CN107146704A - A kind of transformer processing unit (plant) and production technology - Google Patents
A kind of transformer processing unit (plant) and production technology Download PDFInfo
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- CN107146704A CN107146704A CN201710555979.2A CN201710555979A CN107146704A CN 107146704 A CN107146704 A CN 107146704A CN 201710555979 A CN201710555979 A CN 201710555979A CN 107146704 A CN107146704 A CN 107146704A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The embodiment of the present invention provides a kind of transformer processing unit (plant) and production technology, the device includes material transfer streamline, the side of material transfer streamline is sequentially installed with feed mechanism, first coil winding machine, first rubber coating machine, rotating mechanism, second coil winding machine, second rubber coating machine and welding mechanism, between first coil winding machine and the first rubber coating machine, between first rubber coating machine and rotating mechanism, between rotating mechanism and the second coil winding machine, between second coil winding machine and the second rubber coating machine, between second rubber coating machine and welding structure, picture recognition module is respectively arranged with after welding mechanism, picture recognition module can recognize that corresponding with default transformer raw material image template or the unmatched transformer raw material image of transformer finished products image template or transformer finished products image transformer raw material or transformer finished products, so as to improve the yields and efficiency of transformer production.
Description
Technical field
The present embodiments relate to transformer production field, more particularly to a kind of transformer processing unit (plant) and production technology.
Background technology
Transformer is the device for changing alternating voltage using the principle of electromagnetic induction, and main member is primary coil, secondary
Level coil and iron core (magnetic core).Major function has：Voltage transformation, current transformation, impedance conversion, isolation, voltage stabilizing (magnetic saturation transformation
Device) etc..It can be divided into, according to use,：Power transformer and special transformer (electric furnace change, rectification change, power frequency testing transformer, pressure regulation
Device, mining change, audio-frequency transformer, intermediate-frequency transformer, high frequency transformer, impact transformer, instrument transformer, electronic transformer,
Reactor, transformer etc.).
How efficiently, high-quality transformer is widely used in the fields such as electric power, electronics, in face of fierce market competition, life
Transformer is produced, is the important means that competitiveness improves in transformer production enterprise.Current transformer production has manual production and stream
Waterline produces two ways, wherein, manual production is less efficient, and quality is difficult to be guaranteed, and is generally used for having extraordinary need
In the custom transformer production asked.Effective raising has been obtained by the efficiency of production line balance transformer, and can be basic
Ensure stable product quality, have been widely used in the production of transformer.
Although current transformer production streamline can be by production fixture, production technology of standard etc. to transformer
Quality is controlled, but in order to ensure the quality of the transformer that finally consigns to client, in addition it is also necessary to arrange artificial quality inspection post pair
The transformer produced on streamline carries out quality inspection.But manually quality inspection is less efficient, while being likely to occur the feelings such as flase drop, missing inspection
Condition, influences the yields and efficiency of transformer production.
The content of the invention
The embodiment of the present invention provides a kind of transformer processing unit (plant) and production technology, it is possible to increase the non-defective unit of transformer production
Rate and efficiency.
First aspect provides a kind of transformer processing unit (plant), and the device includes：
Material transfer streamline, the side of material transfer streamline be sequentially installed with feed mechanism, the first coil winding machine, the first rubber coating machine,
Rotating mechanism, the second coil winding machine, the second rubber coating machine and welding mechanism；
Material transfer streamline includes uniformly being laid with multiple work rests, each work rest on motor and guide rail, guide rail uniformly
Multiple mold pins are laid with, mold pin is used for stationary transformer raw material, and motor can drive work rest to be moved on guide rail；
Feed mechanism includes hopper and feed table, and the discharge end connection feed table of hopper, the discharge end of feed table is provided with
Workseat, workseat is matched with the work rest on guide rail, and the transformer raw material that workseat is used to hopper being put into sends into work rest
On mold pin；
Rotating mechanism includes multiple rolling clamps, and multiple rolling clamps are matched with multiple mold pins on each work rest,
Rolling clamp is used to rotate transformer raw material fixed on corresponding mold pin；
First coil winding machine and the second coil winding machine respectively include multiple winding mechanisms, multiple winding mechanisms respectively with each workpiece
Multiple mold pins matching on frame, winding mechanism is used for transformer raw material coiling fixed on corresponding mold pin；
First rubber coating machine and the second rubber coating machine respectively include multiple encapsulation mechanisms, multiple encapsulation mechanisms respectively with each workpiece
Multiple mold pins matching on frame, encapsulation mechanism is used for encapsulated to the transformer raw material fixed on corresponding mold pin；
Welding mechanism is used to weld to completing coiling and encapsulated transformer raw material, obtains transformer finished products；
Between first coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, rotating mechanism and second around
Between line machine, between the second coil winding machine and the second rubber coating machine, between the second rubber coating machine and welding structure, after welding mechanism respectively
Picture recognition module is provided with, picture recognition module is used to shoot the transformer raw material image or transformer finished products figure on work rest
Picture, by the transformer raw material image photographed or transformer finished products image and default transformer raw material image template or transformer
Finished product image template is matched, and is not identified with default transformer raw material image template or transformer finished products image template not
The corresponding transformer raw material of transformer raw material image or transformer finished products image or transformer finished products matched somebody with somebody.
