CN106895771A - A kind of coal mine hydraulic supporting arranges linearity testing apparatus - Google Patents
A kind of coal mine hydraulic supporting arranges linearity testing apparatus Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 23
- 238000006073 displacement reaction Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims description 36
- 238000013016 damping Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims 1
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- 238000001514 detection method Methods 0.000 abstract description 36
- 238000005065 mining Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
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- 230000008569 process Effects 0.000 description 3
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/25—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A90/00—Technologies having an indirect contribution to adaptation to climate change
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Abstract
本发明公开了一种煤矿液压支架排列直线度检测装置,该装置安装于液压支架顶板并通过钢丝绳穿过机构穿绳环将各液压支架上的检测机构串接,钢丝绳一端由拉线式位移传感器引出并固定于工作面端头,另一端与电脑等终端相连;检测机构中,套筒由底座固定支撑,主轴穿过套筒和弹簧并穿入底座的空心圆柱中,另一端与穿绳环连接固定;滑块式位移传感器通过螺栓固定于套筒,弧面辅助滑块通过弧面支撑座与主轴凸台滑动接触;角度传感器固定于套筒端面,并通过槽中的滚珠与主轴轨道槽接触配合。主轴带动滑块运动,传感器检测滑块运动得到直线位移量;角度传感器得到主轴转动的角度位移量,检测速度快,结果准确、可靠。
The invention discloses a coal mine hydraulic support arrangement straightness detection device. The device is installed on the top plate of the hydraulic support and connects the detection mechanisms on each hydraulic support in series through the steel wire rope passing through the mechanism rope ring. One end of the steel wire rope is led out by a pull-type displacement sensor. And fixed at the end of the working surface, the other end is connected with the computer and other terminals; in the detection mechanism, the sleeve is fixedly supported by the base, the main shaft passes through the sleeve and the spring and penetrates into the hollow cylinder of the base, and the other end is connected with the rope ring Fixed; the slider type displacement sensor is fixed on the sleeve by bolts, and the arc surface auxiliary slider slides in contact with the main shaft boss through the arc surface support seat; the angle sensor is fixed on the end face of the sleeve, and contacts the main shaft track groove through the ball in the groove Cooperate. The spindle drives the slider to move, the sensor detects the slider movement to obtain the linear displacement; the angle sensor obtains the angular displacement of the spindle rotation, the detection speed is fast, and the result is accurate and reliable.
Description
技术领域technical field
本发明涉及一种工作面液压支架组的直线度检测装置,尤其涉及一种使用直线传感器和角度传感器的检测装置。The invention relates to a straightness detection device of a working face hydraulic support group, in particular to a detection device using a linear sensor and an angle sensor.
背景技术Background technique
液压支架是机械化采煤工作面重要的支护设备,在工作时,为了实现工作面的正常运转,多个液压支架之间需要保持一定的直线度,即要求多个工作面液压支架基本处于同一直线上。同时,在采煤过程中工作面不断变化,液压支架发生推溜后,支架直线度改变,为了使刮板运输机保持较好的直线度以利于采煤机的正常运行,液压支架的直线度需要重新调整,以保证采煤质量。The hydraulic support is an important support equipment in the mechanized coal mining face. During work, in order to realize the normal operation of the working face, it is necessary to maintain a certain straightness between multiple hydraulic supports, that is, it is required that the hydraulic supports of multiple working faces are basically in the same position. in a straight line. At the same time, the working face is constantly changing during the coal mining process. After the hydraulic support is pushed and slipped, the straightness of the support changes. Readjust to ensure coal mining quality.
发明内容Contents of the invention
发明目的:针对上述现有技术,提出一种煤矿液压支架排列直线度检测装置,可一次性自动检测所有液压支架的直线度。Purpose of the invention: Aiming at the above-mentioned prior art, a straightness detection device for coal mine hydraulic support arrangement is proposed, which can automatically detect the straightness of all hydraulic supports at one time.
