CN106949714A - A kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system - Google Patents
A kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system Download PDFInfo
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- CN106949714A CN106949714A CN201611106076.8A CN201611106076A CN106949714A CN 106949714 A CN106949714 A CN 106949714A CN 201611106076 A CN201611106076 A CN 201611106076A CN 106949714 A CN106949714 A CN 106949714A
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- air
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- anaesthetic
- water
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/08—Humidity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/10—Temperature; Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system, including closed baking room, ventilating system, heating system and sensor-based system.Ventilating system includes supply air system, air return system and exhaust system, supply air system includes fresh air pipeline, air supply duct, circulating fan, circulation bellows and purifier, air return system includes return air duct, return air inlet, exhaust system includes exhaust duct, exhaust blower, air exhaust box, heating system includes electric heater unit and high temperature insurance sensor, sensor-based system includes Temperature Humidity Sensor, blow valve and exhaust valve, and the electric heater unit of described heating system includes first order heater, second level heater and third level heater.Compared with prior art, the present invention can realize the Automated condtrol to baking room temperature, humidity, and product first-time qualification rate is high, improves the quality of product, reduces production cost.
Description
Technical field
The invention belongs to anaesthetic technical field, and in particular to a kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system
System.
Background technology
The anaesthetic water-bindered pill is, by medicinal powder water or concoction figuration, pill to be made, and spontaneously dries or is used for clinical illiteracy after drying
Common method is cured, and the selection of drying temperature, humidity and drying means is to ensure the Mongolian medicinal preparation efficacy of a drug, medicine in water-bindered pill manufacturing process
Property, the most critical link of medicine energy and specific effect, face shaping is the index most directly perceived of direct reaction anaesthetic water-bindered pill quality, is dried
During temperature it is too high, too low or it is heated it is uneven can influence the appearance character of the anaesthetic water-bindered pill, temperature is too high to make some medicines
Ball zoom, change the property of medicine, darken, water-bindered pills of powder are hung after some can produce crack in high-temperature drying procedures, influence outward appearance
Shape；Heated inequality makes pill color and luster inconsistent, and flower ball occurs in the water-bindered pill baked out, influences the quality index of the water-bindered pill, and reduction is clinical
Curative effect；If drying temperature is too low or drying time is long, easy breed bacteria makes water-bindered pill face shaping change；Some glue
Property low pill not in time drying can come off it is scaling-off, it is loose frangible, influence water-bindered pill quality；And the speed for leaching the time limit is directly affected
The clinical efficacy of the water-bindered pill, the common anaesthetic water-bindered pill of national Specification should all be leached in 1h, and drying temperature is to the anaesthetic water-bindered pill
The influence for leaching the time limit is very big, and drying temperature is too high to cause water-bindered pill appearance moment to form one layer of duricrust, causes moisture content to ooze
Enter inside the water-bindered pill, extension leaches the time or is difficult to leach.Found in real work, when drying temperature is high, some anaesthetic water
The time of leaching phenomenon against regulation occurs in ball, contains the medicinal material kind of glutinous polysaccharide in some formulas containing sealwort, radix polygonati officinalis etc.,
Or some contain sea-buckthorn, the fruit class and dried feces of Sus scrofa L etc. such as the high kind of fructose content and semen momordicae, the fruit of Rangoon creeper carbons such as raisins are common
If depositing Mongolian medicinal preparation water-bindered pill high temperature drying, just it is difficult to leach.
At present, the anaesthetic water-bindered pill lacks the standard to drying humiture mostly using traditional furnace drying method by manually being operated
Really control, and current drying equipment is steam drying bed, this drying equipment can only control temperature by adjusting pressure, its
Drying temperature control it is not accurate enough, it is existing automation dry technology in, common baking room can only A.T.C, but lack
Humidity is automatically controlled, caused in work is actually prepared, face shaping and not up to standard, the rework rate increase that leaches the time limit,
Reduce product drug effect.
The content of the invention
Dried in the existing anaesthetic water-bindered pill manufacturing technology influence of the humiture to manufacturing technology to overcome, realize automation control
System, the invention provides a kind of anaesthetic water-bindered pill automatic control humiture furnace drying method, it is characterised in that comprises the following steps：
1st, ready anaesthetic water-bindered pill wet feed is placed in drying tray, loads drying vehicle, be put into closed baking room,
Door is closed, the circulatory system of closure is formed it into.