In a kind of possible implementation of first aspect, picture recognition module includes video camera and processing unit；
The shooting area of video camera is located between the first coil winding machine and the first rubber coating machine respectively, the first rubber coating machine and whirler
Between structure, between rotating mechanism and the second coil winding machine, between the second coil winding machine and the second rubber coating machine, the second rubber coating machine and welding knot
On work rest between structure, after welding mechanism, video camera is used to shoot transformer raw material image or the transformer on work rest
Finished figure picture；
Processing unit is used for the transformer raw material image or transformer finished products image for photographing video camera and video camera pair
The default transformer raw material image template of shooting area or transformer finished products image template answered are matched, and are identified and are imaged
The default transformer raw material image template of the corresponding shooting area of machine or the unmatched transformer primary of transformer finished products image template
Expect image or the corresponding transformer raw material of transformer finished products image or transformer finished products.
In a kind of possible implementation of first aspect, the device also includes mechanism for sorting, and mechanism for sorting is arranged at the
Between one coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, between rotating mechanism and the second coil winding machine,
Between two coil winding machines and the second rubber coating machine, between the second rubber coating machine and welding structure, after welding mechanism, mechanism for sorting is used for will
Picture recognition module identify with default transformer raw material image template or transformer finished products image template it is unmatched become
Depressor raw material image or the corresponding transformer raw material of transformer finished products image or transformer finished products are from the mold pin on work rest
Under sorting.
In a kind of possible implementation of first aspect, workseat also including feeding insert, feeding insert with work rest on
Mold pin correspondence, feeding is inserted for feed table to be sent into the mold pin that the transformer raw material of workseat is sequentially inserted on work rest.
In a kind of possible implementation of first aspect, welding mechanism includes tin stove and rewinding fixture, and rewinding fixture is used
In transformer raw material is removed into feeding tin stove from work rest, tin stove is used to carry out soldering to transformer raw material, obtains transformer
Finished product.
Second aspect provides a kind of transformer production technique, and the technique includes：
Transformer raw material is sent into material transfer streamline from feed mechanism；
Control transformer raw material on material transfer streamline by the first coil winding machine and the first rubber coating machine, to transformer raw material
A part carries out coiling and encapsulated processing；
Transformer raw material is rotated using rotating mechanism so that do not carry out being partially toward for coiling and encapsulated processing
The direction of second coil winding machine and the second rubber coating machine；
Control transformer raw material on material transfer streamline by the second coil winding machine and the second rubber coating machine, to transformer raw material not
The part for carrying out coiling and encapsulated processing carries out coiling and encapsulated processing；
By the transformer raw material feeding welding mechanism welding by coiling and encapsulated processing, transformer finished products are obtained；
Between the first coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, rotating mechanism and second
Between coil winding machine, between the second coil winding machine and the second rubber coating machine, between the second rubber coating machine and welding structure, after welding mechanism point
Not Pai She transformer raw material image or transformer finished products image, by the transformer raw material image photographed or transformer finished products image
Matched, identified and default transformer primary with default transformer raw material image template or transformer finished products image template
Expect image template or the unmatched transformer raw material image of transformer finished products image template or the corresponding change of transformer finished products image
Depressor raw material or transformer finished products.
In a kind of possible implementation of second aspect, identify and default transformer raw material image template or transformation
The unmatched transformer raw material image of device finished product image template or the corresponding transformer raw material of transformer finished products image or transformer
After finished product, technique also includes：
Will identify that with default transformer raw material image template or the unmatched transformation of transformer finished products image template
Device raw material image or the corresponding transformer raw material of transformer finished products image or transformer finished products are under the sorting of material transfer streamline.
