CN107358347A - Equipment cluster health state evaluation method based on industrial big data - Google Patents
Equipment cluster health state evaluation method based on industrial big data Download PDFInfo
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Abstract
The invention discloses a kind of equipment cluster health state evaluation method based on industrial big data, solves the problems, such as the health state evaluation for equipping cluster.It is on active service full the big data environment in cycle based on equipment cluster, structure entity status information Slice administrative model is to data prediction;Equipment cluster is divided with operating mode Similarity-Based Clustering Method, the mirror image model mutually mapped with entity health status is established with homing method, obtains the health status quantitative model of different equipment clusters;To the equipment state of health data fusion of different clusters and restructuring, the health degree of different equipments is obtained, and is fitted equipment health status degenerated curve, prediction equipment residual life.The present invention uses big data cluster modeling method, can not only carry out effective otherness assessment to equipment cluster health status, and cluster modeling can reduce model redundancy, simplified model internal structure.Cluster equipment normal operation is ensured, excavates equipment use value to greatest extent.
Description
Technical field
The invention belongs to field of engineering technology, is related to the modeling of equipment health status and assesses, and is specifically that one kind is based on cluster
The equipment cluster health state evaluation method of modeling, the otherness quantitative evaluation available for equipment cluster health status.
Background technology
Equipment health state evaluation is primarily referred to as according to the data of the sensor of installation measurement, the data of manual measurement, gone through
History data, experimental data etc. are analyzed, and are considered the influence of the factors such as the use of equipment, environment, maintenance, are commented using various
Estimation algorithm establishes model, and the health status of equipment is assessed according to specified evaluation index system, clearly equips healthy shape
A kind of technology of state.The residual life of the correct health status evaluation equipped and Accurate Prediction equipment is for effectively avoiding
Stopping production accident is shut down, ensures equipment safety operation, ensure normal orderly production and increase economic efficiency have huge meaning.
With the rapid development of national equipment manufacture in recent years, Large Complex Equipment shows clustering, scale
Development trend.So that underground engineering construction equips shield machine as an example, current national shield industry has more than 1000 shield machine, same daily
When the shield machine that works up to more than 300, equipment cluster is very huge.Equipment in these clusters is with similar in structure
Property, however, because its working environment is complicated, be often distributed in different geographic areas so that its under different operating modes, or even
Because its different health status of service condition also has very big difference under identical operating mode.Therefore, separate unit is equipped under either simplex condition
The mode of modelling evaluation far can not meet Large-Scale Equipment group variation character state real-time performance evaluation and predictive maintenance
It is required that the health state evaluation method towards cluster equipment is necessary.
Filled for cluster health state evaluation problem, tradition caused by equipment configuration complexity, substantial amounts based on separate unit
The health evaluating method of standby data analysis can not meet the real time health state estimation and performance prediction need of Large-Scale Equipment cluster
Ask.And the sensor and data collecting system being equipped with Large Complex Equipment cluster can gather increasing equipment clothes
The data such as state parameter, operating condition, service condition and the ambient parameter in labour stage, provided for equipment cluster health state evaluation
Reliable big data environment.Therefore a kind of equipment cluster health state evaluation method based on industrial big data is proposed, next pair
Equip health state evaluation and prediction.
The content of the invention
The purpose of the present invention aims to solve the problem that the otherness quantitative evaluation problem of large construction cluster equipment, for prior art not
Foot, propose a kind of equipment cluster health state evaluation method based on industrial big data.
The present invention is a kind of equipment cluster health state evaluation method based on big data cluster modeling, it is characterised in that
Cluster health state evaluation method is on active service and big data environment is equipped caused by the cycle entirely based on equipment cluster, includes the operation of equipment
Ambient parameter, plant maintenance and maintenance record and performance during state parameter, the floor data of equipment operation, equipment use
Class data, data above is from equipment sensor, manual record and subsequent statistical;Equip cluster health state evaluation include just like
Lower step:
Step 1:Storage and analysis that big data platform is used for magnanimity equipment data are built, the big data platform includes
Hadoop/Spark platforms and Storm platforms, Hadoop/Spark platforms are used for storage organization and semi-structured data,
Storm platforms are used to store dynamic mass data;
Step 2:With entity state Slice management method to equipment big data carry out data prediction, according to dress
The degree of correlation of standby status level is classified to equipment big data, and data are broadly divided into two classes:The first kind be fault data and
Maintenance log data, the second class are state parameter data;According to inhomogeneity data, different entity state Slices is selected
Management method, for primary sources, directly the reference node as equipment state renewal;It is right for secondary sources
The continuous multivariable service data for equipping cluster carries out the monitoring of abnormality, is extracted using duty parameter subsequence extracting method
Equipping in cluster running has the state feature of significant changes, in this, as the change node of state renewal;
Step 3:Based on Time series analysis method, operating mode automatic cluster is carried out to the operational factor of equipment, according to operating mode
Least unit of the cluster that similitude clusters to obtain as cluster, equipment collection being called, equipment collection is internal to use identical modeling method,
It is convenient to carry out united analysis;
Step 4:Using regression modeling method, each equipment cluster shape is established to different operating mode clusters according to historical data
The mirror image model of state expression, carry out equipping the quantization of cluster health status, obtain each equipping cluster health status;
Step 5:Carry out data fusion to recombinate to obtain the health status of single equipment, and obtained using polynomial interpolation
Its health status decline curve, equipment predicting residual useful life is carried out using the decline curve, provides prediction result.
The present invention is on active service big data environment caused by the cycle entirely based on equipment cluster, is entered with big data cluster modeling method
Row data analysis and modeling, propose again to a whole set of flow of cluster analysis from data prediction to data modeling, so as to collection
The health status of group's equipment carries out quantitative evaluation.The inventive method has cluster modeling analysis ability, overcomes conventional modeling method
The defects of either simplex condition, single device can only be analyzed, magnanimity caused by cluster, multi-source, multiple types data are made full use of, and by big
The storage of data platform and analysis ability, accurately and efficiently cluster health status is assessed.
The present invention compared with prior art, has advantages below:
(1) this analysis method is covered from data prediction, a whole set of flow of data modeling to cluster analysis, method master
To include three core procedures:Entity status information Slice management, establishes physical system mirror image model and cluster state quantifies
Model, generation equipment residual life curve, it is respectively used to solve data prediction, number in equipment cluster big data cluster modeling
The problem of according to three aspects of modeling and cluster analysis.
