CN107151885A - Overflow dyeing device and its liquid Application way using the device - Google Patents
Overflow dyeing device and its liquid Application way using the device Download PDFInfo
- Publication number
- CN107151885A CN107151885A CN201710600218.4A CN201710600218A CN107151885A CN 107151885 A CN107151885 A CN 107151885A CN 201710600218 A CN201710600218 A CN 201710600218A CN 107151885 A CN107151885 A CN 107151885A
- Authority
- CN
- China
- Prior art keywords
- side plate
- cloth
- dye vat
- overflow dyeing
- color
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 46
- 239000007788 liquid Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims description 39
- 238000007906 compression Methods 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 18
- 230000008676 import Effects 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 5
- 238000004061 bleaching Methods 0.000 claims description 4
- 239000000975 dye Substances 0.000 abstract description 44
- 239000012752 auxiliary agent Substances 0.000 abstract description 11
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000010865 sewage Substances 0.000 abstract description 3
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 9
- 239000000047 product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of overflow dyeing device, including dye vat and staying liquid device, it is described to stay liquid device to be arranged at the top of dye vat, it is described to stay liquid device to include intake chute, intake chute top both sides are symmetrically arranged with the first side plate and the second side plate being parallel to each other, the bottom roll in intake chute is provided between the side plate of first side plate second, the topping roll parallel with bottom roll is provided with above the bottom roll, the two ends of the roll is respectively arranged with guide pad, first side plate and the second side plate inwall are respectively arranged with the guide rail corresponding with guide pad, the drive device at the top of the first side plate and the second side plate is provided with the top of the guide pad, the liquid Application way using the device is proposed simultaneously.This method not only reduces environmental protection pressure, reduces the processing of sewage, while can also make the secondary utilization of dyestuff and auxiliary agent, reaches reduction pollution, cost-effective purpose, increases the competitiveness of product.
Description
Technical field
The invention belongs to textile dyeing and finishing field, and in particular to a kind of overflow dyeing device and its liquid profit using the device
Use method.
Background technology
The equipment that overflow dyeing machine refers to textile raw material and its product dyeing.Colouring method is divided into open width dyeing, dye gigging, overflow dye
Color and airflow dyeing；Overflow dyeing machine is the widely used dyeing installation of current printing and dyeing mill, and not only fabric can be carried out
Dyeing is handled, additionally it is possible to is carried out Alkali reduction, boiling-off, bleaching to fabric, is a kind of more equipment of feature；Overflow dyeing
Need to add substantial amounts of water progress material during the use of machine, be impregnated with, even the low bath raio overflow dyeing machine researched and developed at present,
Its water consumption is also above general colouring method；
At present, relatively conventional overflow dyeing method one kind is dyed and washed in cylinder, and another is in cylinder
Dyeing, is then washed in rope form rinsing machine, but is whether directly washed or gone out after cylinder in rope form rinsing machine in cylinder
Washing is all that the water with dyestuff is directly entered into cesspool when fabric goes out cylinder to handle.So, it is formulated and criticizes for same
Secondary fabric, will have dyestuff, the waste of auxiliary agent and the waste of water resource.
To sum up, it is badly in need of a kind of overflow dyeing machine and efficient, environmental protection overflow dyeing method to increase dyestuff and auxiliary agent
Repeatedly efficiently utilized using the circulation with water.
The content of the invention
The present invention solves the technical problem of provide a kind of overflow dyeing device and its liquid profit using the device
With method, environmental protection pressure is not only reduced, the processing of sewage is reduced, while the secondary utilization of dyestuff and auxiliary agent can also be made,
Reduction pollution, cost-effective purpose are reached, increases the competitiveness of product.
In order to solve the above technical problems, the present invention provides a kind of overflow dyeing device, including dye vat and liquid device is stayed, it is described
Liquid device is stayed to be arranged at the top of dye vat, described to stay liquid device to include intake chute, intake chute top both sides are symmetrically arranged with phase
Rolled under being provided between mutual parallel the first side plate and the second side plate, the side plate of the first side plate second in intake chute
The topping roll parallel with bottom roll is provided with above roller, the bottom roll, the two ends of the roll is respectively arranged with guide pad, institute
State the first side plate and the second side plate inwall is respectively arranged with the top of the guide rail corresponding with guide pad, the guide pad and is provided with
Drive device at the top of the first side plate and the second side plate.
