for preparing rare-earth excited strontium aluminate long afterglow fluorescent powder |
CN101560735A (en) * | 2009-05-19 | 2009-10-21 | 江苏东源纺织科技实业有限公司 | Fluorescent staining process applied to natural fabric material |
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