CN107385716A - A kind of polychrome of artificial turf carpet is the same as cluster device and its tufting process - Google Patents
A kind of polychrome of artificial turf carpet is the same as cluster device and its tufting process Download PDFInfo
- Publication number
- CN107385716A CN107385716A CN201710723496.9A CN201710723496A CN107385716A CN 107385716 A CN107385716 A CN 107385716A CN 201710723496 A CN201710723496 A CN 201710723496A CN 107385716 A CN107385716 A CN 107385716A
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- China
- Prior art keywords
- paucicostellae
- frame
- knitting
- polychrome
- roller group
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/10—Tufting machines operating with a plurality of needles, e.g. in one row
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/18—Thread feeding or tensioning arrangements
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/26—Tufting machines with provision for producing patterns
- D05C15/34—Tufting machines with provision for producing patterns by inserting loops of different nature or colour
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Carpets (AREA)
- Knitting Of Fabric (AREA)
Abstract
A kind of polychrome of artificial turf carpet with cluster device and its tufting process, including：Knitting mechanism in frame and frame, both sides are symmetrically arranged with the first paucicostellae plate at the top of frame upper end, multigroup paucicostellae through hole being parallel to each other is offered on the first paucicostellae plate side by side, frame both sides are symmetrical arranged the first multigroup paucicostellae through hole side by side in paucicostellae plate upper end, it can be achieved from both sides paucicostellae plate to introduce the grass fiber line of different colours in frame respectively, improve processing knitting type of the polychrome with cluster, knitting effects are good, the careless velour surface of lawn carpet is smooth, the efficiency in braiding particularly tufting process is significantly improved, and ensure that good product quality（Careless velour surface is smooth, and extension consistency is high）, the artificial grass filaments of two kinds of different colors are entered into same pinprick through being knitted the side-lining of tufting machine two respectively, complete technical goal of the dichromatism with cluster, thoroughly doubling twisting process is evaded, improvement effect is notable, improves braiding carpet machinery degree and braid efficiency, ensure that careless silk quality of carpet.
Description
Technical field
The present invention relates to braiding carpet device and weaving technical field, more particularly to tufting apparatus technical field, more
Specifically, the present invention relates to a kind of polychrome of artificial turf carpet with cluster device and its tufting process.
Background technology
In the technical process of the braiding of tufted carpet or chinampa, traditional tufting machine is realizing polychrome with cluster motion grass
During production, the twisted and plied technology of tradition is usually taken and carries out preparation of the multiple color with cluster grass silk, in singly knitting for traditional tufting machine
Inlet wire is knitted after being twisted in process by end of incoming cables inlet wire polychrome grass silk, to realize polychrome with cluster lawn.
However, above-mentioned ripe polychrome with cluster technology exist this because careless silk pound weight is big, radical is more, it is twisted and plied after grass
Silk, when progress tufting process prepares chinampa finished product, carpet surface is caused to grow grass more, length inconsistent finished product in careless silk face lacks
Fall into, it is necessary to increase and manually grown grass in tufting trimming, and then cause the raising of chinampa manufacturing cost, and product quality is unstable
It is fixed.
The present invention is directed to the deficiency deposited in above-mentioned production technology, studies a kind of polychrome of follow-on artificial turf carpet
With cluster device and its tufting process, yarn is sent simultaneously by the two-height creel slave unit both sides of tufting machine sidepiece（Careless silk）, then simultaneously
By the yarn of the different colours of both sides（Careless silk）By tufting machine pinprick, it is knitted parallel, reaches purpose of the polychrome with cluster.
The content of the invention
Based on being engaged in for many years in the practical activity of artificial turf carpet braiding, it is found that traditional more colo(u)r streak doubling twistings are carried out
Polychrome with cluster tufting mode there is it is certain the defects of, by constantly exploring, study a kind of follow-on artificial turf carpet
Polychrome with cluster device and its tufting process, its significant technical purpose be develop improve polychrome with cluster processing knitting side
Formula, easy to operation, knitting effects are good, and the careless velour surface of lawn carpet is smooth, significantly improve in braiding particularly tufting process
Efficiency, and ensure that good product quality（Careless velour surface is smooth, and extension consistency is high）.
