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CN107212453B - Heat pipe type full-automatic tobacco baking machine - Google Patents

Heat pipe type full-automatic tobacco baking machine Download PDF

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Publication number
CN107212453B
CN107212453B CN201610161496.XA CN201610161496A CN107212453B CN 107212453 B CN107212453 B CN 107212453B CN 201610161496 A CN201610161496 A CN 201610161496A CN 107212453 B CN107212453 B CN 107212453B
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China
Prior art keywords
heat
evaporator
pipe type
dehumidification
air
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CN201610161496.XA
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Chinese (zh)
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CN107212453A (en
Inventor
王明伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Dongjian Purification Co ltd
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Shanghai Dongjian Purification Co ltd
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Priority to CN201610161496.XA priority Critical patent/CN107212453B/en
Publication of CN107212453A publication Critical patent/CN107212453A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/10Roasting or cooling tobacco
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/28Arrangement or mounting of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F7/00Ventilation
    • F24F7/04Ventilation with ducting systems, e.g. by double walls; with natural circulation
    • F24F7/06Ventilation with ducting systems, e.g. by double walls; with natural circulation with forced air circulation, e.g. by fan positioning of a ventilator in or against a conduit
    • F24F7/08Ventilation with ducting systems, e.g. by double walls; with natural circulation with forced air circulation, e.g. by fan positioning of a ventilator in or against a conduit with separate ducts for supplied and exhausted air with provisions for reversal of the input and output systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention provides a heat pipe type full-automatic tobacco baking machine, which comprises a heat preservation box body and a heat preservation partition plate, wherein the interior of the heat preservation box body is divided into an upper section and a lower section by a partition plate, the upper section is a heating section, the lower section is a dehumidifying section, a heat pipe type heat regenerator is divided into an upper end and a lower end by the heat preservation partition plate, the upper end is a heat releasing end, the lower end is a heat absorbing end and is positioned in the dehumidifying section of the heat preservation box body in the heating section of the heat preservation box body, the heating section consists of a heat pipe type heat regenerator, a compressor and a condenser which are sequentially connected, and the dehumidifying section consists of an air inlet flange, a fan, a heat pipe type heat regenerator and a dehumidifying evaporator which are sequentially connected; the heat pipe heat regeneration technology is adopted, the heat recovery efficiency of the damp and hot air is further improved, the electric power of a dehumidification system is reduced, and electric energy is saved. And the moisture removing process of the tobacco curing house is cancelled, so that the quality of the cured tobacco is further improved.

