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CN107356616B - Temperature measurement type hub flaw detection system and method - Google Patents

Temperature measurement type hub flaw detection system and method Download PDF

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CN107356616B
CN107356616B CN201710167586.4A CN201710167586A CN107356616B CN 107356616 B CN107356616 B CN 107356616B CN 201710167586 A CN201710167586 A CN 201710167586A CN 107356616 B CN107356616 B CN 107356616B
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王啸东
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Abstract

一种测温型轮毂探伤系统和方法,包括:第四轨道,设置在第二轨道上,且能够沿第二轨道移动,在第二轨道上设置有滑块,滑块上固定第四轨道;所述第四轨道的底端一体化连接着直四棱柱状的联结杆,所述滑块为四棱柱状,所述联结杆同所述滑块通过联结条相联结,所述联结条熔接在所述滑块的一端,所述联结条为四棱柱状,在所述联结条带有自其顶部穿透其底部的卡接孔,所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接。结合方法有效避免了现有技术中熔接固定结构会让滑块受损甚至无法继续使用而加大了费用开支的缺陷。

Figure 201710167586

A temperature measurement type wheel hub flaw detection system and method, comprising: a fourth track, which is arranged on the second track and can move along the second track, a slider is arranged on the second track, and the fourth track is fixed on the slider; The bottom end of the fourth rail is integrally connected with a right quadrangular prism-shaped coupling rod, the slider is in the shape of a quadrangular prism, and the coupling rod is connected with the slider through a coupling bar, and the coupling bar is welded on the At one end of the slider, the connecting strip is in the shape of a quadrangular prism, and the connecting strip has a snap hole penetrating the bottom from the top of the connecting strip. The server is arranged in the main control box, inside the main control box A temperature sensor is also provided, and the temperature sensor and the alarm are connected with the single-chip microcomputer. The combination method effectively avoids the defect in the prior art that the welding and fixing structure will damage the slider or even make it impossible to continue to use it, thereby increasing the cost.

Figure 201710167586

Description

测温型轮毂探伤系统和方法Temperature measurement type wheel hub flaw detection system and method

技术领域technical field

本发明涉及探伤技术领域,具体涉及一种测温型轮毂探伤系统和方法。The invention relates to the technical field of flaw detection, in particular to a temperature measurement type wheel hub flaw detection system and method.

背景技术Background technique

轮毂通常通过轧制后得到,为了检测轮毂上是否存在孔洞、裂纹缺陷,常采用的方法是进行金属探伤,进行金属探伤时,在板材一侧设置射线发射器,在板材另一侧设置射线接收器,射线发射器发出射线(X射线,α射线等),射线穿过轮毂到达射线接收器,射线接收器根据接收到的射线的状况来判断轮毂是否有缺陷。传统技术中的轮毂缺陷检测装置,射线发射器和射线接收器的位置固定,难以对轮毂的整个表面-包括轮辋和轮辐-进行检测。The wheel hub is usually obtained by rolling. In order to detect whether there are holes or crack defects on the wheel hub, the often used method is to carry out metal flaw detection. When performing metal flaw detection, a ray transmitter is set on one side of the plate, and a ray receiver is set on the other side of the plate. The ray transmitter emits rays (X-rays, alpha rays, etc.), and the rays pass through the hub to the ray receiver, and the ray receiver judges whether the hub is defective according to the condition of the received rays. In the conventional wheel hub defect detection device, the positions of the ray emitter and the ray receiver are fixed, and it is difficult to inspect the entire surface of the wheel hub - including the rim and the spokes.

为了克服这样的缺陷,就推出了一种轮毂缺陷检测装置,包括第一轨道,设置在地面上为相互平行地两条;In order to overcome such defects, a wheel hub defect detection device is introduced, which includes a first track, which is arranged on the ground and is parallel to each other;

龙门架,设置在所述第一轨道上,并能够沿所述第一轨道移动;a gantry, arranged on the first track and capable of moving along the first track;

第三轨道,设置在所述龙门架上;The third track is arranged on the gantry;

旋转驱动机构,用于驱动所述第三轨道在与所述第一轨道平行到与所述第一轨道垂直之间变换;a rotary drive mechanism for driving the third track to change from being parallel to the first track to being perpendicular to the first track;

射线发射器,设置在所述第三轨道上,且能够沿所述第三轨道移动,用于发射探伤射线;a ray transmitter, arranged on the third track and capable of moving along the third track, for emitting flaw detection rays;

第二轨道,为相互平行地两条,与所述第一轨道平行且位于所述第一轨道之间;The second rails, two parallel to each other, are parallel to the first rails and located between the first rails;

第四轨道,设置在所述第二轨道上,且能够沿所述第二轨道移动,在第二轨道上设置有滑块,滑块上固定第四轨道;a fourth track, which is arranged on the second track and can move along the second track, a slider is arranged on the second track, and the fourth track is fixed on the slider;

射线接收器,设置在所述第四轨道上,且能够沿所述第四轨道移动,用于接收探伤射线并形成检测图像;a ray receiver, arranged on the fourth track and capable of moving along the fourth track, for receiving flaw detection rays and forming a detection image;

第五轨道,为相互平行地两条,与所述第二轨道平行且位于所述第二轨道之间;a fifth track, two parallel to each other, parallel to the second track and located between the second track;

上料装置,设置在所述第五轨道上,并能够在所述第五轨道上移动,用于将轮毂输送到射线发射器与射线接收器之间;a feeding device, which is arranged on the fifth track and can move on the fifth track, and is used for conveying the wheel hub between the ray transmitter and the ray receiver;

服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images;

通讯模块,用于将检测图像发送到服务器,并接收服务器发来的缺陷分析结果。The communication module is used to send the inspection image to the server and receive the defect analysis result sent by the server.

上述轮毂缺陷检测装置,第一轨道、第二轨道和第三轨道均以相同的方向布置。检测轮辋时,将第三轨道调整到与第一轨道平行的状态,先将轮毂立起(轮毂以中轴线与第一轨道平行)放置到上料装置上,上料装置靠近龙门架,第三轨道伸入到圆筒形的轮辋内,射线接收器位于轮毂下方,开启射线发射器,射线发射器发出射线穿过轮辋由射线接收器接收。同时,射线发射器和射线接收器在动力装置带动下分别在第三轨道和第二轨道上运动,射线发射器和射线接收器保持同步运动,对轮毂进行水平面上的线性“扫描”,再转动轮毂,射线发射器和射线接收器固定不动,即可实现射线对轮辋进行水平面上的周向“扫描”,从而使射线发射器指向轮辋上的任何位置。对轮辐进行检测时,将第三轨道调整到与第一轨道垂直的状态,射线发射器能够跟随龙门架在第一轨道上移动,同时也能够沿第三轨道运动,射线接收器也能够同时沿第二轨道和第四轨道移动,射线发射器和射线接收器均可以在平面上沿两个相互垂直的方向移动,因此射线可以对轮辐所在的整个平面进行扫描。综上所述,轮毂缺陷检测装置可以实现对整跟轮毂的全面的缺陷检测。射线接收器生成的检测图像被发送到服务器端,由服务器来进行图像的缺陷分析,提高了检测速度,降低了本地处理器的负载。In the above wheel hub defect detection device, the first rail, the second rail and the third rail are all arranged in the same direction. When testing the rim, adjust the third track to be parallel to the first track, first stand up the wheel hub (the hub is parallel to the first track with the central axis) and place it on the loading device, the loading device is close to the gantry, the third The track protrudes into the cylindrical wheel rim, the ray receiver is located under the wheel hub, the ray transmitter is turned on, and the ray transmitter sends out rays through the rim to be received by the ray receiver. At the same time, the ray transmitter and the ray receiver are driven by the power device to move on the third track and the second track respectively. The ray transmitter and the ray receiver keep moving synchronously, perform a linear "scan" on the horizontal plane of the hub, and then rotate With the hub, ray transmitter and ray receiver fixed, the ray can perform a circumferential "scan" on the horizontal plane of the rim, allowing the ray transmitter to point anywhere on the rim. When detecting the spokes, adjust the third track to be perpendicular to the first track, the ray transmitter can follow the gantry to move on the first track, and can also move along the third track, and the ray receiver can also move along the first track at the same time. The second track and the fourth track move, and both the ray transmitter and the ray receiver can move in two mutually perpendicular directions on the plane, so the ray can scan the entire plane where the spokes are located. To sum up, the wheel hub defect detection device can realize comprehensive defect detection of the whole heel wheel hub. The inspection image generated by the ray receiver is sent to the server, and the server performs the defect analysis of the image, which improves the inspection speed and reduces the load of the local processor.

优选地,该轮毂缺陷检测装置,龙门架为U形,具有分别设置在两条第一轨道上的底部具有轮子的竖直架,和安装在两个竖直架顶部的横架。上述结构使射线发射器下方具有足够的空间来容纳射线接收器和金属板固定架使结构紧凑。Preferably, in the wheel hub defect detection device, the gantry frame is U-shaped, and has a vertical frame with wheels at the bottom respectively disposed on the two first rails, and a horizontal frame installed on the top of the two vertical frames. The above structure makes enough space below the ray emitter to accommodate the ray receiver and the metal plate fixing frame, making the structure compact.

优选地,该轮毂缺陷检测装置,龙门架还固定有冷却箱和为射线发射器供电的高压电源。冷却箱为高压电源和射线发射器进行冷却,高压电源为射线发射器供电,冷却箱和高压电源均设置在龙门架上,跟随龙门架一同运动,可以减少管道使用量,同时防止管道与龙门架之间发生相对运动而弯折损坏。Preferably, in the wheel hub defect detection device, the gantry is also fixed with a cooling box and a high-voltage power supply for powering the ray transmitter. The cooling box cools the high-voltage power supply and the ray transmitter, and the high-voltage power supply supplies power for the ray transmitter. The cooling box and the high-voltage power supply are both set on the gantry and move together with the gantry, which can reduce the amount of pipes used and prevent the pipes from being connected to the gantry. There is relative movement between them and they are bent and damaged.

优选地,该轮毂缺陷检测装置,上料装置包括:Preferably, the wheel hub defect detection device and the feeding device include:

底架,底部安装有轮子且前端具有开口的底部框,设置有支撑辊的顶部框,固定连接起底部框与顶部框后端和中间的竖直框。The bottom frame has a bottom frame with wheels installed at the bottom and an opening at the front end, and a top frame with support rollers, which is fixedly connected to the bottom frame and the rear and middle vertical frames of the top frame.

底部框与顶部框的前端没有固定用的竖直框,如此即可使在上料装置接近射线发射器和射线接收器后,射线接收器可伸入到底架内,使射线接收器到达轮毂下方,底部框前端具有开口,可以为与射线接收器的连接线路留下空间。There is no vertical frame for fixing the front end of the bottom frame and the top frame, so that after the loading device is close to the ray transmitter and the ray receiver, the ray receiver can be extended into the bottom frame, so that the ray receiver can reach the bottom of the wheel hub , the front end of the bottom frame has an opening, which can leave space for the connection line with the ray receiver.

优选地,该轮毂缺陷检测装置,每根支撑辊上设置有至少一个轴承。轴承可降低轮毂转动时的摩擦,防止轮毂磨损,提高轮毂表面质量。Preferably, in the wheel hub defect detection device, at least one bearing is provided on each support roller. Bearings can reduce the friction when the hub is rotating, prevent the hub from wearing, and improve the surface quality of the hub.

优选地,该轮毂缺陷检测装置,第三轨道设置在旋转驱动机构上,旋转驱动机构能够使第三轨道在与第一轨道平行到与第一轨道垂直之间变换。第三轨道可变换方向,使射线发射器的运行方向有更多的选择,更容易根据情况调节射线发射器位置。Preferably, in the wheel hub defect detection device, the third track is arranged on the rotary drive mechanism, and the rotary drive mechanism can make the third track change from being parallel to the first track to being perpendicular to the first track. The direction of the third track can be changed, so that the running direction of the ray transmitter has more choices, and it is easier to adjust the position of the ray transmitter according to the situation.