(2) the inventive method using big data platform is used for that equipment big data is stored and calculated, and improves storage
And treatment effeciency, ensure the real-time and high efficiency of analysis, provided the foundation point for equipment health status real-time update and assessment
Analyse framework.
(3) the inventive method is directed to existing company-data feature, splits data into two classes:The first kind is fault data and dimension
Maintenance record data is repaiied, can be directly as the reference node of equipment state renewal;Second class be state parameter data, it is necessary to
The reference node updated using duty parameter subsequence extracting method as equipment state;The data classification method is by fault data
With maintenance log data as a kind of update method with reference to node, the renewal of equipment cluster can be efficiently established with reference to section
Point.
(4) present invention proposes a kind of automatic clustering method based on operating mode, when can avoid the selection of K-means methods initial value
The too near situation of cluster initial point distance being likely to occur, can not only automatically determine the number of preliminary examination cluster point, and can improve
The efficiency of initial data set division.
(5) cluster health state evaluation uses regression modeling method, models to obtain respectively respectively for different operating mode clusters
The mirror image model of cluster.The coupling between model is reduced, substantially increases model accuracy rate.
Brief description of the drawings
Fig. 1 is the overall framework figure of the inventive method;
Fig. 2 is the date storage method schematic diagram of the inventive method;
Fig. 3 is entity state Slice management method flow chart in the inventive method;
Fig. 4 is operating mode automatic clustering method schematic diagram in the inventive method;
Fig. 5 is big data platform building flow chart in the inventive method;
Fig. 6 is big data platform assembly figure in the inventive method;
Fig. 7 is embodiment operating mode cluster result figure;
Fig. 8 is embodiment engine sensor parameter amplitude tendency chart;
Fig. 9 is No. 1 engine health status degenerative process result of calculation;
Embodiment
Embodiment 1:
Traditional analysis can only be directed to either simplex condition, single device carries out health status modeling analysis, with equipment scale
Constantly expand, just demonstrate undoubtedly the drawbacks of conventional method for analyzing and modeling efficiency and accuracy, do not possess device clusters modeling ability,
And then influence the safe efficient operation of cluster device.
The problem of present invention exists for above-mentioned analysis method, deploy research and discussion, introduce cluster modeling technology, propose
A kind of equipment cluster health state evaluation method based on industrial big data, referring to Fig. 1, cluster health state evaluation method is based on
Equipment cluster is on active service entirely equips big data environment caused by the cycle, include the operating mode of the running state parameter of equipment, equipment operation
Ambient parameter, plant maintenance and maintenance record and performance class data during data, equipment use, data above is from equipment
Sensor, manual record and subsequent statistical.Present invention equipment cluster health state evaluation includes having the following steps:
Step 1:Storage and analysis that big data platform is used for magnanimity equipment data, reference picture 2 are built, the big data is put down
Platform includes Hadoop/Spark platforms and Storm platforms, and Hadoop/Spark platforms are used for storage organizationization and semi-structured number
According to, such as:Design drawing data, job schedule information, make an inspection tour record form etc.;Storm platforms for stream data storage and
Analysis provides good solution, for storing dynamic mass data, such as:Equip operational factor, equipment state parameter,
Equip duty parameter etc..
Step 2:With entity state Slice management method to equipment big data carry out data prediction, according to dress
The degree of correlation of standby status level is classified to equipment big data, and data are broadly divided into two classes:The first kind be fault data and
Maintenance log data, the second class are state parameter data.According to inhomogeneity data, different entity state Slices is selected
Management method, for primary sources, directly the reference node as equipment state renewal.It is right for secondary sources
The continuous multivariable service data for equipping cluster carries out the monitoring of abnormality, is extracted using duty parameter subsequence extracting method
Equipping in cluster running has the state feature of significant changes, the change node as state renewal.
Step 3:Based on Time series analysis method, operating mode automatic cluster is carried out to the operational factor of equipment, according to operating mode
Least unit of the cluster that similitude clusters to obtain as cluster, equipment collection being called, equipment collection is internal to use identical modeling method,
It is convenient to carry out united analysis.
Step 4:Using regression modeling method, each equipment cluster shape is established to different operating mode clusters according to historical data
The mirror image model of state expression, carry out equipping the quantization of cluster health status, obtain each equipping cluster health status.
Step 5:Carry out data fusion to recombinate to obtain the health status of single equipment, and obtained using polynomial interpolation
Its health status decline curve, equipment predicting residual useful life is carried out using the decline curve, provides prediction result.
The present invention using big data platform is used for that equipment big data is stored and calculated, and improves storage and processing effect
Rate, ensure the real-time and high efficiency of analysis, provided the foundation analysis framework for equipment health status real-time update and assessment.
Embodiment 2:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1, reference picture 3, with reality
Body state Slice management method carries out data prediction to data, comprises the following specific steps that:
Step 2.1 is classified according to the degree of correlation horizontal with equipment state to equipment big data, according to data type
The reference node of equipment state renewal is determined, data are broadly divided into two classes:The first kind is fault data and maintenance log number
According to the reference node directly updated as equipment state.Second class is state parameter data, it is necessary to using duty parameter
The reference node that sequential extraction procedures method updates as equipment state.
Step 2.2 cluster equipment data are mainly secondary sources, therefore the processing method of secondary sources is specifically wrapped
The similitude detection of time series abnormal state detection and time series is included, the detection that abnormal nodes are carried out to time series data can
It was found that frequently go out in its association between different time sections series modality, the i.e. time series of reflection equipment cluster running status
Existing changing pattern and the changing pattern seldom occurred, here it is the abnormal patterns of equipment running status.In time series frequently
The changing pattern of appearance and the changing pattern seldom occurred, the changing pattern frequently occurred in time series, such as normal operation shape
State rule or cycle sexual abnormality etc., such as changing pattern seldom occurred, chance failure.Similarity system design is carried out to time series
It can be found that the similitude and otherness of current time sequence and historical time sequence, so as to the time point to be differed greatly according to it
Carry out piecewise analysis and modeling, conventional method such as auto-correlation and cross-correlation analysis, curve similarity detection etc., if detecting
These "abnormal" or the node of " dramatically different ", can be as equipment state with reference to node.The step results seek to obtain
Equipment state is with reference to node.