2nd, it is 30~50 DEG C according to the different set drying temperature upper range of anaesthetic water-bindered pill medicinal material species, under drying temperature
Limit is 5 DEG C with the upper limit temperature difference, and drying temperature is set by low and high, and drying humidity is 30~25%, and humidity is low by high, and unlatching is followed
Ring blower fan and electric heater unit, fresh air is inputted into baking room, and fresh air is heated, and drying time is 4 hours, passes through temperature
The humiture of the air of humidity sensor detection closed circulation system, when system temperature reaches the setting upper limit, electric heater unit
Stop heating, electric heater unit is started during less than setting lower limit, when system humidity is at or below range of set value, system is certainly
It is dynamic to close exhaust valve, when system humidity is higher than range of set value, exhaust valve is automatically turned on, according to anaesthetic water-bindered pill medicinal material species
Difference, when Temperature Humidity Sensor detect the temperature of the air of closed circulation system and the set temperature upper limit temperature difference 15 DEG C with
When upper, electric heating system will start first, second and third grade of heater simultaneously, when Temperature Humidity Sensor detects closed circulation system
Air temperature with the set temperature upper limit temperature difference more than 10 DEG C when, electric heating system will close third level heating dress
Put, retain first and second grade of heater, when Temperature Humidity Sensor detect closed circulation system air temperature with it is set
When the temperature upper limit temperature difference is more than 5 DEG C, electric heating system will close second level heater, retain first order heater and enter
Row heating, you can shorten the heat time, heating effect is can guarantee that again.
3rd, after step 2, the position of drying vehicle is adjusted, and the upper-lower position of drying tray is exchanged to ensure that drying is equal
Even, adjustment temperature is 45~70 DEG C, and humidity is 10%, and drying time is 24 hours.
4th, after step 3, circulating fan and electric heater unit are closed, the anaesthetic water-bindered pill dried is preserved.
According to furnace drying method described above, the invention provides a kind of anaesthetic water-bindered pill automatic control humiture drying system, its
It is characterised by, including closed baking room, ventilating system, heating system and sensor-based system.Described closed baking room includes
Drying chamber, top interlayer and side interlayer, described side interlayer are located at drying chamber both sides, and described top interlayer is located at drying
Ceiling portion, is provided with 2 return air inlets between described drying chamber ceiling and top interlayer, 1 exhaust outlet, described return air inlet, air draft
Point-blank, described side interlayer both sides wall bottom is respectively provided with 2~4 air outlets to mouth；Described ventilating system bag
Include supply air system, air return system and exhaust system, return air inlet of the ventilating system by described closed baking room, exhaust outlet,
Air outlet set by the interlayer of side is connected；Described heating system includes electric heater unit and high temperature insurance sensor, is located at
After top interlayer circulation bellows；Described sensor-based system includes Temperature Humidity Sensor, blow valve and exhaust valve, Temperature Humidity Sensor
In return air duct, before circulation bellows and return air duct interface, to monitor the humiture of air.
Further, described supply air system includes fresh air pipeline, air supply duct, circulating fan, circulation bellows and purification
Device, described fresh air pipeline is connected with circulation bellows, and described air supply duct is connected with electric heater unit, described circulated air
Machine and purifier are located in circulation bellows, and described purifier is equipped with filter screen.
Further, described exhaust system includes exhaust duct, exhaust blower and air exhaust box, described exhaust duct and row
Bellows are connected, and described exhaust blower is located in air exhaust box.
Further, the electric heater unit of described heating system includes first order heater, second level heater
With third level heater.
Compared with prior art, the present invention can realize the Automated condtrol to baking room temperature, humidity, can reduce medicine
Starch denaturalization, the change such as oils molten improves water-bindered pill capillary and porosity, is conducive to disintegration, it is ensured that water-bindered pill moisture content is constant,
Ball core structure relative loose, quality are soft, while drying system provided by the present invention, drying rate is good and fast, are ensureing
Anaesthetic water-bindered pill moisture, weight differential etc. also can solve pill and leach the time limit while qualified is extremely difficult to national regulation mark
Accurate problem.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Accompanying drawing 1 is the system scheme of installation of the present invention；
Accompanying drawing 2 is the front view of the baking room of the present invention；
Accompanying drawing 3 is the left view of the baking room of the present invention；
Accompanying drawing 4 is the schematic diagram of the operation principle of the present invention；
Accompanying drawing 5 is the front view of the purifier of the present invention；
Accompanying drawing 6 is the purification schematic diagram of the purifier of the present invention；
In accompanying drawing 1,1. fresh air pipelines, 2. side interlayers, 3. new air-valves, 4. Temperature Humidity Sensors, 5. circulation bellows, 6. follow
Ring blower fan, 7. air outlets, 8. purifiers, 9. electric heater units, 10. first order electric heater units, 11. second level electrical heating dresses
Put, 12. third level electric heater units, 13. high temperature insurance sensor, 14. exhaust ducts, 15. exhaust blowers, 16. air exhaust boxes, 17.