由此导出了轮毂缺陷检测方法,采用上述的轮毂缺陷检测装置,包括以下步骤:Thus, a wheel hub defect detection method is derived, using the above-mentioned wheel hub defect detection device, including the following steps:

轮毂上料:将轮毂以中轴线与第一轨道平行地且具有轮辐一侧远离龙门架的方式放置在上料装置上,将第三轨道调整到与第一轨道平行的状态,使用上料装置将轮毂运输到检测开始位置,位于检测开始位置时,射线发射器伸入轮毂内并使轮毂整体位于射线接收器上方,射线发射器位于轮毂的轴向的一端;Hub feeding: Place the hub on the feeding device with the central axis parallel to the first track and with the spoke side away from the gantry, adjust the third track to be parallel to the first track, and use the feeding device Transport the wheel hub to the detection start position, when the detection start position is located, the ray transmitter extends into the wheel hub and makes the wheel hub as a whole above the ray receiver, and the ray transmitter is located at one end of the axial direction of the wheel hub;

轮辋检测:开启射线发射器,使轮毂发生旋转并做相对于射线发射器和射线接收器的轴向位移;Rim detection: turn on the ray transmitter, make the wheel hub rotate and make axial displacement relative to the ray transmitter and ray receiver;

图像分析:射线接收器接收到射线发射器发生的射线形成图像,并将图像通过通讯模块发送至服务器,服务器对图像进行缺陷识别形成缺陷分析结果,之后将缺陷分析结果发送回通讯模块。Image analysis: The ray receiver receives the rays generated by the ray transmitter to form an image, and sends the image to the server through the communication module. The server performs defect recognition on the image to form a defect analysis result, and then sends the defect analysis result back to the communication module.

优选地,该轮毂缺陷检测方法,所述轮辋检测中,使轮毂发生旋转并做相对于射线发射器和射线接收器的轴向位移的步骤为:Preferably, in the wheel hub defect detection method, in the wheel rim detection, the steps of rotating the wheel hub and performing axial displacement relative to the ray transmitter and the ray receiver are:

轮毂旋转步骤:固定射线发射器和射线接收器不动,驱动轮毂旋转一周;Wheel hub rotation steps: fix the ray transmitter and the ray receiver without moving, and drive the wheel hub to rotate once;

轴向运动步骤:轮毂旋转一周后使射线发射器和射线接收器分别沿第三轨道和第二轨道上做相同的位移;Axial movement step: after the hub rotates for one cycle, the ray transmitter and the ray receiver are respectively displaced along the third track and the second track in the same way;

重复轮毂旋转步骤和轴向运动步骤直至射线发射器位于轮毂的轴向的另一端。The hub rotation step and the axial movement step are repeated until the ray emitter is located at the other end of the hub in the axial direction.

优选地,该轮毂缺陷检测方法,在图像分析的步骤之前还包括轮辐检测:将轮毂平放到上料装置上,将第三轨道调整到与第一轨道垂直的状态,从轮毂一端开始,使射线发射器和射线接收器做平面扫描运动。Preferably, the wheel hub defect detection method further includes wheel spoke detection before the step of image analysis: placing the wheel hub flat on the feeding device, adjusting the third rail to a state perpendicular to the first rail, starting from one end of the wheel hub, making The ray transmitter and the ray receiver do a plane scanning motion.

优选地,该轮毂缺陷检测方法,所述平面扫描运动的过程为:使射线发射器和射线接收器位于轮毂一侧,使射线发射器和射线接收器分别从第三轨道和第五轨道的一端运动到另一端,之后使射线发射器跟随龙门架沿第一轨道、射线接收器沿第二轨道做一定位移,使射线发射器和射线接收器分别从第三轨道和第五轨道的一端运动到另一端,重复上述步骤直至射线发射器和射线接收器位于轮毂的另一侧。Preferably, in the wheel hub defect detection method, the process of the plane scanning motion is as follows: the ray transmitter and the ray receiver are located on one side of the wheel hub, and the ray transmitter and the ray receiver are respectively moved from one end of the third track and the fifth track. Move to the other end, and then make the ray transmitter follow the gantry along the first track and the ray receiver to make a certain displacement along the second track, so that the ray transmitter and the ray receiver move from one end of the third track and the fifth track to For the other end, repeat the above steps until the ray transmitter and ray receiver are located on the other side of the hub.

滑块上固定第四轨道的方式为滑块的顶壁与第四轨道的底端相熔接而固定,因为第四轨道常常由于第四轨道需要与滑块分开来进行维护,但是分开熔接固定结构会让滑块受损甚至无法继续使用,加大了费用开支。The way to fix the fourth track on the slider is that the top wall of the slider and the bottom end of the fourth track are welded and fixed, because the fourth track is often maintained because the fourth track needs to be separated from the slider, but the fixed structure is welded separately. The slider will be damaged or even unusable, increasing the cost.

另外服务器往往设置在主控箱中,如果主控箱内的温度增大,超出了服务器正常的工作温度的最大值,就会使得服务器工作出现问题,但是现在没有针对主控箱内的温度超出了服务器正常的工作温度的最大值的报警装置。In addition, the server is often set in the main control box. If the temperature in the main control box increases and exceeds the maximum normal operating temperature of the server, it will cause problems with the server's work. An alarm device that sets the maximum value of the server's normal operating temperature.

发明内容SUMMARY OF THE INVENTION

为解决上述问题,本发明提供了一种测温型轮毂探伤系统和方法,有效避免了现有技术中熔接固定结构会让滑块受损甚至无法继续使用而加大了费用开支、没有针对主控箱内的温度超出了服务器正常的工作温度的最大值的报警装置的缺陷。In order to solve the above problems, the present invention provides a temperature measurement type wheel hub flaw detection system and method, which effectively avoids the fact that the welding fixing structure in the prior art will damage the slider or even make it impossible to continue to use it, thereby increasing the cost and not targeting the main components. The defect of the alarm device that the temperature in the control box exceeds the maximum value of the normal working temperature of the server.

为了克服现有技术中的不足,本发明提供了一种测温型轮毂探伤系统和方法的解决方案,具体如下:In order to overcome the deficiencies in the prior art, the present invention provides a solution for a temperature measurement type wheel hub flaw detection system and method, as follows:

一种测温型轮毂探伤系统,包括:A temperature measurement type wheel hub flaw detection system, comprising:

第四轨道24,设置在第二轨道22上,且能够沿第二轨道22移动,在第二轨道22上设置有滑块,滑块上固定第四轨道24;The fourth rail 24 is arranged on the second rail 22 and can move along the second rail 22, a slider is arranged on the second rail 22, and the fourth rail 24 is fixed on the slider;

服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images;

所述第四轨道24的底端一体化连接着直四棱柱状的联结杆S2,所述滑块S1为四棱柱状,所述联结杆S2同所述滑块S1通过联结条 S3相联结,所述联结条S3熔接在所述滑块S1的一端,所述联结条 S3为四棱柱状,在所述联结条S3带有自其顶部穿透其底部的卡接孔,所述卡接孔里卡接着同其过渡配合的卡接头S4,所述卡接头S4熔接于联结杆S2的底部,所述卡接头S4同所述联结条S3间的联结位置设置着第一定位设备与第二定位设备,所述第一定位设备包括熔接于所述联结条S3与所述滑块S1当间位置的一对镜像分布的第一联结片S5同与卡接在一对联结片S5之间的第二联结片S6,所述第二联结片 S6熔接于所述联结杆S2处在所述滑块S1位置的一边,所述第二定位设备包括设在所述联结杆S2与所述卡接头S4联结位置的第一定位片S7与同其相对应的第二定位片S8,所述第一定位片S7位于第二定位片S8的上方,所述第一定位片S7各自熔接在所述联结杆S2、所述卡接头S4的两边和同所述所述滑块S1相向的一边,所述第二定位片S8各自熔接在所述联结条S3的两侧和同所述滑块S1相对的一边。The bottom end of the fourth rail 24 is integrally connected with a right quadrangular prism-shaped coupling rod S2, the sliding block S1 is a quadrangular prism, and the coupling rod S2 is connected with the sliding block S1 through a coupling strip S3, The connecting strip S3 is welded to one end of the slider S1, and the connecting strip S3 is in the shape of a quadrangular prism. Lika then transitions with its clip joint S4, the clip joint S4 is welded to the bottom of the connecting rod S2, and the joint position between the clip joint S4 and the connecting strip S3 is provided with a first positioning device and a second positioning device. The first positioning device includes a pair of mirrored first coupling pieces S5 welded between the coupling strip S3 and the slider S1 and a first coupling piece S5 clamped between the pair of coupling pieces S5. Two connecting pieces S6, the second connecting piece S6 is welded to the side of the connecting rod S2 at the position of the slider S1, and the second positioning device includes the connecting rod S2 and the clamping joint S4. The first positioning piece S7 at the coupling position and the corresponding second positioning piece S8, the first positioning piece S7 is located above the second positioning piece S8, and the first positioning piece S7 is welded to the connecting rod respectively. S2. The two sides of the snap joint S4 and the side opposite to the slider S1, the second positioning pieces S8 are welded to the two sides of the connecting strip S3 and the side opposite to the slider S1 respectively. .

所述第一联结片S5同所述第二联结片S6间开有相向的丝孔,所述丝孔间经过丝杠丝接在一起。The first connecting piece S5 and the second connecting piece S6 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

所述第一定位片S7同所述第二定位片S8间开有相向的丝孔,所述丝孔间经由丝杠丝接在一起;The first positioning piece S7 and the second positioning piece S8 are provided with opposite wire holes, and the wire holes are connected together by a lead screw;

所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接。The server is arranged in the main control box, and a temperature sensor is also arranged in the main control box, and the temperature sensor and the alarm are connected with the single-chip microcomputer.

所述测温型轮毂探伤系统的方法,包括如下步骤:The method for the temperature measurement type wheel hub flaw detection system includes the following steps:

图像分析:射线接收器62接收到射线发射器61发生的射线形成图像,并将图像通过通讯模块发送至服务器,服务器对图像进行缺陷识别形成缺陷分析结果,之后将缺陷分析结果发送回通讯模块;Image analysis: The ray receiver 62 receives the rays generated by the ray transmitter 61 to form an image, and sends the image to the server through the communication module, and the server performs defect recognition on the image to form a defect analysis result, and then sends the defect analysis result back to the communication module;

温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police.

本发明的有益效果为:The beneficial effects of the present invention are:

这种架构不复杂,联结牢固性能好,因为带有丝接和卡接这样的方式,这样的架构为能够拆解的架构,所以在运用期间可高效提升装配速度,另外更容易未来的对第四轨道的维护以及循环使用,减少了费用开销。温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。这样就实现了针对主控箱内的温度超出了服务器正常的工作温度的最大值的报警装置。This kind of structure is not complicated, and the connection performance is good. Because of the way of wire connection and clip connection, this kind of structure is a structure that can be disassembled, so it can effectively improve the assembly speed during use, and it is easier to adjust the first part in the future. The maintenance and recycling of the four tracks reduces the cost. The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police. In this way, an alarm device is realized for the temperature in the main control box exceeding the maximum value of the normal working temperature of the server.

附图说明Description of drawings

图1是本发明的测温型轮毂探伤系统的结构示意图;Fig. 1 is the structural representation of the temperature measuring type wheel hub flaw detection system of the present invention;

图2是本发明的联结杆的原理示意图;Fig. 2 is the principle schematic diagram of the coupling rod of the present invention;

图3是本发明的温度传感器的连接示意图。FIG. 3 is a schematic diagram of the connection of the temperature sensor of the present invention.

具体实施方式Detailed ways

下面将结合附图和实施例对本发明做进一步地说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.