The reference node that step 2.3 obtains according to step 2.2, the history data set for equipping cluster is divided into different operating modes
Under discrete state sequence.
Step 2.4 is that every section obtained above discrete status switch adds corresponding state tag, and with the corresponding time
The service data and floor data of point are associated storage, facilitate data to be managed collectively.
Step 2.5 is last, when the operating mode for equipping cluster changes, the last state data of automatic record equipment, and
Stick new state tag to be stored, obtain the training sample set of mirror image model.The present invention passes through Slice management method pair
Cluster equipment big data carries out data prediction, obtains entity state renewal with reference to node, and then obtain the training of mirror image model
Sample set.
The inventive method is directed to existing company-data feature, splits data into two classes:The first kind is fault data and maintenance
Record data is maintained, can be directly as the reference node of equipment state renewal;Second class is state parameter data, it is necessary to adopt
The reference node updated by the use of duty parameter subsequence extracting method as equipment state;The data classification method by fault data and
Maintenance log data can efficiently establish the renewal of equipment cluster with reference to section as a kind of update method with reference to node
Point.
Embodiment 3:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1-2, reference picture 4, for
Complicated multi-state service data, operating mode automatic cluster is carried out to the operational parameter data of equipment.Clustered according to operating mode similitude
Least unit of the cluster arrived as cluster, it is called equipment collection.Equipment collection is internal can to use identical modeling method, convenient progress
United analysis.Wherein operating mode automatic clustering method specifically comprises the following steps:
Step 3.1 carries out operating mode automatic cluster to the operational parameter data of equipment, given first coefficient of determination θ, 0 < θ <
1, give and judge distance DC, and appoint and take a sample as first cluster centre Z1, such as take Z1=x1。
Step 3.2 finds new cluster centre, until finding all cluster centres of the sample:
Step 3.2a calculates other all sample x on the basis of first cluster centre1To Z1Distance Di1, i=1,
2,3 ..., n, distance calculation formula are:
If step 3.2b Dk1=max { Di1, i=1, wherein 2,3 ..., n, k are { Di1In distance value maximum element
Lower label, take xkAs second cluster centre Z2。
Step 3.2c calculates all samples to cluster centre Z2Distance Di2, i=1,2,3 ..., n.
If step 3.2d Di=max { min (Di1,Di2), i=1, wherein 2 ..., n, DiFor distance Di1With distance Di2In
Each maximum in minimum value, and Di> θ D12, D12It is Z1And Z2Between distance, then take xiFor the 3rd cluster centre
Z3。
If step 3.2e Z3In the presence of if Dj=max { min (Di1,Di2,Di3), i=1, wherein 2 ..., n, DjFor distance
Di1, distance Di2With distance Di3In each maximum in minimum value, and Dj> θ D12, then the 4th polymerization site is established
Z4, by that analogy, until minimax distance is not more than θ D12When, terminate to find the calculating of polymerization site, obtain all equipments
The cluster centre of multi-state supplemental characteristic.
Step 3.3 is according to closest principle all sample xi, i=1,2,3 ..., n, belong to closest gather
Class center, obtain cluster result cluster.
If step 3.4 cluster result intra-cluster distance d, which is less than, gives set a distance Dc, terminate iterative process, obtain equipping multi-state
Supplemental characteristic automatic cluster result cluster;If cluster result intra-cluster distance d, which is not less than, gives set a distance Dc, then gravity treatment θ and first are poly-
Conjunction center Z1, return to step 3.2 and find new cluster center again, carry out next round iteration.
When automatic clustering method of the present invention can avoid the K-means methods initial value from choosing the cluster initial point that is likely to occur away from
From too near situation, it can not only automatically determine the number of preliminary examination cluster point, and can improve the efficiency of initial data set division.
In addition automatic operating cluster is also based on following method:Spectrum Conversion, wavelet transformation, piecewise polynomial are approached.
Embodiment 4:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1-3, with regression modeling
Method models to obtain the mirror image model of each cluster respectively for different operating mode clusters, and specific steps include:
If there is a continuous reaction in health status of the step 4.1 under specific operation (such as operating mode 1) at different moments
Variable H, the quantizating index for the health status that cluster is equipped under the operating mode is represented, its codomain is [0,1], by H as equipment cluster
Health degree under the operating mode, logically return and establish quantitative model, wherein health degree H is exactly the health status for equipping cluster
It is the probability of normal condition,
H=P (Y=1 | X)
So equip cluster unhealthy probability be
Wherein, Y represents equipment state, and wherein Y=0 represents that equipment is in malfunction, and Y=1 represents equipment in complete
Health status, X (x1,x2,...,xi,...xn) it is state parameter variable.
Then definition equipment health status is that the ratio of complete health and failure is
Odd is referred to as ratio occurs.
Step 4.2 assumes the state parameter variable X (x of logarithm ratio and reflection equipment1,x2,...,xi,...xn) between
A kind of linear relationship be present, i.e.,
Wherein W={ w1,w2,...,wnIt is model parameter, n is state parameter variable X (x1,x2,...,xi,...xn)
Number, above formula both sides fetching number are i.e. available
Further solve the assessment models for producing equipment health degree
Thus establish the Logistic Regression mirror image models of equipment health state evaluation.
Equipment health status is assessed using Logistic Regression methods in the inventive method, there is standard
True rate is high, the features such as easily implementation.
Embodiment 5:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1-4, to different operating mode collection
Group's equipment carries out data fusion restructuring, obtains the health status value of single equipment, and can obtain it using polynomial interpolation
Health status decline curve, equipment predicting residual useful life is carried out using the decline curve, is comprised the following steps that:
Step 5.1 extracts the health status value of same equipment and corresponding temporal information under different operating mode clusters.
Step 5.2 is ranked up to the equipment health status value of each model according to time order and function.
Degenerative process equation of the step 5.3 using the health status that polynomial interpolation calculating is each equipped with the time.
Step 5.4 is obtained equipping health status decline curve, equipped using the decline curve according to polynomial equation
Predicting residual useful life.
The health degree equipped in the present invention also referred to as equips health status.Data fusion restructuring in the inventive method, leads to
Cross corresponding temporal information to be ranked up the equipment health status value of each model according to time order and function, and carried out with multinomial
Interpolation fitting, the historical data of health status value can be equipped by cluster, obtain equipping predicting residual useful life curve, it is effectively right
Equipment residual life is predicted.