技术方案:一种煤矿液压支架排列直线度检测装置,包括位姿检测机构以及拉线式位移传感器,所述位姿检测机构能够检测竖直方向的位移以及水平转动,所述位姿检测机构通过位于底部的一个穿绳环感应竖直方向的位移以及水平转动;每个液压支架上安装两个位姿检测机构,两个位姿检测机构并排间隔设置,并固定在液压支架顶梁的下表面;所述拉线式位移传感器的主体固定在采煤工作面的一端头,其输出钢丝绳从拉线式传感器的主体依次穿过所有固定于液压支架上的位姿检测机构的穿绳环后,所述钢丝绳的绳头固定于采煤工作面端头的另一端;初始状态,所述钢丝绳穿过所有穿绳环的中心,并且每个穿绳环所在平面均垂直所述钢丝绳。Technical solution: A coal mine hydraulic support arrangement straightness detection device, including a posture detection mechanism and a cable-type displacement sensor, the posture detection mechanism can detect vertical displacement and horizontal rotation, and the posture detection mechanism is located at A rope-threading ring at the bottom senses vertical displacement and horizontal rotation; two posture detection mechanisms are installed on each hydraulic support, and the two posture detection mechanisms are arranged side by side at intervals and fixed on the lower surface of the top beam of the hydraulic support; The main body of the stay-wire displacement sensor is fixed at one end of the coal mining face, and its output wire rope passes through the rope-threading rings of all position and posture detection mechanisms fixed on the hydraulic support successively from the main body of the stay-wire sensor. The rope head is fixed at the other end of the coal face end; in the initial state, the steel wire rope passes through the centers of all rope-threading rings, and the plane where each rope-threading ring is located is perpendicular to the steel wire rope.
进一步的,所述位姿检测机构包括底座、套筒、主轴,所述套筒竖直设置并固定在所述底座上,所述主轴置于所述套筒内,所述主轴与套筒之间具有阻尼,主轴能够相对套筒沿竖直方向位移和水平转动,所述套筒侧面设有滑块式位移传感器,所述套筒底部设有角度传感器。Further, the pose detection mechanism includes a base, a sleeve, and a main shaft, the sleeve is vertically arranged and fixed on the base, the main shaft is placed in the sleeve, and the main shaft and the sleeve There is damping between them, and the main shaft can be displaced vertically and rotated horizontally relative to the sleeve. A slider-type displacement sensor is provided on the side of the sleeve, and an angle sensor is provided at the bottom of the sleeve.
进一步的,所述底座包括顶盘以及垂直设置在顶盘中央的空心圆柱;所述套筒的侧面设有竖直的滑动槽,所述套筒的外侧设有滑块式位移传感器安装座,所述安装座正对所述滑动槽位置也设有条形槽,所述套筒的底部设有带中央通孔的端盖;所述主轴的轴线中心位置设有圆环形凸台,所述圆环形凸台沿圆周设有周向滚动槽;所述主轴位于所述圆环形凸台的上半部分为主轴无槽端,所述主轴位于所述圆环形凸台的下半部为主轴有槽端,所述主轴有槽端上设有沿主轴轴向的轴向滚动槽;Further, the base includes a top plate and a hollow cylinder vertically arranged in the center of the top plate; a vertical sliding groove is provided on the side of the sleeve, and a slider-type displacement sensor mounting seat is provided on the outside of the sleeve. The mounting seat is also provided with a strip groove at the position facing the sliding groove, and the bottom of the sleeve is provided with an end cover with a central through hole; the axis center of the main shaft is provided with a circular boss, the The annular boss is provided with a circumferential rolling groove along the circumference; the main shaft is located at the upper half of the annular boss, which is the groove-free end of the main shaft, and the main shaft is located at the lower half of the annular boss is the grooved end of the main shaft, and the grooved end of the main shaft is provided with an axial rolling groove along the axial direction of the main shaft;
所述套筒的顶端套接在所述底座的空心圆柱上,所述主轴无槽端穿过第一弹簧,其端部伸入所述空心圆柱内,主轴无槽端与底座上的空心圆柱间无阻尼,所述主轴有槽端穿过第二弹簧,其端部从所述端盖的中央通孔穿出,所述穿绳环固定在所述主轴有槽端的端部;The top end of the sleeve is sleeved on the hollow cylinder of the base, the non-grooved end of the main shaft passes through the first spring, and its end extends into the hollow cylinder, the non-grooved end of the main shaft and the hollow cylinder on the base There is no damping between them, the grooved end of the main shaft passes through the second spring, and its end passes through the central through hole of the end cover, and the rope threading ring is fixed on the end of the grooved end of the main shaft;
所述滑块式位移传感器包括用于感应直线位移的微型滑块,所述微型滑块固定在弧面辅助滑块上,所述弧面辅助滑块的一个端面为弧形面,所述弧形面与所述圆环形凸台的外圆周贴合,所述微型滑块固定在所述弧形面相对的另一个端面上,所述弧形面上设有方形槽,所述方形槽与所述圆环形凸台的周向滚动槽之间通过滚珠连接,所述弧面辅助滑块能够绕所述圆环形凸台周向滑动。The slider type displacement sensor includes a miniature slider for sensing linear displacement, and the miniature slider is fixed on an arc auxiliary slider, one end surface of the arc auxiliary slider is an arc surface, and the arc The shape surface fits with the outer circumference of the annular boss, and the micro-slider is fixed on the other end surface opposite to the arc surface, and the arc surface is provided with a square groove, and the square groove The ball is connected with the circumferential rolling groove of the annular boss, and the arc-shaped auxiliary slider can slide around the annular boss in the circumferential direction.