实施例1Example 1

如图1-图3所示,测温型轮毂探伤系统,包括:As shown in Figure 1-Figure 3, the temperature measurement type wheel hub flaw detection system includes:

第一轨道21,设置在地面上为相互平行地两条;The first rails 21 are arranged on the ground as two parallel to each other;

龙门架1,设置在所述第一轨道21上,并能够沿所述第一轨道 21移动;The gantry 1 is arranged on the first rail 21 and can move along the first rail 21;

第三轨道23,设置在所述龙门架1上;The third rail 23 is arranged on the gantry 1;

旋转驱动机构,用于驱动所述第三轨道23在与所述第一轨道21 平行到与所述第一轨道21垂直之间变换;a rotary drive mechanism for driving the third rail 23 to change from being parallel to the first rail 21 to being perpendicular to the first rail 21;

射线发射器61,设置在所述第三轨道23上,且能够沿所述第三轨道23移动,用于发射探伤射线;The ray transmitter 61 is arranged on the third track 23 and can move along the third track 23 for emitting flaw detection rays;

第二轨道22,为相互平行地两条,与所述第一轨道21平行且位于所述第一轨道21之间;The second rails 22 are two parallel to each other, parallel to the first rails 21 and located between the first rails 21;

第四轨道24,设置在第二轨道22上,且能够沿第二轨道22移动,在第二轨道22上设置有滑块,滑块上固定第四轨道24;The fourth rail 24 is arranged on the second rail 22 and can move along the second rail 22, a slider is arranged on the second rail 22, and the fourth rail 24 is fixed on the slider;

所述第四轨道24的底端一体化连接着直四棱柱状的联结杆S2,所述滑块S1为四棱柱状,所述联结杆S2同所述滑块S1通过联结条 S3相联结,所述联结条S3熔接在所述滑块S1的一端,所述联结条 S3为四棱柱状,在所述联结条S3带有自其顶部穿透其底部的卡接孔,所述卡接孔里卡接着同其过渡配合的卡接头S4,所述卡接头S4熔接于联结杆S2的底部,所述卡接头S4同所述联结条S3间的联结位置设置着第一定位设备与第二定位设备,所述第一定位设备包括熔接于所述联结条S3与所述滑块S1当间位置的一对镜像分布的第一联结片S5同与卡接在一对联结片S5之间的第二联结片S6,所述第二联结片 S6熔接于所述联结杆S2处在所述滑块S1位置的一边,所述第二定位设备包括设在所述联结杆S2与所述卡接头S4联结位置的第一定位片S7与同其相对应的第二定位片S8,所述第一定位片S7位于第二定位片S8的上方,所述第一定位片S7各自熔接在所述联结杆S2、所述卡接头S4的两边和同所述所述滑块S1相向的一边,所述第二定位片S8各自熔接在所述联结条S3的两侧和同所述滑块S1相对的一边;The bottom end of the fourth rail 24 is integrally connected with a right quadrangular prism-shaped coupling rod S2, the sliding block S1 is a quadrangular prism, and the coupling rod S2 is connected with the sliding block S1 through a coupling strip S3, The connecting strip S3 is welded to one end of the slider S1, and the connecting strip S3 is in the shape of a quadrangular prism. Lika then transitions with its clip joint S4, the clip joint S4 is welded to the bottom of the connecting rod S2, and the joint position between the clip joint S4 and the connecting strip S3 is provided with a first positioning device and a second positioning device. The first positioning device includes a pair of mirrored first coupling pieces S5 welded between the coupling strip S3 and the slider S1 and a first coupling piece S5 clamped between the pair of coupling pieces S5. Two connecting pieces S6, the second connecting piece S6 is welded to the side of the connecting rod S2 at the position of the slider S1, and the second positioning device includes the connecting rod S2 and the clamping joint S4. The first positioning piece S7 at the coupling position and the corresponding second positioning piece S8, the first positioning piece S7 is located above the second positioning piece S8, and the first positioning piece S7 is welded to the connecting rod respectively. S2. The two sides of the snap joint S4 and the side opposite to the slider S1, the second positioning pieces S8 are welded to the two sides of the connecting strip S3 and the side opposite to the slider S1 respectively. ;

所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接。The server is arranged in the main control box, and a temperature sensor is also arranged in the main control box, and the temperature sensor and the alarm are connected with the single-chip microcomputer.

所述第一联结片S5同所述第二联结片S6间开有相向的丝孔,所述丝孔间经过丝杠丝接在一起。The first connecting piece S5 and the second connecting piece S6 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

所述第一定位片S7同所述第二定位片S8间开有相向的丝孔,所述丝孔间经由丝杠丝接在一起。The first positioning piece S7 and the second positioning piece S8 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

射线接收器62,设置在所述第四轨道24上,且能够沿所述第四轨道24移动,用于接收探伤射线并形成检测图像;The ray receiver 62 is arranged on the fourth track 24 and can move along the fourth track 24 for receiving flaw detection rays and forming a detection image;

第五轨道25,为相互平行地两条,与所述第二轨道22平行且位于所述第二轨道22之间;The fifth rails 25 are two parallel to each other, parallel to the second rails 22 and located between the second rails 22;

上料装置3,设置在所述第五轨道25上,并能够在所述第五轨道25上移动,用于将轮毂输送到射线发射器61与射线接收器62之间;The feeding device 3 is arranged on the fifth rail 25 and can move on the fifth rail 25, and is used to transport the wheel hub between the ray transmitter 61 and the ray receiver 62;

服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images;

通讯模块,用于将检测图像发送到服务器,并接收服务器发来的缺陷分析结果。The communication module is used to send the inspection image to the server and receive the defect analysis result sent by the server.

所述龙门架1为U形,具有分别设置在两条所述第一轨道21上的底部具有轮子的竖直架,和安装在两个竖直架顶部的横架。The gantry 1 is U-shaped, and has a vertical frame with wheels at the bottom respectively disposed on the two first rails 21 , and a horizontal frame installed on the top of the two vertical frames.

上述结构使射线发射器61下方具有足够的空间来容纳射线接收器62和金属板固定架3使结构紧凑。The above structure allows enough space below the ray emitter 61 to accommodate the ray receiver 62 and the metal plate fixing frame 3 to make the structure compact.

所述龙门架1还固定有冷却箱8和为所述射线发射器61供电的高压电源7。The gantry 1 is also fixed with a cooling box 8 and a high-voltage power supply 7 for supplying power to the ray transmitter 61 .

冷却箱8为高压电源7和射线发射器61进行冷却,高压电源7 为所述射线发射器61供电,冷却箱8和高压电源7均设置在龙门架 1上,跟随龙门架1一同运动,可以减少供电线路使用量,同时防止电线与龙门架1之间发生相对运动而弯折损坏。The cooling box 8 cools the high-voltage power supply 7 and the ray transmitter 61, and the high-voltage power supply 7 supplies power to the ray transmitter 61. The cooling box 8 and the high-voltage power supply 7 are both arranged on the gantry 1, and move together with the gantry 1. The usage of power supply lines is reduced, and at the same time, the relative movement between the wires and the gantry 1 is prevented from being bent and damaged.

本实施例的有益效果为:The beneficial effects of this embodiment are:

这种架构不复杂,联结牢固性能好,因为带有丝接和卡接这样的方式,这样的架构为能够拆解的架构,所以在运用期间可高效提升装配速度,另外更容易未来的对第四轨道的维护以及循环使用,减少了费用开销。温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。This kind of structure is not complicated, and the connection performance is good. Because of the way of wire connection and clip connection, this kind of structure is a structure that can be disassembled, so it can effectively improve the assembly speed during use, and it is easier to adjust the first part in the future. The maintenance and recycling of the four tracks reduces the cost. The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police.

实施例2Example 2

测温型轮毂探伤系统,包括:Temperature measurement type wheel hub flaw detection system, including:

第一轨道21,设置在地面上为相互平行地两条;The first rails 21 are arranged on the ground as two parallel to each other;

龙门架1,设置在所述第一轨道21上,并能够沿所述第一轨道 21移动;The gantry 1 is arranged on the first rail 21 and can move along the first rail 21;

第三轨道23,设置在所述龙门架1上;The third rail 23 is arranged on the gantry 1;

旋转驱动机构,用于驱动所述第三轨道23在与所述第一轨道21 平行到与所述第一轨道21垂直之间变换;a rotary drive mechanism for driving the third rail 23 to change from being parallel to the first rail 21 to being perpendicular to the first rail 21;

射线发射器61,设置在所述第三轨道23上,且能够沿所述第三轨道23移动,用于发射探伤射线;The ray transmitter 61 is arranged on the third track 23 and can move along the third track 23 for emitting flaw detection rays;

第二轨道22,为相互平行地两条,与所述第一轨道21平行且位于所述第一轨道21之间;The second rails 22 are two parallel to each other, parallel to the first rails 21 and located between the first rails 21;

第四轨道24,设置在第二轨道22上,且能够沿第二轨道22移动,在第二轨道22上设置有滑块,滑块上固定第四轨道24;The fourth rail 24 is arranged on the second rail 22 and can move along the second rail 22, a slider is arranged on the second rail 22, and the fourth rail 24 is fixed on the slider;

所述第四轨道24的底端一体化连接着直四棱柱状的联结杆S2,所述滑块S1为四棱柱状,所述联结杆S2同所述滑块S1通过联结条 S3相联结,所述联结条S3熔接在所述滑块S1的一端,所述联结条 S3为四棱柱状,在所述联结条S3带有自其顶部穿透其底部的卡接孔,所述卡接孔里卡接着同其过渡配合的卡接头S4,所述卡接头S4熔接于联结杆S2的底部,所述卡接头S4同所述联结条S3间的联结位置设置着第一定位设备与第二定位设备,所述第一定位设备包括熔接于所述联结条S3与所述滑块S1当间位置的一对镜像分布的第一联结片S5同与卡接在一对联结片S5之间的第二联结片S6,所述第二联结片S6熔接于所述联结杆S2处在所述滑块S1位置的一边,所述第二定位设备包括设在所述联结杆S2与所述卡接头S4联结位置的第一定位片S7与同其相对应的第二定位片S8,所述第一定位片S7位于第二定位片S8的上方,所述第一定位片S7各自熔接在所述联结杆S2、所述卡接头S4的两边和同所述滑块S1相向的一边,所述第二定位片S8各自熔接在所述联结条S3的两侧和同所述滑块S1相对的一边;The bottom end of the fourth rail 24 is integrally connected with a right quadrangular prism-shaped coupling rod S2, the sliding block S1 is a quadrangular prism, and the coupling rod S2 is connected with the sliding block S1 through a coupling strip S3, The connecting strip S3 is welded to one end of the slider S1, and the connecting strip S3 is in the shape of a quadrangular prism. Lika then transitions with its clip joint S4, the clip joint S4 is welded to the bottom of the connecting rod S2, and the joint position between the clip joint S4 and the connecting strip S3 is provided with a first positioning device and a second positioning device. The first positioning device includes a pair of mirrored first coupling pieces S5 welded between the coupling strip S3 and the slider S1 and a first coupling piece S5 clamped between the pair of coupling pieces S5. Two connecting pieces S6, the second connecting piece S6 is welded to the side of the connecting rod S2 at the position of the slider S1, and the second positioning device includes the connecting rod S2 and the clamping joint S4. The first positioning piece S7 at the coupling position and the corresponding second positioning piece S8, the first positioning piece S7 is located above the second positioning piece S8, and the first positioning piece S7 is welded to the connecting rod respectively. S2, the two sides of the snap joint S4 and the side opposite to the slider S1, the second positioning pieces S8 are welded to the two sides of the connecting strip S3 and the side opposite to the slider S1;

所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接。The server is arranged in the main control box, and a temperature sensor is also arranged in the main control box, and the temperature sensor and the alarm are connected with the single-chip microcomputer.

所述第一联结片S5同所述第二联结片S6间开有相向的丝孔,所述丝孔间经过丝杠丝接在一起。The first connecting piece S5 and the second connecting piece S6 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

所述第一定位片S7同所述第二定位片S8间开有相向的丝孔,所述丝孔间经由丝杠丝接在一起。The first positioning piece S7 and the second positioning piece S8 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

射线接收器62,设置在所述第四轨道24上,且能够沿所述第四轨道24移动,用于接收探伤射线并形成检测图像;The ray receiver 62 is arranged on the fourth track 24 and can move along the fourth track 24 for receiving flaw detection rays and forming a detection image;

第五轨道25,为相互平行地两条,与所述第二轨道22平行且位于所述第二轨道22之间;The fifth rails 25 are two parallel to each other, parallel to the second rails 22 and located between the second rails 22;

上料装置3,设置在所述第五轨道25上,并能够在所述第五轨道25上移动,用于将轮毂输送到射线发射器61与射线接收器62之间;The feeding device 3 is arranged on the fifth rail 25 and can move on the fifth rail 25, and is used to transport the wheel hub between the ray transmitter 61 and the ray receiver 62;

服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images;

通讯模块,用于将检测图像发送到服务器,并接收服务器发来的缺陷分析结果;The communication module is used to send the inspection image to the server and receive the defect analysis result sent by the server;

所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接。The server is arranged in the main control box, and a temperature sensor is also arranged in the main control box, and the temperature sensor and the alarm are connected with the single-chip microcomputer.

