CN107257619B - Magnetic material assembling device - Google Patents
Magnetic material assembling device Download PDFInfo
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- CN107257619B CN107257619B CN201710633110.5A CN201710633110A CN107257619B CN 107257619 B CN107257619 B CN 107257619B CN 201710633110 A CN201710633110 A CN 201710633110A CN 107257619 B CN107257619 B CN 107257619B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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Abstract
The invention provides a magnetic material assembling device which comprises a product fixing seat, a separating mechanism and a glue dispensing mechanism, wherein the product fixing seat is arranged on a Y-axis moving mechanism; the separating mechanism comprises a separating fixed seat, a feeding bin is arranged above the separating fixed seat, a discharging port is arranged at the bottom of the feeding bin, and a discharging gap is reserved between the discharging port and the separating fixed seat; and a separation ejector block is arranged on one side of the feeding bin, a horizontal pushing mechanism is arranged on the other side of the feeding bin, the horizontal pushing mechanism and the separation ejector block are respectively positioned on two opposite sides of the feeding bin, and the horizontal pushing mechanism and the Z-axis movement mechanism are respectively installed on the X-axis movement mechanism. According to the invention, magnetic materials are separated and conveyed to the product on the product fixing seat by the horizontal pushing mechanism for assembly, and the glue dispensing mechanism fixes the assembled materials, so that the separation, conveying and assembly of the magnetic materials are realized, and the device is convenient to operate, easy to separate, high in assembly efficiency and strong in reliability.
Description
Technical Field
The invention relates to the technical field of magnetic material assembling equipment, in particular to a magnetic material assembling device.
Background
At present, magnetic materials, such as magnets with different shapes, are used as parts and components in electronic products more and more widely. Due to the performance of the magnetic materials, the magnetic parts are easy to attract each other in the stacking and running processes, so that the magnetic parts are stacked together; however, magnetic parts in electronic products are individually installed and function and use performance; therefore, in the assembly process of the electronic product, the magnetic parts need to be separated manually, and then the electronic product is placed on a part to be assembled of the electronic product so as to complete the assembly of the electronic product; the method for manually separating, distributing and placing the magnetic materials has the problems of low efficiency and difficult quality guarantee, thereby affecting the quality of electronic products, reducing the qualification rate of the electronic products and seriously affecting the assembly efficiency.
Disclosure of Invention
The invention aims to provide a magnetic material assembling device, which solves the problems of low efficiency and difficult quality guarantee in the prior art of manual separation, distribution and assembly of magnetic parts.
The technical scheme of the invention is realized as follows: the automatic assembling device comprises a product fixing seat for positioning a product to be assembled, a separating mechanism for separating magnetic materials and a glue dispensing mechanism for fixing the magnetic materials installed in the product, wherein the product fixing seat is installed on a Y-axis moving mechanism and is driven by the Y-axis moving mechanism to realize reciprocating linear motion along a Y axis, and the glue dispensing mechanism is installed on a Z-axis moving mechanism and is driven by the Z-axis moving mechanism to realize reciprocating linear motion along a Z axis; the separation mechanism comprises a separation fixing seat, a feeding bin is arranged above the separation fixing seat, a discharging port is arranged at the bottom of the feeding bin, a discharging gap for materials to pass through in the horizontal direction is reserved between the discharging port and the separation fixing seat, and the height of the discharging gap is greater than or equal to the height of one material and less than the sum of the heights of the two materials; the device comprises a feeding bin, a discharging gap, a separating top block, a horizontal pushing mechanism and a Z-axis moving mechanism, wherein the separating top block is arranged on one side of the feeding bin and can do reciprocating linear motion in the horizontal direction under the driving action of a discharging power mechanism to pass in and out the discharging gap to push materials to move forwards, the horizontal pushing mechanism and the separating top block are respectively arranged on two opposite sides of the feeding bin, and the horizontal pushing mechanism and the Z-axis moving mechanism are respectively arranged on an X-axis moving mechanism and driven by the X-axis moving mechanism to realize reciprocating linear motion along the X axis.
As a preferred embodiment, the horizontal pushing mechanism is a magnetic isolation limiting block arranged above the separation fixing seat, and the magnetic isolation limiting block and the separation top block are respectively located at two opposite sides of the feeding bin; the bottom of magnetism isolation stopper is equipped with the chamber that holds the material, the inside of magnetism isolation stopper be equipped with hold the vertical through-hole that the chamber is linked together, the top of magnetism isolation stopper is equipped with and is in by inhaling its magnetism power unit drive it is in do reciprocating linear motion's magnetism pole in the through-hole.
As a preferred embodiment, a magnetic detector is arranged inside the separation fixing seat, the magnetic detector and the magnetic isolation limiting block are on the same vertical line, and a magnetic induction hole corresponding to the position of the magnetic detector is further arranged at the top of the separation fixing seat.
