Nothing Special   »   [go: up one dir, main page]

CN106813584B - Spiral bevel gear key parameter laser detection system and its detection method - Google Patents

Spiral bevel gear key parameter laser detection system and its detection method Download PDF

Info

Publication number
CN106813584B
CN106813584B CN201710208642.4A CN201710208642A CN106813584B CN 106813584 B CN106813584 B CN 106813584B CN 201710208642 A CN201710208642 A CN 201710208642A CN 106813584 B CN106813584 B CN 106813584B
Authority
CN
China
Prior art keywords
laser
displacement sensor
data
revolving platform
under test
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710208642.4A
Other languages
Chinese (zh)
Other versions
CN106813584A (en
Inventor
张玉存
李永勃
李群
李亚彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qinhuangdao Heping Nondestructive Testing Co., Ltd
Original Assignee
Yanshan University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yanshan University filed Critical Yanshan University
Priority to CN201710208642.4A priority Critical patent/CN106813584B/en
Publication of CN106813584A publication Critical patent/CN106813584A/en
Application granted granted Critical
Publication of CN106813584B publication Critical patent/CN106813584B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters
    • G01B11/12Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/14Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The present invention relates to a kind of spiral bevel gear key parameter laser detection system and its detection method, the key parameter of detection includes root radius, radius of addendum and pitch error.Detection system of the invention includes cabinet, rotating mechanism, workbench, revolving platform, centring means, first laser triangular displacement sensor, second laser triangular displacement sensor, third laser triangle displacement sensor, crossbeam, the servo motor being mounted on column, column, Z axis guide rail, X-axis guide rail, data acquisition and communication system, data processing and display system.Detection method of the invention is that rotating mechanism drives gear under test to rotate, and data collection system acquires laser displacement signal in real time, and collected laser displacement signal is transmitted to data processing system and data presentation system.Detection system of the present invention, using contactless laser optical method, has obtained large increase in the accuracy and speed of detection using laser triangle displacement sensor as component is predominantly detected.

