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CN107100744B - A kind of aero-engine fuel metering system improvement strategy and its controller design method - Google Patents

A kind of aero-engine fuel metering system improvement strategy and its controller design method Download PDF

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Publication number
CN107100744B
CN107100744B CN201710397511.5A CN201710397511A CN107100744B CN 107100744 B CN107100744 B CN 107100744B CN 201710397511 A CN201710397511 A CN 201710397511A CN 107100744 B CN107100744 B CN 107100744B
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pressure difference
fuel
metering
metering valve
flow
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CN107100744A (en
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杜宪
孙希明
张聪
王珂
王智民
代安宁
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Dalian University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C9/00Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
    • F02C9/26Control of fuel supply
    • F02C9/38Control of fuel supply characterised by throttling and returning of fuel to sump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/30Control parameters, e.g. input parameters
    • F05D2270/301Pressure
    • F05D2270/3015Pressure differential pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/70Type of control algorithm
    • F05D2270/706Type of control algorithm proportional-integral-differential

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Measuring Volume Flow (AREA)

Abstract

A kind of aero-engine fuel metering system improvement strategy and its controller design method, it is new control variable mode by adjusting pressure difference before and after differential pressure controller modular construction, increase metering valve, traditional level pressure difference flow measurement device is improved to novel change pressure difference fuel-metering device, desired fuel flow is realized by the front and back pressure difference of metering valve and the dual variation method of circulation area;According to becoming pressure difference fuel metering system increase maximum stream flow range and putting forward high-precision demand, propose that the pressure difference use of metering valve has a grade control model, circulation area to use a kind of dual variation method rule of stepless control model.Under aero-engine big flow demand, by suitably increasing pressure difference, the fuel flow of bigger is can get under conditions of current maximum flow area, expands fuel flow and measures range;Under small flow demand, under the conditions of the structure of metering valve type hole is fixed, flow gain is reduced by reducing pressure difference, improves the measuring accuracy of system.