所述龙门架1为U形,具有分别设置在两条所述第一轨道21上的底部具有轮子的竖直架,和安装在两个竖直架顶部的横架。The gantry 1 is U-shaped, and has a vertical frame with wheels at the bottom respectively disposed on the two first rails 21 , and a horizontal frame installed on the top of the two vertical frames.

上述结构使射线发射器61下方具有足够的空间来容纳射线接收器62和金属板固定架3使结构紧凑。The above structure allows enough space below the ray emitter 61 to accommodate the ray receiver 62 and the metal plate fixing frame 3 to make the structure compact.

所述龙门架1还固定有冷却箱8和为所述射线发射器61供电的高压电源7。The gantry 1 is also fixed with a cooling box 8 and a high-voltage power supply 7 for supplying power to the ray transmitter 61 .

冷却箱8为高压电源7和射线发射器61进行冷却,高压电源7 为所述射线发射器61供电,冷却箱8和高压电源7均设置在龙门架 1上,跟随龙门架1一同运动,可以减少供电线路使用量,同时防止电线与龙门架1之间发生相对运动而弯折损坏。The cooling box 8 cools the high-voltage power supply 7 and the ray transmitter 61, and the high-voltage power supply 7 supplies power to the ray transmitter 61. The cooling box 8 and the high-voltage power supply 7 are both arranged on the gantry 1, and move together with the gantry 1. The usage of power supply lines is reduced, and the relative movement between the wires and the gantry 1 is prevented from being bent and damaged.

所述测温型轮毂探伤系统的方法,包括如下步骤:The method for the temperature measurement type wheel hub flaw detection system includes the following steps:

轮毂上料:将轮毂以中轴线与第一轨道平行地且具有轮辐一侧远离龙门架1的方式放置在上料装置3上,将第三轨道23调整到与第一轨道21平行的状态,使用上料装置3将轮毂运输到检测开始位置,位于检测开始位置时,射线发射器61伸入轮毂内并使轮毂整体位于射线接收器62上方,射线发射器61位于轮毂的轴向的一端;Wheel hub feeding: place the hub on the feeding device 3 with the central axis parallel to the first track and with the spoke side away from the gantry 1, adjust the third track 23 to the state parallel to the first track 21, Use the feeding device 3 to transport the wheel hub to the detection start position. When the detection start position is located, the ray transmitter 61 extends into the wheel hub and the entire wheel hub is positioned above the ray receiver 62, and the ray transmitter 61 is located at one end of the axial direction of the wheel hub;

轮辋检测:开启射线发射器61,使轮毂发生旋转并做相对于射线发射器61和射线接收器62的轴向位移;Rim detection: turn on the ray transmitter 61, make the wheel hub rotate and make an axial displacement relative to the ray transmitter 61 and the ray receiver 62;

图像分析:射线接收器62接收到射线发射器61发生的射线形成图像,并将图像通过通讯模块发送至服务器,服务器对图像进行缺陷识别形成缺陷分析结果,之后将缺陷分析结果发送回通讯模块。工作人员通过智能设备即可读取并查看缺陷分析结果;Image analysis: The ray receiver 62 receives the rays generated by the ray transmitter 61 to form an image, and sends the image to the server through the communication module. The server performs defect recognition on the image to form a defect analysis result, and then sends the defect analysis result back to the communication module. Staff can read and view defect analysis results through smart devices;

温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police.

本实施例的有益效果为:The beneficial effects of this embodiment are:

这种架构不复杂,联结牢固性能好,因为带有丝接和卡接这样的方式,这样的架构为能够拆解的架构,所以在运用期间可高效提升装配速度,另外更容易未来的对第四轨道的维护以及循环使用,减少了费用开销。温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。这样就实现了针对主控箱内的温度超出了服务器正常的工作温度的最大值的报警装置。This kind of structure is not complicated, and the connection performance is good. Because of the way of wire connection and clip connection, this kind of structure is a structure that can be disassembled, so it can effectively improve the assembly speed during use, and it is easier to adjust the first part in the future. The maintenance and recycling of the four tracks reduces the cost. The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police. In this way, an alarm device is realized for the temperature in the main control box exceeding the maximum value of the normal working temperature of the server.

实施例3Example 3

测温型轮毂探伤系统,包括:Temperature measurement type wheel hub flaw detection system, including:

第一轨道21,设置在地面上为相互平行地两条;The first rails 21 are arranged on the ground as two parallel to each other;

龙门架1,设置在所述第一轨道21上,并能够沿所述第一轨道 21移动;The gantry 1 is arranged on the first rail 21 and can move along the first rail 21;

第三轨道23,设置在所述龙门架1上;The third rail 23 is arranged on the gantry 1;

旋转驱动机构,用于驱动所述第三轨道23在与所述第一轨道21 平行到与所述第一轨道21垂直之间变换;a rotary drive mechanism for driving the third rail 23 to change from being parallel to the first rail 21 to being perpendicular to the first rail 21;

射线发射器61,设置在所述第三轨道23上,且能够沿所述第三轨道23移动,用于发射探伤射线;The ray transmitter 61 is arranged on the third track 23 and can move along the third track 23 for emitting flaw detection rays;

第二轨道22,为相互平行地两条,与所述第一轨道21平行且位于所述第一轨道21之间;The second rails 22 are two parallel to each other, parallel to the first rails 21 and located between the first rails 21;

第四轨道24,设置在第二轨道22上,且能够沿第二轨道22移动,在第二轨道22上设置有滑块,滑块上固定第四轨道24;The fourth rail 24 is arranged on the second rail 22 and can move along the second rail 22, a slider is arranged on the second rail 22, and the fourth rail 24 is fixed on the slider;

所述第四轨道24的底端一体化连接着直四棱柱状的联结杆S2,所述滑块S1为四棱柱状,所述联结杆S2同所述滑块S1通过联结条 S3相联结,所述联结条S3熔接在所述滑块S1的一端,所述联结条 S3为四棱柱状,在所述联结条S3带有自其顶部穿透其底部的卡接孔,所述卡接孔里卡接着同其过渡配合的卡接头S4,所述卡接头S4熔接于联结杆S2的底部,所述卡接头S4同所述联结条S3间的联结位置设置着第一定位设备与第二定位设备,所述第一定位设备包括熔接于所述联结条S3与所述滑块S1当间位置的一对镜像分布的第一联结片S5同与卡接在一对联结片S5之间的第二联结片S6,所述第二联结片 S6熔接于所述联结杆S2处在所述滑块S1位置的一边,所述第二定位设备包括设在所述联结杆S2与所述卡接头S4联结位置的第一定位片S7与同其相对应的第二定位片S8,所述第一定位片S7位于第二定位片S8的上方,所述第一定位片S7各自熔接在所述联结杆S2、所述卡接头S4的两边和同所述所述滑块S1相向的一边,所述第二定位片S8各自熔接在所述联结条S3的两侧和同所述滑块S1相对的一边。The bottom end of the fourth rail 24 is integrally connected with a right quadrangular prism-shaped coupling rod S2, the sliding block S1 is a quadrangular prism, and the coupling rod S2 is connected with the sliding block S1 through a coupling strip S3, The connecting strip S3 is welded to one end of the slider S1, and the connecting strip S3 is in the shape of a quadrangular prism. Lika then transitions with its clip joint S4, the clip joint S4 is welded to the bottom of the connecting rod S2, and the joint position between the clip joint S4 and the connecting strip S3 is provided with a first positioning device and a second positioning device. The first positioning device includes a pair of mirrored first coupling pieces S5 welded between the coupling strip S3 and the slider S1 and a first coupling piece S5 clamped between the pair of coupling pieces S5. Two connecting pieces S6, the second connecting piece S6 is welded to the side of the connecting rod S2 at the position of the slider S1, and the second positioning device includes the connecting rod S2 and the clamping joint S4. The first positioning piece S7 at the coupling position and the corresponding second positioning piece S8, the first positioning piece S7 is located above the second positioning piece S8, and the first positioning piece S7 is welded to the connecting rod respectively. S2. The two sides of the snap joint S4 and the side opposite to the slider S1, the second positioning pieces S8 are welded to the two sides of the connecting strip S3 and the side opposite to the slider S1 respectively. .

所述第一联结片S5同所述第二联结片S6间开有相向的丝孔,所述丝孔间经过丝杠丝接在一起。The first connecting piece S5 and the second connecting piece S6 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

所述第一定位片S7同所述第二定位片S8间开有相向的丝孔,所述丝孔间经由丝杠丝接在一起。The first positioning piece S7 and the second positioning piece S8 are provided with opposite thread holes, and the thread holes are connected together by a lead screw.

射线接收器62,设置在所述第四轨道24上,且能够沿所述第四轨道24移动,用于接收探伤射线并形成检测图像;The ray receiver 62 is arranged on the fourth track 24 and can move along the fourth track 24 for receiving flaw detection rays and forming a detection image;

第五轨道25,为相互平行地两条,与所述第二轨道22平行且位于所述第二轨道22之间;The fifth rails 25 are two parallel to each other, parallel to the second rails 22 and located between the second rails 22;

上料装置3,设置在所述第五轨道25上,并能够在所述第五轨道25上移动,用于将轮毂输送到射线发射器61与射线接收器62之间;The feeding device 3 is arranged on the fifth rail 25 and can move on the fifth rail 25, and is used to transport the wheel hub between the ray transmitter 61 and the ray receiver 62;

服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images;

通讯模块,用于将检测图像发送到服务器,并接收服务器发来的缺陷分析结果。The communication module is used to send the inspection image to the server and receive the defect analysis result sent by the server.

所述龙门架1为U形,具有分别设置在两条所述第一轨道21上的底部具有轮子的竖直架,和安装在两个竖直架顶部的横架。The gantry 1 is U-shaped, and has a vertical frame with wheels at the bottom respectively disposed on the two first rails 21 , and a horizontal frame installed on the top of the two vertical frames.

上述结构使射线发射器61下方具有足够的空间来容纳射线接收器62和金属板固定架3使结构紧凑。The above structure allows enough space below the ray emitter 61 to accommodate the ray receiver 62 and the metal plate fixing frame 3 to make the structure compact.

所述龙门架1还固定有冷却箱8和为所述射线发射器61供电的高压电源7。The gantry 1 is also fixed with a cooling box 8 and a high-voltage power supply 7 for supplying power to the ray transmitter 61 .

冷却箱8为高压电源7和射线发射器61进行冷却,高压电源7 为所述射线发射器61供电,冷却箱8和高压电源7均设置在龙门架 1上,跟随龙门架1一同运动,可以减少供电线路使用量,同时防止电线与龙门架1之间发生相对运动而弯折损坏。The cooling box 8 cools the high-voltage power supply 7 and the ray transmitter 61, and the high-voltage power supply 7 supplies power to the ray transmitter 61. The cooling box 8 and the high-voltage power supply 7 are both arranged on the gantry 1, and move together with the gantry 1. The usage of power supply lines is reduced, and at the same time, the relative movement between the wires and the gantry 1 is prevented from being bent and damaged.

所述测温型轮毂探伤系统的方法,包括如下步骤:The method for the temperature measurement type wheel hub flaw detection system includes the following steps:

轮毂上料:将轮毂以中轴线与第一轨道平行地且具有轮辐一侧远离龙门架1的方式放置在上料装置3上,将第三轨道23调整到与第一轨道21平行的状态,使用上料装置3将轮毂运输到检测开始位置,位于检测开始位置时,射线发射器61伸入轮毂内并使轮毂整体位于射线接收器62上方,射线发射器61位于轮毂的轴向的一端;Wheel hub feeding: place the hub on the feeding device 3 with the central axis parallel to the first track and with the spoke side away from the gantry 1, adjust the third track 23 to the state parallel to the first track 21, Use the feeding device 3 to transport the wheel hub to the detection start position. When the detection start position is located, the ray transmitter 61 extends into the wheel hub and the entire wheel hub is positioned above the ray receiver 62, and the ray transmitter 61 is located at one end of the axial direction of the wheel hub;

轮辋检测:开启射线发射器61,使轮毂发生旋转并做相对于射线发射器61和射线接收器62的轴向位移;Rim detection: turn on the ray transmitter 61, make the wheel hub rotate and make an axial displacement relative to the ray transmitter 61 and the ray receiver 62;

图像分析:射线接收器62接收到射线发射器61发生的射线形成图像,并将图像通过通讯模块发送至服务器,服务器对图像进行缺陷识别形成缺陷分析结果,之后将缺陷分析结果发送回通讯模块。工作人员通过智能设备即可读取并查看缺陷分析结果。Image analysis: The ray receiver 62 receives the rays generated by the ray transmitter 61 to form an image, and sends the image to the server through the communication module. The server performs defect recognition on the image to form a defect analysis result, and then sends the defect analysis result back to the communication module. Workers can read and view defect analysis results through smart devices.