Description

Spiral bevel gear key parameter laser detection system and its detection method
Technical field
The detection system of the present invention relates to a kind of spiral bevel gear key parameter based on laser triangle displacement sensor and Method belongs to technical field of optical detection.
Background technique
Spiral bevel gear is a kind of important transmission parts, has high transmission efficiency, transmission ratio stabilization, reliable operation and longevity The advantages that long is ordered, the multiple fields such as automobile, lathe, aviation are therefore widely used in.Such as after spiral bevel gear is as automobile Important transmission parts in bridge main reducing gear, quality directly influence the comfortableness and security of automobile.Spiral bevel gear exists Underproof product may be generated in forging process, if these underproof products are used in automobile that vapour will be will affect The safety of vehicle, therefore be also particularly important to the detection of spiral bevel gear key parameter.
Most of detection system and detection method of the gear parameter proposed at present are to be directed to spur gear and super-huge gear, And it cannot achieve the fast accurate detection of spiral bevel gear key parameter.
The present invention proposes a kind of non-for the detection of spiral bevel gear radius of addendum, root radius and circular pitch deviation The high-precision of contact, efficient measurement method.
Summary of the invention
Detection system and detection method based on current gear parameter cannot achieve the quick of spiral bevel gear key parameter Precisely detection, the present invention propose a kind of spiral bevel gear key parameter detection system and detection for the detection of spiral bevel gear Method.
Technical scheme is as follows:
A kind of spiral bevel gear key parameter laser detection system, including cabinet, rotating mechanism, workbench, revolving platform, Centring means, first laser triangular displacement sensor, second laser triangular displacement sensor, third laser triangulation displacement sensing Device, crossbeam, servo motor, column, Z axis guide rail, X-axis guide rail, data acquisition and communication system, data processing and display system, The workbench is fixedly mounted on the cabinet, is equipped with the revolving platform and the column on the workbench, described Column is vertical with the revolving platform, and the servo motor is mounted on the column;The revolving platform passes through shaft and rotation Rotation mechanism connection, is rotated under the driving of the rotating mechanism;The centring means is equipped on the revolving platform, to Survey spiral bevel gear is fixed on the revolving platform under the action of electromagnetic force after centering is handled and can be with institute State revolving platform synchronous rotation;The beam vertical is mounted on the column, and the column is equipped with the Z in parallel Axis rail;The crossbeam under the driving effect of the servo motor along the Z axis guide rail slide, the crossbeam be equipped with The parallel X-axis guide rail of the crossbeam;First laser triangular displacement sensor, second laser triangular displacement sensor and third laser Triangular displacement sensor is separately positioned on the crossbeam, for being measured simultaneously to the different parameters of gear under test, three The laser triangle displacement sensor moves under the driving of the servo motor along X-axis guide rail, and third laser displacement passes The angle of sensor can be adjusted in measurement process according to the pitch cone angle of tested gear;Data acquisition and communication system with First laser triangular displacement sensor, second laser triangular displacement sensor are connected with third laser triangle displacement sensor, The data transmission that data acquisition and communication system will acquire is to data processing system, data of the data processing system to acquisition It carries out showing testing result by the display system after corresponding coordinate conversion, error separate, the Fitting Calculation.
Preferably, the revolving platform can generate the electromagnetic mechanism of electromagnetic force after being powered for one and in the whirler It can be carried out rotation under the driving of structure, the rotating mechanism includes shaft, angular displacement sensor and servo drive system, the shaft Upper end connect with the revolving platform, the lower end of the shaft is connect with the angular displacement sensor, the angle displacement transducer The right end of device is connect with the servo drive system.
Preferably, it is provided with the first laser triangular displacement sensor for detecting radius of addendum on the crossbeam, uses In the second laser triangular displacement sensor of detection root radius, and the third laser triangulation position for detecting pitch error Displacement sensor.
Preferably, the first laser triangular displacement sensor has the first setting angle, is used to make described first to swash Tooth crest of the laser energy direct projection that light triangular displacement sensor is emitted to gear under test;The second laser triangular displacement sensing Device has the second setting angle, and the laser direct projection for being used to that the second laser triangular displacement sensor to be enable to be emitted is to be measured The root portion of gear;And the third laser triangle displacement sensor has third setting angle, is used to make the third In the laser energy direct projection to the reference circle of gear under test that laser triangle displacement sensor is emitted.