Transformer processing unit (plant) provided in an embodiment of the present invention and production technology, including material transfer streamline, material transfer streamline
Side be sequentially installed with feed mechanism, the first coil winding machine, the first rubber coating machine, rotating mechanism, the second coil winding machine, the second rubber coating machine
And welding mechanism, by between the first coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, rotating mechanism
And second between coil winding machine, between the second coil winding machine and the second rubber coating machine, between the second rubber coating machine and welding structure, welding mechanism
Picture recognition module is set respectively afterwards, the transformer raw material image or transformer on work rest are shot using picture recognition module
Finished figure picture, by the transformer raw material image photographed or transformer finished products image and default transformer raw material image template or
Transformer finished products image template is matched, so as to identify and default transformer raw material image template or transformer finished products figure
As the unmatched transformer raw material image of template or the corresponding transformer raw material of transformer finished products image or transformer finished products so that
The quality for the transformer finished products produced in transformer processing unit (plant) is guaranteed, and without arranging quality inspection personnel again to production
The transformer finished products gone out carry out quality inspection, substantially increase the efficiency of transformer production, improve the competition of transformer production enterprise
Power.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are this hairs
Some bright embodiments, for those of ordinary skill in the art, without having to pay creative labor, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of transformer processing unit (plant) provided in an embodiment of the present invention；
Fig. 2 is a kind of flow chart of transformer production technique provided in an embodiment of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The all other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Fig. 1 is a kind of structural representation of transformer processing unit (plant) provided in an embodiment of the present invention, as shown in figure 1, this reality
Applying the transformer processing unit (plant) of example offer includes：
Material transfer streamline 101, the side of material transfer streamline 101 be sequentially installed with feed mechanism 102, the first coil winding machine 103,
First rubber coating machine 104, rotating mechanism 105, the second coil winding machine 106, the second rubber coating machine 107 and welding mechanism 108.
Material transfer streamline 101 includes uniformly being laid with multiple work rests on motor (not shown) and guide rail 112, guide rail 112
113, multiple mold pins 114 are uniformly laid with each work rest 113, mold pin 114 is used for stationary transformer raw material, and motor can
Work rest 113 is driven to be moved on guide rail 112.
Feed mechanism 102 includes hopper 121 and feed table 122, the discharge end connection feed table 122 of hopper 121, feed table
122 discharge end is provided with workseat (not shown), and workseat is matched with the work rest 113 on guide rail 112, and workseat is used for will
The mold pin 114 on transformer raw material feeding work rest 113 that hopper 121 is put into.
Rotating mechanism 105 include multiple rolling clamps 151, multiple rolling clamps 151 with it is multiple on each work rest 113
Mold pin 114 is matched, and rolling clamp 151 is used to rotate transformer raw material fixed on corresponding mold pin 114.
First coil winding machine 103 and the second coil winding machine 106 include multiple winding mechanisms 131 (161), multiple winding mechanisms respectively
131 (161) are matched with multiple mold pins 114 on each work rest 113 respectively, and winding mechanism 131 (161) is used for corresponding
Fixed transformer raw material coiling on mold pin 114.
First rubber coating machine 104 and the second rubber coating machine 107 include multiple encapsulation mechanisms 141 (171), multiple encapsulation mechanisms respectively
141 (171) are matched with multiple mold pins 114 on each work rest 113 respectively, and encapsulation mechanism 141 (171) is used for corresponding
Fixed transformer raw material is encapsulated on mold pin 114.
Welding mechanism 108 is used to weld to completing coiling and encapsulated transformer raw material, obtains transformer finished products.
Between first coil winding machine 103 and the first rubber coating machine 104, between the first rubber coating machine 104 and rotating mechanism 105, rotation
Between the coil winding machine 106 of mechanism 105 and second, between the second coil winding machine 106 and the second rubber coating machine 107, the second rubber coating machine 107 and weldering
Picture recognition module 109 is respectively arranged between binding structure 108, after welding mechanism 108, picture recognition module 109 is used to clap
The transformer raw material image or transformer finished products image taken the photograph on work rest 113, by the transformer raw material image or transformation that photograph
Device finished figure picture is matched with default transformer raw material image template or transformer finished products image template, is identified and is preset
Transformer raw material image template or the unmatched transformer raw material image of transformer finished products image template or transformer finished products figure
As corresponding transformer raw material or transformer finished products.
, only need to be by transformer raw material from feeder when producing transformer on using the transformer processing unit (plant) shown in Fig. 1
The hopper 121 of structure 102 is put into.Transformer raw material is, for example, iron core, around the metal wire of the upper fixed number of turn on iron core, you can
Obtain transformer finished products.The connection feed table 122 of hopper 121, the transformer raw material marshalling that hopper 121 is put into by feed table,
And it is delivered to workseat.Workseat can have the position of one or more placement transformer raw materials, also, be placed on workseat
The position of transformer raw material is matched with the mold pin 114 on the work rest 113 of material transfer streamline 101.
The transformer raw material that feed table 122 is conveyed constantly is fixed on the mold pin 114 of work rest 113 by workseat.