Description

A kind of aero-engine fuel metering system improvement strategy and its controller design method
Technical field
The present invention provides a kind of aero-engine fuel metering system improvement strategy and its controller design methods, belong to Aviation aerospace hydraulic-mechanic system designs and emulation field.
Background technology
The major function of aero-engine fuel metering system is given according to the mission requirements of engine different working condition Combustion chamber provides the pressurized fuel of different flow, to ensure that engine can be stablized under each state, reliably run.Currently, Domestic air mail engine fuel metering system is mostly level pressure difference fuel metering structure, using the group of differential pressure controller and metering valve Conjunction mode ensures that the fuel pressure difference before and after metering valve is constant by differential pressure controller, and then makes the fuel delivery of engine only Aperture depending on metering valve.With the extension of aero-engine flight envelope, the promotion of performance, engine is to fuel flow The requirement of range, fuel oil control accuracy and rapidity increasingly improve, in the side such as the weight of fuel control system and Control platform Face is also proposed more stringent requirement.In particular, very big to big fuel flow and small fuel flow demand difference in engine In the case of, conventional level pressure difference fuel control system is difficult to meet the response speed under big flow demand and requires and small flow need Control accuracy requirement under asking.To solve the problems, such as this, this patent proposes that a kind of aero-engine becomes pressure difference fuel metering system and sets Count thinking and corresponding dual variation method device design method.
Invention content
In order to make aero-engine fuel metering system realize higher precision to fuel flow in the range of flow of bigger Adjusting, the present invention proposes that a kind of improvement level pressure difference fuel metering system be the method for change pressure difference fuel metering system, and provides Corresponding dual variation method device layout strategy.
A kind of aero-engine fuel metering system improvement strategy and its controller design method, steps are as follows:
Step 1. design becomes pressure difference fuel-metering device
Based on traditional level pressure difference fuel metering system, differential pressure controller component is adjusted, that is, removes differential pressure valve and only protects Oil return valve is stayed, and adds the position control channel of an oil return valve, metering valve is controlled by the aperture of oil return valve The recirculating oil quantity of preceding fuel oil reaches change pressure difference purpose to change pressure difference before and after metering valve, realizes traditional level pressure difference fuel oil meter Amount device is improved to novel change pressure difference fuel-metering device, then flows through the fuel flow of metering valve by being pressed before and after metering valve Poor Δ P and circulation area AlIt codetermines;
Step 2. designs novel change pressure difference fuel-metering device control system
On the basis of traditional constant pressure difference control pattern, the pressure difference control variable new as one before and after increase metering valve, Design one kind is by pressure differential deltap P before and after metering valve and circulation area AlThe novel change pressure difference fuel metering system of dual variation method, Metering valve current position signal is fed back to electronic controller by the displacement sensor being connected with metering valve, realizes metering valve Closed-loop control (the reflection fuel flow communication area A of positionl), the pressure sensor of oil circuit will be counted currently before and after metering valve Fuel pressure signal before and after amount valve feeds back to electronic controller, realizes closed-loop control (the reflection metering of oil return valve position Pressure differential deltap P before and after valve), double changes which passes through pressure difference before and after metering valve and circulation area Amount controls to realize the metering of fuel flow;
Step 3. designs the dual variation method rule of novel change pressure difference fuel metering system
Increase maximum stream flow range according to novel change pressure difference fuel metering system and improves the demand of small-flow precise degree, it is double Pressure differential deltap P, which is used, in Variable Control, before and after metering valve a grade control law, i.e. " small flow-small pressure difference ", " big flow-pressure greatly The aperture (reflection circulation area) of the principle of grading of difference ", metering valve then uses stepless control law, i.e., by expectation fuel flow The Q and pressure differential deltap P determined, according to flow equation (1)
In formula:Q --- the fuel flow of metering valve is flowed through,
Cd--- the discharge coefficient of metering valve,
Al--- the circulation area of metering valve,
ρg--- fuel density,
Δ P --- the fuel oil pressure difference before and after metering valve,
Calculate current desired fuel flow communication area Al, then metering valve aperture obtained by metering type pore geometry size, and The dual variation method rule is realized using pid control algorithm;
Step 4. builds complete novel change pressure difference fuel flowmeter amount system
Combining step 1-3 establishes entire aero-engine and becomes pressure difference fuel flowmeter amount system, according to pressure difference and circulating face Product dual variation method rule, obtains the corresponding desired locations signal of metering valve and desired pressure differential signal, is obtained by displacement sensor To the position feed back signal of current metering valve, compared with the desired locations signal of metering valve, by PID controller 1 It calculates, obtains control signal of the electrohydraulic servo valve 1 to metering valve aperture;Metering valve is experienced respectively by two pressure sensors Forward and backward fuel pressure obtains the front and back Pressure difference feedback signal of metering valve, and compared with the desired pressure differential signal of metering valve Compared with by the calculating of PID controller 2, obtaining control signal of the electrohydraulic servo valve 2 to oil return valve opening, and then pass through control Recirculating oil quantity before metering valve finally obtains fuel oil stream required under engine different working condition to realize desired pressure difference Amount.
Beneficial effects of the present invention:A kind of aero-engine fuel-metering device improvement strategy of present invention proposition and its control Device design method changes the fuel oil pressure difference before and after metering valve, the change pressure difference fuel oil according to different expectation fuel flow ranges Measurement technology can ensure the measuring accuracy of fuel flow while expanding fuel flow metering range.When big flow demand, By suitably increasing pressure difference, the fuel flow of bigger is obtained under conditions of current maximum flow area, that is, expands fuel oil stream Measures range is measured, while the flow gain of bigger will also make fuel control system have faster response speed;Small flow demand When, under the conditions of metering valve type hole structure is fixed, flow gain is reduced by reducing pressure difference, is so as to improve The measuring accuracy of system.