In a preferred embodiments of the invention, the overflow dyeing device also includes Computer color testing system, and the computer is surveyed
Colour system system includes telescopic color measuring probe, and the telescopic color measuring probe is arranged in dye vat.
In a preferred embodiments of the invention, during the topping roll work and the distance of shaft centers of lower compression roller is 0.5-1cm.
In a preferred embodiments of the invention, described lower compression roller one end is connected with the horizontal drive on the outside of the second side plate
Motor.
In a preferred embodiments of the invention, the cylindrical indent of topping roll is provided with several trapezoidal grooves.
In a preferred embodiments of the invention, the trapezoidal groove is set along topping roll is axially whole.
The liquid Application way that overflow dyeing device is carried out in one, this method comprises the following steps：
(1) first cloth being colored enters between topping roll and lower compression roller, the spacing of pressure roller and lower compression roller in adjustment
0.5-1cm, starts lower compression roller, drives cloth to be sent to from topping roll and lower compression roller outside dye vat；
(2) the when dye liquor intake chute that extrudes that cloth is shut out by two rolls imports dye vat, is reused.
In a preferred embodiments of the invention, when first cloth being colored of the step (2) is dark, squeeze out
And import the dye liquor of dye vat to contaminate the cloth with first same parameter；When the cloth that first is colored is light color, extruding
Out and import the dye liquor of dye vat and be used for the preceding road washing of pair cloth close with first cloth colour system progress；Described first is colored
Cloth for bleaching color when, squeeze out and import dye vat dye liquor be used for light Bu Qian roads wash.
In a preferred embodiments of the invention, the liquid that the step (2) imports dye vat is popped one's head in by telescopic color measuring
It is carried out after color analysis by the color matching of artificial or system.
The beneficial effects of the invention are as follows：
(1) most of liquid dyeing can be stayed in by the dyeing apparatus and secondary utilization is carried out in dye vat, saved significantly
About water resource；
(2) by different level to it is different stay cylinder liquid carry out it is secondary utilize, can not only save dyestuff and auxiliary agent, and can be with
Ensure that stained clot-h color and luster is accurate；
(3) color measuring probe is filled on dye vat, can timely and effectively measure needs to stay cylinder for secondary dyeing
The color of liquid, facilitates regulation to stay cylinder liquid color, it is ensured that color and luster is accurate；In addition, dyeing probe can freely stretch, so as to protect
Cloth will not touch probe in dyeing course in card cylinder；
(4) trapezoidal groove is carved on rod in upper roll, the squezzing efficiency for rolling rod can be increased, the liquid shut out can also carried out
Water conservancy diversion.
Brief description of the drawings
Fig. 1 is overflow dyeing apparatus structure schematic diagram of the present invention；
Fig. 2 is topping roll cross-sectional structure schematic diagram in Fig. 1.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common
All other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model that the present invention is protected
Enclose.
Fig. 1 to Fig. 2 is referred to, the specific embodiment of the invention includes：
A kind of overflow dyeing device, including dye vat 1 and stay liquid device, it is described to stay liquid device to be arranged on the top of dye vat 1, it is described
Liquid device is stayed to include intake chute 2, the top both sides of intake chute 2 are symmetrically arranged with the first side plate 31 being parallel to each other and the second side
The bottom roll 4 in intake chute 2, the top of bottom roll 4 are provided between plate 32, the side plate 32 of the first side plate 21 second
The topping roll 5 parallel with bottom roll 4 is provided with, the two ends of topping roll 5 are respectively arranged with guide pad 51, first side plate 21
The guide rail 6 corresponding with guide pad 51 is respectively arranged with the inwall of the second side plate 22, the top of guide pad 6, which is provided with, to be located at
First side plate 21 and the drive device 7 at the top of the second side plate 22, drive topping roll 5 to move up and down distance, regulation topping roll 5 is with
Spacing between pressure roller 4, reaches optimum Working.