A kind of detection method of spiral bevel gear key parameter, specific step is as follows for detection:
1) robot device lays flat gear under test on revolving platform first, to be measured after the centering of centring means processing The center of gear is overlapped with the center of the revolving platform, and then electromagnetic mechanism generates electromagnetic force after being powered, in the work of electromagnetic force It is fixed on the revolving platform with lower gear under test, in the contact surface of the revolving platform and the gear under test The heart is that the pole heart establishes polar coordinate system;
2) under the driving effect of servo motor, crossbeam is along Z axis guide rail slide downward, so that first laser triangular displacement passes Sensor, second laser triangular displacement sensor and third laser triangle displacement sensor move closer to gear under test, then distinguish Adjust the first laser triangular displacement sensor, second laser triangular displacement sensor and third laser triangle displacement sensor Position in the X-axis guide rail, and the angle of third laser displacement sensor can be carried out according to the pitch cone angle of tested gear It adjusts, so that gear under test is in the first laser triangular displacement sensor, second laser triangular displacement sensor and third and swash In the standard range ability of light triangular displacement sensor;After the position of the laser triangle displacement sensor determines, record is at this time The position of the laser triangle displacement sensor;
3) revolving platform is rotated under rotating mechanism driving, and gear under test is rotated synchronously with revolving platform, The first laser triangular displacement sensor, second laser triangular displacement sensor and the transmitting of third laser triangle displacement sensor Laser difference direct projection to the tooth crest of gear under test, root portion and reference circle on;Gear under test is often as revolving platform is synchronous Rotation q ° of angle, wherein q value can be set as a certain fixed value in a data processing system, the value range of q between 0.5~2, Data collection system acquires the laser displacement signal of primary each laser triangle displacement sensor, is denoted as d1 (t), d2 (t) respectively, D3 (t), wherein t=1,2,3 ... n, n are the positive integer more than or equal to 30;Data collection system continuous acquisition multi-group data, so Collected multiple groups laser displacement signal is transmitted to data processing system afterwards;
4) data processing system is first converted into polar form to the multi-group data collected, then carries out error Data after error separate are finally fitted and are calculated by separation;First laser triangular displacement sensor and second laser three The data that angular displacement sensor obtains can be fitted to two circular arcs, and the radius of two circular arcs is radius of addendum and root circle Radius, third laser triangle displacement sensor obtain data can fit corresponding profile geometry, can further calculate to The tooth pitch for surveying gear, can be obtained pitch error with full-height tooth for the tooth pitch measured away from compared with;Display system shows final detection As a result: radius of addendum, root radius and pitch error.
Preferably, it needs first to carry out centering processing to gear under test before establishing polar coordinate system, makes center and the tooth of centration axis Wheel center is overlapped, and the pole heart of polar coordinate system is the central point of gear under test and revolving platform contact surface.
Preferably, it is characterised in that gear under test and every 1 ° of the rotation of revolving platform in measurement process, data collection system is adopted Collect the laser displacement signal of 1 group of laser triangle displacement sensor, 50 groups of data of continuous acquisition, finally to 50 groups of data of acquisition into Row the Fitting Calculation.
The laser triangle displacement sensor choosing mentioned in the detection method of spiral bevel gear key parameter of the present invention It is 100mm with model ZLDS113, standard range D, resolution ratio is 1 μm.
The present invention proposes a kind of laser detection system and corresponding detection for the detection of spiral bevel gear key parameter Method, the present invention there are the advantages of have:
1) gear under test is tightly pull-in on revolving platform under the action of electromagnetic force, flat with revolution in measurement process Platform rotates synchronously, and reduces the error caused by measuring system itself;
2) present invention is using the non-contact detection method based on laser triangle displacement sensor, the detection system of design Three parameters to be measured are detected respectively using three laser triangle displacement sensors in system, improve the efficiency of detection;
3) most of detection system and detection method of the gear parameter proposed at present are for spur gear and super-huge tooth The fast accurate inspection of spiral bevel gear key parameter may be implemented in the parameter detecting of wheel, detection system and method proposed by the present invention It surveys.