For example workseat has the position of a placement transformer raw material, then an only transformer raw material can be from feed table every time
122 motor belt motors being delivered on workseat, material transfer streamline 101 are moved work rest 113 and moved on guide rail 112, when work rest 113
On mold pin 114 alignment pieces seat when, transformer raw material can be fixed on mold pin 114 by workseat.Motor not broken belt
Dynamic work rest 113 is moved on guide rail 112, then each mold pin 114 on work rest 113 can hinder transformer by fixation successively
Raw material.Such as workseat has the positions of multiple placement transformer raw materials again, such as place the position number of transformer raw material with it is every
The quantity of the individual mold pin 114 of work rest 113 is identical, then when work rest 113 is driven by motor, be moved to mold pin 114 with
Homogeneous a pair of the position that workseat each places transformer raw material is seasonable, and workseat can be once by the position of each placement transformer raw material
The multiple transformer raw materials put are fixed on mold pin 114.
Further, in feed mechanism 102, conveyer belt, feed table 122 are also included between hopper 121 and feed table 122
For vibrations feed table.The second guide rail is installed below workseat, workseat side, which is provided with, can drive workseat in the second guide rail
First cylinder of upper movement.When the transformer raw material that workseat is placed on the position of transformer raw material is directed at mold pin 114, the
One cylinder drives workseat to be moved to mold pin 114 so that transformer raw material is fixed on mold pin 114.
Further, workseat 113 is also inserted including feeding, and feeding inserts corresponding with the mold pin 114 on work rest 113, send
Material is inserted for feed table 122 to be sent into the mold pin 114 that the transformer raw material of workseat is sequentially inserted on work rest 113.Also
It is to say, can not be workseat mass motion and transformer raw material is sent into mold pin 114, but by being arranged on workseat 113
Feeding insert move back and forth, when workseat place transformer raw material position on transformer raw material be aligned mold pin 114
When, then transformer raw material is fixed on mold pin by feeding is slotting.It can also be gas by being arranged on workseat 113 that feeding, which is inserted,
Cylinder drive and it is reciprocating.
After the mold pin 114 on work rest 113 is respectively and fixedly provided with transformer raw material, motor belt motor moves work rest 113 to first
Coil winding machine 103 is moved, and the first coil winding machine 103 is included in multiple winding mechanisms 131, the quantity and work rest 113 of winding mechanism 131
The quantity of mold pin 114 it is identical.When work rest 113 is moved at the first coil winding machine 103, and each mold pin 114 is respectively with the
When each winding mechanism 131 of one coil winding machine 103 is matched, winding mechanism 131 starts to transformer fixed on each mold pin 114
Raw material carries out coiling.Winding mechanism 131 carries out coiling, the first coil winding machine 103 according to default number of turns to transformer raw material
Coiling can be completed simultaneously to multiple transformer raw materials fixed on work rest 113 simultaneously.When completing the to transformer raw material
After coiling, motor continues to drive work rest 113 to move to the first rubber coating machine 104.
First rubber coating machine 104 includes multiple encapsulation mechanisms 141, quantity and the mould on work rest 113 of encapsulation mechanism 141
The quantity of pin 114 is identical.When work rest 113 is moved at the first rubber coating machine 104, and each mold pin 114 is encapsulated with first respectively
When each encapsulation mechanism 141 of machine 104 is matched, encapsulation mechanism 141 starts to passing through first time coiling on each mold pin 114
Transformer raw material carries out encapsulated.First rubber coating machine 104 can be while to multiple transformer raw materials fixed on work rest 113 simultaneously
Complete encapsulated.After completion is encapsulated to the first time of transformer raw material, motor continues to drive work rest 113 to rotating mechanism 105
It is mobile.
Because the first coil winding machine 103 and the first rubber coating machine 104 are only capable of carrying out coiling and bag to a part for transformer raw material
Glue, therefore also need to be rotated transformer raw material, coiling then is carried out to the non-coiling of transformer raw material and encapsulated part
With it is encapsulated.Rotating mechanism 105 includes multiple rolling clamps 151, quantity and the mold pin on work rest 113 of rolling clamp 151
114 quantity are identical.When work rest 113 is moved at rotating mechanism 105, and each mold pin 114 respectively with rotating mechanism 105
When each rolling clamp 151 is matched, transformer primary feed collet fixed on mold pin 114 is risen and rotates 180 ° by rolling clamp 151,
Then postrotational transformer raw material is retightened on each mold pin 114.Postrotational transformer raw material not by coiling and
Encapsulated side is now towards the second coil winding machine 106 and the side of the second rubber coating machine 107.When rotation of the completion to transformer raw material
Afterwards, motor continues to drive work rest 113 to move to the second coil winding machine 106.