进一步的,所述弧面辅助滑块的方形槽沿水平方向容纳两颗滚珠,所述方形槽的高度与所述滚珠之间为间隙配合,所述方形槽的深度小于所述滚珠的直径,所述圆环形凸台的周向滚动槽的横截面为半圆形,其直径等于所述滚珠的直径,所述弧面辅助滑块的两侧还设有工字型限位槽,所述弧面辅助滑块通过所述工字型限位槽与所述套筒壁以及安装座的适配能够在所述滑动槽中上下滑动。Further, the square groove of the arc-shaped auxiliary slider accommodates two balls along the horizontal direction, the height of the square groove is in clearance fit with the balls, and the depth of the square groove is smaller than the diameter of the balls, The cross-section of the circumferential rolling groove of the annular boss is semicircular, and its diameter is equal to the diameter of the ball. The two sides of the arc-shaped auxiliary slider are also provided with I-shaped limit grooves. The arc-shaped auxiliary sliding block can slide up and down in the sliding groove through the fitting of the I-shaped limiting groove with the sleeve wall and the mounting seat.
进一步的,所述角度传感器包括用于感应水平转动角度的圆环形旋转体,所述主轴端部穿过所述圆环形旋转体,所述圆环形旋转体内侧设有柱销孔,滚珠通过柱销同时约束于所述柱销孔和所述轴向滚动槽中,所述柱销与所述柱销孔过盈配合。Further, the angle sensor includes an annular rotating body for sensing the horizontal rotation angle, the end of the main shaft passes through the annular rotating body, and a pin hole is arranged inside the annular rotating body, The ball is constrained in the pin hole and the axial rolling groove simultaneously by the pin, and the pin is in interference fit with the pin hole.
进一步的,所述轴向滚动槽的数目为多条,多条所述轴向滚动槽沿所述主轴圆周均匀分布,所述圆环形旋转体包括多组与所述轴向滚动槽配合的柱销孔、滚珠以及柱销。Further, the number of the axial rolling grooves is multiple, and the multiple axial rolling grooves are evenly distributed along the circumference of the main shaft, and the circular rotating body includes multiple sets of axial rolling grooves that cooperate with the axial rolling grooves. Pin holes, balls and pins.
有益效果:本发明为一种能够自动检测液压支架直线度的装置,通过拉线式位移传感器将位移量传输到控制终端,可一次性自动检测所有液压支架的直线度,兼顾效率和准确性,能够提高煤矿的精细化和自动化生产。Beneficial effects: the present invention is a device capable of automatically detecting the straightness of a hydraulic support. The displacement is transmitted to the control terminal through a cable-type displacement sensor, which can automatically detect the straightness of all hydraulic supports at one time, taking into account both efficiency and accuracy, and can Improve the refined and automated production of coal mines.
附图说明Description of drawings
图1是液压支架位姿检测机构布置图;Figure 1 is a layout diagram of the position and posture detection mechanism of the hydraulic support;
图2是支架变换状态过程钢丝绳伸缩状态图;Fig. 2 is a telescopic state diagram of the steel wire rope during the support transformation state;
图3是位姿检测机构装配剖面图;Fig. 3 is an assembly sectional view of the pose detection mechanism;
图4是主轴结构图;Fig. 4 is a main shaft structure diagram;
图5是角度传感器装配局部放大图;Figure 5 is a partial enlarged view of the assembly of the angle sensor;
图6是弧面微型滑块装配局部放大图;Figure 6 is a partial enlarged view of the assembly of the arcuate micro-slider;
图7是弧面微型滑块装配剖视图;Fig. 7 is an assembly sectional view of the arcuate micro-slider;
图8(a)是弧面微型滑块主视图,8(b)是弧面微型滑块俯视图;Fig. 8 (a) is the front view of the arc miniature slider, and Fig. 8 (b) is the top view of the arc miniature slider;
图9是套筒结构示意图。Fig. 9 is a schematic diagram of the sleeve structure.