A more detailed example is given below, the present invention is further described
Embodiment 6:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1-5, reference picture 1, this hair
It is bright to be used to solve the problems, such as to equip cluster health state evaluation., may simultaneously in view of following with the continuous expansion of cluster scale
The magnanimity equipment cluster big data application scenarios occurred, specially propose a kind of equipment cluster health based on industrial big data
State evaluating method.Based on big data parallel processing technique, equipment cluster mass data is obtained by Data Collection, then utilized
Slice management method pre-processes to data, obtains equipping abnormality renewal with reference to node, and then be based on time series
Analysis method carries out operating mode automatic cluster to the operational factor of equipment, and utilizes regression modeling method, according to historical data to not
The mirror image model of each equipment cluster state expression is established with operating mode cluster, equipment cluster health status is quantified, finally carried out
Data fusion, and equipment health status decline curve is obtained using polynomial interpolation, it is surplus to carry out equipment using the decline curve
Remaining life prediction.
According to method of the present invention, the cluster health state evaluation process based on industrial big data is realized, specific bag
Include and have the following steps:
(1) the hardware node topological structure in industrial big data platform is determined, number of nodes is carried out according to data volume size
It is determined that its scale can be extended and shrink to provide the data storage service of different scales demand.
The industrial big data platform network node topology structure of the present embodiment is as shown in table 1 below, and table 1 is given comprising five
The topological structure of server node, one of node is as host node NameNode, and four additional node is as back end
DataNode, in order to ensure the robustness of platform, backup node SecondaryNameNode is deployed in non-master
On NameNode.
The network node topological structure of table 1
Node | Ip | Attribute | Remarks |
Master.Hadoop | 192.168.137.2 | NameNode | |
Slave1.Hadoop | 192.168.137.3 | DataNode | SecondaryNameNode |
Slave2.Hadoop | 192.168.137.4 | DataNode | |
Slave3.Hadoop | 192.168.137.5 | DateNode | |
Slave4.Hadoop | 192.168.137.6 | DateNode |
Each network node configuration in big data platform is as shown in table 2 below, and the configuration of four node computers is identical.
The node concrete configuration of table 2
Attribute | Parameter |
Memory size | 1G |
Hard drive space | 20G |
CPU number | 1 |
Linux system version | CentOS-6.3 |
Jdk versions | jdk-6u32 |
Hadoop versions | Hadoop-2.6.0 |
Spark versions | Spark-1.4.0 |
Storm versions | Storm-1.0.2 |
Reference picture 5, platform specific builds flow, comprising the installation of installation Linux system, meshed network configuration, ssh without password
Login configurations, installation java environment, configuration Hadoop, configuration Spark, configuration Storm, and the platform put up progress is initial
Change operation, carry out data storage and prepare with analysis.
Reference picture 6, after putting up industrial big data platform, console module includes HDFS, Hadoop Yarn, Hadoop
The component such as MapReduce, Spark, Spark Streaming, Storm, the Hadoop/Spark platforms in the big data platform
For storage organization and semi-structured data, Storm platforms are used to store dynamic mass data.
(2) related data is gathered, is mainly included:The state parameter of equipment operation, the floor data of equipment operation, equipment make
The maintaining record and performance class data of ambient parameter, equipment during, each data concrete meaning are as follows:
The state parameter of equipment operation:Refer mainly to from sensor, such as:Perceive sensor and the control of the indexs such as vibration, temperature
What is obtained in device processed is capable of the data of consersion unit operating condition and health status, that is, traditional monitoring data,
The sample frequency of such data is often very high, and the variable of collection is also most numerous and diverse, comprising information metric density it is also maximum.
The floor data of equipment operation:Refer to the power equipped, rotating speed, the amount of feeding, moment of torsion, pressure etc. and determine that armament-related work is appointed
Business and the setup parameter of condition, such data mostly come from equipment control device, and the floor data of equipment is for analytical equipment
Running state parameter is of great significance, because only that equipment status parameter is compared and divided at the same conditions
Analysis can just reflect the change of equipment health status and performance.
Ambient parameter during equipment use:Refer to the environmental information for being possible to influence equipment performance and running status,
Such as temperature, wind speed, state of weather, such as when ship rides the sea, the environmental data such as unrestrained height, ocean current, wind speed, wind direction for
There is highly important effect the economy danger of analysis ship, and collection ambient parameter information can help us to more fully understand that equipment is transported
Row rule affected by environment, helps us performance change will be made a distinction caused by equipment state and environmental change.
The maintaining record of equipment:Record is changed in scheduled maintenance inspection and maintenance in the whole life span of equipment.This
The reference that a little data can update as equipment state, mutually compares with the status data of equipment, can both be used as equipment state
More new node carry out the health forecast model of more new equipment, the health status of equipment status parameter reflection can also be utilized to safeguard
Front and rear changes to judge the validity of maintenance and maintenance work, and the statistical analysis of a large amount of such historical datas obtains equipment key
The MTBF (Mean Time Between Failure, MTBF) of part, using this can as reliability lifted and
The foundation that design is improved and service parts planning is formulated, these data can generally access acquisition from the systems such as ERP, EAM, BOM.
Performance class data:To the related performance of equipment operation and the index class number judged equipment running status
According to, include energy consumption, the quality of production, machining accuracy etc. for manufacturing equipment, then can be according to the mesh of its work for other equipments
Mark formulates corresponding performance indicators.The central role of performance indicators is to aid in us and understands performance state residing for current equipment,
Help our labels to health, inferior health or failure in the data post of different time sections.
(3) caused a large amount of structural datas such as history static data and performance class data in cluster running will be equipped
Stored using line data storage storehouse SQL server, design drawing, material consumption statistics and maintenance log etc. are non-structural
Change and semi-structured static data using Hadoop distributed file systems HDFS storage, equip cluster real-time running data,
The stream data such as Condition Monitoring Data and real-time working condition data is stored using Storm.