As a preferred embodiment, the side of the separation fixing seat provided with the magnetic detector is provided with a defective product box.
As a preferred embodiment, a material guide chute for guiding the material is arranged on the separation fixing seat, and the material guide chute is located between the feeding bin and the magnetism isolating limiting block.
As a preferred embodiment, a magnetic absorption block is further arranged inside the separation fixing seat, the magnetic absorption block and the discharge port are in the same vertical straight line, and a magnetic absorption enhancement hole corresponding to the magnetic absorption block is arranged at the top of the separation fixing seat.
As a preferred embodiment, the glue dispensing mechanism comprises a glue cylinder and a UV irradiation lamp arranged on one side of the glue cylinder, the glue cylinder and the UV irradiation lamp are both arranged on a Z-axis connecting plate, and the glue dispensing mechanism is connected with the Z-axis movement mechanism through the Z-axis connecting plate.
As a preferred embodiment, inhale magnetism power unit and be vertical slip table, vertical slip table pass through vertical slip table connecting block with inhale the magnetic pole and connect, one side fixedly connected with vertical fixed plate of vertical slip table, the magnetism isolating stopper is fixed in the lower part of vertical fixed plate, vertical fixed plate with Z axle connecting plate fixed connection.
As a preferred embodiment, ejection of compact power unit is horizontal slip table, the right side of horizontal slip table pass through horizontal slip table connecting block with the separation kicking block is connected, horizontal slip table is two, is first horizontal slip table and second horizontal slip table respectively, first horizontal slip table with the horizontal slip table of second passes through the slip table keysets and connects, first horizontal slip table includes first horizontal slide rail and the first horizontal slider of looks adaptation with it, the horizontal slip table of second includes the horizontal slide rail of second and the horizontal slider of second looks adaptation with it, first horizontal slide rail with the horizontal slider of second all with slip table keysets fixed connection.
As a preferred embodiment, the one end of separation kicking block is connected with the mounting panel, the mounting panel with the separation kicking block is the setting of T type, the top of mounting panel is equipped with the grip block, the bottom of mounting panel is equipped with down the grip block, down the grip block with horizontal slip table connecting block is connected.
Compared with the prior art, the invention has the beneficial effects that: the material is separated by the separating mechanism, and the separated material is driven by the X-axis moving mechanism to move linearly along the X axis so as to be conveyed to the product assembling area; the product to be assembled which is arranged on the product fixing seat directly moves along the Y axis under the driving action of the Y axis movement mechanism, so that the magnetic material on the horizontal pushing mechanism is just positioned at the assembly part of the product to be assembled; finally, under the driving action of the X-axis movement mechanism and the Z-axis movement mechanism, the glue dispensing mechanism is operated to the position of the product where the magnetic material is assembled so as to fix the magnetic material, thereby completing the assembly of the product; the magnetic material separation device is simple in structure, reasonable in design, convenient to operate, easy to separate, convenient to assemble, capable of achieving separation, conveying and assembling work among magnetic materials, close in matching, high in assembling efficiency and strong in reliability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the separating mechanism of FIG. 1;
FIG. 3 is a schematic perspective view of FIG. 2 with the feed bin removed;
FIG. 4 is a schematic perspective view of the separated fixing base in FIG. 1;
FIG. 5 is a schematic plan view of the feed bin of FIG. 1;
FIG. 6 is an enlarged schematic view of the structure at A in FIG. 5;
FIG. 7 is a schematic cross-sectional structural view of the feeding bin of FIG. 1;
FIG. 8 is a schematic perspective view of the feed bin of FIG. 1 in the absence of material;
FIG. 9 is an enlarged schematic view of the septum stopper of FIG. 1;
FIG. 10 is an exploded view of the top block of FIG. 1;
in the figure: 1-a bottom plate; 2-separating the fixed seat; 3-a limiting slideway; 4-defective product box; 5-a magnetism isolating limiting block; 6-magnetic pole; 7-a vertical sliding table connecting block; 8-vertical fixing plate; 9-a vertical sliding table; 10-a feeding bin; 11-separating the top block; 12-horizontal sliding table connecting blocks; 13-a first horizontal ramp; 14-a second horizontal slide; 15-horizontal fixing plate; 16-a material guide groove; 17-material; 18-slipway adapter plate; 19-a magnetic attraction enhancement hole; 20-a magnetic induction hole; 21-a first mounting hole; 22-a second mounting hole; 23-a third mounting hole; 24-a fourth mounting hole; 25-a feed channel; 26-a discharge gap; 27-a containment chamber; 28-a through hole; 29-a transparent baffle; 30-fixing the cushion block; 31-scram button; 32-a housing; 33-an operation button; 34-Y axis motion mechanism; a 35-Y axis connection plate; 36-product