Further, the overflow dyeing device also includes Computer color testing system, and the Computer color testing system includes telescopic
Color measuring probe 8, the telescopic color measuring probe 8 is arranged in dye vat 1, the color of dye liquor in measurement dye vat, and will
Feedback of the information is adjusted into computer color matching system, and telescopic color measuring probe 8 ensures that cloth will not during dyeing
Touch, before dyeing starts, the measurement of telescopic color measuring probe 8 stays the distribution of color of cylinder liquid and by data feedback to matching somebody with somebody
Retracted automatically after colour system system.
Further, the distance of shaft centers when topping roll 5 works with lower compression roller 4 is 0.5-1cm, in order to ensure that cloth is going out cylinder
When liquid be maximized and do not influence cloth efficiency and the quality of cloth while shutting out, carry out dyeing processing in the fabric to 120g
When, it is 0.8cm to control to roll the stop place of rod 5 to roll the axle center distance of rod 4 with.
Further, described one end of lower compression roller 4 is connected with the horizontal drive motor 41 positioned at the outside of the second side plate 22, under drive
Pressure roller 4 is rotated.
Further, the cylindrical indent of the topping roll 5 is provided with several trapezoidal grooves 52, and the trapezoidal groove 52 is along topping roll
5 axially whole settings, roll engraving trapezoidal groove 52 on rod 5, gash depth is 2mm, increase is rolled the mangle efficiency of rod and controlled upper
System shuts out the flow direction of liquid；Trapezoidal groove 52 is designed it is also ensured that the pressure suffered by cloth gradually increases, and prevents pressure violent
Increase the cloth surface damage caused, it is also ensured that above roll rod 5 in rotation process to being furnished with enough grasp forces, prevent from skidding now
As occurring.
A kind of liquid Application way that overflow dyeing device is carried out, this method comprises the following steps：
(1) first cloth being colored enters between topping roll 5 and lower compression roller 4, pressure roller 5 and lower compression roller 4 in adjustment
Spacing 0.5-1cm, starts lower compression roller 4, drives cloth to be sent to from topping roll 5 and lower compression roller 4 outside dye vat 1；
(2) the when dye liquor that extrudes that cloth is shut out by two rolls by intake chute 2 imports dye vat 1, carries out repeating profit
With.
When first cloth being colored is dark color, the dye liquor for squeezing out and importing dye vat 1 is used for contaminating same with first
The cloth of parameter；When the cloth that first is colored is light color, the dye liquor for squeezing out and importing dye vat 1 is used for pair with first
Criticize the close cloth of cloth colour system and carry out preceding road washing；When the cloth that first is colored is bleaching color, squeeze out and import
The dye liquor of dye vat 1 is used for washing light Bu Qian roads.
Further, import the liquid of dye vat 1 it is carried out after color analysis by artificial by telescopic color measuring probe 8 or
System is matched colors, and color matching personnel or automated staining system will import the liquid formulation in cylinder for required color according to data,
Then color matching personnel or automated staining system supplement dyestuff and auxiliary agent into dye vat further according to the amount of dyeing dyestuff and auxiliary agent,
During dyeing, due to auxiliary agent play a part of be promote, therefore formula identical in the case of, import cylinder in liquid
The amount of auxiliary agent need not be adjusted, is supplemented during supplement dyestuff and auxiliary agent according to formula.
The beneficial effects of the invention are as follows：A kind of overflow dyeing device and its liquid profit using the device that the present invention is provided
With method, environmental protection pressure is not only reduced, the processing of sewage is reduced, while the secondary utilization of dyestuff and auxiliary agent can also be made,
Reduction pollution, cost-effective purpose are reached, increases the competitiveness of product.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
Equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in other related technology necks
Domain, is included within the scope of the present invention.