本实施例的有益效果为:The beneficial effects of this embodiment are:

这种架构不复杂,联结牢固性能好,因为带有丝接和卡接这样的方式,这样的架构为能够拆解的架构,所以在运用期间可高效提升装配速度,另外更容易未来的对第四轨道的维护以及循环使用,减少了费用开销。This kind of structure is not complicated, and the connection performance is good. Because of the way of wire connection and clip connection, this kind of structure is a structure that can be disassembled, so it can effectively improve the assembly speed during use, and it is easier to adjust the first part in the future. The maintenance and recycling of the four tracks reduces the cost.

所述射线接收器62接收到射线发射器61发生的射线形成图像,并将图像通过通讯模块发送至服务器的方式为设置所述通讯模块为无线通讯模块,云平台通过所述无线通讯模块连接所述服务器,这样射线接收器62将图像通过无线通讯模块发送到所述服务器。The ray receiver 62 receives the rays generated by the ray transmitter 61 to form an image, and sends the image to the server through the communication module by setting the communication module as a wireless communication module, and the cloud platform is connected to the wireless communication module through the wireless communication module. the server, so that the ray receiver 62 sends the image to the server through the wireless communication module.

而云平台中包括有相互连接的若干交换机设备,而交换机会时时出现通信失败的问题,这样就引入了通信失败通知系统,这样对通信失败通知的同步获取、同步反馈和通信失败通知成功的保障性就必须有所保证,这样的通信失败通知系统包括若干PC机、若干用于通信失败信息处置的控制器以及若干用于通信失败信息获取的控制器,若干用于通信失败信息获取的控制器获取其监控的云平台的交换机的通信失败信息来传送给若干用于通信失败信息控制的控制器,若干用于通信失败信息处置的控制器把要处置的通信失败信息加入至通信失败信息的链表里,另外还要对通信失败信息的链表内的通信失败信息执行通信失败信息执行通信失败的解析处置,通信失败通知系统还含有存储单元,用来存储通信失败信息。The cloud platform includes several switch devices that are connected to each other, and the problem of communication failure occurs from time to time in the switch. In this way, a communication failure notification system is introduced to ensure the synchronization of communication failure notification, synchronization feedback and communication failure notification success. The performance must be guaranteed. Such a communication failure notification system includes several PCs, several controllers for communication failure information disposal, several controllers for communication failure information acquisition, and several controllers for communication failure information acquisition. Obtain the communication failure information of the switch of the cloud platform it monitors and transmit it to a number of controllers for communication failure information control, and a number of controllers for communication failure information handling add the communication failure information to be handled to the linked list of communication failure information In addition, the communication failure information in the linked list of the communication failure information should be analyzed and processed for the communication failure information. The communication failure notification system also includes a storage unit for storing the communication failure information.

用于若干通信失败信息处置的控制器常常处置很多交换机通过用于通信失败信息获取的控制器传输来的通信失败信息,每个所述用于通信失败信息处置的控制器能够获取与处置来源若干用于通信失败信息获取的控制器传输的通信失败信息,每个用于通信失败信息获取的控制器能够获取若干交换机的通信失败信息,通常而言,所述用于若干通信失败信息处置的控制器的通信失败信息的得到以及处置水平可以对付通常的通信失败信息,然而于某些不寻常状况下出现的通信失败信息的大量涌现,使得交换机的通信失败信息传输和用于通信失败信息处置的控制器得到和处置通信失败信息会发生极度的不均衡,就像因为交换机电路出现问题发生大范围的问题,使得交换机的通信失败个数大幅度变多,就让用于通信失败信息获取的控制器传输通信失败信息的数量大幅度变多,常常就会使得通信阻塞、通信失败信息也被遗失掉,还有就是用于通信失败信息处置的控制器的通信失败信息的链表内积压的通信失败信息个数太多,也会导致通信失败信息处置的高效性能受损,特别是对问题很大的通信失败信息的处置延时就更多。A controller for several communication failure information handling often handles communication failure information transmitted by many switches through a controller for communication failure information acquisition, each of which can acquire and handle a number of sources. Communication failure information transmitted by the controller for acquisition of communication failure information, each controller for acquisition of communication failure information can acquire communication failure information of several switches. Generally speaking, the control for handling several communication failure information The acquisition and disposal level of the communication failure information of the switch can deal with the usual communication failure information, but the emergence of a large number of communication failure information in some unusual situations makes the communication failure information transmission of the switch and the communication failure information disposal. The controller obtains and handles the communication failure information will be extremely unbalanced, just like a large-scale problem occurs due to the problem of the switch circuit, which greatly increases the number of communication failures of the switch, so the control used for the acquisition of communication failure information The number of communication failure information transmitted by the controller greatly increases, which often causes communication congestion, communication failure information is also lost, and there is a backlog of communication failures in the linked list of communication failure information of the controller used for communication failure information disposal. Too many messages will also lead to damage to the efficient performance of communication failure information processing, especially the processing delay of communication failure information with great problems.

所述射线接收器62接收到射线发射器61发生的射线形成图像,并将图像通过通讯模块发送至服务器的方式为设置所述通讯模块为无线通讯模块,云平台通过所述无线通讯模块连接所述服务器,这样射线接收器62将图像通过无线通讯模块发送到所述服务器;The ray receiver 62 receives the rays generated by the ray transmitter 61 to form an image, and sends the image to the server through the communication module by setting the communication module as a wireless communication module, and the cloud platform is connected to the wireless communication module through the wireless communication module. the server, so that the ray receiver 62 sends the image to the server through the wireless communication module;

所述云平台中包括相互连接的交换机,所述云平台与用于交换机通信失败信息处置的控制器和PC机相连接,所述云平台的交换机与用于交换机通信失败信息获取的控制器相连接,所述用于交换机通信失败信息获取的控制器与用于交换机通信失败信息处置的控制器也相连接,这样在所述云平台、用于交换机通信失败信息处置的控制器、所述云平台的交换机与用于交换机通信失败信息获取的控制器构造一个交换机通信失败信息的调度体系,当用于交换机通信失败信息处置的控制器对交换机通信失败信息处置性能发生不够应付处置期间,通过交换机通信失败信息处置性能的变动量,于含有若干用于交换机通信失败信息获取的控制器与若干交换机的云平台上,首先确保权重值大的交换机通信失败信息的传送,以便让用于交换机通信失败信息处置的控制器在高效处置权重大的交换机通信失败信息时能够同交换机通信失败信息处置性能降低的状态下保存了用于交换机通信失败信息获取的控制器传输交换机通信失败信息的性能,还最大可能地减少了交换机通信失败信息处置性能的变弱对云平台中的交换机通信失败信息处置的不利作用。The cloud platform includes interconnected switches, the cloud platform is connected to a controller and a PC for handling the communication failure information of the switches, and the switches of the cloud platform are connected to the controller for acquiring the communication failure information of the switches. connection, the controller for exchange communication failure information acquisition is also connected to the controller for exchange communication failure information disposal, so that in the cloud platform, the controller for exchange communication failure information disposal, the cloud The switch of the platform and the controller used for the acquisition of the communication failure information of the switch construct a scheduling system of the communication failure information of the switch. The amount of change in the performance of communication failure information handling. On a cloud platform that includes several controllers and several switches for the acquisition of communication failure information of switches, first ensure the transmission of communication failure information of switches with a large weight value, so that the communication failure information of switches is used for communication failure. The controller for information handling can efficiently handle the communication failure information of the switch with a great weight and can communicate with the switch in a state where the processing performance of the communication failure information is reduced. It is possible to reduce the adverse effect of the weakening of the switch communication failure information disposal performance on the switch communication failure information disposal in the cloud platform.

所述用于交换机通信失败信息处置的控制器能够是若干个,每个所述用于交换机通信失败信息处置的控制器监控该所述用于交换机通信失败信息处置的控制器所得到的要处置的交换机通信失败信息的个数,且把交换机通信失败信息加入到交换机通信失败信息的链表内,在交换机大范围出现问题或者存在其他用于交换机通信失败信息处置的控制器发生问题把交换机通信失败信息转到本用于交换机通信失败信息处置的控制器内,或者本用于交换机通信失败信息处置的控制器出现局部问题之际,也将发生要处置的交换机通信失败信息大大变多的状态,也就是碰到了交换机通信失败信息剧增的问题,会常常让工作状态稳定的用于交换机通信失败信息处置的控制器得到与处置交换机通信失败信息性能发生不够的状况,凭借要处置的交换机通信失败信息的个数,在设定的时长范围中本用于交换机通信失败信息处置的控制器现在可处置的交换机通信失败信息的个数B1、本用于交换机通信失败信息处置的控制器以往可处置的交换机通信失败信息的最大个数,来决定交换机通信失败信息处置性能减弱的变动量,符合交换机通信失败信息处置性能减弱的变动,用于交换机通信失败信息处置的控制器与用于交换机通信失败信息获取的控制器一起执行暂时的交换机通信失败信息的控制体系,用于交换机通信失败信息处置的控制器运行事先配备的筛选规范来筛选交换机通信失败信息的链表内的次要的交换机通信失败信息,把含有交换机通信失败信息处置性能减弱的变动量与交换机通信失败的链表内的交换机通信失败的权重均值的告知信息传送给用于交换机通信失败信息获取的控制器,用于交换机通信失败信息获取的控制器结合告知信息里的内容决定本用于交换机通信失败信息获取的控制器的设定权重Q1,且终止传送权重小于设定权重Q1的交换机通信失败信息。所以该方式能够避免或者降低交换机通信失败信息的阻塞、交换机通信失败信息遗失的缺陷,且同步让每个交换机内无法传输给用于交换机通信失败信息处置的控制器的交换机通信失败信息为符合于交换机通信失败信息处置性能减弱的变动量而决定的,这样在出现交换机通信失败信息处置性能减弱的条件下,一则能够让权重大的交换机通信失败信息能够被处置,二则最大限度的在交换机通信失败信息处置性能条件下把不少交换机通信失败信息传送给用于交换机通信失败信息处置的控制器。The controllers for handling of exchange communication failure information can be several, and each of the controllers for handling of exchange communication failure information monitors what to be handled by the controller for exchange communication failure information handling. The number of switch communication failure information, and the switch communication failure information is added to the linked list of switch communication failure information. If there is a problem in a large range of the switch or there is a problem with other controllers used to dispose of the switch communication failure information, the switch communication fails. When the information is transferred to the controller used for handling the communication failure information of the switch, or when a local problem occurs in the controller that is used for handling the communication failure information of the switch, the state of the communication failure information of the switch to be handled will greatly increase. That is to say, the problem of a sharp increase in the communication failure information of the switch will often cause the controller that is in a stable working state to handle the information of the communication failure of the switch to get the situation that the performance of the information of the communication failure of the processing switch is insufficient, and the communication failure of the switch to be handled is caused by the failure of the communication. The number of messages, within the set duration range, the number of switch communication failure messages that can be handled by the controller that was originally used for handling the communication failure information of the switch. The maximum number of switch communication failure information, to determine the amount of change in the performance of the switch communication failure information processing performance weakening, in line with the change in the switch communication failure information processing performance weakening, the controller used for switch communication failure information processing and the switch used for communication failure information processing The controller for information acquisition executes the control system of temporary switch communication failure information together, and the controller for switch communication failure information processing runs the pre-configured filtering specification to filter the secondary switch communication failure information in the linked list of switch communication failure information. , and transmit the notification information containing the variation of the communication failure information processing performance of the switch and the weighted average value of the switch communication failure in the linked list of the switch communication failure to the controller for the exchange communication failure information acquisition, for the exchange communication failure information acquisition. The controller determines the set weight Q1 of the controller used to obtain the switch communication failure information in combination with the content in the notification information, and terminates the transmission of switch communication failure information whose weight is less than the set weight Q1. Therefore, this method can avoid or reduce the blockage of switch communication failure information and the defects of switch communication failure information loss, and synchronize the switch communication failure information that cannot be transmitted to the controller for switch communication failure information processing in each switch. It is determined by the amount of change in the weakening of the communication failure information handling performance of the switch. In this way, under the condition that the communication failure information processing performance of the switch is weakened, firstly, the communication failure information of the switch with heavy weight can be handled, and secondly, the maximum communication failure information of the switch can be processed. Under the condition of communication failure information handling performance, a lot of exchange communication failure information is transmitted to the controller for exchange communication failure information handling.