(4) data caused by equipment cluster are pre-processed using entity state Slice management method, specifically included
Following steps:
Step 4a. extracts relevant with equipment state in equipment cluster initial data from unified equipment big data environment
Data are divided by a large amount of failures and maintenance data and state parameter data according to the degree of correlation horizontal with equipment state
Class, the reference node of equipment state renewal is determined according to data type, and data are broadly divided into two classes:The first kind be fault data and
Maintenance log data;Second class is state parameter data;, can be directly as equipment state more to primary sources
New reference node, mutually compareed with the operational parameter data of equipment, establish the mirror image model of equipment state;For he second-class number
According to by the node for obtaining equipping cluster state renewal to continuous state argument sequence significantly abnormal detection or similarity system design
(i.e. the time points of equipment state generation significant changes).
The reference node that step 4b. obtains according to above-mentioned steps, the history data set for equipping cluster is divided into different works
Discrete state sequence under condition.
Step 4c. is that every section obtained above discrete status switch adds corresponding state tag, and with the corresponding time
The service data and floor data of point are associated storage, facilitate data to be managed collectively.
Step 4d. is last, when the operating mode for equipping cluster changes, the last state data of automatic record equipment, and
Stick new state tag to be stored, obtain the training sample set of mirror image model.The present invention passes through Slice management method pair
Cluster equipment big data carries out data prediction, obtains entity state renewal with reference to node, and then obtain the training of mirror image model
Sample set.
(5) automatic cluster is carried out to equipment company-data using operating mode similitude automatic clustering method, specifically included as follows
Step:
Step 5a. carries out operating mode automatic cluster to the operational parameter data of equipment, given first coefficient of determination θ, 0 < θ <
1, give and judge distance DC, and appoint and take a sample as first cluster centre Z1, such as take Z1=x1。
Step 5b. finds new cluster centre, until finding all cluster centres of the sample:
Step 5ba. calculates other all sample x on the basis of first cluster centre1To Z1Distance Di1, i=1,
2,3 ..., n, distance calculation formula are:
If step 5bb. Dk1=max { Di1, i=1, wherein 2,3 ..., n, k are { Di1In distance value maximum element
Lower label, take xkAs second cluster centre Z2。
Step 5bc. calculates all samples to cluster centre Z2Distance Di2, i=1,2,3 ..., n.
If step 5bd. Di=max { min (Di1,Di2), i=1, wherein 2 ..., n, DiFor distance Di1With distance Di2In
Each maximum in minimum value, and Di> θ D12, D12It is Z1And Z2Between distance, then take xiFor the 3rd cluster centre
Z3。
If step 5be. Z3In the presence of if Dj=max { min (Di1,Di2,Di3), i=1, wherein 2 ..., n, DjFor distance
Di1, distance Di2With distance Di3In each maximum in minimum value, and Dj> θ D12, then the 4th polymerization site is established
Z4, by that analogy, until minimax distance is not more than θ D12When, terminate to find the calculating of polymerization site, obtain all equipments
The cluster centre of multi-state supplemental characteristic.
Step 5c. is according to closest principle all sample xi, i=1,2,3 ..., n, belong to closest gather
Class center, obtain cluster result cluster.
If step 5d. cluster result intra-cluster distances d, which is less than, gives set a distance Dc, terminate iterative process, obtain equipping multi-state
Supplemental characteristic automatic cluster result cluster;If cluster result intra-cluster distance d, which is not less than, gives set a distance Dc, then gravity treatment θ and first are poly-
Conjunction center Z1, return to step 5b and find new cluster center again, carry out next round iteration.
(6) specific steps of equipment cluster health status mirror image model are established including as follows with regression modeling method:
If there is a continuous reaction in health status of the step 6a. under specific operation (such as operating mode 1) at different moments
Variable H, the quantizating index for the health status that cluster is equipped under the operating mode is represented, its codomain is [0,1], by H as equipment cluster
Health degree under the operating mode, logically return and establish quantitative model, wherein health degree H is exactly the health status for equipping cluster
It is the probability of normal condition,
H=P (Y=1 | X)
So equip cluster unhealthy probability be
Wherein, Y represents equipment state, and wherein Y=0 represents that equipment is in malfunction, and Y=1 represents equipment in complete
Health status, X (x1,x2,...,xi,...xn) it is state parameter variable.
Then definition equipment health status is that the ratio of complete health and failure is
Odd is referred to as ratio occurs.
Step 6b. assumes the state parameter variable X (x of logarithm ratio and reflection equipment1,x2,...,xi,...xn) between
A kind of linear relationship be present, i.e.,
Wherein W={ w1,w2,...,wnIt is model parameter, n is state parameter variable X (x1,x2,...,xi,...xn)
Number, above formula both sides fetching number are i.e. available
Further solve the assessment models for producing equipment health degree
Thus establish the Logistic Regression mirror image models of equipment health state evaluation.
When step 6c. learns to above-mentioned regression model, for given training set T, T={ (x1,y1),(x2,
y2),...,(xN,yN), wherein training input sample xi∈Rn, RnRepresent n dimension sets of real numbers, training output sample yi∈ { 0,1 }, N
Represent sample total number in training set T, i is specimen number, i=1,2,3 ..., n.
Using Maximum Likelihood Estimation Method estimation model parameter W={ w1,w2,...,wn, so as to obtain Logistic
Regression mirror image models.
If P (Y=1 | X)=π (x), P (Y=1 | X)=π (x), then its likelihood function is
Log-likelihood function is
To L (w) maximizings, w estimation is obtained.
Assuming that w Maximum-likelihood estimation isThe Logistic Regression mirror image models for so learning to obtain are
Because the state parameter variable X of equipment is the function of time, therefore health degree is also what is changed over time, thus
Realize the quantization to equipping health status.
Step 6d. Y={ 1,2,3 ..., K } in the case of training sample Y value set is more classified variables, K is
Classification number, then Logistic Regression mirror image models are
X(x1,x2,...,xi,...xn) state parameter variable, W={ w1,w2,...,wnIt is model parameter.
Multimode label, i.e., the cluster health status modeling of more classified variables and assessment, its method for parameter estimation and binomial
Logistic Regression method of estimation is similar.
(7) after the health status value equipped under different operating modes is calculated based on above-mentioned model, line number is entered to state of health data
The health status degenerative process of each equipment is obtained according to fusion restructuring, specific steps include as follows:
Step 7a. extracts the health status value of same equipment and corresponding temporal information under different operating mode clusters.
Step 7b. is ranked up to the equipment health status value of each model according to time order and function.
Degenerative process equations of the step 7c. using the health status that polynomial regression calculating is each equipped with the time.