Claims (9)
- It is described to stay liquid device to be arranged on dye vat top 1. a kind of overflow dyeing device, it is characterised in that including dye vat and stay liquid device Portion, described to stay liquid device to include intake chute, intake chute top both sides are symmetrically arranged with the first side plate for being parallel to each other and the It is provided with above the bottom roll in intake chute, the bottom roll and sets between two side plates, the side plate of the first side plate second There is the topping roll parallel with bottom roll, the two ends of the roll is respectively arranged with guide pad, first side plate and the second side plate Inwall is respectively arranged with the top of the guide rail corresponding with guide pad, the guide pad and is provided with positioned at the first side plate and the second side Drive device at the top of plate.
- 2. overflow dyeing device according to claim 1, it is characterised in that the overflow dyeing device also includes telescopic Computer color testing system, the Computer color testing system is popped one's head in including telescopic color measuring, and the telescopic color measuring probe is set Put in dye vat.
- 3. overflow dyeing device according to claim 1, it is characterised in that during the topping roll work and lower compression roller axle The heart is away from for 0.5-1cm.
- 4. overflow dyeing device according to claim 1, it is characterised in that described lower compression roller one end is connected with positioned at second Horizontal drive motor on the outside of side plate.
- 5. overflow dyeing device according to claim 1, it is characterised in that the cylindrical indent of topping roll is provided with several Trapezoidal groove.
- 6. overflow dyeing device according to claim 5, it is characterised in that the trapezoidal groove is axially whole along topping roll Set.
- 7. a kind of liquid Application way carried out using any described overflow dyeing device of claim 1~6, its feature is existed In this method comprises the following steps：(1) first cloth being colored enters between topping roll and lower compression roller, the spacing 0.5- of pressure roller and lower compression roller in adjustment 1cm, starts lower compression roller, drives cloth to be sent to from topping roll and lower compression roller outside dye vat；(2) the when dye liquor intake chute that extrudes that cloth is shut out by two rolls imports dye vat, is reused.
- 8. liquid Application way according to claim 7, it is characterised in that first cloth for being colored of the step (2) For it is dark when, the dye liquor for squeezing out and importing dye vat is used for contaminating the cloth with first same parameter；Described first is colored Cloth for light color when, the dye liquor for squeezing out and importing dye vat is used for the preceding road water of pair cloth close with first cloth colour system progress Wash；When the cloth that first is colored is bleaching color, the dye liquor for squeezing out and importing dye vat is used for light Bu Qian roads Washing.
- 9. liquid Application way according to claim 7, it is characterised in that the step (2) import the liquid of dye vat by Telescopic color measuring probe is carried out after color analysis to it by the color matching of artificial or system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710600218.4A CN107151885A (en) | 2017-07-21 | 2017-07-21 | Overflow dyeing device and its liquid Application way using the device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710600218.4A CN107151885A (en) | 2017-07-21 | 2017-07-21 | Overflow dyeing device and its liquid Application way using the device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107151885A true CN107151885A (en) | 2017-09-12 |
Family
ID=59797192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710600218.4A Pending CN107151885A (en) | 2017-07-21 | 2017-07-21 | Overflow dyeing device and its liquid Application way using the device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107151885A (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108048977A (en) * | 2018-01-26 | 2018-05-18 | 李�昊 | The preparation of cloth and dyeing method |