Description

Heat pipe type full-automatic tobacco baking machine
Technical Field
The invention relates to the technical field of flue-cured tobacco, in particular to a device capable of automatically roasting tobacco leaves according to a set program and recycling heat.
Background
At present, the main equipment for baking tobacco leaves in China is a standard intensive baking room, and coal is used as energy. The tobacco baking has strict temperature and humidity time curves. The means for controlling the temperature of the curing barn is to control the firepower of the coal-fired furnace, and the means for controlling the humidity is to carry out the moisture removal through a moisture removal window of the curing barn. In the tobacco leaf baking process, the moisture is discharged timely. The relative humidity of the dehumidifying airflow is high, the temperature (40-60 ℃) of the dehumidifying airflow is higher than the ambient air temperature, and a large amount of low-temperature waste heat is carried. Therefore, at present, the intensive tobacco curing barn has the following three disadvantages:
1. wasting energy and polluting environment. The existing baking room adopts fire coal as heat supply energy, the heat loss of the moisture-removing air flow is usually 10 to 20 percent of the lower heating value of the fuel, and can reach more than 25 percent when the heat loss is serious. The heat loss not only increases the consumption of redundant fire coal, but also discharges more harmful gas quantity and pollutes the environment.
2. The flue-cured tobacco quality varies from person to person and is not easy to control. The fire coal of the bulk curing barn needs to be controlled manually, and the curing process needs to be attended by people, so that the labor cost is high.
3. The flavor of the flue-cured tobacco is lost, and the quality is difficult to improve. The humidity of the bulk curing barn is controlled by exhausting air, and the precious fragrance of the tobacco leaves is released in the moisture exhausting process, so that the quality of the tobacco leaves is influenced.
Disclosure of Invention
In order to overcome the defects of the prior tobacco curing barn, the invention provides a heat pipe type full-automatic tobacco curing machine, in particular to a tobacco curing machine which can operate fully automatically according to the temperature and humidity curve set by the tobacco curing process, the heat of water vapor released by tobacco leaves in the tobacco curing barn is recycled by a heat pipe and a heat pump, the temperature and humidity of the tobacco curing barn are controlled, the energy is saved, the tobacco curing barn does not need to provide a heat source by burning coal any more, and the pollution is reduced; the heat pipe type full-automatic tobacco baking machine equipment performs full-automatic operation according to the temperature and humidity curve set by the tobacco baking process, manual intervention is not needed, manpower is saved, and the influence of human factors on the quality of the flue-cured tobacco is reduced; the heat pipe type full-automatic tobacco curing machine equipment controls the temperature and the humidity of the tobacco curing room by utilizing the condensation heat of water vapor in the dehumidification process in the tobacco curing room and the heating of a heat pump, does not need to discharge moisture, does not lose the fragrance in the tobacco curing process, and improves the quality of tobacco.
In order to achieve the purpose, the invention designs a heat pipe type full-automatic tobacco baking machine, which is hereinafter referred to as a tobacco baking machine for short, and the tobacco baking machine comprises a heat preservation box body, an air inlet flange, a fan, a heat preservation partition plate, a water pan, a heat pipe type heat regenerator, a dehumidification evaporator, a heat pump evaporator fan, an expansion valve, a dehumidification evaporator electromagnetic valve, a heat pump evaporator electromagnetic valve, a refrigeration pipeline, a compressor, a condenser and an air supply outlet, wherein the interior of the heat preservation box body of the tobacco baking machine is divided into an upper section and a lower section through a partition plate, the upper section is a heating section, the lower section is a dehumidification section, the heat pipe type heat regenerator is divided into the upper end and the lower end by the heat preservation partition plate, the upper end is a heat release end, the lower end is a heat absorption end and is positioned in the dehumidification section of the heat preservation box body, the heating section consists of the heat pipe type heat regenerator, the compressor and the condenser in sequence, and the dehumidification section consists of the heat pipe type heat regenerator, the compressor and the condenser, the heat pipe type heat regenerator, the heat pipe type heat regenerator and the condenser, The heat pipe type heat regenerator comprises a fan, a heat pipe type heat regenerator and a dehumidifying evaporator. The interior of the heat preservation box body is characterized in that a heat absorption end of the heat pipe type heat regenerator is positioned in front of the dehumidification evaporator, a heat release end of the heat pipe type heat regenerator is positioned behind the dehumidification evaporator, and a compressor and a condenser are sequentially arranged behind the heat pipe type heat regenerator.