Further, the second cylinder that each rolling clamp 151 of rotating mechanism 105 can be set on rotating mechanism 105
Drive and move back and forth, so as to complete to play transformer primary feed collet fixed on mold pin 114, send mold pin 114 back to again and fix
Operation.Each rolling clamp 151 can also be driven by the second motor being arranged on rotating mechanism 105, complete the change to picking up
The rotation process of depressor raw material.
Second coil winding machine 106 includes multiple winding mechanisms 161, quantity and the mould on work rest 113 of winding mechanism 161
The quantity of pin 114 is identical.When work rest 113 is moved at the second coil winding machine 106, and each mold pin 114 respectively with the second coiling
When each winding mechanism 161 of machine 106 is matched, winding mechanism 161 starts to enter transformer raw material fixed on each mold pin 114
Row coiling.Winding mechanism 161 carries out coiling according to default number of turns to transformer raw material, and the second coil winding machine 106 can be same
When multiple transformer raw materials fixed on work rest 113 are completed with coiling simultaneously, the second coil winding machine 106 be to transformer raw material not
Coiling is carried out by coiling and encapsulated part.After second of coiling to transformer raw material is completed, motor continues to drive workpiece
Frame 113 is moved to the second rubber coating machine 107.
Second rubber coating machine 107 includes multiple encapsulation mechanisms 171, quantity and the mould on work rest 113 of encapsulation mechanism 171
The quantity of pin 114 is identical.When work rest 113 is moved at the second rubber coating machine 107, and each mold pin 114 is encapsulated with second respectively
When each encapsulation mechanism 171 of machine 107 is matched, encapsulation mechanism 171 starts to passing through second of coiling on each mold pin 114
The progress of transformer raw material is encapsulated, and encapsulation mechanism 171 is that the part progress to the coiling of the second coil winding machine 106 is encapsulated.Second rubber coating machine
107 can complete encapsulated simultaneously to multiple transformer raw materials fixed on work rest 113 simultaneously.When completion is to transformer raw material
After second encapsulated, motor continues to drive work rest 113 to move to welding mechanism 108.
As long as welding mechanism 108 complete to coiling and it is encapsulated after transformer raw material weld, welding mechanism
Such as can be multiple welding guns, each welding gun is directed at a transformer raw material to be welded, according to default welding procedure to be welded
Each solder joint on transformer raw material connect is welded.But in order to ensure the quality of welding, welding structure 108 can also include tin
Stove and rewinding fixture, rewinding fixture are used to transformer raw material removing feeding tin stove from work rest, and tin stove is used for transformer
Raw material carries out soldering, obtains transformer finished products.Tin stove has discharge gate, and the transformer finished products welded are arranged successively from discharge gate
Go out, you can complete the processing of transformer.
In each above-mentioned process, although performed automatically according to default program by each device and mechanism, but
May be due to the flaw of metal wire, flaw, the abrasion of each device of encapsulated glue used etc. used in the flaw of transformer raw material, coiling
Many factors, cause the flaw or defect that processing is likely to occur in each operation, so as to influence the outward appearance or electricity of transformer finished products
Gas performance.And quality inspection is carried out again after transformer finished products are obtained, it is necessary to expend substantial amounts of manpower and time, influence the life of transformer
Produce efficiency.Therefore, in the transformer processing unit (plant) that the present embodiment is provided, the first coil winding machine 103 and the first rubber coating machine 104 it
Between, between the first rubber coating machine 104 and rotating mechanism 105, between the coil winding machine 106 of rotating mechanism 105 and second, the second coil winding machine
106 and set respectively second between rubber coating machine 107, between the second rubber coating machine 107 and welding structure 108, after welding mechanism 108
There is picture recognition module 109.Picture recognition module 109 is used on the position work rest 113 of shooting image identification module 109
Transformer raw material image or transformer finished products image.
Because transformer processing unit (plant) is after procedure has been set, the model of all transformers of processing is all identical
, all transformer raw materials or the outward appearance of transformer finished products obtained after each manufacturing procedure also all should be identical, therefore
Its quality can be detected by the method for image recognition.Firstly the need of the transformer for obtaining obtaining after each manufacturing procedure
The image template of the image template of raw material or transformer finished products, transformer raw material or transformer finished products is obtained matter after each operation
The image of the qualified transformer raw material of amount or transformer finished products.So when picture recognition module 109 photographs picture recognition module
After transformer raw material image or transformer finished products image on 109 position work rests 113, you can by the transformer photographed
Raw material image or transformer finished products image and default transformer raw material image template or the progress of transformer finished products image template
Match somebody with somebody, identify and default transformer raw material image template or the unmatched transformer raw material image of transformer finished products image template
Or the corresponding transformer raw material of transformer finished products image or transformer finished products.Specific image recognition and matching process can be used
Existing any image-recognizing method, for example with the method for convolutional neural networks, or matched one by one using each pixel
Method etc..