Exhaust valve, 18. exhaust outlets, 19. return air inlets, 20. air supply ducts, 21. return air ducts.
In accompanying drawing 2,22. fresh wind ports, 23. top interlayers, 24. wind exhausting outlets, 25. return air covers, 26. air supply at the bottom mouthful, 27.
Air blowing hood, 28. exhaust hoods, 29. doors, 31. drying chambers.
In accompanying drawing 5,30. filter screens.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, it is illustrated with reference to specific embodiment：
Choose conventional improving eyesight 25-component ball, Garidi-qiwei pill, help digestion ten taste balls, Hu Cha pill of Six Ingredients, conic gymnadenia tuber
The Six-element anaesthetic water-bindered pill such as 37 taste balls and my smooth five tastes ball, by using existing drying technology and skill provided by the present invention
Art, carries out leaching under the same conditions the analysis contrast experiment in time limit respectively, and existing drying technology uses common baking room, no folder
Layer, using steam drying bed, no humidity automation control system, determining instrument uses disintegration tester, and 5 groups of data are taken per taste medicinal material,
Experiment condition is 37 DEG C of water temperature, takes the anaesthetic water-bindered pill 6, the hanging basket of appropriate aperture screen cloth is selected, according to national regulation when leaching
Limit inspection technique is checked that bioassay standard is that should not pass through if any fine particle shape thing at the appointed time all by screen cloth
Screen cloth, but particle softened and belonged to without hard-core and meet scope as defined in standard.Experimental result see the table below：
From upper table data, improving eyesight 25-component ball standard regulation is limited to 60 minutes when leaching, and prior art is 69~
It is 76 minutes, unqualified, it is 48~55 minutes using the technology of the present invention, it is qualified；
Garidi-qiwei pill standard regulation is limited to 120 minutes when leaching, and prior art is 128~135 minutes, is not conformed to
Lattice；It is 45~95 minutes using the technology of the present invention, it is qualified；
The ten taste ball standards that help digestion regulation is limited to 60 minutes when leaching, and prior art is 69~74 minutes, unqualified；Using
The technology of the present invention is 38~57 minutes, qualified；
The taste ball standard of conic gymnadenia tuber 37 regulation is limited to 60 minutes when leaching, and prior art is 63~68 minutes, is not conformed to
Lattice；It is 48~51 minutes using the technology of the present invention, it is qualified；
I is limited to 60 minutes when smooth five tastes ball standard regulation is leached, and prior art is 64~68 minutes, unqualified；Should
It is 35~42 minutes with the technology of the present invention, it is qualified.
The anaesthetic water-bindered pill produced using existing drying technology leaches the regulation for being extremely difficult to national standard in the time limit, needs multiple
Do over again processing, and technique backwardness of doing over again, the production cycle is long, high cost, using the anaesthetic water-bindered pill of the drying technology production of the present invention
The time limit is leached compared with prior art shortening 15~40 minutes, and product first-time qualification rate is high, improves the quality of product, reduces life
Produce cost.
Claims (8)
1. a kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system, it is characterised in that described anaesthetic water-bindered pill temp auto-controlled
Humidity furnace drying method and drying system include closed baking room, ventilating system, heating system and sensor-based system.
2. anaesthetic water-bindered pill automatic control humiture furnace drying method according to claim 1 and drying system, it is characterised in that described
Closed baking room include drying chamber, top interlayer and side interlayer, described side interlayer is located at drying chamber both sides, described
Top interlayer be located at drying chamber top, be provided with 2 return air inlets between described drying chamber ceiling and top interlayer, 1 exhaust outlet,
Point-blank, described side interlayer both sides wall bottom is respectively provided with 2~4 bottoms and sent for described return air inlet, exhaust outlet
Air port.