The evaporation fan is arranged on the heat absorption evaporator and is positioned outside the heat preservation box body.
The dehumidification evaporator, the heat absorption evaporator, the expansion valve, the dehumidification evaporator solenoid valve, the heat absorption evaporator solenoid valve, the refrigeration pipeline, the compressor and the condenser form a heat pump and dehumidification system. The system has two evaporators simultaneously: dehumidification evaporimeter and heat pump evaporator, dehumidification evaporimeter and heat pump evaporator install respectively and dehumidify evaporimeter solenoid valve and heat pump evaporator solenoid valve to connect an expansion valve jointly, heat pump evaporator be located the insulation box outside, the dehumidification evaporimeter is located inside the insulation box.
The controller is arranged outside the heat preservation box body and controls the working states of the fan, the compressor, the heat pump evaporator fan, the dehumidification evaporator electromagnetic valve, the heat pump evaporator electromagnetic valve and the like according to the temperature and humidity conditions of the tobacco curing barn.
The heat pipe type heat exchanger is filled with working fluid.
The heat pump and the dehumidification system are filled with refrigerant.
The air of the tobacco curing barn is boosted by the fan through the air inlet flange and then flows through the heat pipe type heat regenerator heat absorption end, the temperature is reduced, the air flows through the dehumidification evaporator, the air temperature is further reduced in the dehumidification mode, the moisture content is also reduced, the air flows through the heat pipe type heat regenerator heat release end again, the air temperature is increased again, then the air flows through the compressor and the condenser again, the air is heated to the set temperature and is sent back to the tobacco curing barn through the air supply opening flange, the air flows through the heat pipe type heat regenerator heat absorption end, the dehumidification evaporator and the heat pipe type heat absorption end in the heat pump mode, the temperature does not change, when the air flows through the compressor and the condenser, the temperature is directly sent back to the tobacco curing barn through the air supply opening flange after being increased to the set temperature.
The tobacco flue-curing machine is installed in the existing tobacco flue-curing barn, and electric energy is adopted, so that no coal pollution is caused; the heat pipe heat regeneration technology is adopted, the heat recovery efficiency of the damp and hot air is further improved, the electric power of a dehumidification system is reduced, and electric energy is saved. The full-automatic control technology is adopted, so that the labor cost is reduced; the dehumidification process of the tobacco curing house is cancelled, the fragrance of the flue-cured tobacco is not lost, and the quality of the flue-cured tobacco is further improved.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference symbols in the various drawings indicate like elements. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a state diagram of the use of the present invention.
The reference numbers are as follows: 1. the system comprises an air inlet flange, a heat preservation box body, a fan, a heat preservation partition plate, a water receiving disc, a dehumidifying evaporator solenoid valve, a heat pump evaporator, a fan, a heat pump evaporator, an expansion valve, a controller, a refrigerating pipeline, a heat pipe type heat regenerator, a compressor, a condenser, an air supply outlet flange, an air inlet state point of circulating air, a state point of cooling of the circulating air through the heat pipe type heat regenerator, a state point of further cooling and dehumidifying of the circulating air through the dehumidifying evaporator, an air outlet state point of heating of the circulating air through the heat pipe type heat regenerator, and a state point of further heating of the circulating air to a set temperature through the compressor and the condenser.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The following detailed description of the preferred embodiments of the invention, however, the invention is capable of other embodiments in addition to those detailed.