具体实施方式detailed description
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1所示,一种煤矿液压支架排列直线度检测装置,包括位姿检测机构10以及拉线式位移传感器11,位姿检测机构10能够检测竖直方向的位移以及水平转动,位姿检测机构10通过位于底部的一个穿绳环感应竖直方向的位移以及水平转动。每个液压支架上安装两个位姿检测机构10,两个位姿检测机构并排间隔设置,并固定在液压支架顶梁的下表面,且位于顶梁中部、远离立柱工作区域。拉线式位移传感器11量程大于工作面长度,拉线式位移传感器11的主体固定在采煤工作面的一端头,其输出钢丝绳9从拉线式传感器的主体依次穿过所有固定于液压支架上的位姿检测机构的穿绳环后,钢丝绳9的绳头固定于采煤工作面端头的另一端;初始状态,钢丝绳9穿过所有穿绳环的中心,并且每个穿绳环所在平面均垂直钢丝绳。As shown in Figure 1, a coal mine hydraulic support arrangement straightness detection device includes a position and posture detection mechanism 10 and a cable-type displacement sensor 11, the position and posture detection mechanism 10 can detect vertical displacement and horizontal rotation, and the position and posture detection mechanism 10 senses vertical displacement and horizontal rotation through a rope loop at the bottom. Two posture detection mechanisms 10 are installed on each hydraulic support, and the two posture detection mechanisms are arranged side by side at intervals, and are fixed on the lower surface of the top beam of the hydraulic support, and are located in the middle of the top beam, away from the column working area. The range of the pull-wire displacement sensor 11 is greater than the length of the working face. The main body of the pull-wire displacement sensor 11 is fixed at one end of the coal mining face, and its output wire rope 9 passes through the main body of the pull-wire sensor successively through all positions fixed on the hydraulic support. After detecting the rope-threading rings of the mechanism, the rope head of the steel wire rope 9 is fixed at the other end of the coal mining face; in the initial state, the steel wire rope 9 passes through the centers of all rope-threading rings, and the plane where each rope-threading ring is located is vertical to the steel wire rope. .
如图3所示,位姿检测机构10包括底座1、套筒2、主轴3,套筒2竖直设置并固定在底座1上,主轴3置于套筒2内,主轴3与套筒2之间具有阻尼,主轴3能够相对套筒2沿竖直方向位移和水平转动,套筒2侧面设有滑块式位移传感器4,套筒2底部设有角度传感器7。液压支架顶板上升或发生推遛时,钢丝绳9与圆环接触,在钢丝绳张紧力的作用下穿绳环带动主轴3发生直线和角位移,位移量通过滑块式位移传感器4和角度传感器7检测并将其传递到电脑等控制终端。As shown in Figure 3, the pose detection mechanism 10 includes a base 1, a sleeve 2, and a main shaft 3, the sleeve 2 is vertically arranged and fixed on the base 1, the main shaft 3 is placed in the sleeve 2, the main shaft 3 and the sleeve 2 There is damping between them, the main shaft 3 can be displaced vertically and rotated horizontally relative to the sleeve 2, the side of the sleeve 2 is provided with a slider type displacement sensor 4, and the bottom of the sleeve 2 is provided with an angle sensor 7. When the top plate of the hydraulic support rises or pushes, the wire rope 9 contacts the ring, and under the action of the tension of the wire rope, the rope ring drives the main shaft 3 to undergo linear and angular displacement, and the displacement is passed through the slider displacement sensor 4 and the angle sensor 7 Detect and transmit it to a control terminal such as a computer.
具体的,底座1由顶盘以及垂直设置在顶盘中央的空心圆柱组成,空心圆柱远离顶盘的一端有外螺纹。如图9所示,套筒2的侧面设有竖直的滑动槽2-3,套筒2的外侧设有滑块式位移传感器4安装座2-2,安装座2-2正对滑动槽2-3位置也设有条形槽2-5,套筒2的底部设有带中央通孔的端盖2-4。Specifically, the base 1 is composed of a top plate and a hollow cylinder vertically arranged in the center of the top plate, and the end of the hollow cylinder away from the top plate has an external thread. As shown in Figure 9, the side of the sleeve 2 is provided with a vertical sliding groove 2-3, and the outer side of the sleeve 2 is provided with a slider type displacement sensor 4 mounting seat 2-2, and the mounting seat 2-2 is facing the sliding groove The position 2-3 is also provided with a strip groove 2-5, and the bottom of the sleeve 2 is provided with an end cover 2-4 with a central through hole.
如图4所示,主轴3的轴线中心位置设有圆环形凸台3-2,圆环形凸台3-2沿圆周设有周向滚动槽3-3。主轴3位于凸台3-2的上半部分为主轴无槽端3-1,主轴2位于凸台3-2的下半部为主轴有槽端3-4,主轴有槽端3-4上设有沿主轴轴向的轴向滚动槽3-5。As shown in FIG. 4 , an annular boss 3-2 is provided at the center of the axis of the main shaft 3, and a circumferential rolling groove 3-3 is provided along the circumference of the annular boss 3-2. The upper half of the main shaft 3 located on the boss 3-2 is the main shaft without groove end 3-1, the lower half of the main shaft 2 located on the boss 3-2 is the main shaft grooved end 3-4, and the main shaft has the grooved end 3-4 An axial rolling groove 3-5 along the axis of the main shaft is provided.