Detailed description of the invention
Fig. 1 is spiral bevel gear key parameter detecting system schematic diagram of the invention;
Fig. 2 is rotary positioning structure schematic diagram in detection system of the invention;
Fig. 3 is laser triangle displacement sensor scheme of installation of the invention;
Fig. 4 is the schematic diagram of spiral bevel gear key parameter detection method of the invention;And
Fig. 5 is detection system control block diagram of the invention.
Specific embodiment
A specific embodiment of the invention is as follows:
As shown in Figure 1, spiral bevel gear key parameter detection system of the invention, it be by cabinet 1, workbench 2, whirler Structure, revolving platform 3, centring means 4, first laser triangular displacement sensor 5 (1), second laser triangular displacement sensor 5 (2) It is led with third laser triangle displacement sensor 5 (3), crossbeam 6, data acquisition and communication system 7, servo motor 8, column 9, Z axis The composition such as rail 10, X-axis guide rail 11, data processing and display system 12.The workbench is fixedly mounted on the cabinet, in institute Workbench is stated equipped with the revolving platform and the column;The column is vertical with revolving platform, the servo motor installation On the column, the revolving platform is connect by shaft with rotating mechanism, is revolved under the driving of the rotating mechanism Turn;The centring means is equipped on the revolving platform;The revolving platform is an electromagnetically mechanism, can be produced after energization Raw electromagnetic force, gear under test are fixed on the revolving platform under the action of electromagnetic force after centering is handled, and are measured The gear under test is rotated synchronously with the revolving platform in the process;Beam vertical is mounted on column;Column be equipped with The parallel Z axis guide rail of column, the crossbeam slide under the driving effect of the servo motor along Z axis guide rail;The crossbeam It is equipped with the X-axis guide rail parallel with crossbeam, is mounted with first laser triangular displacement sensor, second laser triangular displacement on crossbeam Sensor and third laser triangle displacement sensor, three laser triangle displacement sensors divide under the driving of the servo motor It is not moved along X-axis guide rail, and the angle of third laser displacement sensor can be adjusted according to the pitch cone angle of tested gear;Three A laser triangle displacement sensor simultaneously measures three different parameters of gear under test;The laser triangulation displacement Sensor is acquired with the data and the communication system is connected;The data that the data acquisition and the communication system obtain Final detection result is shown by the display system after treatment.
Rotating mechanism is housed in cabinet 1, the structural schematic diagram of rotating mechanism as shown in Figure 2, rotating mechanism is by shaft 13, angular displacement sensor 14, servo drive system 15 form.Rotating mechanism is connect by shaft 13 with revolving platform 3, transfer The upper end of axis 13 is connect with revolving platform 3, and lower end is connect with angular displacement sensor 14;The right end and servo of angle level sensor 14 drive Dynamic system 15 connects.Servo drive system 15 in measurement process in rotating mechanism drives the rotation of shaft 13, then by turning Axis 13 drives revolving platform 3 and gear under test synchronous rotary.
The structural schematic diagram of laser triangle displacement sensor as shown in Figure 3, the present invention are provided with three laser triangulation positions Displacement sensor, first laser triangular displacement sensor are used to detect radius of addendum, and second laser triangular displacement sensor is used to Root radius is detected, third laser triangle displacement sensor is used to detect pitch error.Three laser triangle displacement sensors Setting angle need to guarantee that the laser of sensor emission can distinguish direct projection to the tooth crest of gear under test, root portion and reference circle On;In addition laser triangle displacement sensor can guarantee under the driving effect of servo motor along vertically and horizontally moving Gear under test is in the range ability of laser triangle displacement sensor in measurement process.
According to the overhaul flow chart of spiral bevel gear key parameter as shown in Figure 4, the inspection of spiral bevel gear key parameter Steps are as follows for survey:
1) robot device lays flat gear under test on revolving platform first, to be measured after the centering of centring means processing The center of gear is overlapped with the center of revolving platform, and then electromagnetic mechanism generates electromagnetic force after being powered, under the action of electromagnetic force Gear under test is fixed on revolving platform, is established pole as the pole heart using the contact surface center of revolving platform and gear under test and is sat Mark system;