所述用于交换机通信失败信息获取的控制器用来获取云平台的交换机的交换机通信失败信息且传输给用于交换机通信失败信息处置的控制器,用于交换机通信失败信息处置的控制器把要处置的交换机通信失败信息加入到交换机通信失败信息的链表的尾部,另外还对交换机通信失败信息执行信息解析处置;所述用于交换机通信失败信息处置的控制器还含有保存交换机通信失败信息的存储单元;The controller for acquiring the communication failure information of the switch is used to acquire the communication failure information of the switch of the switch of the cloud platform and transmit it to the controller for processing the communication failure information of the switch, and the controller for processing the communication failure information of the switch The communication failure information of the switch is added to the tail of the linked list of the communication failure information of the switch, and the information parsing and processing is also performed on the communication failure information of the switch; the controller for the processing of the communication failure information of the switch also contains a storage unit for saving the communication failure information of the switch ;

所述交换机通信失败信息包括交换机通信失败信息的标识、交换机通信失败信息的权重、交换机通信失败出现的时刻、通信失败的交换机的标识、通信失败的交换机的类别、通信失败的交换机的型号与交换机通信失败的类别;The switch communication failure information includes the identifier of the switch communication failure information, the weight of the switch communication failure information, the time when the switch communication failure occurs, the identification of the switch that fails to communicate, the type of the switch that fails to communicate, the model and the switch of the switch that fails to communicate. the category of communication failure;

所述交换机通信失败信息在所述用于交换机通信失败信息获取的控制器的信息传输序列为依照交换机通信失败信息出现的时刻的前后次序排序;The information transmission sequence of the switch communication failure information in the controller for acquiring the switch communication failure information is sorted according to the order of the times when the switch communication failure information appears;

然而于某些不寻常状况下出现的通信失败信息的大量涌现,使得交换机的通信失败信息传输和用于通信失败信息处置的控制器得到和处置通信失败信息会发生极度的不均衡,就像因为交换机电路出现问题发生大范围的问题,使得交换机的通信失败个数大幅度变多,就让用于通信失败信息获取的控制器传输通信失败信息的数量大幅度变多,常常就会使得通信阻塞、通信失败信息也被遗失掉,还有就是用于通信失败信息处置的控制器的通信失败信息的链表内积压的通信失败信息个数太多,也会导致通信失败信息处置的高效性能受损,特别是对问题很大的通信失败信息的处置延时就更多。However, the emergence of a large number of communication failure information in some unusual situations makes the communication failure information transmission of the switch and the controller for the communication failure information processing to obtain and handle the communication failure information will be extremely unbalanced, just like because A wide range of problems occur in the switch circuit, which greatly increases the number of communication failures of the switch, which greatly increases the number of communication failure information transmitted by the controller used to obtain the communication failure information, which often causes communication congestion. , The communication failure information is also lost, and there is too much backlog of communication failure information in the linked list of communication failure information of the controller used for communication failure information disposal, which will also lead to the loss of efficient performance of communication failure information disposal. , especially the processing delay of the communication failure information with great problems is more.

要解决这类问题,就由此执行如下步骤:To resolve this type of issue, follow these steps from here:

S1:用于交换机通信失败信息处置的控制器依照设定的时长间隔定期监测本用于交换机通信失败信息处置的控制器处置交换机通信失败信息性能是不是减弱;S1: The controller used for handling the communication failure information of the switch regularly monitors whether the performance of the controller used for handling the communication failure information of the switch is weakened according to the set time interval;

S2:所有用于交换机通信失败信息处置的控制器均各自事先设有于设定的时长范围中能够处置的最大的交换机通信失败信息的个数 B2,(设定时长范围中能够处置的最大的交换机通信失败信息的个数 B2是以往在设定时长范围内用于交换机通信失败信息处置的控制器能够处置的最大的交换机通信失败信息的个数)在设定的时长范围中的现在可处置的交换机通信失败信息的个数B1(这个现在可处置的交换机通信失败信息的个数B2通过测试就能获取),若在设定的时长范围中,判定设定的时长范围中能够处置的最大的交换机通信失败信息的个数B2大于现在可处置的交换机通信失败信息的个数B1,或者交换机通信失败信息的链表中的交换机通信失败信息的个数大于设定的时长范围中能够处置的最大的交换机通信失败信息的个数B2,就判定用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱;S2: All controllers used for the handling of the communication failure information of the switches are each pre-set with the maximum number of pieces of communication failure information B2 that can be handled in the set duration range, (the largest number B2 that can be handled in the set duration range. The number of switch communication failure messages B2 is the maximum number of switch communication failure messages that can be handled by the controller used to handle the switch communication failure information within the set duration range. The number B1 of the communication failure information of the switch (the number B2 of the communication failure information of the switch that can be handled can be obtained through the test), if it is within the set duration range, it is determined that the maximum number that can be handled within the set duration range The number B2 of the switch communication failure information is greater than the number B1 of the switch communication failure information that can be handled at present, or the number of switch communication failure information in the linked list of the switch communication failure information is greater than the maximum number that can be handled in the set duration range. The number B2 of the switch communication failure information, it is determined that the switch communication failure information processing performance of the controller used for the switch communication failure information processing is weakened;

S3:在用于交换机通信失败信息处置的控制器依照设定的时间间隔定时地判定自身交换机通信失败信息处置性能减弱之际,该用于交换机通信失败信息处置的控制器运行事先设定的筛除方式来筛除交换机通信失败信息的链表内的次要的交换机通信失败信息;这样就防止了对次要的交换机通信失败信息的处置,还清理了次要的交换机通信失败信息对权重均值的不利作用。用于交换机通信失败信息处置的控制器只在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的条件下才筛除次要的交换机通信失败信息,但是于其他条件下不筛除,以此来实现用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的条件下还能最大限度的确保交换机通信失败信息的完备,有助于更好的实现通信失败下的处置。S3: When the controller for handling the communication failure information of the exchange periodically determines that the performance of handling the communication failure information of the own exchange is weakened according to the set time interval, the controller for handling the communication failure information of the exchange runs a preset filter. In addition to the method to filter out the secondary switch communication failure information in the linked list of switch communication failure information; this prevents the disposal of the secondary switch communication failure information, and also clears the secondary switch communication failure information. adverse effect. The controller for switch communication failure information handling only filters out secondary switch communication failure information under the condition that the performance of the switch communication failure information handling of the controller for switch communication failure information processing is weakened, but not under other conditions. Screening out, in order to realize the switch communication failure information processing performance of the controller used for the switch communication failure information disposal, it can also ensure the completeness of the switch communication failure information to the greatest extent, which is helpful to better realize the communication failure. disposal below.

另外还能够不运行事先设定的筛除方式来不筛除交换机通信失败信息的链表内的次要的交换机通信失败信息,径直算出交换机通信失败信息的链表内的全部交换机通信失败信息的权重均值;In addition, it is also possible to directly calculate the weighted average value of all the switch communication failure information in the linked list of switch communication failure information without running the pre-set filtering method so as not to filter out the secondary switch communication failure information in the linked list of switch communication failure information. ;

S4:用于交换机通信失败信息处置的控制器朝所述用于交换机通信失败信息获取的控制器传送带有用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1与交换机通信失败信息的权重均值Q1的用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的告知信息;S4: The controller for exchange communication failure information handling transmits, to the controller for exchange communication failure information acquisition, the weakening value W1 with the performance weakening of the exchange communication failure information handling performance of the controller for exchange communication failure information handling and the switch Notification information that the communication failure information processing performance of the switch of the controller used for the communication failure information processing of the switch is weakened by the weighted mean value Q1 of the communication failure information;

S5:所述用于交换机通信失败信息获取的控制器凭借得到的用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1与交换机通信失败信息的权重均值Q1,还有本用于交换机通信失败信息获取的控制器的设定的权重调节系数Z来决定设定的权重Q2;S5: The controller for obtaining the communication failure information of the switch obtains the weakened value W1 of the performance of the controller for handling the communication failure information of the switch, and the weighted average value Q1 of the communication failure information of the switch, and also The set weight Q2 is determined by the set weight adjustment coefficient Z of the controller used for the acquisition of the communication failure information of the switch;

其中,设定的权重Q2利用式子(1)得到:Among them, the set weight Q2 is obtained by formula (1):

Q2=Q1(1+Z*W1) (1)Q2=Q1(1+Z*W1) (1)

而Z为小于1的正数;And Z is a positive number less than 1;

所述用于交换机通信失败信息获取的控制器经由如下方式决定所述用于交换机通信失败信息获取的控制器的设定的权重调节系数Z:The controller for acquiring the exchange communication failure information determines the weight adjustment coefficient Z set by the controller for acquiring the exchange communication failure information in the following manner:

所述用于交换机通信失败信息获取的控制器总计出本用于交换机通信失败信息获取的控制器所获取的全部交换机通信失败信息的个数和权重最大的交换机通信失败信息的个数;当然权重最大的交换机通信失败信息为须及早处置的,接着所述用于交换机通信失败信息获取的控制器算出该所述用于交换机通信失败信息获取的控制器内的权重最大的交换机通信失败信息的个数除以全部交换机通信失败信息的个数所得的商值;然后若第一调节系数的临界值大于所述商值,就说明交换机通信失败信息内的权重最大的交换机通信失败信息的个数还是不多,也就是所述用于交换机通信失败信息获取的控制器不必赶紧处置,就把设定的权重调节系数定为大于五分之一的纯小数;若第一调节系数的临界值小于所述商值,说明交换机通信失败信息内的权重最大的交换机通信失败信息的个数多,也就是所述用于交换机通信失败信息获取的控制器须赶紧处置,就把设定的权重调节系数定为小于五分之一的纯小数;第一调节系数的临界值为五分之一和五分之二之间的任一一个纯小数;The controller for acquiring the communication failure information of the switch totals the number of all the communication failure information of the switches and the number of the communication failure information of the switch with the largest weight acquired by the controller used for acquiring the communication failure information of the switch; The largest switch communication failure information needs to be dealt with early, and then the controller for switch communication failure information acquisition calculates the number of switch communication failure information with the largest weight in the controller for switch communication failure information acquisition. The quotient value obtained by dividing the number by the number of all switch communication failure messages; then if the critical value of the first adjustment coefficient is greater than the quotient value, it means that the number of switch communication failure messages with the largest weight in the switch communication failure messages is still the same Not much, that is, the controller used for the acquisition of the communication failure information of the switch does not have to deal with it quickly, and the set weight adjustment coefficient is set as a pure decimal greater than one-fifth; if the critical value of the first adjustment coefficient is less than all The above quotient value indicates that the number of switch communication failure information with the largest weight in the switch communication failure information is large, that is, the controller used for the acquisition of switch communication failure information must be disposed of quickly, and the set weight adjustment coefficient is determined. is a pure decimal less than one-fifth; the critical value of the first adjustment coefficient is any pure decimal between one-fifth and two-fifths;

这样,该方法在用于交换机通信失败信息处置的控制器的处置性能减弱之际,在用于交换机通信失败信息获取的控制器设定的权重来决定某些交换机通信失败信息不该传送时,结合了用于交换机通信失败信息处置的控制器的处置性能减弱的信息,也结合了能够体现用于交换机通信失败信息获取的控制器内权重最大的交换机通信失败信息的个数大小的权重调节系数的信息来决定用于交换机通信失败信息获取的控制器的设定的权重,因此设定的权重的决定可更好的体现用于交换机通信失败信息处置的控制器的目前状态,可在确定权重最大的交换机通信失败信息被处置之际,让更大数量的交换机通信失败的信息亦能传送至用于交换机通信失败信息处置的控制器来实现处置,所以更佳的处置通信失败大量涌现的问题。In this way, when the handling performance of the controller for handling the communication failure information of the exchange is weakened, when the weight set by the controller for acquiring the communication failure information of the exchange determines that some communication failure information of the exchange should not be transmitted, Combined with the information that the handling performance of the controller used for handling the communication failure information of the switch is weakened, and also combined with the weight adjustment coefficient that can reflect the number of the communication failure information of the switch with the largest weight in the controller used for the acquisition of the communication failure information of the switch. Therefore, the decision of the set weight can better reflect the current state of the controller used for the handling of the communication failure information of the switch, and the weight can be determined when the weight is determined. When the largest switch communication failure information is processed, the information of a larger number of switch communication failures can also be transmitted to the controller for the disposal of switch communication failure information for processing, so it is better to deal with the problem of a large number of communication failures. .