套筒2的顶端套接在底座1的空心圆柱上,与空心圆柱通过螺纹连接固定。空心圆柱的内孔的直径略大于主轴无槽端3-1直径,主轴无槽端3-1穿过第一弹簧,其端部伸入空心圆柱内,主轴无槽端3-1可以在空心圆柱的内自由滑动;主轴有槽端3-4穿过第二弹簧6,其端部从端盖2-4的中央通孔穿出,第二弹簧的一端与圆环形凸台3-2接触,另一端与套筒2中的端盖2-4接触,穿绳环8固定在主轴有槽端3-4的端部,如图3所示。需要说明的是,弹簧的弹力在水平和竖直方向的分力应均小于钢丝绳张紧力在相同方向的分力。The top end of the sleeve 2 is sleeved on the hollow cylinder of the base 1, and is fixed with the hollow cylinder through threaded connection. The diameter of the inner hole of the hollow cylinder is slightly larger than the diameter of the main shaft without groove end 3-1, the main shaft without groove end 3-1 passes through the first spring, and its end stretches in the hollow cylinder, the main shaft without groove end 3-1 can be in the hollow The inside of the cylinder slides freely; the main shaft has a grooved end 3-4 passing through the second spring 6, and its end passes through the central through hole of the end cover 2-4, and one end of the second spring contacts the circular boss 3-2 , the other end is in contact with the end cap 2-4 in the sleeve 2, and the rope ring 8 is fixed on the end of the main shaft with a grooved end 3-4, as shown in Figure 3. It should be noted that the component forces of the elastic force of the spring in the horizontal and vertical directions should be smaller than the component forces of the tension force of the steel wire rope in the same direction.
滑块式位移传感器4与套筒2上的安装座2-2通过螺纹配合固定,滑块式位移传感器4包括用于感应直线位移的微型滑块,微型滑块固定在弧面辅助滑块5上,弧面辅助滑块5的一个端面为弧形面5-1,弧形面5-1与圆环形凸台3-2的外圆周贴合,微型滑块固定在弧形面5-1相对的另一个端面上。如图6、图7、图8所示,弧形面5-1上设有方形槽5-2,方形槽5-2与圆环形凸台3-2的周向滚动槽3-3之间通过滚珠5-6连接,弧面辅助滑块5能够绕圆环形凸台3-2周向滑动。The slider type displacement sensor 4 and the mounting seat 2-2 on the sleeve 2 are fixed through thread cooperation, the slider type displacement sensor 4 includes a miniature slider for sensing linear displacement, and the miniature slider is fixed on the arc surface auxiliary slider 5 On, one end face of the arc surface auxiliary slider 5 is an arc surface 5-1, and the arc surface 5-1 fits with the outer circumference of the annular boss 3-2, and the miniature slider is fixed on the arc surface 5-1. 1 on the opposite end face. As shown in Figure 6, Figure 7, and Figure 8, a square groove 5-2 is provided on the arcuate surface 5-1, and the square groove 5-2 and the circumferential rolling groove 3-3 of the annular boss 3-2 Between them are connected by balls 5-6, and the arc-shaped auxiliary slider 5 can slide circumferentially around the annular boss 3-2.
具体的,方形槽5-2位于弧形面5-1中心位置,弧面辅助滑块5的方形槽5-2沿水平方向容纳两颗滚珠5-6,方形槽5-2的高度与滚珠5-6之间为间隙配合,其高度约为滚珠的直径,方形槽5-2的深度小于滚珠5-6的直径。圆环形凸台3-2的周向滚动槽3-3的横截面为半圆形,其直径等于滚珠5-6的直径,弧面辅助滑块5的两侧还设有工字型限位槽5-4,弧面辅助滑块5通过工字型限位槽5-4与套筒2壁以及安装座2-2的适配能够在滑动槽2-3中上下滑动。初始状态下,弹簧处于自然伸直状态,圆环形凸台3-2位于滑动槽2-3中上部,主轴无槽端3-1与底座1顶部留有一段行程。Specifically, the square groove 5-2 is located at the center of the arc surface 5-1, and the square groove 5-2 of the arc auxiliary slider 5 accommodates two balls 5-6 along the horizontal direction, and the height of the square groove 5-2 is the same as that of the balls. Be clearance fit between 5-6, its height is about the diameter of ball, and the depth of square groove 5-2 is less than the diameter of ball 5-6. The cross-section of the circumferential rolling groove 3-3 of the annular boss 3-2 is a semicircle, and its diameter equals the diameter of the ball 5-6. The slot 5-4, the arc auxiliary slider 5 can slide up and down in the sliding slot 2-3 through the fitting of the I-shaped limiting slot 5-4 with the wall of the sleeve 2 and the mounting seat 2-2. In the initial state, the spring is in a naturally straightened state, the annular boss 3-2 is located at the middle and upper part of the slide groove 2-3, and there is a distance between the groove-free end 3-1 of the main shaft and the top of the base 1 .