When picture recognition module 109 detect with default transformer raw material image template or transformer finished products image mould
After the unmatched transformer raw material image of plate or the corresponding transformer raw material of transformer finished products image or transformer finished products, Ke Yiji
The position of mold pin where unmatched transformer raw material or transformer finished products under record, after transformer finished products are obtained, to corresponding
Transformer finished products on mold pin position are removed.In addition, transformer production device can also include mechanism for sorting, mechanism for sorting is set
Be placed between the first coil winding machine 13 and the first rubber coating machine 104, between the first rubber coating machine 104 and rotating mechanism 105, rotating mechanism
105 and second between coil winding machine 106, between the second coil winding machine 106 and the second rubber coating machine 107, the second rubber coating machine 107 and welding knot
Between structure 108, after welding mechanism 108, mechanism for sorting is used for identifying picture recognition module 109 with default transformer
Raw material image template or the unmatched transformer raw material image of transformer finished products image template or transformer finished products image are corresponding
Under transformer raw material or transformer finished products are sorted from the mold pin 114 on work rest 113.That is, when image recognition mould
Block 109 detect with after the unmatched transformer raw material of template or transformer finished products, mechanism for sorting can the very first time by its from
Under being sorted on mold pin 114, it is to avoid carry out following process to underproof transformer raw material again, raw materials for production are saved.
Further, each picture recognition module 109 includes video camera and processing unit；The shooting area difference position of video camera
Between the first coil winding machine 103 and the first rubber coating machine 104, between the first rubber coating machine 104 and rotating mechanism 105, rotating mechanism 105
And second between coil winding machine 106, between the second coil winding machine 106 and the second rubber coating machine 107, the second rubber coating machine 107 and welding structure
On work rest between 108, after welding mechanism 108, video camera be used to shooting transformer raw material image on work rest 113 or
Transformer finished products image.Processing unit is used for the transformer raw material image or transformer finished products image that photograph video camera with taking the photograph
The default transformer raw material image template of the corresponding shooting area of camera or transformer finished products image template are matched, and are identified
Corresponding with the video camera default transformer raw material image template of shooting area or transformer finished products image template are unmatched to be become
Depressor raw material image or the corresponding transformer raw material of transformer finished products image or transformer finished products.
The transformer processing unit (plant) that the present embodiment is provided, including material transfer streamline, the side of material transfer streamline are installed successively
There are feed mechanism, the first coil winding machine, the first rubber coating machine, rotating mechanism, the second coil winding machine, the second rubber coating machine and welding mechanism, lead to
Cross between the first coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, rotating mechanism and the second coil winding machine
Between, set respectively between the second coil winding machine and the second rubber coating machine, between the second rubber coating machine and welding structure, after welding mechanism
Picture recognition module, the transformer raw material image or transformer finished products image on work rest are shot using picture recognition module, will
The transformer raw material image or transformer finished products image photographed and default transformer raw material image template or transformer finished products
Image template is matched, so as to not identify with default transformer raw material image template or transformer finished products image template not
The corresponding transformer raw material of transformer raw material image or transformer finished products image or transformer finished products matched somebody with somebody so that in transformer plus
The quality that frock puts the transformer finished products produced is guaranteed, and without arrange quality inspection personnel again to the transformer produced
Finished product carries out quality inspection, substantially increases the efficiency of transformer production, improves the competitiveness of transformer production enterprise.
Fig. 2 is a kind of flow chart of transformer production technique provided in an embodiment of the present invention, as shown in Fig. 2 the present embodiment
The transformer production technique of offer includes：
Step S201, material transfer streamline is sent into by transformer raw material from feed mechanism.
Step S202, controls transformer raw material on material transfer streamline by the first coil winding machine and the first rubber coating machine, to becoming
A part for depressor raw material carries out coiling and encapsulated processing.
Step S203, is rotated using rotating mechanism to transformer raw material so that do not carry out coiling and encapsulated processing
The direction for being partially toward the second coil winding machine and the second rubber coating machine.
Step S204, controls transformer raw material on material transfer streamline by the second coil winding machine and the second rubber coating machine, to becoming
Depressor raw material does not carry out coiling and the part of encapsulated processing carries out coiling and encapsulated processing.
Step S205, by the transformer raw material feeding welding mechanism welding by coiling and encapsulated processing, obtains transformation
Device finished product.