holders; 37-the product to be assembled; 38-a second magnetic detector; 39-UV radiation lamp; 40-lower support; 41-upper support; 42-a rubber cylinder; a 43-Z axis web; 44-a three-axis platform; 45-upper clamping plate; 46-a mounting plate; 47-lower clamping plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 10, the present invention comprises a product fixing seat 36 for positioning a product 37 to be assembled, a separating mechanism for separating magnetic materials 17, and a glue dispensing mechanism for fixing the magnetic materials 17 installed in the product, wherein the product fixing seat 36 is installed on a Y-axis moving mechanism 34 and driven by the Y-axis moving mechanism 34 to realize a reciprocating linear motion along the Y-axis, and the glue dispensing mechanism is installed on a Z-axis moving mechanism and driven by the Z-axis moving mechanism to realize a reciprocating linear motion along the Z-axis; the separating mechanism comprises a separating fixed seat 2, the separating fixed seat 2 is a working platform for separating materials 17, a feeding bin 10 is arranged above the separating fixed seat 2, the feeding bin 10 is arranged in a direction perpendicular to the separating fixed seat 2, the feeding bin 10 is arranged in the vertical direction, a discharging port is arranged at the bottom of the feeding bin 10, a discharging gap 26 for the materials 17 to pass through along the horizontal direction is reserved between the discharging port and the separating fixed seat 2, the height of the discharging gap 26 is greater than or equal to the height of one material 17 and smaller than the sum of the heights of the two materials 17, and only one material 17 can be allowed to fall into the discharging gap 26 from the discharging port to the separating fixed seat 2; a separating top block 11 is arranged on one side of the feeding bin 10, the separating top block 11 can make reciprocating linear motion in the horizontal direction under the driving action of a discharging power mechanism to enter and exit the discharging gap 26 so as to push the material 17 to move forwards, and under the pushing action of the separating top block 11, the material 17 falling into the discharging gap 26 between the discharging port and the separating fixed seat 2 is pushed and separated from other materials 17 sucked upwards; the other side of the feeding bin 10 is provided with a horizontal pushing mechanism for pushing the materials 17 to move to the products 37 to be assembled, the horizontal pushing mechanism and the separating ejector block 11 are respectively positioned at two opposite sides of the feeding bin 10, and the horizontal pushing mechanism and the Z-axis motion mechanism are respectively arranged on the X-axis motion mechanism and are driven by the X-axis motion mechanism to realize reciprocating linear motion along the X axis. Under the driving action of the X-axis movement mechanism, the horizontal pushing mechanism carries the magnetic material 17 to move to a product assembly area, and a product 37 to be assembled, which is arranged on the product fixing seat 36, directly moves along the Y axis under the driving action of the Y-axis movement mechanism 34, so that the magnetic material 17 in the horizontal pushing mechanism is just positioned at the assembly part of the product 37 to be assembled; and finally, under the driving action of the X-axis movement mechanism and the Z-axis movement mechanism, the glue dispensing mechanism is operated to the position of the product where the magnetic material 17 is assembled, and the magnetic material 17 is fixed, so that the product is assembled.
Referring to the attached drawings 1, 2 and 3, in the invention, the horizontal pushing mechanism is a magnetic isolation limiting block 5 arranged above the separation fixing seat 2, namely, the magnetic isolation limiting block 5 and the separation top block 11 are respectively positioned at two opposite sides of the feeding bin 10, the bottom of the magnetic isolation limiting block 5 is provided with an accommodating cavity 27 for accommodating materials 17, a vertical through hole 28 communicated with the accommodating cavity 27 is arranged inside the magnetic isolation limiting block 5, and the top of the magnetic isolation limiting block 5 is provided with a magnetic absorption rod 6 driven by a magnetic absorption power mechanism to do reciprocating linear motion in the through hole 28; the magnetism isolating limiting block 5 is arranged on the X-axis movement mechanism and is driven by the X-axis movement mechanism to realize reciprocating linear movement along the X axis. The separated material 17 continues to advance and enters the lower part of the magnetism isolating limiting block 5, the magnetic attraction rod 6 enters the through hole 28 of the magnetism isolating limiting block 5 under the driving action of the magnetic attraction power mechanism, the lower surface of the magnetic attraction rod 6 is flush with the upper surface of the accommodating cavity 27 of the magnetism isolating limiting block 5, the magnetic material 17 is adsorbed to the inside of the accommodating cavity 27 of the magnetism isolating limiting block 5 by the magnetic attraction rod 6, the X-axis movement mechanism drives the magnetism isolating limiting block 5 and the magnetic material 17 on the magnetism isolating limiting block to move to the right along the X axis, and therefore the magnetic material 17 is conveyed to the assembly area of a product.
