Adapt to the ultrasonic stress detecting probe device of different curve
Technical field:
The invention belongs to stress mornitoring field, and in particular, to a kind of curve surface of workpiece stress detection device, the device volume
Compact, light weight, can quantitatively adjust angle as needed, adapt to different size of curvature, can be widely applied to different curvature
Workpiece bows surface measurement for example:Oil and gas pipeline, gas storage spherical tank, bridge etc.;Magnetic suction can be adjusted as needed
Attached power size, is widely used in the fixed network of sensor in Ultrasonic NDT.
Background technology:
Residual stress is a major criterion of workpiece quality assessment, has very big harm to the workpiece of military service, for example, plus
The generation of fast fatigue crack, reduces fatigue life, occurs stress corrosion, deformation, unstability etc., thus to the Clinical significance of detecting of material compared with
Greatly.There is the defects of damaging equipment and larger error in current most widely used Strain Method and Blind Hole Method, and device is larger is not easy
Carry, be not easy to measure.
Ultrasonic wave tests residual stress using Sound elasticity principle, and Sound elasticity principle refers to the spread speed of ultrasonic wave
Linear relationship is presented with the stress in workpiece.Indulged at present using more, more mature ultrasonic test waveform for critical refraction
Ripple, critical refraction longitudinal wave are compressional waves with special pattern caused by first critical angle incidence, are passed parallel to the surface of workpiece for measurement
Broadcast.The distance between fixed transmitting-receiving probe, can then test out according to the change in critical refraction longitudinal wave propagation time in workpiece
The state of residual stress in workpiece.
In traditional stress mornitoring field, residual stress is detected usually based on plane, and dress is detected to the residual stress of curved surface
Put research and development to be short of, especially in terms of the definite and device fixation at the first critical refraction angle.
From Sound elasticity principle, the incidence angle of ultrasonic wave need to ensure the first critical refraction angle.In plane monitoring-network, surpass
Sound wave transmitting-receiving probe is fixed on two opposite inclined planes of an organic glass voussoir, and test zone is fixed, and relative to treating
The angle of inclination for surveying workpiece surface is fixed.This inclination angle fixed is the first critical folding tested and calculated based on workpiece material
Firing angle.And there are many curve surface work pieces in actually measuring, due to the inclined plane of planar detecting device fix and device in itself without
Method is adjusted so that and it can not ensure that ultrasonic wave is incident according to the first critical refraction angle when measuring quadric stress, cause very big error,
Even mistake.And since the curvature of curved surface is different, if fixing device only adapts to a kind of curvature and significant wastage must be caused superfluous with equipment
Miscellaneous, so being detected for quadric stress, device be able to must be adjusted accurately according to different curvature, can accurately just make ultrasound
Ripple is incident according to the first critical refraction angle, and can widely use.
Meanwhile Curved dectection, especially in terms of non-horizontal Curved dectection, the fixation to device proposes requirements at the higher level.
Traditional Ultrasonic Nondestructive field, the fixation of sensor rely primarily on technical staff and hold and be pressed against tested workpiece
Surface, or fixed with attraction.Due to the flexural property of curve surface work pieces, technical staff can not ensure sensor and measured workpiece
Surface fully couples and part curved surface can not use artificial fixed form, and due to design so that magnetic pull not enough etc. is asked
The error of measurement result caused by topic increases, or even mistake.
For these reasons, set forth herein a kind of angle adjustable and can be effectively fixed in workpiece bows surface ultrasound should
Power detection probe device.
The content of the invention:
Can not stablize couple with the surface of equipment under test to solve the ultrasonic transducer present in the prior art
And lacking the deficiency of the measuring device to equipment curvature portion, the present invention provides a kind of curved ultrasonic non-destructive testing device, it has
There is the advantages of precision is high, easy to operate, constant coupling pressure can be provided, can detect the curved face part of the equipment under service state
Point.