S5:所述用于交换机通信失败信息获取的控制器使用事先配备的去除方法来筛除该用于交换机通信失败信息获取的控制器的已经获取的交换机通信失败信息的与去除方法相符合的交换机通信失败信息,并且终止朝用于交换机通信失败信息处置的控制器传送权重小于本用于交换机通信失败信息获取的控制器的设定的权重Q2的去除后的交换机通信失败信息;所述用于交换机通信失败信息获取的控制器存放被去除的交换机通信失败信息,且在用于交换机通信失败信息处置的控制器的交换机性能复原时把由去除方法去除的交换机通信失败信息传送至用于交换机通信失败信息处置的控制器。所述去除方法是根据交换机通信失败信息的特性的与或非的运算式,交换机通信失败信息的特性包括交换机通信失败的类别、交换机通信失败信息的所在之处、交换机通信失败信息的缘由。S5: The controller for acquiring communication failure information of switches uses a pre-configured removal method to filter out the switches that conform to the removal method of the acquired communication failure information of switches already acquired by the controller for acquiring communication failure information of switches Communication failure information, and terminate the transmission of the switch communication failure information to the controller for the exchange communication failure information handling whose weight is less than the weight Q2 set by the controller used for the exchange communication failure information acquisition. The controller that acquires the switch communication failure information stores the removed switch communication failure information, and transmits the switch communication failure information removed by the removal method to the switch communication failure information for the switch communication when the switch performance of the controller for the switch communication failure information processing is restored. A controller for handling failure messages. The removal method is based on an AND-OR operation of the characteristics of the switch communication failure information. The characteristics of the switch communication failure information include the type of the switch communication failure, the location of the switch communication failure information, and the reason for the switch communication failure information.

若用于交换机通信失败信息处置的控制器的处置性能未复原,就保持在步骤S5执行,若用于交换机通信失败信息处置的控制器的处置性能复原了,就转到步骤S6中执行;If the handling performance of the controller for handling the communication failure information of the switch has not been restored, keep executing in step S5, and if the handling performance of the controller used for handling the communication failure information of the exchange has been restored, go to step S6 to execute;

步骤S6:用于交换机通信失败信息处置的控制器把处置性能复原的告知信息传递到所述用于交换机通信失败信息获取的控制器,作为对用于交换机通信失败信息处置的控制器的该告知信息的反馈,所述用于交换机通信失败信息获取的控制器也重新正常传送与其连接的交换机出现的交换机通信失败信息给用于交换机通信失败信息处置的控制器。Step S6: the controller for handling the communication failure information of the switch transmits the notification information of the recovery of the handling performance to the controller for acquiring the communication failure information of the switch, as the notification to the controller for handling the communication failure information of the switch In response to the information feedback, the controller for acquiring the communication failure information of the switch also normally transmits the communication failure information of the switch that occurs in the connected switch to the controller for handling the communication failure information of the switch.

所述用于交换机通信失败信息处置的控制器依照设定的时长间隔定期监测本用于交换机通信失败信息处置的控制器处置交换机通信失败信息性能是不是减弱的方式包括如下方法:The controller for handling the communication failure information of the switch periodically monitors whether the performance of the controller for handling the communication failure information of the switch is weakened according to the set time interval, including the following methods:

S1-1:所述交换机通信失败信息的链表内的交换机通信失败信息的个数为M1;S1-1: The number of switch communication failure information in the linked list of switch communication failure information is M1;

步骤1-2:这样在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为用于交换机通信失败信息处置的控制器的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(2)得到:Step 1-2: In this way, the performance of the switch communication failure information handling of the controller used for the switch communication failure information processing is weakened because of the problem of the controller used for the switch communication failure information processing. The weakening value W1 of the weakening performance of the controller's switch communication failure information handling is obtained from formula (2):

W1=(B2-B1)/B1 (2)W1=(B2-B1)/B1 (2)

在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为交换机的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(3)得到:The weakening of the switch communication failure information handling performance of the controller used for the switch communication failure information processing is caused by the problem of the switch. Equation (3) gets:

W1=(M1-B2)/B2 (3)W1=(M1-B2)/B2 (3)

在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为交换机通信失败信息的个数变多的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(4)得到:The performance of the switch communication failure information processing of the controller used for the processing of the switch communication failure information is weakened due to the problem that the number of switch communication failure information increases. The switch communication failure information of the controller used for the switch communication failure information processing The weakening value W1 of the weakening of the disposal performance is obtained from the formula (4):

W1=(M1-B1)/B2 (4);W1=(M1-B1)/B2(4);

在每过一个设定的时长间隔,就执行S1-1与S1-2。S1-1 and S1-2 are executed every time a set time interval passes.

所述次要的交换机通信失败信息为软件引发的交换机通信失败的信息。The secondary switch communication failure information is software-induced switch communication failure information.

总之,这样的经由监控用于交换机通信失败信息处置的控制器的交换机通信失败信息的处置性能,在用于交换机通信失败信息处置的控制器的处置性能减弱之际,在用于交换机通信失败信息获取的控制器设定的权重来决定某些交换机通信失败信息不该传送时,结合了用于交换机通信失败信息处置的控制器的处置性能减弱的信息,也结合了能够体现用于交换机通信失败信息获取的控制器内权重最大的交换机通信失败信息的个数大小的权重调节系数的信息来决定用于交换机通信失败信息获取的控制器的设定的权重,因此设定的权重的决定可更好的体现用于交换机通信失败信息处置的控制器的目前状态,可在确定权重最大的交换机通信失败信息被处置之际,让更大数量的交换机通信失败的信息亦能传送至用于交换机通信失败信息处置的控制器来实现处置,所以更佳的处置通信失败大量涌现的问题。In short, such handling performance of the switch communication failure information via the controller monitoring the switch communication failure information handling, when the handling performance of the controller for the switch communication failure information handling is weakened, when the handling performance of the switch communication failure information When the obtained weights set by the controller are used to decide that the communication failure information of some switches should not be transmitted, it is combined with the information that the processing performance of the controller used to handle the communication failure information of the switches is weakened, and the information that can reflect the communication failure of the switches is also combined. The set weight of the controller for the switch communication failure information acquisition is determined by the information of the weight adjustment coefficient of the number of the switch communication failure information with the largest weight in the controller of the information acquisition, so the decision of the set weight can be more A good representation of the current state of the controller for the handling of switch communication failure information can allow a larger number of switch communication failure information to be transmitted to the switch communication failure information when it is determined that the switch communication failure information with the greatest weight is handled. The controller of the failure information processing implements the processing, so it is better to deal with the problem of a large number of communication failures.

另外服务器往往设置在主控箱中,如果主控箱内的温度增大,超出了服务器正常的工作温度的最大值,就会使得服务器工作出现问题,但是现在没有针对主控箱内的温度超出了服务器正常的工作温度的最大值的报警装置。In addition, the server is often set in the main control box. If the temperature in the main control box increases and exceeds the maximum normal operating temperature of the server, it will cause problems with the server's work. An alarm device that sets the maximum value of the server's normal operating temperature.

温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police.

以上以附图说明的方式对本发明作了描述,本领域的技术人员应当理解,本公开不限于以上描述的实施例,在不偏离本发明的范围的情况下,可以做出各种变化、改变和替换。The present invention has been described above by way of illustration in the accompanying drawings. Those skilled in the art should understand that the present disclosure is not limited to the above-described embodiments, and various changes and changes can be made without departing from the scope of the present invention. and replace.

Claims (3)