In addition, referring to fig. 1, fig. 2, fig. 3 and fig. 4, a magnetic detector, i.e., a first magnetic detector, is arranged inside the separation fixing seat 2, i.e., the first magnetic detector is used for detecting magnetism of the material 17, including fool-proof detection, so as to detect a defective product; the magnetic detectors, namely the first magnetic detector and the magnetism isolating limiting block 5 are in the same vertical straight line, namely the first magnetic detector and the separating top block 11 are also respectively located on two opposite sides of the feeding bin 10, in this embodiment, the separating top block 11 is located on the left side of the feeding bin 10, the first magnetic detector and the magnetism isolating limiting block 5 are both located on the right side of the feeding bin 10, the material 17 in the discharging gap 26 is pushed from left to right under the action of the separating top block 11, and after the primary separation is completed, the magnetic detection is performed; the top of the separation fixing seat 2 is also provided with a magnetic induction hole 20 corresponding to the position of the magnetic detector, and the magnetic induction hole 20 is arranged to be beneficial to identifying the position of the first magnetic detector. In the embodiment, the defective product box 4 is arranged on the side, provided with the magnetic detector, of the separation fixing seat 2, namely the first magnetic detector, in the separation fixing seat 2, the defective product box 4 is located on the right side of the separation fixing seat 2, the separated material 17 is firstly detected by the magnetic detector, when the magnetic detection of the material 17 is qualified, the magnetic-attracting rod 6 enters the through hole 28 of the magnetic-isolating limiting block 5 under the driving action of the magnetic-attracting power mechanism, the lower surface of the magnetic-attracting rod 6 is flush with the upper surface of the accommodating cavity 27 of the magnetic-isolating limiting block 5, and the magnetic material 17 is adsorbed to the inside of the accommodating cavity 27 of the magnetic-isolating limiting block 5 by the magnetic-attracting rod 6; the material 17 without magnetism and magnetic poles inconsistent with the installation sequence is placed into the defective product box 4 for convenient collection and aggregation.
Referring to the attached drawings 1, 2, 3 and 4, in the invention, a guide chute 16 for guiding a material 17 is arranged on the separation fixing seat 2, and the guide chute 16 is positioned between the feeding bin 10 and the magnetism isolating limiting block 5; the material guide chute 16 can better guide the separated material 17 to enter the lower part of the magnetism isolating limiting block 5 for complete separation. In this embodiment, the material guiding chute 16 is a U-shaped chute which is convexly arranged on the top of the separating fixing seat 2 and has two open ends, and the material guiding chute 16 is provided with a transparent cover body 32; under the cooperation of the transparent cover body 32 and the guide chute 16, the material 17 stably runs to the position below the magnetism isolating limiting block 5, so that the material 17 is prevented from inclining in the running process, and meanwhile, the transparent cover body 32 can also visually observe the running condition of the material 17 in the guide chute 16. The inside of the separation fixed seat 2 is also provided with a magnetic absorption block, the magnetic absorption block and the discharge hole are in the same vertical straight line, and the top of the separation fixed seat 2 is provided with a magnetic absorption enhancement hole 19 corresponding to the position of the magnetic absorption block. The effect of inhaling the magnetic path is in order to adsorb the magnetic material 17 of treating the separation from the below of discharge gate to be favorable to the separation of magnetic material 17 in the discharge gate, inhale the inside isolation thickness of inhaling magnetic path and discharge gate that separates fixing base 2 that sets up of magnetism reinforcing hole 19, be favorable to strengthening the attraction effort of inhaling the magnetic path to magnetic material 17 in the discharge gate, thereby make the separation between the magnetic material 17 more convenient.