3. anaesthetic water-bindered pill automatic control humiture furnace drying method according to claim 1 and drying system, it is characterised in that described
Ventilating system include supply air system, air return system and exhaust system, ventilating system pass through described closed baking room return
Air port, exhaust outlet, the air outlet set by the interlayer of side are connected.
4. anaesthetic water-bindered pill automatic control humiture furnace drying method according to claim 1 and drying system, it is characterised in that described
Heating system include electric heater unit and high temperature insurance sensor, positioned at top interlayer circulation bellows after.
5. anaesthetic water-bindered pill automatic control humiture furnace drying method according to claim 1 and drying system, it is characterised in that described
Sensor-based system include Temperature Humidity Sensor, blow valve and exhaust valve, Temperature Humidity Sensor be located at return air duct in, circulate bellows
Before return air duct interface, to monitor the humiture of air.
6. anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system according to claim 1,3, it is characterised in that institute
The supply air system stated includes fresh air pipeline, air supply duct, circulating fan, circulation bellows and purifier, described fresh air pipeline
Be connected with circulation bellows, described air supply duct is connected with electric heater unit, described circulating fan and purifier are positioned at following
In ring bellows, described purifier is equipped with filter screen.
7. anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system according to claim 1,3, it is characterised in that institute
The exhaust system stated includes exhaust duct, exhaust blower, air exhaust box, and described exhaust duct is connected with air exhaust box, and exhaust blower is located at
In air exhaust box.
8. a kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system according to claim 1,4, its feature exist
Include first order heater, second level heater and third level heating dress in the electric heater unit of described heating system
Put.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611106076.8A CN106949714A (en) | 2016-12-06 | 2016-12-06 | A kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611106076.8A CN106949714A (en) | 2016-12-06 | 2016-12-06 | A kind of anaesthetic water-bindered pill automatic control humiture furnace drying method and drying system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109870016A (en) * | 2019-02-19 | 2019-06-11 | 内蒙古库伦蒙药有限公司 | A kind of anaesthetic water-bindered pill furnace drying method |
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| KR20090025421A (en) * | 2007-09-06 | 2009-03-11 | 박래복 | Wood drying device |
| CN102645095A (en) * | 2012-05-14 | 2012-08-22 | 西安圣华电子工程有限责任公司 | Intelligent electric heating drier |
| CN102788490A (en) * | 2012-05-22 | 2012-11-21 | 中江县三鑫粮油有限公司 | Noodle drying room and drying method |
| CN103375975A (en) * | 2012-04-13 | 2013-10-30 | 北京市劳动保护科学研究所 | Heating and drying furnace with forward and reverse hot air circulation |
| CN205536944U (en) * | 2016-04-20 | 2016-08-31 | 仙掌（上海）生物科技有限公司 | Full -automatic cactus sliced medicinal herbs drying -machine |
| CN206583231U (en) * | 2016-12-06 | 2017-10-24 | 内蒙古库伦蒙药有限公司 | A kind of anaesthetic water-bindered pill automatic control humiture baking room |
-
2016
- 2016-12-06 CN CN201611106076.8A patent/CN106949714A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1374114A (en) * | 2002-02-27 | 2002-10-16 | 内蒙古锡林郭勒盟蒙医研究所 | New prepn process of Lideri as one traditional Mongoliam medicine |
| KR20090025421A (en) * | 2007-09-06 | 2009-03-11 | 박래복 | Wood drying device |
| CN103375975A (en) * | 2012-04-13 | 2013-10-30 | 北京市劳动保护科学研究所 | Heating and drying furnace with forward and reverse hot air circulation |
| CN102645095A (en) * | 2012-05-14 | 2012-08-22 | 西安圣华电子工程有限责任公司 | Intelligent electric heating drier |
| CN102788490A (en) * | 2012-05-22 | 2012-11-21 | 中江县三鑫粮油有限公司 | Noodle drying room and drying method |
| CN205536944U (en) * | 2016-04-20 | 2016-08-31 | 仙掌（上海）生物科技有限公司 | Full -automatic cactus sliced medicinal herbs drying -machine |
| CN206583231U (en) * | 2016-12-06 | 2017-10-24 | 内蒙古库伦蒙药有限公司 | A kind of anaesthetic water-bindered pill automatic control humiture baking room |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109870016A (en) * | 2019-02-19 | 2019-06-11 | 内蒙古库伦蒙药有限公司 | A kind of anaesthetic water-bindered pill furnace drying method |
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Application publication date: 20170714 |