Step S206, between the first coil winding machine and the first rubber coating machine, between the first rubber coating machine and rotating mechanism, whirler
Between structure and the second coil winding machine, between the second coil winding machine and the second rubber coating machine, between the second rubber coating machine and welding structure, bonding machine
Transformer raw material image or transformer finished products image are shot after structure respectively, by the transformer raw material image or transformer that photograph
Finished figure picture is matched with default transformer raw material image template or transformer finished products image template, identify with it is default
Transformer raw material image template or the unmatched transformer raw material image of transformer finished products image template or transformer finished products image
Corresponding transformer raw material or transformer finished products.
The transformer production technique that the present embodiment is provided is used for using the production transformer of transformer processing unit (plant) shown in Fig. 1,
Its implementing principle and technical effect is described in detail in the embodiment shown in fig. 1, and here is omitted.
Further, on the basis of embodiment as shown in Figure 2, after step S206, in addition to：Will identify that with it is pre-
If the unmatched transformer raw material image of transformer raw material image template or transformer finished products image template or transformer finished products
The corresponding transformer raw material of image or transformer finished products are under the sorting of material transfer streamline.
Finally it should be noted that：Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；To the greatest extent
The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that：Its according to
The technical scheme described in foregoing embodiments can so be modified, or which part or all technical characteristic are entered
Row equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme.
Claims (7)
1. a kind of transformer processing unit (plant), it is characterised in that described device includes：
Material transfer streamline, the side of the material transfer streamline be sequentially installed with feed mechanism, the first coil winding machine, the first rubber coating machine,
Rotating mechanism, the second coil winding machine, the second rubber coating machine and welding mechanism；
The material transfer streamline includes uniformly being laid with multiple work rests, each work rest on motor and guide rail, the guide rail
Multiple mold pins are uniformly laid with, the mold pin is used for stationary transformer raw material, and the motor can drive the work rest to exist
Moved on the guide rail；
The feed mechanism includes hopper and feed table, and the discharge end of the hopper connects the feed table, the feed table
Discharge end is provided with workseat, and the workseat is matched with the work rest on the guide rail, and the workseat is used for the material
The mold pin that the transformer raw material being put into that struggles against is sent on the work rest；
The rotating mechanism includes multiple rolling clamps, the multiple rolling clamp and multiple mold pins on each work rest
Match somebody with somebody, the rolling clamp is used to rotate transformer raw material fixed on corresponding mold pin；
First coil winding machine and second coil winding machine respectively include multiple winding mechanisms, the multiple winding mechanism respectively with
Multiple mold pins matching on each work rest, the winding mechanism is used for transformer raw material fixed on corresponding mold pin
Coiling；
First rubber coating machine and second rubber coating machine respectively include multiple encapsulation mechanisms, the multiple encapsulation mechanism respectively with
Multiple mold pins matching on each work rest, the encapsulation mechanism is used for transformer raw material fixed on corresponding mold pin
It is encapsulated；
The welding mechanism is used to weld to completing coiling and encapsulated transformer raw material, obtains transformer finished products；
Between first coil winding machine and first rubber coating machine, between first rubber coating machine and the rotating mechanism, it is described
Between rotating mechanism and second coil winding machine, between second coil winding machine and second rubber coating machine, it is described second encapsulated
Between machine and the welding structure, picture recognition module, described image identification module are respectively arranged with after the welding mechanism
For shooting transformer raw material image or transformer finished products image on the work rest, by the transformer raw material image photographed
Or transformer finished products image is matched with default transformer raw material image template or transformer finished products image template, is identified
With default transformer raw material image template or the unmatched transformer raw material image of transformer finished products image template or transformer
Finished figure is as corresponding transformer raw material or transformer finished products.
2. transformer processing unit (plant) according to claim 1, it is characterised in that described image identification module includes video camera
And processing unit；
The shooting area of the video camera is located between first coil winding machine and first rubber coating machine respectively, first bag
Between glue machine and the rotating mechanism, between the rotating mechanism and second coil winding machine, second coil winding machine and described
Between second rubber coating machine, between second rubber coating machine and the welding structure, the work rest after the welding mechanism
On, the video camera is used to shoot the transformer raw material image or transformer finished products image on the work rest；
The processing unit be used for the transformer raw material image that photographs the video camera or transformer finished products image with it is described
The default transformer raw material image template of the corresponding shooting area of video camera or transformer finished products image template are matched, identification
Corresponding with the video camera default transformer raw material image template of shooting area or transformer finished products image template are not gone out not
The corresponding transformer raw material of transformer raw material image or transformer finished products image or transformer finished products matched somebody with somebody.