As shown in figure 1, the invention provides a heat pipe type full-automatic tobacco baking machine, wherein a heat insulation box body 2 is a cuboid structure made of heat insulation materials and steel plates, the middle of the heat insulation box body is divided into an upper section and a lower section by a heat insulation partition plate, the lower section is a dehumidification section, an air inlet flange 1, a fan 3, a heat pipe type heat regenerator 14, a dehumidification evaporator 6 and a dehumidification evaporator electromagnetic valve 7 are sequentially arranged in the air flow direction, and a water receiving disc 5 is arranged at the lower part of the dehumidification evaporator 6. The upper part is a heating and temperature-raising section, a heat pipe type heat regenerator 14, a compressor 15, a condenser 16 and an air supply port flange 17 are sequentially arranged in the direction of air flow, a controller 12, a heat pump evaporator 9 and a heat pump evaporator fan 10 are arranged outside the box body, and a heat pump evaporator electromagnetic valve 8 is arranged on the heat pump evaporator.
The condenser 17, the compressor 15, the dehumidifying evaporator 6, the heat pump evaporator 9 and the expansion valve 11 are connected into a complete refrigerating system through a refrigerating pipeline 13.
Refrigerant is filled in the refrigerating system, and working liquid is filled in the heat pipe type heat regenerator.
Further, the working principle of the heat recovery machine is further explained with reference to fig. 2:
when the humidity of the tobacco curing barn rises to exceed the allowable value of the controller 12, the dehumidification evaporator electromagnetic valve 7 is opened at the moment, the heat pump evaporator electromagnetic valve 8 is closed, the compressor is started, the tobacco curing machine enters a dehumidification mode, the air in the tobacco curing barn is an air inlet state point A (dry bulb temperature is 50 ℃ and wet bulb temperature is 35 ℃), the air enters the lower section (dehumidification section) of the box body through the air inlet flange 1, is pressurized by the fan 3 and flows through the lower end of the heat pipe type heat regenerator 14, the air flow is cooled to a state B and a state 35 ℃, then flows through the dehumidification evaporator 6 and is cooled to a state C, the temperature is 25 ℃, the dew point is also reduced to 24 ℃, the vapor in the air flow is condensed out and is discharged to the outside of the box body through the water receiving disc 5, then the air flow upwards enters the upper section (heating section) of the heat preservation box body and flows through the upper end of the heat pipe type heat regenerator 14, the air flow temperature is heated to a state D by the heat pipe type heat regenerator 14 from 25 ℃, the temperature is 40 ℃, the air flow then passes through the compressor 15 and the condenser 16 and is reheated to the state E, at a temperature of 60 c, and is blown by the blowing opening flange towards the baking chamber.
When the temperature of the tobacco curing barn is lower than the allowable value of the controller 12, the compressor is started, the dehumidification evaporator electromagnetic valve 7 is closed at the moment, the heat pump evaporator electromagnetic valve 8 is opened, the heat pump evaporator works to absorb the heat of the external environment, the tobacco curing machine enters a heat pump mode, the air in the tobacco curing barn is in an air inlet state point A (the dry bulb temperature is 50 ℃ and the wet bulb temperature is 35 ℃), enters the lower section (the dehumidification section) of the box body through the air inlet flange 1, flows through the lower end of the heat pipe type heat regenerator 14, the dehumidification evaporator 6 and the upper end of the heat pipe type heat regenerator 14 after being pressurized by the fan 3, the air temperature is kept constant at 40 ℃, then flows through the compressor 15 and the condenser 16 again to be heated to a state E, the temperature is 60 ℃, and is blown to the tobacco curing barn through the air supply opening flange, and in the process, the air states of the point A, the point B and the point C are the same.
In the whole working process of the tobacco curing machine, the controller 12 automatically controls the working states of all parts in the tobacco curing machine according to the set temperature and humidity curve, automatically ensures that the temperature and humidity in the tobacco curing room do not deviate from the curve, does not need manual intervention, and saves manpower; the electricity is used as driving energy in the whole process, and the outside air heat and the water vapor condensation heat in the tobacco flue-curing house are recovered, so that the energy is saved; the coal is not used, and the environment is not polluted; in the whole process, air exhaust and air exchange are not needed, the fragrance of the tobacco is well kept and is not lost, and the quality of the flue-cured tobacco is improved.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; those skilled in the art can make many possible variations and modifications to the disclosed embodiments, or modify equivalent embodiments to equivalent variations, without departing from the spirit of the invention, using the methods and techniques disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.