2) under the driving effect of servo motor, crossbeam is along Z axis guide rail slide downward, so that three laser triangulation displacements pass Sensor moves closer to gear under test, then adjusts position of three laser triangle displacement sensors in X-axis guide rail respectively, make to Gear is surveyed to be in the standard range ability of laser triangle displacement sensor;After the position of laser triangle displacement sensor determines, The position of record laser triangle displacement sensor at this time, the coordinate of first laser triangular displacement sensor are (X1, Y, Z), second The coordinate of laser triangle displacement sensor is (X2, Y, Z), and the coordinate of third laser triangle displacement sensor is (X3, Y, Z);
3) revolving platform is rotated under rotating mechanism driving, and gear under test is rotated synchronously with revolving platform, and three In the laser difference direct projection to the tooth crest of gear under test, root portion and reference circle of laser triangle displacement sensor transmitting;It is to be measured For gear often with 1 ° of revolving platform synchronous rotary, data collection system acquires the laser of primary each laser triangle displacement sensor Displacement signal, is denoted as d1 (t), d2 (t), d3 (t), t=1 respectively, and 2,3 ... 50;50 groups of numbers of data collection system continuous acquisition According to collected 50 groups of laser displacement signals are then transmitted to data processing system;
4) data processing system is first converted into polar form, first laser triangle to the 50 groups of data collected 50 groups of data that displacement sensor collects coordinate in polar coordinate system can be expressed as (tq, X1-d1 (t)), second laser 50 groups of data that triangular displacement sensor collects coordinate in polar coordinate system can be expressed as (tq, X2+d2 (t)), third 50 groups of data that laser triangle displacement sensor collects coordinate in polar coordinate system can be expressed as (tq, X3-d3 (t) Cos α), wherein α is the inclined angle of third laser triangle displacement sensor;Tq is the polar angle in polar coordinates.
5) gross error therein is removed to obtained data, finally by computer program to the data after error separate It is fitted and calculates;The data that first laser triangular displacement sensor and second laser triangular displacement sensor obtain can be intended Two circular arcs are combined into, the radius of two circular arcs is radius of addendum and root radius, third laser triangle displacement sensor The data of acquisition can fit corresponding profile geometry, can further calculate the tooth pitch of gear under test, by the tooth pitch measured with Full-height tooth can be obtained pitch error away from comparing;Display system show final detection result: radius of addendum, root radius and Pitch error.
Servo-system driving is schemed in measurement process as shown in Figure 5, gear under test and the every rotation of revolving platform in measurement process Turn 1 °, data collection system carries out one acquisition to the laser displacement signal of three laser triangle displacement sensors, will collect Data transmission to data processing system, then data processing system sends an instruction control rotating mechanism revolution is driven to put down Platform continues to rotate with gear under test, step more than repetition, until controller after 50 groups of data of data collection system continuous acquisition Rotating mechanism is set to stop rotating.
Certainly, those skilled in the art can also according to the actual situation set revolving platform synchronous rotary angle progress difference It is fixed, and different data times of collection is arranged according to rotation angle and demand.For example, gear under test and revolution in measurement process Every 0.5 ° of the rotation of platform, data collection system once adopts the laser displacement signal of three laser triangle displacement sensors Collection, by collected data transmission to data processing system, then data processing system sends an instruction and controls rotating mechanism Revolving platform is driven to continue to rotate with gear under test, step more than repetition, until 100 groups of data collection system continuous acquisition Controller makes rotating mechanism stop rotating after data.Or gear under test and every 2 ° of the rotation of revolving platform, number in measurement process One acquisition is carried out according to laser displacement signal of the acquisition system to three laser triangle displacement sensors, collected data are passed Be sent to data processing system, then data processing system send instruction control rotating mechanism drive revolving platform with it is to be measured Gear continues to rotate, step more than repetition, until controller makes whirler after 30 groups of data of data collection system continuous acquisition Structure stops rotating.Therefore the setting in the embodiment of the present invention to revolving platform synchronous rotary angle and data times of collection, only Illustrative explanation.
It should be noted last that: above embodiments only illustrate and not to limitation technical solution of the present invention, although reference Above-described embodiment describes the invention in detail, those skilled in the art should understand that: it still can be to this hair It is bright to be modified or replaced equivalently, it without departing from the spirit or scope of the invention, or any substitutions, should all It is included within the scope of the claims of the present invention.