To achieve the above object, the present invention uses following technical scheme:
The ultrasonic stress detecting probe device of different curve is adapted to, including:Intermediate retainer, left side Vltrasonic device, the right side
Side Vltrasonic device, left side fixing device and right side fixing device;Wherein, intermediate retainer, the fixed probe under magneticaction
Device is on measured medium surface;Left side Vltrasonic device is connected between on the left of fixing device by pin, can be in the case where worm screw drives
Fixed-axis rotation is done to adapt to measured medium curved surface, left side Vltrasonic device can launch/receive ultrasonic wave;Right side Vltrasonic device passes through pin
Nail is connected between on the right side of fixing device, can left side Vltrasonic device gear drive similarly hereinafter step do fixed-axis rotation to adapt to tested Jie
Matter curved surface, right side Vltrasonic device can launch/receive ultrasonic wave;Left side fixing device is connected to left side by threaded hole and square groove
On the left of Vltrasonic device, left side fixing device is fixed on measured medium surface and reaches steady with making left side Vltrasonic device by magnetic force
Fixed couple state;Right side fixing device is identical with the 26S Proteasome Structure and Function of left side fixing device.
It is as follows relative to the prior art, beneficial effects of the present invention:Curved ultrasonic Non-Destructive Testing using the above structure is visited
Head and fixing device, can in the case of military service sensing equipment plane and curvature portion, measure its residual stress and assess its peace
Quan Xing.The curvature on surveyed surface can be adapted to automatically, there is provided the effect of stable power, couple state is stablized, easy to operate, safely may be used
Lean on, it is low to the requirement of experimental field condition, the damage of equipment will not be triggered.Using the residual stress of the instrument measuring apparatus, with temperature
Degree detection correcting module measure testee temperature go forward side by side trip temperature compensation, provide a kind of efficiently and accurately for the detection of equipment
Method.
Brief description of the drawings:
Fig. 1 a are the schematic perspective views of ultrasonic stress detecting probe device;
Fig. 1 b are the schematic elevation views of ultrasonic stress detecting probe device;
Fig. 1 c are the diagrammatic cross-sections of ultrasonic stress detecting probe device;
Fig. 1 d are the diagrammatic cross-sections of ultrasonic stress detecting probe device;
Fig. 2 a are the schematic perspective views of left side organic glass voussoir;
Fig. 2 b are the schematic perspective views of left side organic glass voussoir;
Fig. 3 is the schematic perspective view of right side organic glass voussoir;
Fig. 4 is the schematic perspective view of central block;
Fig. 5 is both sides magnet fixed block and its schematic perspective view for assembling situation;
Fig. 6 a are the schematic perspective views of worm screw entirety;
Fig. 6 b are the schematic cross-sectional views of worm screw entirety;
Fig. 7 a are the schematic perspective views that worm screw screws in fixing end;
Fig. 7 b are the sectional views that worm screw screws in fixing end;
In figure:1st, left side magnet fixed block, 2, central block, 3, left side organic glass voussoir, 4, right side organic glass voussoir,
5th, worm screw upper end, 6, screw terminal, 7, right side magnet fixed block, 8, thermal resistance, 9, boss, 10, bottom plate magnet, 11, square magnet,
12nd, spring leaf, 13, the worm gear of left side organic glass voussoir, 14, the gear of right side organic glass voussoir, 15, bearing, 16, left side
The gear of organic glass voussoir, 17, ultrasonic transducer, 18, ultrasonic transducer, 19, boss, 20, worm screw lower end.