Step 7d. is obtained equipping health status decline curve, equipped using the decline curve according to polynomial equation
Predicting residual useful life, the health state evaluation of the equipment cluster of industrial big data is realized with this.
The inventive method becomes by carrying out health state evaluation to equipment cluster, and with fitting of a polynomial equipment health status
Change trend, equipment performance decline curve is obtained, residual life of equipment efficiently predicted with this.
With reference to emulation and experimental data, checking explanation is carried out to the technique effect of the present invention
Embodiment 7:
Equipment cluster health state evaluation method based on industrial big data is formed with embodiment 1-6, Binding experiment data
The technique effect of the inventive method is described as follows:
The present embodiment uses certain company caused data set during the subway shield tunnel construction of various regions, and the data set includes 26
Row variable (the wherein the 3rd~5 row are floor datas, and 6~26 be state parameter data), data are all from each sensor.Tie below
Accompanying drawing is closed to be explained in detail the application principle of the present invention.
Step 7.1 entity state Slice management
Because each Cycle of initial data is the state more new node that significant changes occur for engine health status, because
This eliminates the process of entity state Slice management during processing and analysis, and directly data can be carried out with related pre- place
Reason and feature extraction can establish the mirror image model of engine condition.
Step 7.2 engine cluster operating mode similitude automatic cluster
Floor data is clustered according to the above-mentioned clustering method based on minimax distance, obtains cluster result such as
Shown in Fig. 7.After operating mode automatic cluster, operating mode is divided into six classes, as shown in table 1 per accounting of the class sample number in totality.It is poly-
Class result shares six classes, will cluster operating mode mark of the acquired results according to operating mode 1, operating mode 2, operating mode 3, operating mode 4, operating mode 5 and operating mode 6
Label model respectively to the engine cluster in corresponding operating mode respectively.
The Different categories of samples distribution situation of table 3 counts
Classification | Operating mode 1 | Operating mode 2 | Operating mode 3 | Operating mode 4 | Operating mode 5 | Operating mode 6 |
Number of samples | 6882 | 11571 | 6954 | 6881 | 6771 | 6859 |
Number of samples accounting | 14.99% | 25.20% | 15.14% | 14.99% | 14.75% | 14.94% |
Step 7.3 determines engine health degree H
Sensor magnitudes trend under different operating modes is contrasted to obtain as drawn a conclusion:
(1) four classes as shown in Figure 8 be can be divided mainly into and become for any operating mode, the change shape of sensing data amplitude
Gesture;
(2) under every kind of operating mode, in early stage in engine life stage (Cycle < 50) sensing data highly dense, Cheng Lian
Continuous shape distribution, in lifetime stage latter stage (Cycle > 300), there is significant discretization trend in sensing data point;
(3) if assuming in Cycle < 5, engine is in 1 state of health status, during Cycle > 300 at engine
In 0 state of health status, then the time intrinsic motivation performance between 0 < Cycle < 300 is in catagen phase.
No. 2, No. 3, No. 4, No. 7, No. 11, No. 12, No. 15, No. 20 and No. 21 sensing datas are chosen according to above-mentioned conclusion to make
To characterize the healthy variable of engine health status.As Cycle < 50, health degree H is 1;As Cycle > 300, health degree
H is 0.The sensing data with both labels under different operating modes is extracted to be modeled as shown in 2~table of table 7.
The modeling data of the operating mode 1 of table 4 extraction
The modeling data of the operating mode 2 of table 5 extraction
The modeling data of the operating mode 3 of table 6 extraction
The modeling data of the operating mode 4 of table 7 extraction
The modeling data of the operating mode 5 of table 8 extraction
The modeling data of the operating mode 6 of table 9 extraction
The healthy quantitative model modeling of step 7.4
Establish health status Logistic Regression mirror image model of the engine under operating mode n
The model is exactly health status quantitative model, W={ w1,w2,...,wnIt is to require parameter.
The modeling data obtained using step 7.3 is calculated, and it is α=0.05 to take confidence level, is tied as shown in table 10
Fruit, its every evaluation index parameter are as shown in table 11.
Mirror image model parameter list under 10 different operating modes of table
Model parameter | Operating mode 1 | Operating mode 2 | Operating mode 3 | Operating mode 4 | Operating mode 5 | Operating mode 6 |
w0 | 37.464 | 124.547 | 10.235 | 80.790 | -19.654 | 94.930 |
w1 | -0.078 | -0.133 | -0.055 | -0.113 | -0.056 | -0.092 |
w2 | -0.006 | -0.009 | -0.006 | -0.013 | 0 | -0.012 |
w3 | -0.014 | -0.015 | -0.008 | -0.014 | -0.012 | -0.017 |
w4 | -0.012 | -0.017 | 0.030 | 0.029 | 0.047 | 0.062 |
w5 | -0.134 | -0.323 | -0.085 | -0.240 | -0.046 | -0.143 |
w6 | 0.110 | -0.019 | 0.046 | 0.103 | 0.160 | -0.069 |
w7 | -0.002 | -0.274 | 0.026 | -0.392 | -0.133 | -0.154 |
w8 | 0.165 | 0.017 | 0.129 | 0.273 | 0.098 | 0.132 |
w9 | 0.234 | 0.204 | 0.250 | -0.060 | 0.405 | 0.024 |
The different operating mode drag evaluation indexes of table 11
Step 7.5 data fusion recombinates
Data shown in table 12 are the state of health data of each engine, and fusion restructuring is carried out to it and is obtained 1 shown in table 13
Number engine state of health data.Using polynomial regression, data shown in table 13 are entered with row interpolation recurrence, obtains different engines
Health status change with time trend, be called and do health status degenerated curve.Fig. 9 is must wait until according to the method described above 1
The health status degenerated curve of number engine.The residual life of equipment is predicted using health status degenerated curve.
Health value table under 12 No. 1 each operating modes of engine of table
No. 1 engine health status table after the fusion restructuring of table 13
Engine model | Time/Cycle | Health status H (t) |
1 | 1 | 1.164407 |
1 | 2 | 1.206333 |
1 | 3 | 0.980242 |
1 | 4 | 1.003762 |
… | … | … |
1 | 219 | 0.504856 |
1 | 220 | 0.190922 |
1 | 222 | 0.260011 |
1 | 223 | 0.25399 |
The inventive method is equipped based on magnanimity cluster, and the health status that can be correctly equipped using cluster modeling method is commented
The residual life of valency and Accurate Prediction equipment is for effectively avoiding shutting down stopping production accident, guarantee equipment safety operation, ensuring just
Chang Youxu production and the use value of raising equipment, are that enterprise safety operation and raising enterprise are reasonable, are efficiently carried using equipment
For important leverage.