Claims (4)

1. a kind of detection method of spiral bevel gear key parameter, the detection method is examined in spiral bevel gear key parameter laser It is carried out in examining system, the spiral bevel gear key parameter laser detection system includes cabinet, rotating mechanism, workbench, revolution Platform, centring means, first laser triangular displacement sensor, second laser triangular displacement sensor, the displacement of third laser triangulation Sensor, crossbeam, servo motor, column, Z axis guide rail, X-axis guide rail, data acquisition and communication system, data processing and display are System,
The workbench is fixedly mounted on the cabinet, is equipped with the revolving platform and the column on the workbench, The column is vertical with the revolving platform, and the servo motor is mounted on the column;The revolving platform passes through shaft It connect with rotating mechanism, is rotated under the driving of the rotating mechanism;The centering is equipped on the revolving platform to fill It sets, spiral bevel gear to be measured is fixed under the action of electromagnetic force on the revolving platform after centering is handled and energy It is rotated synchronously with the revolving platform;
The beam vertical is mounted on the column, and the column is equipped with the Z axis guide rail in parallel;The crossbeam It is slided under the driving effect of the servo motor along the Z axis guide rail, the crossbeam is equipped with the X parallel with the crossbeam Axis rail;
First laser triangular displacement sensor, second laser triangular displacement sensor and third laser triangle displacement sensor difference It is arranged on the crossbeam, for measuring simultaneously to the different parameters of gear under test, three laser triangulation displacements are passed Sensor moves under the driving of the servo motor along X-axis guide rail, and the angle of third laser displacement sensor was measuring Cheng Zhongke is adjusted according to the pitch cone angle of tested gear;
The first laser triangular displacement sensor for detecting radius of addendum is provided on the crossbeam, for detecting root circle The second laser triangular displacement sensor of radius, and the third laser triangle displacement sensor for detecting pitch error;
The first laser triangular displacement sensor has the first setting angle, is used to that the first laser triangular displacement to be made to pass Tooth crest of the laser energy direct projection that sensor is emitted to gear under test;The second laser triangular displacement sensor has the second peace Fill angle, the tooth root of the laser direct projection for being used to that the second laser triangular displacement sensor to be enable to be emitted to gear under test Portion;And the third laser triangle displacement sensor has third setting angle, is used to make third laser triangulation position In the laser energy direct projection to the reference circle of gear under test that displacement sensor is emitted;
Data acquisition and communication system and first laser triangular displacement sensor, second laser triangular displacement sensor and the Three laser triangle displacement sensors are connected, the data transmission that the data acquire and communication system will acquire to data processing system System, data processing system carry out after corresponding coordinate conversion, error separate, the Fitting Calculation by the data data of acquisition Processing shows testing result with display system;It is characterized by: specific step is as follows for the detection method:
1) robot device lays flat gear under test on revolving platform first, the gear under test after the centering of centring means processing Center be overlapped with the center of the revolving platform, then electromagnetic mechanism be powered after generate electromagnetic force, under the action of electromagnetic force Gear under test is fixed on the revolving platform, and the contact surface center with the revolving platform and the gear under test is The pole heart establishes polar coordinate system;
2) under the driving effect of servo motor, crossbeam is along Z axis guide rail slide downward, so that first laser triangular displacement senses Device, second laser triangular displacement sensor and third laser triangle displacement sensor move closer to gear under test, then adjust respectively The first laser triangular displacement sensor, second laser triangular displacement sensor and third laser triangle displacement sensor is saved to exist Position in the X-axis guide rail, and the angle of third laser displacement sensor can be adjusted according to the pitch cone angle of tested gear Section, makes gear under test be in the first laser triangular displacement sensor, second laser triangular displacement sensor and third laser In the standard range ability of triangular displacement sensor;After the position of the laser triangle displacement sensor determines, institute at this time is recorded The position of laser triangle displacement sensor is stated, the coordinate of first laser triangular displacement sensor is (X1, Y, Z), second laser three The coordinate of angular displacement sensor is (X2, Y, Z), the coordinate of third laser triangle displacement sensor is (X3,Y,Z);