弧面辅助滑块通过自身限位槽5-4与套筒2中的滑动槽2-3配合,并且可在滑动槽2-3中沿着竖直方向上下移动;弧面辅助滑块5与主轴3的关系:弧面辅助滑块5通过弧形面5-1与主轴3中圆环形凸台3-2滚动接触,所谓滚动接触就是弧形面上有方形槽5-2,方形槽有双滚珠,滚珠直径大于槽深,双滚珠一部分位于方形槽5-2中,一部分位于凸台中的滑道3-3中,即弧形面5-1与凸台3-2通过滚珠滚动相连,由于主轴与弧面辅助滑块5通过滚珠连接,那么当主轴3旋转时,弧面辅助滑块5由于筒套2上的滑动槽的限位作用,其保持位置不变,仅是滚珠沿着凸台上的滑道滚筒;由于滚珠部分位于滑块中,部分位于凸台滚动槽中,当主轴3上下运动时,凸台槽内的滚珠带动滑块沿着主轴方向运动。即弧面辅助滑块5与主轴3配合,二者有相对转动,无相对滑动,主轴上下运动可携带弧面辅助滑块5上下运动;同时,位移传感器上自带的滑块与弧面辅助滑块5固定连接,这样主轴的上下运动即可通过弧面辅助滑块5和传感器自带的微型滑块传递到滑块式位移传感器。The arc auxiliary slider cooperates with the sliding groove 2-3 in the sleeve 2 through its own limit groove 5-4, and can move up and down in the sliding groove 2-3 along the vertical direction; the arc auxiliary slider 5 and The relationship between the main shaft 3: the arc-shaped auxiliary slider 5 is in rolling contact with the circular boss 3-2 in the main shaft 3 through the arc-shaped surface 5-1. The so-called rolling contact means that there is a square groove 5-2 on the arc-shaped surface, and the square groove There are double balls, the diameter of the balls is greater than the depth of the groove, part of the double balls is located in the square groove 5-2, and a part is located in the slideway 3-3 in the boss, that is, the arc surface 5-1 and the boss 3-2 are connected by ball rolling , since the main shaft and the arc-shaped auxiliary slider 5 are connected by balls, when the main shaft 3 rotates, the arc-shaped auxiliary slider 5 keeps its position unchanged due to the limit function of the sliding groove on the sleeve 2, and only the ball moves along The slideway roller on the boss; because the ball is partly located in the slider and partly located in the rolling groove of the boss, when the main shaft 3 moves up and down, the balls in the boss groove drive the slider to move along the direction of the main shaft. That is, the arc auxiliary slider 5 cooperates with the main shaft 3, the two have relative rotation but no relative sliding, and the up and down movement of the main shaft can carry the arc auxiliary slider 5 to move up and down; The slide block 5 is fixedly connected, so that the up and down movement of the main shaft can be transmitted to the slide block type displacement sensor through the arc surface auxiliary slide block 5 and the miniature slide block carried by the sensor.
如图5所示,角度传感器7包括用于感应水平转动角度的圆环形旋转体7-2以及作为主体的固定体7-1,固定体7-1固定在套筒2的端盖2-4外侧,主轴3端部穿过圆环形旋转体7-2,圆环形旋转体7-2内侧设有柱销孔7-5,滚珠7-3通过柱销7-4同时约束于柱销孔7-5和轴向滚动槽3-5中,柱销7-4与柱销孔7-5过盈配合,轴向滚动槽3-5的横截面为圆形,直径等于滚珠7-3直径。As shown in Figure 5, the angle sensor 7 includes a circular rotating body 7-2 for sensing the horizontal rotation angle and a fixed body 7-1 as the main body, and the fixed body 7-1 is fixed on the end cover 2-1 of the sleeve 2. 4 outside, the end of the main shaft 3 passes through the annular rotating body 7-2, and the inner side of the annular rotating body 7-2 is provided with a column pin hole 7-5, and the ball 7-3 is constrained to the column by the column pin 7-4 at the same time. In the pin hole 7-5 and the axial rolling groove 3-5, the pin 7-4 is interference fit with the pin hole 7-5, and the cross section of the axial rolling groove 3-5 is circular, and the diameter is equal to that of the ball 7-5. 3 diameters.