In summary, a kind of equipment cluster health state evaluation based on industrial big data cluster modeling disclosed by the invention
Method, the big data environment in cycle of being on active service entirely based on equipment cluster, first with entity status information Slice management method pair
Data are pre-processed;Then equipment cluster is divided with operating mode Similarity-Based Clustering Method, forms different cluster knots
Fruit cluster;Secondly the mirror image model mutually mapped with entity health status is established with Logistic Regression homing methods,
Obtain the health status quantitative model of different equipment clusters;Finally the equipment health status of different clusters is carried out data fusion with
Restructuring, obtains the health status value of different equipments, and uses polynomial interpolation, and equipment health status trend is fitted,
Obtain equipping health status degenerated curve, for predicting equipment residual life.This analysis method is covered from data prediction, number
According to a whole set of flow of modeling to cluster analysis, method mainly includes three core procedures:Entity status information Slice management,
Physical system mirror image model and cluster state quantitative model are established, generation equipment residual life curve, is respectively used to solve equipment
The problem of in terms of data prediction, data modeling and cluster analysis three in cluster big data cluster modeling.
The present invention has used big data cluster modeling method, can not only carry out effective difference to equipment cluster health status
Property assess, and cluster modeling can reduce model redundancy, simplified model internal structure.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (5)
- A kind of 1. equipment cluster health state evaluation method based on big data cluster modeling, it is characterised in that cluster health shape State appraisal procedure is on active service and big data environment is equipped caused by the cycle entirely based on equipment cluster, including the running state parameter of equipment, The floor data of equipment operation, the ambient parameter during equipment use, plant maintenance and maintenance record and performance class data, with Upper data are from equipment sensor, manual record and subsequent statistical;Equipment cluster health state evaluation includes having the following steps:Step 1:Storage and analysis that big data platform is used for magnanimity equipment data are built, the big data platform includes Hadoop/ Spark platforms and Storm platforms, Hadoop/Spark platforms are used for storage organization and semi-structured data, and Storm platforms are used In storage dynamic mass data;Step 2:Data prediction is carried out to equipment big data with entity state Slice management method, according to equipping shape The horizontal degree of correlation of state is classified to equipment big data, and data are broadly divided into two classes:The first kind is fault data and maintenance Record data is maintained, the second class is state parameter data;According to inhomogeneity data, different entity state Slice management is selected Method, for primary sources, directly the reference node as equipment state renewal;For secondary sources, to equipment The continuous multivariable service data of cluster carries out the monitoring of abnormality, is extracted and equipped using duty parameter subsequence extracting method There is the state feature of significant changes, in this, as the change node of state renewal in cluster running;Step 3:Based on Time series analysis method, operating mode automatic cluster is carried out to the operational factor of equipment, it is similar according to operating mode Property least unit as cluster of the cluster that clusters to obtain, be called equipment collection, equipment collection is internal use identical modeling method, conveniently Carry out united analysis;Step 4:Using regression modeling method, each equipment cluster state table is established to different operating mode clusters according to historical data The mirror image model reached, carry out equipping the quantization of cluster health status, obtain each equipping cluster health status;Step 5:Carry out data fusion to recombinate to obtain the health status of single equipment, and obtain it using polynomial interpolation and be good for Health state decays curve, equipment predicting residual useful life is carried out using the decline curve, provides prediction result.
- 2. as claimed in claim 1 based on industrial big data equipment cluster health state evaluation method, it is characterised in that step Utilization entity state Slice management described in two carries out data prediction to data, specifically comprises the following steps:Step 2.1 is classified according to the degree of correlation horizontal with equipment state to equipment big data, is determined according to data type The reference node of equipment state renewal;Step 2.2 is according to obtained reference node, the discrete shape history data set for equipping cluster being divided under different operating modes State sequence;Step 2.3 is that obtained every section of discrete status switch adds corresponding state tag, and with the operation at corresponding time point Data and floor data are associated storage;Step 2.4 is when the operating mode for equipping cluster changes, the last state data of automatic record equipment, and sticks new shape State label is stored, and obtains the training set sample set of mirror image model.
- 3. as claimed in claim 1 based on industrial big data equipment cluster health state evaluation method, it is characterised in that step Operating mode automatic clustering method described in three specifically comprises the following steps:Step 3.1 carries out operating mode automatic cluster to the operational parameter data of equipment, coefficient of determination θ given first, 0 < θ < 1, gives It is fixed to judge distance DC, and appoint and take a sample as first cluster centre Z1, such as take Z1=x1;Step 3.2 finds new cluster centre, until finding all cluster centres of the sample:Step 3.2a calculates other all sample x on the basis of first cluster centre1To Z1Distance Di1, i=1,2, 3 ..., n, distance calculation formula are<mrow> <msub> <mi>D</mi> <mrow> <mi>i</mi> <mn>1</mn> </mrow> </msub> <mo>=</mo> <mo>|</mo> <mo>|</mo> <msub> <mi>x</mi> <mi>i</mi> </msub> <mo>-</mo> <msub> <mi>Z</mi> <mn>1</mn> </msub> <mo>|</mo> <mo>|</mo> <mo>=</mo> <msqrt> <mrow> <munderover> <mo>&Sigma;</mo> <mrow> <mi>i</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>d</mi> </munderover> <msup> <mrow> <mo>|</mo> <mrow> <msub> <mi>x</mi> <mi>i</mi> </msub> <mo>-</mo> <msub> <mi>Z</mi> <mn>1</mn> </msub> </mrow> <mo>|</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> <mo>,</mo> <msub> <mi>D</mi> <mrow> <mi>i</mi> <mn>2</mn> </mrow> </msub> <mo>=</mo> <mo>|</mo> <mo>|</mo> <msub> <mi>x</mi> <mi>i</mi> </msub> <mo>-</mo> <msub> <mi>Z</mi> <mn>2</mn> </msub> <mo>|</mo> <mo>|</mo> </mrow>If step 3.2b Dk1=max { Di1, i=1, wherein 2,3 ..., n, k are { Di1In the maximum element of distance value subscript Number, take xkAs second cluster centre Z2;Step 3.2c calculates all samples to cluster centre Z2Distance Di2, i=1,2,3 ..., n;If step 3.2d Di=max { min (Di1,Di2), i=1, wherein 2 ..., n, DiFor distance Di1With distance Di2In each away from From the maximum in minimum value, and Di> θ D12, D12It is Z1And Z2Between distance, then take xiFor the 3rd cluster centre Z3;If step 3.2e Z3In the presence of if Dj=max { min (Di1,Di2,Di3), i=1, wherein 2 ..., n, DjFor distance Di1、 Distance Di2With distance Di3In each maximum in minimum value, and Dj> θ D12, then the 4th polymerization site Z is established4, By that analogy, until minimax distance is not more than θ D12When, terminate to find the calculating of polymerization site, it is more to obtain all equipments The cluster centre of duty parameter data;Step 3.3 is according to closest principle all sample xi, i=1,2,3 ..., n, belong in closest cluster The heart, obtain cluster result cluster;If step 3.4 cluster result intra-cluster distance d, which is less than, gives set a distance Dc, terminate iterative process, obtain equipping multi-state parameter number According to automatic cluster result cluster;If cluster result intra-cluster distance d, which is not less than, gives set a distance Dc, then gravity treatment θ and first polymerization site Z1, return to step 3.2 and find new cluster center again, carry out next round iteration.