Referring to fig. 1, fig. 2 and fig. 3, the glue dispensing mechanism includes a glue cylinder 42 and a UV irradiation lamp 39 disposed on one side of the glue cylinder 42, the glue cylinder 42 and the UV irradiation lamp 39 are both disposed on a Z-axis connecting plate 43, and the glue dispensing mechanism is connected with a Z-axis movement mechanism through the Z-axis connecting plate 43; an upper bracket 41 and a lower bracket 40 are arranged on the Z-axis connecting plate 43, the upper bracket 41 and the lower bracket 40 are arranged in parallel, and a rubber cylinder 42 is fixed between the upper bracket 41 and the lower bracket 40; the UV irradiation lamp 39 is also fixed on the Z-axis connecting plate 43, the Z-axis connecting plate 43 is connected with a Z-axis movement mechanism, and the Z-axis movement mechanism is fixed on the X-axis movement mechanism; under the action of the Z-axis connecting plate 43, the glue dispensing mechanism can perform reciprocating linear motion along the X-axis under the driving of the X-axis moving mechanism, and can also perform reciprocating linear motion along the Z-axis under the driving of the Z-axis moving mechanism, so as to complete the fixing work of the magnetic material 17 after being assembled in a product. Inhale magnetism power unit and be vertical slip table 9, vertical slip table 9 is connected with inhaling magnetic pole 6 through vertical slip table connecting block 7. Under the pushing action of the vertical sliding table 9, the magnetic absorption rod 6 enters and exits the through hole 28 in the magnetic isolation limiting block 5. In this embodiment, one side fixedly connected with vertical fixed plate 8 of vertical slip table 9, magnetism isolating stopper 5 is fixed in the lower part of vertical fixed plate 8, vertical fixed plate 8 and Z axle connecting plate 43 fixed connection. The vertical sliding table 9 comprises a vertical sliding rail and a vertical sliding block matched with the vertical sliding rail, the vertical sliding rail is connected with the vertical fixing plate 8, and the vertical sliding block is connected with the vertical sliding table connecting block 7. In this embodiment, vertical slide rail is relatively fixed with vertical fixed plate 8, and vertical slider carries out the ascending reciprocating motion of vertical side on the surface of vertical slide rail, and vertical slider passes through vertical slip table connecting block 7 to be connected with inhaling magnetic pole 6, has fully guaranteed to inhale magnetic pole 6 fixed firm, simultaneously, has also guaranteed to inhale magnetic pole 6 in the position at magnetism stopper 5 top that separates, and it is easy to make to inhale magnetic pole 6 and through-hole 28 adaptation, has guaranteed the whole uniformity of whole mechanism structure. The vertical fixing plate 8 connects the vertical sliding table 9 and the magnetism isolating limiting block 5 together to be fixedly connected with the Z-axis connecting plate 43, and the magnetism isolating limiting block 5 is driven by the X-axis movement mechanism to reciprocate along the X axis so as to convey the separated magnetic materials 17 to an assembly area of a product.
Referring to the attached drawings 1, 2, 3 and 10, a discharging power mechanism is a horizontal sliding table, the right side of the horizontal sliding table is connected with a separation ejector block 11 through a horizontal sliding table connecting block 12, and the horizontal sliding table is used for realizing the reciprocating linear motion of the separation ejector block 11 in the horizontal direction, so that the magnetic materials 17 are pushed to be primarily separated, conveyed, detected and finally separated. In this embodiment, there are two horizontal sliding tables, which are a first horizontal sliding table 13 and a second horizontal sliding table 14, and the first horizontal sliding table 13 is connected to the second horizontal sliding table 14 through a sliding table adapter plate 18. The first horizontal sliding table 13 comprises a first horizontal sliding rail and a first horizontal sliding block matched with the first horizontal sliding rail, the second horizontal sliding table 14 comprises a second horizontal sliding rail and a second horizontal sliding block matched with the second horizontal sliding rail, and the first horizontal sliding rail and the second horizontal sliding block are fixedly connected with the sliding table adapter plate 18. In addition, the one end of separation kicking block 11 is connected with mounting panel 46, and mounting panel 46 is the T type setting with separation kicking block 11, and the top of mounting panel 46 is equipped with clamping plate 45, and the bottom of mounting panel 46 is equipped with lower clamping plate 47, and lower clamping plate 47 is connected with horizontal slip table connecting block 12. The two horizontal sliding tables form a group of horizontally moving sliding tables, and the two horizontal sliding tables, namely the first horizontal sliding table 13 and the second horizontal sliding table 14, can be in a contraction state, namely, do not perform corresponding work; when the separation top block 11 only needs to move for a short distance, the first horizontal sliding block of the first horizontal sliding table 13 slides along the upper surface of the first horizontal sliding rail, and the second horizontal sliding table 14 is in a contracted state; when the separation top block 11 needs to move a longer distance, after the first horizontal sliding block of the first horizontal sliding table 13 finishes sliding along the upper surface of the first horizontal sliding rail, the second horizontal sliding table 14 starts to act, that is, the second horizontal sliding block of the second horizontal sliding table 14 slides along the upper surface of the second horizontal sliding rail, so as to push the first horizontal sliding block on the first horizontal sliding table 13 to continue moving forward; the retracting action of the first horizontal sliding table 13 and the second horizontal sliding table 14 can be completed in opposite directions. The horizontal sliding table is convenient to use and easy to control, the vertical sliding table 9, the first horizontal sliding table 13 and the second horizontal sliding table 14 are all connected with the air cylinder, and the air cylinder controls the vertical sliding table 9 and the horizontal sliding table to work or stop.