Claims (1)

1. A heat pipe type full-automatic tobacco baking machine comprises a heat preservation box body, an air inlet flange, a fan, a heat preservation clapboard, a water receiving disc, a heat pipe type heat regenerator, a dehumidification evaporator, a heat pump evaporator fan, an expansion valve, a dehumidification evaporator electromagnetic valve, a heat pump evaporator electromagnetic valve, a refrigeration pipeline, a compressor, a condenser and an air supply outlet, it is characterized in that the interior of the heat preservation box body is divided into an upper section and a lower section by a partition plate, the upper section is a heating section, the lower section is a dehumidifying section, the heat pipe type heat regenerator is divided into an upper end and a lower end by the heat preservation partition plate, the upper end is a heat releasing end, the lower end of the heating section of the heat preservation box body is a heat absorption end and is positioned in the dehumidification section of the heat preservation box body, the heating section consists of a heat pipe type heat regenerator, a compressor and a condenser which are connected in sequence, the dehumidification section consists of an air inlet flange, a fan, a heat pipe type heat regenerator and a dehumidification evaporator which are connected in sequence;
the heat absorption end of the heat pipe type heat regenerator is positioned at the front end of the dehumidification evaporator, and the heat release end of the heat pipe type heat regenerator is positioned at the rear end of the dehumidification evaporator;
the heat pump and dehumidification system is composed of a dehumidification evaporator, a heat pump evaporator, a refrigeration pipeline, a compressor and a condenser, wherein the heat pump evaporator is positioned outside the heat preservation box body, and the dehumidification evaporator is positioned inside the heat preservation box body;
the dehumidification evaporator and the heat pump evaporator are respectively provided with a dehumidification evaporator solenoid valve and a heat pump evaporator solenoid valve and are connected with an expansion valve;
the controller is positioned outside the heat preservation box body and controls the working states of the fan, the compressor, the heat pump evaporator fan, the dehumidification evaporator electromagnetic valve and the heat pump evaporator electromagnetic valve according to the temperature and humidity conditions of the tobacco curing barn, and the heat pipe type heat regenerator is filled with working liquid;
when the humidity of the tobacco curing barn rises to exceed the allowable value of the controller, the electromagnetic valve of the dehumidification evaporator is opened, the electromagnetic valve of the heat pump evaporator is closed, the compressor is started, the tobacco curing machine enters a dehumidification mode, the air in the tobacco curing barn is an air inlet state point A, the dry bulb temperature is 50 ℃, the wet bulb temperature is 35 ℃, the air enters the lower section of the box body through the air inlet flange, the air passes through the lower end of the heat pipe type heat regenerator after being pressurized by the fan, the air flow is cooled to a state B and a state 35 ℃, then passes through the dehumidification evaporator to be cooled to a state C, the temperature is 25 ℃, the dew point is also reduced to 24 ℃, the vapor in the air flow is condensed out and is discharged to the outside of the box body through the water receiving disc, then the air flow upwards enters the upper section of the heat preservation box body and passes through the upper end of the heat pipe type heat regenerator, the air flow temperature is heated to a state D from 25 ℃ by the heat pipe type heat regenerator, the temperature is 40 ℃, then the air flow passes through the compressor and the condenser, and is heated to a state E again, blowing the mixture to a baking room through an air supply outlet at the temperature of 60 ℃;
when the temperature of the tobacco curing barn is lower than the allowable value of the controller, the compressor is started, the electromagnetic valve of the dehumidification evaporator is closed at the moment, the electromagnetic valve of the heat pump evaporator is opened, the heat pump evaporator works to absorb the heat of the external environment, the tobacco curing machine enters a heat pump mode, the air in the tobacco curing barn is an air inlet state point A, the dry bulb temperature is 50 ℃, the wet bulb temperature is 35 ℃, the air enters the lower section of the box body through an air inlet flange, flows through the lower end of the heat pipe type heat regenerator, the dehumidification evaporator and the upper end of the heat pipe type heat regenerator after being pressurized by the fan, the air temperature is kept constant at 40 ℃, then the air flows through the compressor and the condenser to be heated to a state E, the temperature is 60 ℃, and the air is blown to the tobacco curing barn through an air supply opening flange, and in the process, the air states of the point A, the point B and the point C are the same.
CN201610161496.XA 2016-03-22 2016-03-22 Heat pipe type full-automatic tobacco baking machine Active CN107212453B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610161496.XA CN107212453B (en) 2016-03-22 2016-03-22 Heat pipe type full-automatic tobacco baking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610161496.XA CN107212453B (en) 2016-03-22 2016-03-22 Heat pipe type full-automatic tobacco baking machine

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CN107212453B true CN107212453B (en) 2022-05-24

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Publication number Priority date Publication date Assignee Title
CN110652024A (en) * 2018-06-29 2020-01-07 上海粹好科技有限公司 Closed energy-saving dehumidification system and method for bulk tobacco curing barn
CN109059442B (en) * 2018-07-20 2023-10-24 广东工业大学 Heat storage type solar heat pump combined drying method
CN109827421B (en) * 2019-03-18 2023-11-24 青岛创客机械设备制造有限公司 Superhigh temperature industry heat pump drying device

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CN201878745U (en) * 2010-09-28 2011-06-29 罗兴红 Intelligent air energy tobacco baking equipment provided with wireless remote control device
CN202283022U (en) * 2011-09-22 2012-06-27 东莞市正旭新能源设备科技有限公司 High-efficient air-source low-carbon tobacco drying device
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CN205409640U (en) * 2016-03-22 2016-08-03 上海东健净化有限公司 Full -automatic tobacco drier of heat pipe formula

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