Description of the drawings
Fig. 1 is certain traditional type level pressure difference fuel-metering device structure chart.
Fig. 2 is novel change pressure difference fuel-metering device structure chart.
Fig. 3 is level pressure difference fuel metering system control structure block diagram.
Fig. 4 is novel change pressure difference fuel metering system control structure block diagram.
Fig. 5 is the pressure difference and circulation area dual variation method rule schematic diagram for becoming pressure difference fuel metering system.
Fig. 6 is novel change pressure difference fuel-metering device and its control system schematic diagram.
Fig. 7 is level pressure difference and change pressure difference fuel metering system pressure difference variation track comparison diagram.
Fig. 8 is level pressure difference and change pressure difference fuel metering system changes in flow rate track comparison diagram.
Fig. 9 is level pressure difference and becomes the Sensitivity comparison figure (big flow) of pressure difference fuel metering system.
Figure 10 is level pressure difference and becomes the Sensitivity comparison figure (small flow) of pressure difference fuel metering system.
Figure 11 is level pressure difference and becomes the measurement error comparison diagram (small flow) of pressure difference fuel metering system.
Specific implementation mode
Below in conjunction with attached drawing and technical solution, the specific implementation mode that further illustrates the present invention.
The present embodiment is fuel-metering device improved method and its Control System Design of a kind of Aviation engine.Tool Steps are as follows for body detailed design:
Step 1. design becomes pressure difference fuel-metering device structure.
Certain traditional type level pressure difference fuel-metering device is as shown in Figure 1, wherein differential pressure valve, oil return valve and safety valve Collectively constituted differential pressure controller, effect be to maintain flow through metering valve front and back pressure differential deltap P it is constant, to make fuel flow With the circulation area A of metering valvelIn monotropic function relationship.On this architecture basics, it is improved to become pressure difference fuel metering Device adjusts differential pressure controller component, that is, removes differential pressure valve and only retain oil return valve structure, and adds an oil return valve Position control channel, by adjust oil return valve aperture control metering valve before fuel oil recirculating oil quantity, to adjust metering Pressure difference before and after valve achievees the purpose that " becoming pressure difference ", and the novel change pressure difference fuel metering system structure as shown in Fig. 2, flow at this time The fuel flow of metering valve is crossed by pressure differential deltap P before and after metering valve and circulation area AlIt codetermines.
Step 2. designs novel change pressure difference fuel-metering device control system framework.
For traditional level pressure difference fuel-metering device, control system frame is as shown in figure 3, supply engine combustion chamber Fuel flow is to be cooperated to complete by electronic controller ECU and fuel-metering device, electronic controller ECU experience engine into The working status parameters such as mouthful temperature, compressor delivery pressure and engine speed, and then be calculated and engine it is expected fuel oil The desired locations signal of the corresponding metering valve of flow;By compared with metering valve position feed back signal, calculating and defeated Go out the control signal of electrohydraulic servo valve;And then the aperture of metering valve is controlled by electrohydraulic servo valve, to obtain engine difference Fuel flow needed for working condition.The displacement transducer LVDT being connected with metering valve is anti-by metering valve current position signal It is fed to electronic controller ECU, realizes the closed-loop control of metering valve position.
On the basis of above-mentioned traditional constant pressure difference control pattern, it is used as one newly by pressure differential deltap P before and after increasing metering valve Control variable, and then design one kind by pressure differential deltap P and circulation area AlThe novel change pressure difference fuel metering system of dual variation method System.Become pressure difference fuel metering Control system architecture as shown in figure 4, the LVDT displacement sensors being connected with metering valve live metering Door current position signal feeds back to electronic controller ECU, realizes closed-loop control (the reflection circulation area A of metering valve positionl); Fuel pressure signal before and after current metering valve is fed back to electronics by the pressure sensor mounted on oil circuit before and after metering valve Controller ECU realizes the closed-loop control (reflection metering valve pressure differential deltap P) of oil return valve position.The novel change pressure difference fuel oil meter Amount system realizes the metering of fuel flow by pressure difference before and after metering valve and the dual variation method of circulation area.
Step 3. designs the dual variation method rule of novel change pressure difference fuel metering system and algorithm is realized
By step 2 it is found that become pressure difference fuel metering system by metering valve front and back pressure differential deltap P and metering valve circulation Area AlDual variation method realize, and corresponding control law determine the two control variables and desired fuel flow it Between relationship, dual variation method rule principle in this patent as shown in figure 5, the wherein pressure difference of metering valve using there is grade to control Pattern;The aperture of metering valve then uses the pattern of stepless control.Such control model can be to avoid in the essence for realizing fuel oil Really when control, pressure difference control interfering with each other and being crosslinked with the two control module of flow control.
(1) principle of grading of pressure differential deltap P and basic control law
According to the demand for it is expected to become pressure difference fuel metering system increase maximum stream flow range and raising small-flow precise degree, adopt With the pressure difference classification principle of " small flow-small pressure difference ", " the big pressure difference of big flow-".For the present embodiment, according to certain type aeroplane engine The factors such as the range of flow requirement of machine fuel-metering device, type hole size can get after the experiment of a large amount of pressure difference mechanism simulation Can ensure pressure difference mechanism normal work metering valve before and after pressure difference variation range;Then according to corresponding fuel metering essence Degree requires, and is segmented to fuel flow range, and determines the pressure difference of each flow section successively.It is final true through iterating It is fixed that three class control is carried out to pressure differential deltap P:
Small fuel flow section (100~1000) kg/h:Use minimum differntial pressure Δ Pmin
Intermediate fuel flow section (1000~10000) kg/h:Use intermediate pressure differential deltap Pmidd
Big fuel flow section (>10000)kg/h:Use maximum differential pressure Δ Pmax
Linking between three pressure difference-flow sections is equivalent to the interference signal of step form according to the form of jumping characteristic The change in location of input, oil return valve and metering valve can be relatively more violent, and corresponding fuel metering output also has distortion, unfavorable In the even running of system.Therefore, between different fuel flow sections when transition, the expectation displacement of metering valve should continuously become Change, it is final to determine that the pressure difference classification situation of the present embodiment is as follows:
Small fuel flow section (100~900) kg/h:Use minimum differntial pressure Δ Pmin
Changeover portion 1 (900~2000) kg/h:Pressure difference is by Δ PminRamp to Δ Pmidd
Intermediate fuel flow section (2000~9000) kg/h:Use intermediate pressure differential deltap Pmidd
Changeover portion 2 (9000~15000) kg/h:Pressure difference is by Δ PmiddRamp to Δ Pmax
Big fuel flow section (>15000)kg/h:Use maximum differential pressure Δ Pmax
(2) circulation area AlControl form
The circulation area A of metering valvelIt is directly to be embodied by the displacement L of valve (spool).Therefore, displacement L is straight Control variable is connect, relationship between the two is determined by the geometric dimension of metering type hole.
For the expectation fuel flow signal Q that electronic controller ECU gives, before should determining the metering valve first The grade of pressure difference afterwards determines the desired pressure differential value Δ P for being adapted to present flow rate range;Then according to desired fuel flow and really Fixed pressure difference determines the expectation circulation area A of current metering valvel, Main Basiss are the flow equations of metering valve Formula:
In formula:Q --- flow through the fuel flow of metering valve;
Cd--- the discharge coefficient of metering valve;
The circulation area of Al --- metering valve;
ρg--- fuel density;
Δ P --- the fuel oil pressure difference before and after metering valve.
To realize control law, this patent is using pid control algorithm to becoming the metering valve in pressure difference fuel-metering device Position control loop and pressure difference control loop carried out the design of controller.This is because pid algorithm is simple, there is robustness Well, the advantages that reliability is high, easy to adjust can substantially meet Engineering Control requirement.
Step 4. integrated control law and control algolithm build complete change pressure difference fuel flowmeter amount system.
Combining step 1-3 establishes novel aero-engine and becomes pressure difference fuel flowmeter amount device and its control system, former Reason is as shown in Figure 6.According to pressure difference and circulation area dual variation method rule, obtain the corresponding desired locations signal of metering valve and Desired pressure differential signal.The position feed back signal of current metering valve is obtained by displacement transducer LVDT, the expectation with metering valve Position signal compares, and by the calculating of controller PID1, obtains control signal of the electrohydraulic servo valve 1 to metering valve aperture; The forward and backward fuel pressure of metering valve is experienced respectively by two pressure sensors, obtains the front and back Pressure difference feedback letter of metering valve Number, and compared with the desired pressure differential signal of metering valve, by the calculating of controller PID2, electrohydraulic servo valve 2 is obtained to returning The control signal of oil valve aperture, and then by the recirculating oil quantity before control metering valve to realize desired pressure difference, it is final to obtain Fuel flow needed under to engine different working condition.
In order to illustrate the effect of pressure difference fuel-metering device and its control system is become in the present embodiment, it is based on AMESim softwares Progress level pressure is poor respectively, becomes pressure difference fuel-metering device and its modeling and simulation of control system, by two groups of simulation examples, comes Show the advantage of novel change pressure difference fuel metering system in the present invention.
(1) the big fuel flow demand of aero-engine
Simulation parameter is set, metering valve displacement is made to vary continuously to maximum value by minimum value, Fig. 7 and Fig. 8 are meter respectively Measure the situation of change and fuel flow variation track of the pressure difference before and after valve.As shown in Figure 7, level pressure difference fuel-metering device Fuel oil pressure difference is constant before and after full flow section keeps metering valve;Become pressure difference fuel-metering device then according to different fuel oil stream Section is measured, the fuel oil pressure difference before and after metering valve is synchronized and is adjusted correspondingly.As shown in Figure 8, with metering valve displacement Constantly increase, the output fuel flow of fuel-metering device also incrementally increases;Level pressure difference fuel-metering device is at maximum displacement (maximum flow area) corresponding fuel flow output is 100%;Become pressure difference fuel-metering device (max-flow at maximum displacement Logical area) fuel flow output that 130% can be reached, it realizes and increases combustion in the case where metering valve circulation area is constant The purpose of oil stream amount.Fig. 9 is the sensitivity curve of the fuel-metering device in the case of big fuel flow output, becomes pressure difference fuel oil meter Measure device to the flow gain of displacement higher than level pressure difference fuel-metering device to the flow gain of displacement, i.e. the former sensitivity more Height, therefore become pressure difference fuel-metering device with faster response speed.
(2) the small fuel flow demand of aero-engine
Simulation parameter is set, so that metering valve displacement is changed in initial segment, i.e., fuel flow is in small flow segment limit (100~1000kg/h), Figure 10 and Figure 11 are sensitivity curve and measurement error song in the case of small fuel flow output respectively Line.When metering valve is in initial thin tail sheep section (0~6mm), under the conditions of metering valve type hole is fixed, become pressure difference fuel oil meter It measures device and level pressure difference fuel-metering device is less than to the flow gain of displacement to the flow gain of displacement, sensitivity is low, that is, increases When identical displacement, the flow for becoming pressure difference fuel-metering device increases slower, this is more conducive to realize that fuel flow is more accurate Adjusting;As shown in Figure 11, in small fuel flow section (100~900kg/h), become the measurement error ratio of pressure difference fuel-metering device The measurement error of level pressure difference fuel-metering device is small, has higher measuring accuracy.