Referring to fig. 1, in this embodiment, the X-axis movement mechanism, the Y-axis movement mechanism 34, and the Z-axis movement mechanism are mounted on the three-axis platform 44, the X-axis movement mechanism and the Z-axis movement mechanism are linked, the Y-axis movement mechanism 34 operates independently, the left side of the three-axis platform 44 is provided with the bottom plate 1, the bottom plate 1 is a basic frame structure of the separation mechanism, and the bottom plate 1 has supporting and fixing functions; the separation fixing seat 2 is fixed on the bottom plate 1 through the fixing cushion block 30, the horizontal sliding table is fixed on the bottom plate 1 through the horizontal fixing plate 15, namely, the second horizontal sliding rail is fixedly connected with the bottom plate 1 through the horizontal fixing plate 15, so that the separation top block 11 is in a horizontal state, the separation top block 11 and the discharge gap 26 are positioned on the same horizontal line, the defective product box 4 is also positioned on the bottom plate 1, the bottom plate 1 is provided with a limit slide way 3 which is in adaptive connection with the defective product box 4, and the defective product box 4 and the limit slide way 3 are simple in connection, stable in placement and easy to assemble and disassemble; the right side of the three-axis platform 44 is provided with the Y-axis movement mechanism 34, the product fixing seat 36 is installed on the Y-axis movement mechanism 34 through the Y-axis connecting plate 35, the magnetic detector, namely the second magnetic detector 38, is also arranged inside the product fixing seat 36, the second detection of the magnetic material 17 is carried out in the product assembling process, the performance of the magnetic material 17 is further tested, and the error-free assembling of the magnetic material 17 is fully ensured; an X-axis motion mechanism is arranged above the rear side of the three-axis platform 44, and a Z-axis motion mechanism is connected to the X-axis motion mechanism. In this embodiment, the separation fixing seat 2 is fixed on the fixing cushion block 30 through the first mounting hole 21, and the fixing cushion block 30 is fixedly connected with the bottom plate 1; the transparent cover body 32 is arranged at the top of the separation fixed seat 2 through a third mounting hole 23 at the top of the separation fixed seat 2; the feeding bin 10 is fixed on the separation fixing base 2 through a second mounting hole 22, and a fourth mounting hole 24 on the side surface of the separation fixing base 2 is used for mounting a magnetic detector, namely a first magnetic detector. In this embodiment, a feeding channel 25 is arranged inside the feeding bin 10, the materials 17 pass through the feeding channel 25 in a single row and a single column, two feeding channels 25 are provided at the bottom of the feeding channel 25, 2 discharging ports are provided, and two guide chutes 16 are provided; the other corresponding parts are also provided with two sets, so that the separation, detection and pushing work of the two materials 17 can be completed simultaneously, and the assembly work efficiency is greatly improved; meanwhile, the transparent baffle 29 is arranged on the outer surface of the feeding channel 25, and the falling condition of the magnetic material 17 in the feeding channel 25 can be observed at any time through the transparent baffle 29; the triaxial platform 44 is further provided with an operation button 33 and an emergency stop button 31, the operation button 33 controls the operation condition of the device, and the emergency stop button 31 is used in emergency.
The working process is as follows: the materials 17 are placed into the feeding bin 10, the materials 17 vertically slide down along the feeding channel 25 in the feeding bin 10, and due to the attraction effect of the magnetic materials 17, the materials 17 form a long string which is sequentially connected together in the feeding channel 25, as shown in fig. 7, the falling condition of the magnetic materials 17 in the feeding channel 25 can be observed through the transparent baffle 29, and the string of materials 17 gradually fall under the action of the gravity of the materials 17 and the adsorption effect of the magnetic absorption block in the separation fixing seat 2; when the bottommost material 17 in the string of materials 17 falls to the discharging gap 26, the first horizontal sliding table 13 in the two groups of horizontal sliding tables on the left side of the bottom plate 1, namely the first horizontal sliding table 13 in the first horizontal sliding table 13 and the second horizontal sliding table 14, starts to move, the first horizontal sliding block on the first horizontal sliding table starts to slide along the upper surface of the first horizontal sliding rail and drives the separation top block 11 to move forward, so that the separation top block 11 is in contact connection with the material 17 and pushes the material 17 located at the discharging gap 26 to be separated from the string of materials 17, and the other parts of the string of materials 17 are still retained in the feeding channel 25 under the supporting action of the separation top block 11; the first horizontal sliding block continues to slide in the X-axis direction, so that the separation top block 11 pushes the materials 17 to move forwards along the material guide groove 16 on the separation fixed seat 2 until the materials move to the position right below the separation limiting block 5; at this time, the first magnetic detector starts to detect the magnetism and the magnetic poles of the material 17, and if the material 17 is magnetic and the arrangement sequence of the magnetic poles is consistent with the sequence of the magnetic poles in the product 37 to be installed, the detection is qualified; at the moment, the vertical sliding block on the vertical sliding table 9 slides downwards along the upper surface of the vertical sliding rail, the vertical sliding block pushes the magnetic absorption rod 6 to move downwards through the vertical sliding table connecting block 7, so that the lower surface of the vertical sliding block is flush with the upper surface of the accommodating cavity 27 of the magnetic isolation limiting block 5, and the magnetic material 17 is absorbed into the accommodating cavity 27; under the action of the X-axis movement mechanism, the Z-axis connecting plate 43 drives the vertical fixing plate 8, the vertical sliding table 9 on the vertical fixing plate and the magnetism isolating limiting block 5 to move together to an assembly area of a product; at this time, the Y-axis connecting plate 35 on the Y-axis moving mechanism 34 