3. transformer processing unit (plant) according to claim 1 or 2, it is characterised in that described device also includes mechanism for sorting,
The mechanism for sorting is arranged between first coil winding machine and first rubber coating machine, first rubber coating machine and the rotation
Between mechanism, between the rotating mechanism and second coil winding machine, between second coil winding machine and second rubber coating machine,
Between second rubber coating machine and the welding structure, after the welding mechanism, the mechanism for sorting is used for described image
Identification module identify with default transformer raw material image template or the unmatched transformer of transformer finished products image template
Raw material image or the corresponding transformer raw material of transformer finished products image or transformer finished products are from the mold pin on the work rest
Under sorting.
4. transformer processing unit (plant) according to claim 1 or 2, it is characterised in that the workseat is also inserted including feeding,
The feeding inserts corresponding with the mold pin on the work rest, and the feeding is inserted for the feed table to be sent into the workseat
Transformer raw material be sequentially inserted into mold pin on the work rest.
5. transformer processing unit (plant) according to claim 1 or 2, it is characterised in that the welding mechanism include tin stove and
Rewinding fixture, the rewinding fixture is used to transformer raw material removing the feeding tin stove, the tin stove from the work rest
For carrying out soldering to the transformer raw material, transformer finished products are obtained.
6. a kind of transformer production technique, it is characterised in that the technique includes：
Transformer raw material is sent into material transfer streamline from feed mechanism；
Control the transformer raw material on the material transfer streamline by the first coil winding machine and the first rubber coating machine, to the transformation
A part for device raw material carries out coiling and encapsulated processing；
The transformer raw material is rotated using rotating mechanism so that do not carry out being partially toward for coiling and encapsulated processing
The direction of second coil winding machine and the second rubber coating machine；
Control the transformer raw material on the material transfer streamline by the second coil winding machine and the second rubber coating machine, to the transformation
Device raw material does not carry out coiling and the part of encapsulated processing carries out coiling and encapsulated processing；
By the transformer raw material feeding welding mechanism welding by coiling and encapsulated processing, transformer finished products are obtained；
Between first coil winding machine and first rubber coating machine, between first rubber coating machine and the rotating mechanism, institute
State between rotating mechanism and second coil winding machine, between second coil winding machine and second rubber coating machine, second bag
Transformer raw material image or transformer finished products figure are shot between glue machine and the welding structure, after the welding mechanism respectively
Picture, by the transformer raw material image photographed or transformer finished products image and default transformer raw material image template or transformer
Finished product image template is matched, and is not identified with default transformer raw material image template or transformer finished products image template not
The corresponding transformer raw material of transformer raw material image or transformer finished products image or transformer finished products matched somebody with somebody.
7. transformer production technique according to claim 6, it is characterised in that described to identify and default transformer primary
Expect image template or the unmatched transformer raw material image of transformer finished products image template or the corresponding change of transformer finished products image
After depressor raw material or transformer finished products, the technique also includes：
Will be described identifying with default transformer raw material image template or the unmatched transformation of transformer finished products image template
Device raw material image or the corresponding transformer raw material of transformer finished products image or transformer finished products are under material transfer streamline sorting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710555979.2A CN107146704A (en) | 2017-07-10 | 2017-07-10 | A kind of transformer processing unit (plant) and production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710555979.2A CN107146704A (en) | 2017-07-10 | 2017-07-10 | A kind of transformer processing unit (plant) and production technology |
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| CN201710555979.2A Pending CN107146704A (en) | 2017-07-10 | 2017-07-10 | A kind of transformer processing unit (plant) and production technology |
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| CN110060865A (en) * | 2018-01-19 | 2019-07-26 | 深圳市三通伟业科技有限公司 | 8 word coil winding systems and 8 word method for winding |
| CN110581012A (en) * | 2019-09-30 | 2019-12-17 | 赣州讯康电子科技有限公司 | Transformer package paper check out test set |
| CN111243859A (en) * | 2020-02-28 | 2020-06-05 | 德州信平电子有限公司 | Coiling machine online |
| CN113066661A (en) * | 2021-03-05 | 2021-07-02 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
| CN113658796A (en) * | 2021-08-24 | 2021-11-16 | 绵阳讯恒自动化设备有限公司 | Automatic winding equipment and winding method for network transformer production |
| CN113903578A (en) * | 2021-09-29 | 2022-01-07 | 江苏迈盛新材料有限公司 | Current transformer machining device and machining process thereof |
| CN116721852A (en) * | 2023-06-21 | 2023-09-08 | 沅江市金莫特电子有限公司 | Electronic transformer production system |
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| CN116721852B (en) * | 2023-06-21 | 2024-01-19 | 沅江市金莫特电子有限公司 | Electronic transformer production system |
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Application publication date: 20170908 |