Embodiment:
As shown in Figure 1 a, 1 b, the ultrasonic stress detecting probe device of different curve is adapted to, including:Intermediate retainer,
Left side Vltrasonic device, right side Vltrasonic device, left side fixing device and right side fixing device;Wherein, intermediate retainer, in magnetic force
The lower fixed probe apparatus of effect is on measured medium surface;Left side Vltrasonic device is connected between on the left of fixing device by pin,
Fixed-axis rotation can be done to adapt to measured medium curved surface in the case where worm screw drives, left side Vltrasonic device can launch/receive ultrasonic wave;Right side
Vltrasonic device is connected between on the right side of fixing device by pin, can be driven similarly hereinafter to walk in left side Vltrasonic device gear and be done dead axle turn
It is dynamic to adapt to measured medium curved surface, right side Vltrasonic device can launch/receive ultrasonic wave;Left side fixing device passes through threaded hole and side
Shape groove is connected on the left of the Vltrasonic device of left side, and left side fixing device is fixed on measured medium with making left side Vltrasonic device by magnetic force
On surface and reach stable couple state;Right side fixing device is identical with the 26S Proteasome Structure and Function of left side fixing device.
As Figure 1 and Figure 4, intermediate retainer, including:Central block 2, bottom plate magnet 10, worm screw upper end 5, worm screw lower end
20;The main body of intermediate retainer is central block 2, and 2 top plate of central block is provided with circular shape through hole, and bottom plate is provided with threaded hole and blind
Hole, side are laterally provided with rectangular through-hole, each side have through hole and are carved with the arcuate structure of angle scale;Opened on bottom plate magnet 10
There is counter sink, be connected by sunk screw with the threaded hole on 2 bottom plate of central block, so as to be fixed on central block 2 by magnetic force
Testee surface.The circular shape through hole of 2 top plate of central block and the blind hole of bottom plate are used to placing and fixing worm screw.Worm screw is by snail
Bar upper end 5 and worm screw lower end 20 are connected through a screw thread and form, and worm screw upper end 5 is that round bar, worm screw lower end are connected under a square plate
There are helical tooth and bottom protrusion on 20.Bearing 15 is equipped with the circular shape through hole of 2 upper end of central block, worm screw upper end 5 passes through circle
Shape stepped hole coordinates with bearing 15, and screw terminal 6 screws in central block 2 and compresses bearing 15;During the bottom protrusion of worm screw lower end 20 is withstood on
At the bottom plate blind hole of heart block 2, so as to avoid the offset for the vertical direction that worm screw occurs when rotating, worm screw can only be cooked fixed-axis rotation.
The side of central block 2 is laterally provided with rectangular through-hole, and central block 2 each side has small through hole, for left side organic glass wedge
Block 3 is connected with right side organic glass voussoir 4 by pin;Central block 2 each side has the arcuate structure for being carved with angle table, with
Arc groove on left side organic glass voussoir 3 and right side organic glass voussoir 4 is engaged, and can show left and right sides organic glass
The rotation angle of voussoir.
Such as Fig. 1, shown in Fig. 2, left side Vltrasonic device, including:Left side organic glass voussoir 3, left side organic glass voussoir
Worm gear 13, the gear 16 of left side organic glass voussoir, ultrasonic transducer 17, boss 9, thermal resistance 8;Organic glass on the left of its main body
3 right end of voussoir has semi-cylindrical hill, is respectively the left side worm gear 13 of organic glass voussoir and the gear of left side organic glass voussoir
16, upper end is provided with through hole, and there is boss 9 in bottom, and left end has threaded hole and square groove;Left side organic glass voussoir 3 is equipped with 28 ° tiltedly
Face;Left side organic glass voussoir 3 is connected by pin with central block 2, worm gear 13 and the worm screw lower end of left side organic glass voussoir
20 are meshed, and drive left side organic glass voussoir 3 to do fixed-axis rotation when worm screw upper end 5 rotates;The tooth of left side organic glass voussoir
Wheel 16 is meshed with the gear of right side organic glass voussoir;The through hole that organic glass voussoir 3 upper end in left side is provided with is placing heat
Resistance 8, measures measured medium temperature, to temperature-compensating;Transducer 17 is threadedly secured to left side organic glass voussoir 3
On 28 ° of inclined-planes, to launch/receive ultrasonic wave;Boss 9 on left side organic glass voussoir 3 is contacted with testee surface, is reached
To couple state;The threaded hole and square groove of 3 left end of left side organic glass voussoir are used to be connected with left side fixing device.