The technical solution used in the present invention is to design a kind of polychrome of artificial turf carpet with cluster device and its tufting work
Skill, its structure include：Frame and the knitting mechanism being fixedly arranged in frame, it is characterised in that：Both sides pair at the top of the frame upper end
Title is provided with the first paucicostellae plate, offers multigroup paucicostellae through hole being parallel to each other, the frame on the first paucicostellae plate side by side
The lower position that both sides are located at the first paucicostellae plate is installed with drawing-off roller group；On the symmetrically arranged first paucicostellae plate in frame both sides
Multigroup paucicostellae through hole side by side is held, can be achieved from both sides paucicostellae plate to introduce the grass fiber line of different colours in frame respectively,
It is easy to the wire bar management of different colo(u)r streaks, while good structure separation is provided with cluster for follow-up polychrome；
The knitting mechanism is arranged at lower middle position in the frame, is easy to be knitted tufting, the side of the frame is provided with
At least one work feed hanger for the expansion of carpet backing roller, pressure roller group is additionally provided with the frame, the pressure roller group is arranged at
Between work feed hanger on the knitting mechanism and the frame side wall；It can so ensure completely when base fabric is multilayer, multilayer
Base fabric is deployed from multiple hangers respectively, immediately by being sent to progress tufting process in knitting mechanism after the rolling of pressure roller group；
The opposite side of the knitting mechanism is provided with winding roller group.Roller group is wound to carry out multilayer or one layer of base fabric by knitting mechanism
Finished product after tufting knitting is sent to frame opposite side by the traction of disk roller coiling and furled.
Further, the knitting mechanism includes the faller gill positioned at upper end and the knitting platform positioned at the faller gill lower end,
The knitting platform is arranged provided with cutter, and the position relative with the faller gill is additionally provided with cushion rubber bumper on the knitting platform；Faller gill with
Cutter arranges the core texture for together constituting knitting mechanism, and multilayer base fabric completes cluster after the rolling fitting of pressure roller group through knitting mechanism
Suede knitting process.
Further, to ensure joint driving tufting, the central rack is transversely provided with crossbeam, and crossbeam lower surface is vertically solid
Provided with faller gill driving cylinder, the faller gill is fixedly arranged on faller gill driving cylinder, and cutter driving cylinder is transversely provided with the knitting platform, described
Cutter row is fixedly arranged on the cutter driving cylinder.
Further, in order to adapt to the knitting of the tufting of polychrome grass silk, it is located at the faller gill driving cylinder on the crossbeam
Two side positions are installed with the second paucicostellae plate, and also offering multigroup paucicostellae being parallel to each other side by side on the second paucicostellae plate leads to
Hole；Through hole of the first fixed paucicostellae plate of frame upper end both sides by two different colors of careless silk thread by the first paucicostellae plate, warp
After drawing-off roller group drawing-off, the second paucicostellae plate is sent to, and wear via the paucicostellae through hole on the second paucicostellae plate each to faller gill
In pinprick.
The polychrome of above-mentioned artificial turf carpet specifically includes following steps with the tufting process tufting process of cluster device：
（1）The artificial grass filaments of different extensions are involved from spindle, through drawing the paucicostellae through hole penetrated around roller on the first paucicostellae plate；
（2）The artificial grass filaments of the paucicostellae through hole penetrated on the first paucicostellae plate are set around into rear haulage in drawing-off roller group to go out；
（3）The artificial grass filaments after drawing-off roller group winding are then passed through into the paucicostellae through hole on the second paucicostellae plate；
（4）By step（3）The silk head of the artificial grass filaments of operation afer bay both sides is worn in the pin hole with faller gill；
（5）By one layer or multiple base fabric passes through pressure roller group and knitting mechanism by work feed hanger, then stretched after being wound in retracting roller group
Go out；
Knitting mechanism and the motor of drawing-off roller group are opened, proceed by tufting knitting, be i.e. it is artificial to realize polychrome for completion
The same cluster technological operation of careless silk.
The present invention uses above-mentioned technical proposal and measure, improves processing knitting type of the polychrome with cluster, easy to operation, knitting
Effect is good, and the careless velour surface of lawn carpet is smooth, significantly improves the efficiency in braiding particularly tufting process, and ensure that good
Product quality（Careless velour surface is smooth, and extension consistency is high）, by the artificial grass filaments of two kinds of different colors respectively through being knitted cluster
The side-lining of suede machine two enters same pinprick, completes technical goal of the dichromatism with cluster, has thoroughly evaded doubling twisting process, improves effect
Fruit is notable, improves braiding carpet machinery degree and braid efficiency, ensure that careless silk quality of carpet, excellent with being markedly improved
Point.