3) revolving platform is rotated under rotating mechanism driving, and gear under test is rotated synchronously with revolving platform, described What first laser triangular displacement sensor, second laser triangular displacement sensor and third laser triangle displacement sensor emitted swashs Light is distinguished in direct projection to the tooth crest of gear under test, root portion and reference circle;Gear under test is often with revolving platform synchronous rotary Q ° of angle, wherein q value can be set as a certain fixed value in a data processing system, and the value range of q is between 0.5~2, data Acquisition system acquires the laser displacement signal of primary each laser triangle displacement sensor, is denoted as d respectively1(t), d2(t), d3 (t), wherein t=1,2,3 ... n, n are the positive integer more than or equal to 30;Data collection system continuous acquisition multi-group data, then Collected multiple groups laser displacement signal is transmitted to data processing system;
4) data processing system is first converted into polar form, first laser triangular displacement to the multi-group data collected 50 groups of data that sensor collects coordinate in polar coordinate system can be expressed as (tq, X1-d1(t)), second laser triangle position 50 groups of data that displacement sensor collects coordinate in polar coordinate system can be expressed as (tq, X2+d2(t)), third laser triangulation 50 groups of data that displacement sensor collects coordinate in polar coordinate system can be expressed as (tq, X3-d3(t) cos α), wherein α is the inclined angle of third laser triangle displacement sensor;Tq is the polar angle in polar coordinates;Then error separate is carried out, finally Data after error separate are fitted and are calculated;First laser triangular displacement sensor and second laser triangular displacement sensing The data that device obtains are fitted to two circular arcs, and the radius of two circular arcs is radius of addendum and root radius, third laser The data that triangular displacement sensor obtains can fit corresponding profile geometry, further calculate the tooth pitch of gear under test, will The tooth pitch measured can be obtained pitch error with full-height tooth away from compared with;Data processing and display system shows final detection knot Fruit: radius of addendum, root radius and pitch error.
2. the detection method of spiral bevel gear key parameter according to claim 1, it is characterised in that: establish polar coordinate system Preceding needs first carry out centering processing to gear under test, are overlapped the center of centration axis with gear centre, and the pole heart of polar coordinate system is The central point of gear under test and revolving platform contact surface.
3. the detection method of spiral bevel gear key parameter according to claim 2, it is characterised in that: in measurement process to Gear and every 1 ° of the rotation of revolving platform are surveyed, data collection system acquires the laser displacement signal of 1 group of laser triangle displacement sensor, 50 groups of data of continuous acquisition are finally fitted calculating to 50 groups of data of acquisition.
4. the detection method of spiral bevel gear key parameter according to claim 2, it is characterised in that: the revolving platform The electromagnetic mechanism of electromagnetic force can be generated after being powered for one and can be carried out rotation, the rotation under the driving of the rotating mechanism Rotation mechanism includes shaft, angular displacement sensor and servo drive system, and the upper end of the shaft is connect with the revolving platform, institute The lower end for stating shaft is connect with the angular displacement sensor, and the right end of the angular displacement sensor and the servo drive system connect It connects.
CN201710208642.4A 2017-03-31 2017-03-31 Spiral bevel gear key parameter laser detection system and its detection method Active CN106813584B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710208642.4A CN106813584B (en) 2017-03-31 2017-03-31 Spiral bevel gear key parameter laser detection system and its detection method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710208642.4A CN106813584B (en) 2017-03-31 2017-03-31 Spiral bevel gear key parameter laser detection system and its detection method