- 4. as claimed in claim 1 based on industrial big data equipment cluster health state evaluation method, it is characterised in that step Four specific steps that equipment cluster health status quantization mirror image model is obtained with regression modeling method include:If health status of the step 4.1 under specific operation has a continuous response variable H at different moments, the work is represented The quantizating index of the health status of cluster is equipped under condition, its codomain is [0,1], and H is strong under the operating mode as equipment cluster Kang Du, logically return and establish quantitative model, wherein health degree H is exactly that to equip the health status of cluster be the general of normal condition Rate,H=P (Y=1 | X)So equip cluster unhealthy probability be<mrow> <mover> <mi>H</mi> <mo>&OverBar;</mo> </mover> <mo>=</mo> <mn>1</mn> <mo>-</mo> <mi>H</mi> <mo>=</mo> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>0</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow>Wherein, Y represents equipment state, and wherein Y=0 represents that equipment is in malfunction, and Y=1 represents equipment in health completely State, X (x1,x2,...,xi,...xn) it is state parameter variable,Then definition equipment health status is that the ratio of complete health and failure is<mrow> <mi>o</mi> <mi>d</mi> <mi>d</mi> <mo>=</mo> <mfrac> <mrow> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> <mrow> <mn>1</mn> <mo>-</mo> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> </mfrac> <mo>=</mo> <mfrac> <mi>H</mi> <mrow> <mn>1</mn> <mo>-</mo> <mi>H</mi> </mrow> </mfrac> </mrow>Odd is referred to as ratio occurs;Step 4.2 assumes the state parameter variable X (x of logarithm ratio and reflection equipment1,x2,...,xi,...xn) between exist A kind of linear relationship, i.e.,<mrow> <mi>l</mi> <mi>o</mi> <mi>g</mi> <mrow> <mo>(</mo> <mi>o</mi> <mi>d</mi> <mi>d</mi> <mo>)</mo> </mrow> <mo>=</mo> <mi>l</mi> <mi>o</mi> <mi>g</mi> <mrow> <mo>(</mo> <mfrac> <mrow> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> <mrow> <mn>1</mn> <mo>-</mo> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> </mfrac> <mo>)</mo> </mrow> <mo>=</mo> <mi>l</mi> <mi>o</mi> <mi>g</mi> <mrow> <mo>(</mo> <mfrac> <mi>H</mi> <mrow> <mn>1</mn> <mo>-</mo> <mi>H</mi> </mrow> </mfrac> <mo>)</mo> </mrow> <mo>=</mo> <msup> <mi>W</mi> <mi>T</mi> </msup> <mi>X</mi> </mrow>Wherein W={ w1,w2,...,wnIt is model parameter, n is state parameter variable X (x1,x2,...,xi,...xn) number, Above formula both sides fetching number is i.e. available<mrow> <mfrac> <mrow> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> <mrow> <mn>1</mn> <mo>-</mo> <mi>P</mi> <mrow> <mo>(</mo> <mi>Y</mi> <mo>=</mo> <mn>1</mn> <mo>|</mo> <mi>X</mi> <mo>)</mo> </mrow> </mrow> </mfrac> <mo>=</mo> <mfrac> <mi>H</mi> <mrow> <mn>1</mn> <mo>-</mo> <mi>H</mi> </mrow> </mfrac> <mo>=</mo> <msup> <mi>e</mi> <mrow> <msup> <mi>W</mi> <mi>T</mi> </msup> <mi>X</mi> </mrow> </msup> </mrow>Further solve the assessment models for producing equipment health degree<mrow> <mi>H</mi> <mo>=</mo> <mfrac> <msup> <mi>e</mi> <mrow> <msup> <mi>W</mi> <mi>T</mi> </msup> <mi>X</mi> </mrow> </msup> <mrow> <mn>1</mn> <mo>+</mo> <msup> <mi>e</mi> <mrow> <msup> <mi>W</mi> <mi>T</mi> </msup> <mi>X</mi> </mrow> </msup> </mrow> </mfrac> </mrow>Thus establish the Logistic Regression mirror image models of equipment health state evaluation.
- 5. as claimed in claim 1 based on industrial big data equipment cluster health state evaluation method, it is characterised in that step Five described equipped to different operating mode clusters carry out data fusion restructuring, obtain the health status value of single equipment, and can utilize Polynomial interpolation obtains its health status decline curve, and equipment predicting residual useful life is carried out using the decline curve, specific step It is rapid as follows:Step 5.1 extracts the health status value of same equipment and corresponding temporal information under different operating mode clusters;Step 5.2 is ranked up to the equipment health status value of each model according to time order and function;Degenerative process equation of the step 5.3 using the health status that polynomial interpolation calculating is each equipped with the time;Step 5.4 obtains equipping health status decline curve, it is remaining to carry out equipment using the decline curve according to polynomial equation Life prediction.
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