圆环形旋转体7-2与主轴3间的装配关系:圆环形旋转体7-2上自带柱销孔,将柱销孔与主轴有槽端的轴向滚动槽3-5中心轴线对齐,并依次将滚珠7-3和柱销7-4置于柱销孔中,由于滚珠7-3直径近似等于柱销孔和滚动槽直径,故滚珠部分位于柱销孔中,部分位于滚动槽中,当主轴3沿套筒2轴向上下运动时,仅柱销孔中的滚珠沿主轴3中的轴向滚动槽作滚动,旋转体不动;当主轴3沿套筒2转动时,由于滚珠同时位于柱销孔和滚动槽中,主轴周向运动受到销轴孔中滚珠的限制,故主轴上的滚动槽带动滚珠,滚珠带动旋转体实现转动,将转动角度传递至角度传感器7的固定体7-1部分。The assembly relationship between the annular rotating body 7-2 and the main shaft 3: the annular rotating body 7-2 has its own pin hole, and the pin hole is aligned with the central axis of the axial rolling groove 3-5 at the grooved end of the main shaft , and place the ball 7-3 and the pin 7-4 in the pin hole in turn. Since the diameter of the ball 7-3 is approximately equal to the diameter of the pin hole and the rolling groove, the ball is partly located in the pin hole and partly in the rolling groove. Among them, when the main shaft 3 moves up and down along the axial direction of the sleeve 2, only the balls in the pin holes roll along the axial rolling groove in the main shaft 3, and the rotating body does not move; when the main shaft 3 rotates along the sleeve 2, due to The ball is located in the pin hole and the rolling groove at the same time. The circumferential movement of the main shaft is restricted by the ball in the pin hole. Therefore, the rolling groove on the main shaft drives the ball, and the ball drives the rotating body to rotate, and the rotation angle is transmitted to the fixed position of the angle sensor 7. Body 7-1 part.
需要说明的是,轴向滚动槽3-5的数目可以为多条,多条轴向滚动槽3-主轴3圆周均匀分布,圆环形旋转体7-2包括多组与轴向滚动槽3-5配合的柱销孔7-5、滚珠7-3以及柱销7-4。It should be noted that the number of axial rolling grooves 3-5 can be multiple, and the multiple axial rolling grooves 3-main shaft 3 are evenly distributed on the circumference, and the annular rotating body 7-2 includes multiple sets of axial rolling grooves 3 -5 matched pin hole 7-5, ball 7-3 and pin 7-4.
工作过程:work process:
本发明的煤矿液压支架直线度检测装置用于煤矿生产中液压支架位姿状态的检测,在工作时,若干个直线度检测装置布置在不同的液压支架上并通过拉线式位移传感器中的钢丝绳穿过直线度检测装置上的穿绳环将所有支架上的位姿检测装置串接,其中,拉线式位移传感器的钢丝绳一端固定在采煤工作面端头,一端连接拉线式位移传感器并与拉线式位移传感器一同布置在采煤工作面的另一端。The straightness detection device of the coal mine hydraulic support of the present invention is used to detect the position and posture state of the hydraulic support in coal mine production. The position and attitude detection devices on all supports are connected in series through the rope-through ring on the straightness detection device. One end of the steel wire rope of the pull-wire displacement sensor is fixed at the end of the coal mining face, and the other end is connected to the pull-wire displacement sensor and connected to the pull-wire displacement sensor. Displacement sensors are arranged at the other end of the coal mining face together.
当同一工作面上所有液压支架处于同一水平线时,由于穿绳环的直径大于钢丝绳的直径,所以钢丝绳与穿绳环之间不接触,故直线度检测装置中的主轴既没有移动,也没有旋转,处于非工作状态。When all the hydraulic supports on the same working surface are at the same horizontal line, since the diameter of the rope-threading ring is larger than the diameter of the wire rope, there is no contact between the wire rope and the rope-threading ring, so the main shaft in the straightness detection device neither moves nor rotates , is in a non-working state.
当同一工作面上的某些液压支架产生移架后,固定于液压支架顶梁上的直线度位置检测装置随之产生位置变化,其结果就是直线度检测装置上的穿绳环与拉线式位移传感器的钢丝绳直接接触。由于穿绳环与直线度检测装置的主轴是通固定连接,同时,直线度检测装置中的主轴与直线度检测装置的套筒之间为间隙配合,主轴可以在套筒内自由旋转。故当穿绳环与钢丝绳接触后会在钢丝绳的弹力作用下发生旋转,进而主轴在套筒内发生旋转;一旦主轴在套筒中发生旋转,位于直线度检测装置底端的角度传感器就会检测到主轴的旋转,进而得到角位移等量。When some hydraulic supports on the same working surface move, the position of the straightness position detection device fixed on the top beam of the hydraulic support changes accordingly, and the result is the displacement of the rope-piercing ring and the pull-wire type on the straightness detection device. The wire rope of the sensor is in direct contact. Because the main shaft of the rope-threading ring and the straightness detection device is fixedly connected, at the same time, the main shaft in the straightness detection device and the sleeve of the straightness detection device are clearance fit, and the main shaft can rotate freely in the sleeve. Therefore, when the rope ring contacts the wire rope, it will rotate under the elastic force of the wire rope, and then the main shaft will rotate in the sleeve; once the main shaft rotates in the sleeve, the angle sensor at the bottom of the straightness detection device will detect The rotation of the main shaft, and then get the angular displacement equivalent.