drives the product 37 to be assembled on the product fixing seat 36 to reach a designated position, so that the magnetism isolating limiting block 5 is just above the product 37 to be assembled, then the vertical slider on the vertical sliding table 9 retracts upwards along the upper surface of the vertical sliding rail, the vertical slider drives the magnetism absorbing rod 6 to move upwards through the vertical sliding table connecting block 7, so that the lower surface of the vertical slider is far away from the upper surface of the accommodating cavity 27 of the magnetism isolating limiting block 5, the adsorption force between the magnetism absorbing rod 6 and the magnetic material 17 is gradually weakened until the magnetism absorbing rod does not exist, the magnetic material 17 falls into the assembling position of the product 37 to be assembled, and the assembly of the magnetic material 17 and the product 37 to be assembled is realized; finally, under the matching action of the X-axis movement mechanism and the Z-axis movement mechanism, the Z-axis connecting plate 43 drives the rubber cylinder 42 to move to the upper side of the product along the X axis and then to reciprocate along the Z axis to realize the glue dispensing and resetting work, and then the Z-axis connecting plate 43 drives the UV irradiation lamp 39 to move to the upper side of the product along the X axis and then to reciprocate along the Z axis to realize the irradiation and then resetting of the product after glue dispensing, so that the product assembling work is completed.
If the material 17 is not magnetic or the placing sequence of the magnetic poles of the material is opposite to the installing sequence of the material in a product to be installed, the material is unqualified and is a defective product, at the moment, the vertical sliding table 9 is in a contraction state, the magnetic absorption rod 6 is also in a contraction state, the magnetic absorption rod 6 is not arranged in the through hole 28 of the magnetic isolation limiting block 5, namely the lower surface of the magnetic absorption rod 6 is far away from the upper surface of the accommodating cavity 27 of the magnetic isolation limiting block 5; the X-axis movement mechanism drives the vertical fixing plate 8, the vertical sliding table 9 and the magnetism isolating limiting block 5 on the vertical fixing plate to move rightwards slightly along the X axis through the Z-axis connecting plate 43, so that the magnetism isolating limiting block 5 is far away from the separating fixing seat 2; at this time, the second horizontal sliding table 14 starts to act, and the second horizontal sliding block of the second horizontal sliding table 14 slides along the upper surface of the second horizontal sliding rail, so that the first horizontal sliding block on the first horizontal sliding 13 pushes the separation top block 11 to continue moving forward, and pushes the defective products to the defective product box 4, thereby completing the error detection operation of the materials 17; then, the second horizontal sliding table 14 retracts, and the first horizontal sliding table 13 retracts, so that the separation top block 11 is carried to reset; the X-axis movement mechanism drives the vertical fixing plate 8 and the vertical sliding table 9 and the magnetism isolating limiting block 5 on the vertical fixing plate to move leftwards through the Z-axis connecting plate 43 again, so that the magnetism isolating limiting block 5 is reset, and therefore the next material 17 is separated, detected, pushed and assembled.
Compared with the prior art, the invention has the beneficial effects that: in the invention, the material 17 is firstly separated by the separating mechanism, and the separated material 17 is driven by the X-axis moving mechanism to linearly move along the X axis so as to be conveyed to a product assembling area; the product 37 to be assembled, which is mounted on the product fixing seat 36, is driven by the Y-axis moving mechanism 34 to directly move along the Y-axis, so that the magnetic material 17 in the horizontal pushing mechanism is just positioned at the assembly part of the product 37 to be assembled; finally, under the driving action of the X-axis movement mechanism and the Z-axis movement mechanism, the glue dispensing mechanism is operated to the position where the magnetic material 17 is assembled in the product so as to fix the magnetic material 17, and thus the product is assembled; its simple structure, reasonable in design, convenient operation, the separation is easy, and the equipment is convenient, has realized separation, transport and equipment work between the magnetic material 17, and the cooperation is close, and the packaging efficiency is high, the strong reliability.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides a magnetism material assembly device which characterized in that: the automatic assembling device comprises a product fixing seat for positioning a product to be assembled, a separating mechanism for separating magnetic materials and a glue dispensing mechanism for fixing the magnetic materials installed in the product, wherein the product fixing seat is installed on a Y-axis moving mechanism and is driven by the Y-axis moving mechanism to realize reciprocating linear motion along a Y axis, and the glue dispensing mechanism is installed on a Z-axis moving mechanism and is driven by the Z-axis moving mechanism to realize reciprocating linear motion along a Z axis;
the separation mechanism comprises a separation fixing seat, a feeding bin is arranged above the separation fixing seat, a discharging port is arranged at the bottom of the feeding bin, a discharging gap for materials to pass through in the horizontal direction is reserved between the discharging port and the separation fixing seat, and the height of the discharging gap is greater than or equal to the height of one material and less than the sum of the heights of the two materials;
the device comprises a feeding bin, a discharging gap, a separating top block, a horizontal pushing mechanism and a Z-axis moving mechanism, wherein the separating top block is arranged on one side of the feeding bin and can do reciprocating linear motion in the horizontal direction under the driving action of a discharging power mechanism to pass in and out the discharging gap to push materials to move forwards, the horizontal pushing mechanism and the separating top block are respectively arranged on two opposite sides of the feeding bin, and the horizontal pushing mechanism and the Z-axis moving mechanism are respectively arranged on an X-axis moving mechanism and driven by the X-axis moving mechanism to realize reciprocating linear motion along the X axis.