Brief description of the drawings
Fig. 1 is a kind of structure lateral cross section simplified schematic diagram of the polychrome of artificial turf carpet of the present invention with cluster device.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in figure 1, a kind of polychrome of artificial turf carpet includes with cluster device, its structure：Frame 1 and it is fixedly arranged on frame
Knitting mechanism 2 on 1, the upper end of frame 1 top both sides are symmetrically arranged with the first paucicostellae plate 3, offered side by side on the first paucicostellae plate 3
Multigroup paucicostellae through hole 31 being parallel to each other, the lower position that the both sides of frame 1 are located at the first paucicostellae plate 3 are installed with drawing-off roller group 4；Machine
The multigroup paucicostellae through hole 31 side by side in the symmetrically arranged upper end of first paucicostellae plate 3 in the both sides of frame 1, it can be achieved the careless silk of different colours is fine
Dimension line 100 is introduced in frame 1 respectively from both sides paucicostellae plate 3, is easy to the wire bar management of different colo(u)r streaks, while be the same cluster of follow-up polychrome
Good structure separation is provided；
Knitting mechanism 2 is arranged at lower middle position in frame 1, is easy to be knitted tufting, the side of frame 1 is provided with least one use
In being additionally provided with pressure roller group 7 in the work feed hanger 6 of carpet backing roller expansion, frame 2, pressure roller group 7 is arranged at knitting mechanism 2 and frame
Between work feed hanger 6 in 1 side wall；It can so ensure that multilayer base fabric 200 is respectively from multiple when base fabric 200 is multilayer completely
Deploy on work feed hanger 6, immediately by being sent to progress tufting process in knitting mechanism 2 after the rolling of pressure roller group 7；
The opposite side of knitting mechanism 2 is provided with winding roller group 8.Wind roller group 8 and multilayer or one layer of base fabric 200 are passed through into knitting mechanism 2
Finished product after progress tufting knitting is sent to the opposite side of frame 1 by the traction of disk roller coiling and furled.
Knitting mechanism 2 includes the faller gill 21 positioned at upper end and the knitting platform 22 positioned at the lower end of faller gill 21, is knitted on platform 22
Provided with cutter row 23, it is knitted position relative with faller gill on platform 22 and is additionally provided with cushion rubber bumper 24；Faller gill 21 and cutter row 23 are common
The core texture of knitting mechanism is constituted, multilayer base fabric 200 completes tufting needle after the rolling fitting of pressure roller group 7 through knitting mechanism 2
Weaver's sequence.
To ensure joint driving tufting, central rack is transversely provided with crossbeam 9, and the lower surface of crossbeam 9 is vertically installed with faller gill drive
Dynamic cylinder 10, faller gill 21 are fixedly arranged on faller gill driving cylinder 10, are knitted on platform 22 and are transversely provided with cutter driving cylinder 11, and cutter row 23 is fixed
In on cutter driving cylinder 11.
In order to adapt to the knitting of the tufting of polychrome grass silk, two side positions that faller gill driving cylinder 10 is located on crossbeam 9 are installed with
Second paucicostellae plate 12, multigroup paucicostellae through hole being parallel to each other also is offered side by side on the second paucicostellae plate 12；The upper end both sides of frame 1 are consolidated
If paucicostellae through hole 31 of the first paucicostellae plate 3 by two different colors of careless silk thread 100 by the first paucicostellae plate 3, through draw roll
After 4 drawing-offs of group, the second paucicostellae plate 12 is sent to, and wear via the paucicostellae through hole 31 on the second paucicostellae plate 12 every to faller gill 21
In individual pinprick.
The polychrome of above-mentioned artificial turf carpet specifically includes following steps with the tufting process tufting process of cluster device：
（1）The artificial grass filaments 100 of different extensions are involved from spindle, through drawing the paucicostellae penetrated around roller on the first paucicostellae plate 3
Through hole 31；
（2）The artificial grass filaments 100 of the paucicostellae through hole 31 penetrated on the first paucicostellae plate 3 are set around into rear haulage in drawing-off roller group 4 to go out；
（3）The artificial grass filaments 100 after the winding of drawing-off roller group 4 are then passed through into the paucicostellae through hole on the second paucicostellae plate 12（In figure
Do not make marks）；
（4）By step（3）The silk head of the artificial grass filaments 100 of operation afer bay both sides is worn in the pin hole with faller gill；
（5）By one layer or multiple base fabric 200 passes through pressure roller group 7 and knitting mechanism 2 by work feed hanger 6, then it is wound in retracting roller
Stretched out after group；
（6）Knitting mechanism 2 and the motor of drawing-off roller group 4 are opened, proceed by tufting knitting, that is, completes to realize polychrome
The same cluster technological operation of artificial grass filaments.