| CN108179571A (en) * | 2018-02-11 | 2018-06-19 | 海宁市美元达经编有限公司 | A kind of dyeing apparatus for fabric |
| CN108221233A (en) * | 2018-01-11 | 2018-06-29 | 李�昊 | A kind of printing and dyeing fabrics squeezing water |
| CN108342850A (en) * | 2018-04-19 | 2018-07-31 | 陈李月 | A kind of modified weaving washing facility |
| CN108560179A (en) * | 2018-01-11 | 2018-09-21 | 李�昊 | A kind of weighing type printing and dyeing processing equipment |
| CN108674464A (en) * | 2018-04-20 | 2018-10-19 | 东莞市联洲知识产权运营管理有限公司 | A kind of printing and dyeing bucket tote cart that can exclude excess dyestuff on cloth |
| CN108715175A (en) * | 2018-04-20 | 2018-10-30 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart device for bucket of printing and dyeing |
| CN108860232A (en) * | 2018-04-06 | 2018-11-23 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart loading textile printing and dyeing bucket |
| CN108860233A (en) * | 2018-04-06 | 2018-11-23 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart applied to textile printing and dyeing bucket |
| CN108910268A (en) * | 2018-04-20 | 2018-11-30 | 东莞市联洲知识产权运营管理有限公司 | A kind of turnover device carrying textile printing and dyeing bucket |
| CN110306278A (en) * | 2019-04-28 | 2019-10-08 | 苏州爱默生纺织科技有限公司 | Preparation process of suede fabric |
| CN110777491A (en) * | 2019-12-17 | 2020-02-11 | 李雅 | Padder provided with rubber roll transfer device |
| CN110904597A (en) * | 2019-12-30 | 2020-03-24 | 江苏工程职业技术学院 | High-efficient dyeing apparatus is used in fabrics production |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110004621A (en) * | 2018-01-11 | 2019-07-12 | 李�昊 | A kind of system of processing based on printing and dyeing processing |
| CN108221233A (en) * | 2018-01-11 | 2018-06-29 | 李�昊 | A kind of printing and dyeing fabrics squeezing water |
| CN108221233B (en) * | 2018-01-11 | 2019-05-31 | 佛山市南海永其祥织染有限公司 | A kind of printing and dyeing fabrics squeezing water |
| CN108560179A (en) * | 2018-01-11 | 2018-09-21 | 李�昊 | A kind of weighing type printing and dyeing processing equipment |
| CN110004621B (en) * | 2018-01-11 | 2022-01-28 | 浙江横店染整有限公司 | Weighing type printing and dyeing processing equipment |
| CN108560179B (en) * | 2018-01-11 | 2019-05-31 | 浙江稽山印染有限公司 | A kind of weighing type printing and dyeing processing equipment |
| CN108048977B (en) * | 2018-01-26 | 2019-10-22 | 绍兴海通印染有限公司 | The preparation of cloth and dyeing method |
| CN108048977A (en) * | 2018-01-26 | 2018-05-18 | 李�昊 | The preparation of cloth and dyeing method |
| CN108179571B (en) * | 2018-02-11 | 2020-11-10 | 台州市翼翔科技信息技术有限责任公司 | Dyeing device for fabric |
| CN108179571A (en) * | 2018-02-11 | 2018-06-19 | 海宁市美元达经编有限公司 | A kind of dyeing apparatus for fabric |
| CN108860233A (en) * | 2018-04-06 | 2018-11-23 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart applied to textile printing and dyeing bucket |
| CN108860232A (en) * | 2018-04-06 | 2018-11-23 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart loading textile printing and dyeing bucket |
| CN108342850A (en) * | 2018-04-19 | 2018-07-31 | 陈李月 | A kind of modified weaving washing facility |
| CN108674464A (en) * | 2018-04-20 | 2018-10-19 | 东莞市联洲知识产权运营管理有限公司 | A kind of printing and dyeing bucket tote cart that can exclude excess dyestuff on cloth |
| CN108910268A (en) * | 2018-04-20 | 2018-11-30 | 东莞市联洲知识产权运营管理有限公司 | A kind of turnover device carrying textile printing and dyeing bucket |
| CN108715175A (en) * | 2018-04-20 | 2018-10-30 | 东莞市联洲知识产权运营管理有限公司 | A kind of tote cart device for bucket of printing and dyeing |
| CN110306278A (en) * | 2019-04-28 | 2019-10-08 | 苏州爱默生纺织科技有限公司 | Preparation process of suede fabric |
| CN110777491A (en) * | 2019-12-17 | 2020-02-11 | 李雅 | Padder provided with rubber roll transfer device |
| CN110904597A (en) * | 2019-12-30 | 2020-03-24 | 江苏工程职业技术学院 | High-efficient dyeing apparatus is used in fabrics production |
| CN110904597B (en) * | 2019-12-30 | 2022-03-11 | 江苏工程职业技术学院 | High-efficient dyeing apparatus is used in fabrics production |
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Application publication date: 20170912 |