液压支架不但会产生移架行为,在工作过程中还会产生顶梁的升降,同样需要检测。当液压支架的顶梁产生升降时,位于顶梁上的直线度检测装置上的穿绳环同样会与钢丝绳发生接触,因为钢丝绳固定的位置不变,而升降顶梁时穿绳环的位置会升降,所以钢丝绳与穿线环会发生接触。一旦穿线环与钢丝绳接触并且随着进一步的接触,穿绳环会在钢丝绳的弹力作用下停止运动,与此相矛盾的是,顶梁带着直线度检测装置保持原来的运动状态。由于主轴与套筒为间隙配合,主轴上的穿绳环由于被钢丝绳的弹力约束,不能随着顶梁继续保持原来的运动状态,但固定在顶梁上的安装座会带动与顶梁安装座螺纹连接固定的套筒随着顶梁的移动而运动,此时由于滑块式位移传感器通过螺纹连接固定在弧面辅助滑块上,同时,弧面辅助滑块5与主轴的圆弧形凸台3-2通过弧形面配合并通过槽内共同的滚珠可实现弧面辅助滑块5沿着主轴3旋转和带动主轴3上下运动的功能。当套筒在液压支架顶梁的带动下上下运动,固定在套筒上的滑块式位移传感器4随之上下运动,由于主轴3受钢丝绳的弹力位置保持不变,与主轴2位置相对固定的弧面辅助滑块5同时保持位置不变,固定于弧面辅助滑块5上的滑块式位移传感器4上自带的滑块会由于滑块式位移传感器4的上下运动而产生相对于滑块位移传感器的滑动,进而产生位移信号,检测出顶梁的上下运动。The hydraulic support will not only cause the movement of the frame, but also the lifting and lowering of the top beam during the working process, which also needs to be detected. When the top beam of the hydraulic support lifts, the rope ring on the straightness detection device on the top beam will also come into contact with the wire rope, because the fixed position of the wire rope remains unchanged, and the position of the rope ring will change when the top beam is lifted. Lifting, so the wire rope will be in contact with the threading ring. Once the threading ring is in contact with the steel wire rope and with further contact, the threading ring will stop moving under the elastic force of the steel wire rope. In contradiction with this, the top beam keeps the original motion state with the straightness detection device. Due to the gap fit between the main shaft and the sleeve, the rope-threading ring on the main shaft is constrained by the elastic force of the steel wire rope and cannot continue to maintain the original motion state with the top beam, but the mounting seat fixed on the top beam will drive and the top beam mounting seat The sleeve fixed by threaded connection moves with the movement of the top beam. At this time, since the slider type displacement sensor is fixed on the arc-shaped auxiliary slider through threaded connection, at the same time, the arc-shaped auxiliary slider 5 and the arc-shaped protrusion of the main shaft The platform 3-2 can realize the functions of the arc surface auxiliary slider 5 rotating along the main shaft 3 and driving the main shaft 3 to move up and down through the cooperation of the arc surface and the common balls in the groove. When the sleeve moves up and down driven by the top beam of the hydraulic support, the slider-type displacement sensor 4 fixed on the sleeve moves up and down accordingly. Since the position of the main shaft 3 under the elastic force of the wire rope remains unchanged, it is relatively fixed to the position of the main shaft 2. The arc surface auxiliary slider 5 keeps the position unchanged at the same time, and the slider on the slider type displacement sensor 4 fixed on the arc surface auxiliary slider 5 will produce relative to the slider due to the up and down movement of the slider type displacement sensor 4. The sliding of the block displacement sensor generates a displacement signal to detect the up and down movement of the top beam.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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CN114353720A (en) * | 2022-03-21 | 2022-04-15 | 太原向明智控科技有限公司 | Hydraulic support mining height measuring device and method based on stay wire displacement sensor |
CN116592810A (en) * | 2023-07-18 | 2023-08-15 | 南通土力机械制造有限公司 | Tool for detecting straightness of drill rod of rotary drilling machine |
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