2. The magnetic material assembling apparatus according to claim 1, wherein:
horizontal push mechanism for set up in separate the magnetism stopper of the top of fixing base, the bottom that separates the magnetism stopper is equipped with the chamber that holds the material, the inside that separates the magnetism stopper be equipped with hold the vertical through-hole that the chamber is linked together, the top that separates the magnetism stopper is equipped with and is in by inhaling its magnet pole of inhaling that is reciprocal linear motion in the through-hole of magnetism power unit drive.
3. The magnetic material assembling apparatus according to claim 2, wherein:
the inside of separation fixing base is equipped with the magnetism detector, the magnetism detector with separate the magnetism stopper on same vertical straight line, the top of separation fixing base still be equipped with the corresponding magnetism response hole in magnetism detector position.
4. The magnetic material assembling apparatus according to claim 3, wherein:
and a defective product box is arranged on one side of the separation fixing seat, which is provided with the magnetic detector.
5. The magnetic material assembling apparatus according to claim 2, wherein:
the separating fixing seat is provided with a guide chute for guiding materials, and the guide chute is positioned between the feeding bin and the magnetism isolating limiting block.
6. The magnetic material assembling apparatus according to claim 2, wherein:
the glue dispensing mechanism comprises a glue cylinder and a UV irradiation lamp arranged on one side of the glue cylinder, the glue cylinder and the UV irradiation lamp are arranged on a Z-axis connecting plate, and the glue dispensing mechanism is connected with the Z-axis moving mechanism through the Z-axis connecting plate.
7. The magnetic material assembling apparatus according to claim 6, wherein:
inhale magnetism power unit and be vertical slip table, vertical slip table pass through vertical slip table connecting block with inhale the magnetic pole and be connected, one side fixedly connected with vertical fixed plate of vertical slip table, the magnetism isolating stopper is fixed in the lower part of vertical fixed plate, vertical fixed plate with Z axle connecting plate fixed connection.
8. The magnetic material assembling apparatus according to claim 1, wherein:
the inside of the separation fixing seat is also provided with a magnetic absorption block, the magnetic absorption block and the discharge hole are in the same vertical straight line, and the top of the separation fixing seat is provided with a magnetic absorption enhancement hole corresponding to the position of the magnetic absorption block.
9. The magnetic material assembling apparatus according to claim 1, wherein:
ejection of compact power unit is horizontal slip table, the right side of horizontal slip table pass through horizontal slip table connecting block with the separation kicking block is connected, horizontal slip table is two, is first horizontal slip table and second horizontal slip table respectively, first horizontal slip table with the horizontal slip table of second passes through the slip table keysets and connects, first horizontal slip table includes first horizontal slide rail and the first horizontal slider of looks adaptation with it, the horizontal slip table of second includes the horizontal slide rail of second and the horizontal slider of the looks adaptation with it, first horizontal slide rail with the horizontal slider of second all with slip table keysets fixed connection.
10. The magnetic material assembling apparatus of claim 9, wherein:
the one end of separation kicking block is connected with the mounting panel, the mounting panel with the separation kicking block is the setting of T type, the top of mounting panel is equipped with the grip block, the bottom of mounting panel is equipped with down the grip block, down the grip block with horizontal slip table connecting block is connected.
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CN200945456Y (en) * | 2006-08-24 | 2007-09-12 | 潍坊华特磁电设备有限公司 | Permanent-magnet dry type magnetic separator |
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JP2009094234A (en) * | 2007-10-05 | 2009-04-30 | Yamaha Motor Co Ltd | Component supply apparatus |
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CN105583622B (en) * | 2016-03-09 | 2018-05-04 | 深圳市兴禾自动化有限公司 | A kind of automatic assembly line of power supply and its packaging technology |
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