The present invention uses above-mentioned technical proposal and measure, improves processing knitting type of the polychrome with cluster, easy to operation, knitting
Effect is good, and the careless velour surface of lawn carpet is smooth, significantly improves the efficiency in braiding particularly tufting process, and ensure that good
Product quality（Careless velour surface is smooth, and extension consistency is high）, by the artificial grass filaments of two kinds of different colors respectively through being knitted cluster
The side-lining of suede machine two enters same pinprick, completes technical goal of the dichromatism with cluster, has thoroughly evaded doubling twisting process, improves effect
Fruit is notable, improves braiding carpet machinery degree and braid efficiency, ensure that careless silk quality of carpet, excellent with being markedly improved
Point.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (5)
1. a kind of polychrome of artificial turf carpet includes with cluster device, its structure：Frame and the knitting mechanism being fixedly arranged in frame,
It is characterized in that：Both sides are symmetrically arranged with the first paucicostellae plate at the top of the frame upper end, are offered side by side on the paucicostellae plate more
The paucicostellae through hole that group is parallel to each other, the lower position that the frame both sides are located at the first paucicostellae plate are installed with drawing-off roller group；
The knitting mechanism is arranged at lower middle position in the frame, and the side of the frame is used for cluster provided with least one
The hanger of suede base fabric roller expansion, is additionally provided with pressure roller group in the frame, the pressure roller group be arranged at the knitting mechanism with it is described
Between hanger on frame side wall；
The opposite side of the knitting mechanism is provided with winding roller group.
2. such as a kind of polychrome of artificial turf carpet of claim 1 is the same as cluster device, it is characterised in that：The knitting mechanism bag
The faller gill positioned at upper end and the knitting platform positioned at the faller gill lower end are included, the knitting platform is arranged provided with cutter, the knitting
The position relative with the faller gill is additionally provided with cushion rubber bumper on platform.
3. a kind of polychrome of artificial turf carpet as claimed in claim 1 is the same as cluster device, it is characterised in that：The central rack is horizontal
Provided with crossbeam, crossbeam lower surface is vertically installed with faller gill driving cylinder, and the faller gill is fixedly arranged on faller gill driving cylinder, the knitting platform
On be transversely provided with cutter driving cylinder, the cutter row is fixedly arranged on the cutter driving cylinder.
4. a kind of polychrome of artificial turf carpet as claimed in claim 3 is the same as cluster device, it is characterised in that：The both sides position of the faller gill
Put and be symmetrically installed with the second paucicostellae plate, also offer multigroup paucicostellae through hole being parallel to each other on the second paucicostellae plate side by side.
5. a kind of polychrome of artificial turf carpet as claimed in claim 1 is the same as the tufting process of cluster device, it is characterised in that：Tufting
Technique comprises the following steps：
（1）The artificial grass filaments of different extensions are involved from spindle, through drawing the paucicostellae through hole penetrated around roller on the first paucicostellae plate；
（2）The artificial grass filaments of the paucicostellae through hole penetrated on the first paucicostellae plate are set around into rear haulage in drawing-off roller group to go out；
（3）The artificial grass filaments after drawing-off roller group winding are then passed through into the paucicostellae through hole on the second paucicostellae plate；
（4）By step（3）The silk head of the artificial grass filaments of operation afer bay both sides is worn in the pin hole with faller gill；
（5）By one layer or multiple base fabric passes through pressure roller group and knitting mechanism by work feed hanger, then stretched after being wound in retracting roller group
Go out；
（6）Knitting mechanism and the motor of drawing-off roller group are opened, proceed by tufting knitting, that is, completes to realize polychrome people
Make the same cluster technological operation of careless silk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710723496.9A CN107385716B (en) | 2017-08-22 | 2017-08-22 | Multicolor same-cluster device for artificial lawn carpet and tufting process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710723496.9A CN107385716B (en) | 2017-08-22 | 2017-08-22 | Multicolor same-cluster device for artificial lawn carpet and tufting process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107385716A true CN107385716A (en) | 2017-11-24 |
| CN107385716B CN107385716B (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710723496.9A Active CN107385716B (en) | 2017-08-22 | 2017-08-22 | Multicolor same-cluster device for artificial lawn carpet and tufting process thereof |
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| CN (1) | CN107385716B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111676607A (en) * | 2020-06-05 | 2020-09-18 | 山东容润丰地毯有限公司 | Constant force straining device and tufting machine |
| CN113152205A (en) * | 2021-04-09 | 2021-07-23 | 王小刚 | Latticed artificial turf and processing equipment thereof |
| CN113481669A (en) * | 2021-07-12 | 2021-10-08 | 江苏三叶人造草坪有限公司 | Artificial lawn tufting machine without filling |
| USD945310S1 (en) | 2019-12-20 | 2022-03-08 | Go Green Synthetic Lawn Solutions, Llc | Turf fiber |
| USD962817S1 (en) | 2019-12-20 | 2022-09-06 | Go Green Synthetic Lawn Solutions, Llc | Turf fiber |
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| CN105297303A (en) * | 2014-06-06 | 2016-02-03 | 天津市海彦科技有限公司 | Carpet weaving machine |
| CN205443641U (en) * | 2016-03-08 | 2016-08-10 | 陈维创 | Traditional thread binding putting is transferred to tufting carpet machine aircraft nose |
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