Claims (1)

1. a kind of aero-engine fuel metering system improvement strategy, which is characterized in that steps are as follows:
Step 1. design becomes pressure difference fuel-metering device
Based on traditional level pressure difference fuel metering system, removes differential pressure valve and only retain oil return valve, and an additional oil return is lived The position control channel of door adjusts the recirculating oil quantity of fuel oil before metering valve, to change by controlling the aperture of oil return valve Pressure difference, which reaches, before and after metering valve becomes pressure difference purpose, realizes that traditional level pressure difference fuel-metering device is improved to become pressure difference fuel oil meter Device is measured, then flows through the fuel flow of metering valve by pressure differential deltap P before and after metering valve and circulation area AlIt codetermines;
Step 2. design becomes pressure difference fuel-metering device control system
On the basis of traditional constant pressure difference control pattern, the pressure difference control variable new as one, design before and after increase metering valve One kind is by pressure differential deltap P before and after metering valve and circulation area AlThe change pressure difference fuel metering system of dual variation method is lived with metering Metering valve current position signal is fed back to electronic controller by the connected displacement sensor of door, realizes closing for metering valve position Ring controls, and the pressure sensor mounted on oil circuit before and after metering valve feeds back the fuel pressure signal before and after current metering valve To electronic controller, the closed-loop control of oil return valve position is realized, before and after the change pressure difference fuel metering system is by metering valve Pressure difference and the dual variation method of circulation area realize the metering of fuel flow;
Step 3. design becomes the dual variation method rule of pressure difference fuel metering system
Increase maximum stream flow range and the demand of raising small-flow precise degree, dual variation method according to pressure difference fuel metering system is become In, pressure differential deltap P, which is used, before and after metering valve a grade control law, i.e. point of " small flow-small pressure difference ", " the big pressure difference of big flow-" The aperture of grade principle, metering valve then uses stepless control law, i.e., by expectation fuel flow Q and the pressure differential deltap P determined, foundation Flow equation (1)
In formula:Q --- the fuel flow of metering valve is flowed through,
Cd--- the discharge coefficient of metering valve,
Al--- the circulation area of metering valve,
ρg--- fuel density,
Δ P --- the fuel oil pressure difference before and after metering valve,
Calculate current desired fuel flow communication area Al, then metering valve aperture obtained by metering type pore geometry size, and use Pid control algorithm realizes the dual variation method rule;
Step 4. builds complete change pressure difference fuel flowmeter amount system
Combining step 1-3 establishes entire aero-engine and becomes pressure difference fuel flowmeter amount system, double according to pressure difference and circulation area Variable Control rule obtains the corresponding desired locations signal of metering valve and desired pressure differential signal, is worked as by displacement sensor The position feed back signal of preceding metering valve, compared with the desired locations signal of metering valve, by the first PID controller (1) Calculating, obtain control signal of the first electrohydraulic servo valve (1) to metering valve aperture;Experienced respectively by two pressure sensors The forward and backward fuel pressure of metering valve, obtains the front and back Pressure difference feedback signal of metering valve, and with the desired pressure differential of metering valve Signal compares, and by the calculating of the second PID controller (2), obtains control of the second electrohydraulic servo valve (2) to oil return valve opening Signal processed, and then engine difference work is finally obtained to realize desired pressure difference by the recirculating oil quantity before control metering valve Fuel flow needed for making under state.
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