As shown in Figure 1, Figure 3, right side Vltrasonic device, including:Right side organic glass voussoir 4, right side organic glass voussoir
Gear 14, ultrasonic transducer 18, boss 19;The left end semi-cylindrical hill of organic glass voussoir 4 is organic for right side on the right side of its main body
There are boss 19 in the gear 14 of glass voussoir, bottom, and right end has threaded hole and square groove;Right side organic glass voussoir 4 passes through pin
It is connected with central block 2;The gear 14 of right side organic glass voussoir and the gear 16 of left side organic glass voussoir are intermeshed, and work as snail
When bar rotates, left side organic glass voussoir 3 and right side organic glass voussoir 4 will rotate synchronously, and make the boss 9 of left side Vltrasonic device
It is in contact at the same time with testee curved surface with the boss 19 of right side Vltrasonic device, reaches couple state;At the same time can be with screw terminal 6
On circular scale ruler as index, the angle that is rotated by worm screw calculates left side organic glass voussoir 3, right side organic glass
The angle that voussoir 4 rotates and the curvature for surveying curved surface;Transducer 18 is threadedly secured to 28 ° of right side organic glass voussoir 4
On inclined-plane, to launch/receive ultrasonic wave;The threaded hole and square groove of 4 right end of right side organic glass voussoir are used to consolidate with right side
Determine device connection.
As shown in Figure 1, shown in Figure 5, left side fixing device, including:Left side magnet fixed block 1, spring leaf 12,11 groups of square magnet
Into;By right side magnet fixed block 4, spring leaf 12, square magnet 11 forms right side fixing device;Left and right sides fixing device is complete
It is identical, only left side fixing device is illustrated.
As shown in Fig. 2, Fig. 5, have on left side magnet fixed block 1 two through holes and two protrusion square plates, to left side
The threaded hole of 3 left end of organic glass voussoir connects fixation with square groove;Left side magnet fixed block 1 is provided with T-slot, with spring leaf 12
It is engaged with square magnet 11, spring leaf 12 is provided with through hole with square magnet 11 and is connected by dormant bolt;Square magnet
11, since the effect of magnetic force is adsorbed on testee surface, spring leaf 12, spring leaf 12 are transmitted the force to by dormant bolt
It is pressed on the ladder of T-slot and produces deformation and left side magnet fixed block 1 is fixed on testee surface.Consolidated by left side magnet
Determine block 1, spring leaf 12, square magnet 11 makes left side Vltrasonic device stably fix to the power that left side organic glass voussoir 3 provides
On the surface of testee and boss 9 is set to reach stable couple state with testee surface.
The overall work principle of above device is as follows:The present apparatus is placed on testee surface first, central block 2 passes through
The magnetic force that bottom plate magnet 10 provides is fixed on testee surface;Rotary worm upper end 5, it is organic by worm screw lower end 20 and left side
The cooperation of the worm gear 13 of glass voussoir, rotates left side organic glass voussoir 3, the gear 16 of left side organic glass voussoir and right side
The engagement of the gear 14 of organic glass voussoir is so that left and right sides organic glass voussoir 3,4 is rotated synchronously to adapt to the song of object being measured
Face;The power provided by left side magnet fixed block 1 and right side magnet fixed block 7 makes device be firmly secured at testee song
Face simultaneously makes the boss 9,19 on left and right sides organic glass voussoir 3,4 reach stable couple state with testee surface;Read
The angle that worm screw upper end 5 turns on the circular scale ruler of screw terminal 6 can obtain the curvature on object being measured surface;Pass through thermal resistance 8
Measured medium temperature is measured to carry out temperature-compensating;Ultrasonic transducer 17 and 18 coordinate other instruments carry out ultrasonic wave transmitting and
Receive, to complete the residual stress of measurement measured medium.