1.一种测温型轮毂探伤系统的方法,其特征在于,包括如下步骤:1. a method for a temperature measurement type wheel hub flaw detection system, is characterized in that, comprises the steps: 图像分析:射线接收器接收到射线发射器发生的射线形成图像,并将图像通过通讯模块发送至服务器,服务器对图像进行缺陷识别形成缺陷分析结果,之后将缺陷分析结果发送回通讯模块;Image analysis: The ray receiver receives the rays generated by the ray transmitter to form an image, and sends the image to the server through the communication module. The server performs defect recognition on the image to form a defect analysis result, and then sends the defect analysis result back to the communication module; 所述射线接收器接收到射线发射器发生的射线形成图像,并将图像通过通讯模块发送至服务器的方式为设置所述通讯模块为无线通讯模块,云平台通过所述无线通讯模块连接所述服务器,这样射线接收器将图像通过无线通讯模块发送到所述服务器;The ray receiver receives the rays generated by the ray transmitter to form an image, and sends the image to the server through the communication module by setting the communication module as a wireless communication module, and the cloud platform connects to the server through the wireless communication module , so that the ray receiver sends the image to the server through the wireless communication module; 所述云平台中包括相互连接的交换机,所述云平台与用于交换机通信失败信息处置的控制器和PC机相连接,所述云平台的交换机与用于交换机通信失败信息获取的控制器相连接,所述用于交换机通信失败信息获取的控制器与用于交换机通信失败信息处置的控制器也相连接,所述用于交换机通信失败信息获取的控制器用来获取云平台的交换机的交换机通信失败信息且传输给用于交换机通信失败信息处置的控制器,用于交换机通信失败信息处置的控制器把要处置的交换机通信失败信息加入到交换机通信失败信息的链表的尾部,另外还对交换机通信失败信息执行信息解析处置;所述用于交换机通信失败信息处置的控制器还含有保存交换机通信失败信息的存储单元;The cloud platform includes interconnected switches, the cloud platform is connected to a controller and a PC for handling the communication failure information of the switches, and the switches of the cloud platform are connected to the controller for acquiring the communication failure information of the switches. connected, the controller for acquiring the communication failure information of the switch is also connected to the controller for handling the communication failure information of the switch, and the controller for acquiring the communication failure information of the switch is used to acquire the switch communication of the switch of the cloud platform The failure information is transmitted to the controller for handling the communication failure information of the switch. The controller for handling the communication failure information of the switch adds the communication failure information of the switch to be handled to the end of the linked list of the communication failure information of the switch, and also communicates with the switch. The failure information executes information analysis and processing; the controller for processing the communication failure information of the switch also includes a storage unit for storing the communication failure information of the switch; 所述交换机通信失败信息在所述用于交换机通信失败信息获取的控制器的信息传输序列为依照交换机通信失败信息出现的时刻的前后次序排序;The information transmission sequence of the switch communication failure information in the controller for acquiring the switch communication failure information is sorted according to the order of the times when the switch communication failure information appears; 由此执行如下步骤:From this the following steps are performed: 步骤S1:用于交换机通信失败信息处置的控制器依照设定的时长间隔定期监测本用于交换机通信失败信息处置的控制器处置交换机通信失败信息性能是不是减弱;Step S1: the controller used for handling the communication failure information of the switch regularly monitors whether the performance of the controller used for handling the communication failure information of the switch is weakened according to the set time interval; 步骤S2:所有用于交换机通信失败信息处置的控制器均各自事先设有于设定的时长范围中能够处置的最大的交换机通信失败信息的个数B2,在设定的时长范围中的现在可处置的交换机通信失败信息的个数B1,若在设定的时长范围中,判定设定的时长范围中能够处置的最大的交换机通信失败信息的个数B2大于现在可处置的交换机通信失败信息的个数B1,或者交换机通信失败信息的链表中的交换机通信失败信息的个数大于设定的时长范围中能够处置的最大的交换机通信失败信息的个数B2,就判定用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱;Step S2: All the controllers used for the handling of the communication failure information of the switches are respectively pre-set with the maximum number B2 of the communication failure information of the switches that can be handled within the set duration range. If the number B1 of handled switch communication failure messages is within the set duration range, it is determined that the maximum number of switch communication failure messages B2 that can be handled within the set duration range is greater than the current number of switch communication failure messages that can be handled. The number B1, or the number of switch communication failure messages in the linked list of switch communication failure messages is greater than the maximum number of switch communication failure messages B2 that can be handled in the set duration range. The controller's switch communication failure information processing performance is weakened; 步骤S3:在用于交换机通信失败信息处置的控制器依照设定的时间间隔定时地判定自身交换机通信失败信息处置性能减弱之际,该用于交换机通信失败信息处置的控制器运行事先设定的筛除方式来筛除交换机通信失败信息的链表内的次要的交换机通信失败信息;Step S3: When the controller for handling the communication failure information of the exchange periodically determines that the performance of handling the communication failure information of the own exchange is weakened according to the set time interval, the controller for handling the communication failure information of the exchange runs the preset communication failure information. The screening method is used to screen out the secondary switch communication failure information in the linked list of switch communication failure information; 另外还能够不运行事先设定的筛除方式来不筛除交换机通信失败信息的链表内的次要的交换机通信失败信息,径直算出交换机通信失败信息的链表内的全部交换机通信失败信息的权重均值;In addition, it is also possible to directly calculate the weighted average value of all the switch communication failure information in the linked list of switch communication failure information without running the pre-set filtering method so as not to filter out the secondary switch communication failure information in the linked list of switch communication failure information. ; 步骤S4:用于交换机通信失败信息处置的控制器朝所述用于交换机通信失败信息获取的控制器传送带有用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1与交换机通信失败信息的权重均值Q1的用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的告知信息;Step S4 : the controller for exchange communication failure information handling transmits, to the controller for exchange communication failure information acquisition, the weakening value W1 with the weakened performance of the exchange communication failure information handling of the controller for exchange communication failure information handling and the Notification information that the performance of the switch communication failure information processing performance of the controller used for the switch communication failure information processing of the weighted average value Q1 of the switch communication failure information is weakened; 步骤S5:所述用于交换机通信失败信息获取的控制器凭借得到的用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1与交换机通信失败信息的权重均值Q1,还有本用于交换机通信失败信息获取的控制器的设定的权重调节系数Z来决定设定的权重Q2;Step S5: the controller for obtaining the communication failure information of the switch obtains the weakened value W1 of the performance weakening of the communication failure information of the switch of the controller used for processing the communication failure information of the switch and the weighted average value Q1 of the communication failure information of the switch, There is also the set weight adjustment coefficient Z of the controller used for the acquisition of the communication failure information of the switch to determine the set weight Q2; 其中,设定的权重Q2利用式子(1)得到:Among them, the set weight Q2 is obtained by formula (1): Q2=Q1(1+Z*W1) (1)Q2=Q1(1+Z*W1) (1) 而Z为小于1的正数;And Z is a positive number less than 1; 所述用于交换机通信失败信息获取的控制器经由如下方式决定所述用于交换机通信失败信息获取的控制器的设定的权重调节系数Z:The controller for acquiring the exchange communication failure information determines the weight adjustment coefficient Z set by the controller for acquiring the exchange communication failure information in the following manner: 所述用于交换机通信失败信息获取的控制器总计出本用于交换机通信失败信息获取的控制器所获取的全部交换机通信失败信息的个数和权重最大的交换机通信失败信息的个数;接着所述用于交换机通信失败信息获取的控制器算出该所述用于交换机通信失败信息获取的控制器内的权重最大的交换机通信失败信息的个数除以全部交换机通信失败信息的个数所得的商值;然后若第一调节系数的临界值大于所述商值,就把设定的权重调节系数定为大于五分之一的纯小数;若第一调节系数的临界值小于所述商值,就把设定的权重调节系数定为小于五分之一的纯小数;第一调节系数的临界值为五分之一和五分之二之间的任一一个纯小数;The controller for acquiring the communication failure information of the switch sums up the number of all the communication failure information of the switches and the number of the communication failure information of the switch with the largest weight obtained by the controller used for acquiring the communication failure information of the switch; The controller for acquiring the communication failure information of the switches calculates the quotient obtained by dividing the number of the communication failure information of the switches with the largest weight in the controller for acquiring the communication failure information of the switches by the number of the communication failure information of all the switches. Then if the critical value of the first adjustment coefficient is greater than the quotient value, the set weight adjustment coefficient is set as a pure decimal greater than one fifth; if the critical value of the first adjustment coefficient is less than the quotient value, The set weight adjustment coefficient is set as a pure decimal less than one-fifth; the critical value of the first adjustment coefficient is any pure decimal between one-fifth and two-fifths; 所述用于交换机通信失败信息获取的控制器使用事先配备的去除方法来筛除该用于交换机通信失败信息获取的控制器的已经获取的交换机通信失败信息的与去除方法相符合的交换机通信失败信息,并且终止朝用于交换机通信失败信息处置的控制器传送权重小于本用于交换机通信失败信息获取的控制器的设定的权重Q2的去除后的交换机通信失败信息;The controller for acquiring information on switch communication failures uses a pre-configured removal method to filter out switch communication failures that conform to the removal method of the acquired switch communication failure information of the controller for acquiring information on switch communication failures information, and terminate the transfer of switch communication failure information whose weight is less than the weight Q2 set by the controller for switch communication failure information acquisition to the controller for switch communication failure information handling; 若用于交换机通信失败信息处置的控制器的处置性能未复原,就保持在步骤S5执行,若用于交换机通信失败信息处置的控制器的处置性能复原了,就转到步骤S6中执行;If the handling performance of the controller for handling the communication failure information of the switch has not been restored, keep executing in step S5, and if the handling performance of the controller used for handling the communication failure information of the exchange has been restored, go to step S6 to execute; 步骤S6:用于交换机通信失败信息处置的控制器把处置性能复原的告知信息传递到所述用于交换机通信失败信息获取的控制器,作为对用于交换机通信失败信息处置的控制器的该告知信息的反馈,所述用于交换机通信失败信息获取的控制器也重新正常传送与其连接的交换机出现的交换机通信失败信息给用于交换机通信失败信息处置的控制器;Step S6: the controller for handling the communication failure information of the switch transmits the notification information of the recovery of the handling performance to the controller for acquiring the communication failure information of the switch, as the notification to the controller for handling the communication failure information of the switch Feedback of information, the controller for obtaining the communication failure information of the switch also normally transmits the communication failure information of the switch that occurs in the switch connected to it to the controller for handling the communication failure information of the switch; 所述用于交换机通信失败信息处置的控制器依照设定的时长间隔定期监测本用于交换机通信失败信息处置的控制器处置交换机通信失败信息性能是不是减弱的方式包括如下方法:The controller for handling the communication failure information of the switch periodically monitors whether the performance of the controller for handling the communication failure information of the switch is weakened according to the set time interval, including the following methods: 步骤1-1:所述交换机通信失败信息的链表内的交换机通信失败信息的个数为M1;Step 1-1: the number of switch communication failure information in the linked list of switch communication failure information is M1; 步骤1-2:这样在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为用于交换机通信失败信息处置的控制器的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(2)得到:Step 1-2: In this way, the performance of the switch communication failure information handling of the controller used for the switch communication failure information processing is weakened because of the problem of the controller used for the switch communication failure information processing. The weakening value W1 of the weakening performance of the controller's switch communication failure information handling is obtained from formula (2): W1=(B2-B1)/B1 (2)W1=(B2-B1)/B1 (2) 在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为交换机的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(3)得到:The weakening of the switch communication failure information handling performance of the controller used for the switch communication failure information processing is caused by the problem of the switch. Equation (3) gets: W1=(M1-B2)/B2 (3)W1=(M1-B2)/B2 (3) 在用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱是因为交换机通信失败信息的个数变多的问题引起的,用于交换机通信失败信息处置的控制器的交换机通信失败信息处置性能减弱的减弱值W1由式(4)得到:The performance of the switch communication failure information processing of the controller used for the processing of the switch communication failure information is weakened due to the problem that the number of switch communication failure information increases. The switch communication failure information of the controller used for the switch communication failure information processing The weakening value W1 of the weakening of the disposal performance is obtained from the formula (4): W1=(M1-B1)/B2 (4);W1=(M1-B1)/B2(4); 在每过一个设定的时长间隔,就执行步骤 1-1与步骤 1-2;Steps 1-1 and 1-2 are executed every time a set time interval passes; 所述次要的交换机通信失败信息为软件引发的交换机通信失败的信息;The secondary switch communication failure information is software-induced switch communication failure information; 温度传感器把采集到的主控箱内的温度值传送到单片机中,单片机接收到温度值后,就把温度值同服务器正常工作的最大值进行比较,若超出了最大值,就启动报警器进行报警。The temperature sensor transmits the collected temperature value in the main control box to the single-chip microcomputer. After the single-chip microcomputer receives the temperature value, it compares the temperature value with the maximum value of the normal operation of the server. If the maximum value is exceeded, the alarm is activated. Call the police. 2.根据权利要求1所述的测温型轮毂探伤系统的方法,其特征在于,所述测温型轮毂探伤系统包括:2. The method for a temperature measurement type wheel hub flaw detection system according to claim 1, wherein the temperature measurement type wheel hub flaw detection system comprises: 第四轨道,设置在第二轨道上,且能够沿第二轨道移动,在第二轨道上设置有滑块,滑块上固定第四轨道;the fourth track is arranged on the second track and can move along the second track, a slider is arranged on the second track, and the fourth track is fixed on the slider; 服务器,用于接收检测图像并对检测图像进行缺陷分析;A server for receiving inspection images and performing defect analysis on the inspection images; 所述第四轨道的底端一体化连接着直四棱柱状的联结杆,所述滑块为四棱柱状,所述联结杆同所述滑块通过联结条相联结,所述联结条熔接在所述滑块的一端,所述联结条为四棱柱状,在所述联结条带有自其顶部穿透其底部的卡接孔,所述卡接孔里卡接着同其过渡配合的卡接头,所述卡接头熔接于联结杆的底部,所述卡接头同所述联结条间的联结位置设置着第一定位设备与第二定位设备,所述第一定位设备包括熔接于所述联结条与所述滑块当间位置的一对镜像分布的第一联结片同与卡接在一对联结片之间的第二联结片,所述第二联结片熔接于所述联结杆处在所述滑块位置的一边,所述第二定位设备包括设在所述联结杆与所述卡接头联结位置的第一定位片与同其相对应的第二定位片,所述第一定位片位于第二定位片的上方,所述第一定位片各自熔接在所述联结杆、所述卡接头的两边和同所述滑块相向的一边,所述第二定位片各自熔接在所述联结条的两侧和同所述滑块相对的一边;The bottom end of the fourth rail is integrally connected with a right quadrangular prism-shaped connecting rod, the sliding block is a quadrangular prism, and the connecting rod is connected with the sliding block through a connecting bar, and the connecting bar is welded on the At one end of the slider, the connecting strip is in the shape of a quadrangular prism, and the connecting strip has a snap hole that penetrates from its top to its bottom. , the snap joint is welded to the bottom of the connecting rod, a first positioning device and a second positioning device are arranged at the connecting position between the snap joint and the connecting bar, and the first positioning device includes welding on the connecting bar. A pair of mirror-imaged first coupling pieces at the intermediate position of the slider and a second coupling piece clamped between a pair of coupling pieces, and the second coupling piece is welded to where the coupling rod is located. On one side of the slider position, the second positioning device includes a first positioning piece set at the connecting position of the coupling rod and the snap joint and a second positioning piece corresponding thereto, and the first positioning piece is located at the Above the second positioning piece, the first positioning piece is welded to the connecting rod, the two sides of the clip joint and the side opposite to the slider, and the second positioning piece is welded to the connecting bar. both sides of the slider and the side opposite to the slider; 所述服务器设置在主控箱内,在主控箱内还设置有温度传感器,所述温度传感器和报警器同所述单片机相连接;The server is arranged in the main control box, and a temperature sensor is also arranged in the main control box, and the temperature sensor and the alarm are connected with the single-chip microcomputer; 所述第一联结片同所述第二联结片间开有相向的丝孔,所述丝孔间经过丝杠丝接在一起。The first connecting piece and the second connecting piece are provided with opposite wire holes, and the wire holes are connected together by a lead screw. 3.根据权利要求2所述的测温型轮毂探伤系统的方法,其特征在于,所述第一定位片同所述第二定位片间开有相向的丝孔,所述丝孔间经由丝杠丝接在一起。3 . The method for a temperature measurement type wheel hub flaw detection system according to claim 2 , wherein the first positioning piece and the second positioning piece are provided with wire holes opposite to each other, and the wire holes pass through the wire holes. 4 . The screws are connected together.
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