Publications (2)

Publication Number Publication Date
CN106813584A CN106813584A (en) 2017-06-09
CN106813584B true CN106813584B (en) 2019-08-06

Family

ID=59115190

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710208642.4A Active CN106813584B (en) 2017-03-31 2017-03-31 Spiral bevel gear key parameter laser detection system and its detection method

Country Status (1)

Country Link
CN (1) CN106813584B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107388971A (en) * 2017-08-30 2017-11-24 石珂 Dual-headed laser gear measurement device
CN109470474B (en) * 2018-12-04 2024-06-11 重庆机床(集团)有限责任公司 Laser beam tooth pitch error detection device
CN109781005B (en) * 2019-02-28 2021-01-19 西安交通大学 System and method for measuring assembly size of differential shell type workpiece by adopting double laser sensors
CN110879043A (en) * 2019-11-23 2020-03-13 中国科学院长春光学精密机械与物理研究所 Rail vehicle wheel diameter measuring equipment
CN113063350A (en) * 2021-03-23 2021-07-02 宁波大学 System and method for detecting tooth form and output end face flatness of flexible gear of harmonic reducer
CN113418451B (en) * 2021-08-09 2023-03-14 郑州磨料磨具磨削研究所有限公司 Four-axis laser centering measuring device and method
CN114670059B (en) * 2022-04-02 2023-02-03 重庆理工大学 Gear hobbing machine thermal error monitoring system based on gear m value intelligent on-site measurement

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202149755U (en) * 2011-07-20 2012-02-22 唐大春 Laser detection device for gear parameters
CN103994717B (en) * 2014-05-24 2017-04-19 长春市春求科技开发有限公司 Optical gear measurement device and detection method
JP6539485B2 (en) * 2015-04-21 2019-07-03 株式会社ミツトヨ Measurement system using tracking type laser interferometer and recovery method thereof
CN205748298U (en) * 2016-05-17 2016-11-30 扬州大学 A kind of gear measurement device based on laser displacement sensor
CN105823435B (en) * 2016-05-17 2017-12-29 扬州大学 A kind of gear measurement device and gear measuring method based on laser displacement sensor

Also Published As

Publication number Publication date
CN106813584A (en) 2017-06-09

Similar Documents

Publication Publication Date Title
CN106813584B (en) Spiral bevel gear key parameter laser detection system and its detection method
CN102322825B (en) Optical measuring system and method for coaxiality of extra-long-hole part
CN107764213B (en) Laser track flatness detection device and method
CN105443169B (en) Device and method for assembling multi-stage drum type rotor of aero-engine
CN109910947A (en) Carrying type track health status dynamic monitoring and wisdom analysis system and method
CN103017690A (en) Method for measuring straightness of super-long guide rail
CN108059050B (en) Non-contact detection device and detection method for abrasion condition of traction sheave groove of elevator
CN105173111B (en) A kind of portable helicopter vibration monitoring and maintenance system
CN110455246A (en) A kind of surface shape measurement device and method for conformal optical element
CN107084673A (en) A kind of the measurement detection means and detection method of motor vehicle wheels external diameter and internal diameter
CN105571531A (en) Dynamic detecting device and adjusting method for misalignment of rotating machine
CN102589492B (en) A kind of large-scale curved flexible detection device
CN103743338B (en) There is sphere revolution runout error and compensate laser tracking measurement system and the compensation method thereof of function
CN110806193A (en) Subway tunnel deformation detection system
CN105698714A (en) Device and method for measurement of sections and volume of tunnel roadway through mobile scanning
CN111365200A (en) Flatness detection method for tower flange of wind generating set
CN205002742U (en) Hoist laser detector of rectifying
CN103245293B (en) Adopt the device and method of laser rotary mirror scanning survey annular wheel pattern
CN211926823U (en) Online measuring system for straightness of bar
CN109186501A (en) High precision photoelectric sensor angles detection system, scaling method and detection method
CN110146014A (en) A kind of measuring head structure and measurement method measuring inner circle hole data
CN202041184U (en) Multi-parameter detection device for crane structure safety
CN209131602U (en) Gluing guidance and detection system based on laser three-D profile measurer
CN2670902Y (en) Rotary kinematic angle displacement precision tester
CN112344899B (en) Method for detecting three-dimensional contour of tread of wheel set without centering

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200826

Address after: 066012 courtyard 5, East laogenshanzhuang Road, guogaozhuang village, Haigang District, Qinhuangdao City, Hebei Province

Patentee after: Qinhuangdao Heping Nondestructive Testing Co., Ltd

Address before: 066000 No. 438, Hebei Avenue, Qinhuangdao, Hebei

Patentee before: Yanshan University