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CN106672965B - A method for preparing high specific surface hierarchically porous activated carbon from cotton straw - Google Patents

A method for preparing high specific surface hierarchically porous activated carbon from cotton straw Download PDF

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CN106672965B
CN106672965B CN201710008199.6A CN201710008199A CN106672965B CN 106672965 B CN106672965 B CN 106672965B CN 201710008199 A CN201710008199 A CN 201710008199A CN 106672965 B CN106672965 B CN 106672965B
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activated carbon
specific surface
high specific
preparing high
porous activated
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CN106672965A (en
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石勇
任铁真
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Xinjiang Hong Ruida Fiber Co Ltd
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Xinjiang Hong Ruida Fiber Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter

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Abstract

The invention belongs to active carbon fields, are a kind of methods for preparing high-ratio surface multistage mesoporous activated carbon with cotton stalk.Include: one, pretreatment: being prepared including (1) raw material: cotton stalk is crushed to 5~15mm of partial size, screening removal of impurities by or without core-skin separation;(2) clear water rinses: being rinsed, is dehydrated with water;(3) rub dump leaching: rubbing squeezes out extraction raffinate dump leaching to sub-wire after weak caustic solution dump leaching is added;(4) Hong quick-fried processing: merging closed pressure vessel is passed through high steam, is kept for 1.0MPa~2.5MPa air pressure 5~20 minutes, material and steam and pressure release discharged in 60~75ms to normal pressure, material is produced;(5) deionized water rinses: being rinsed, is dehydrated with deionized water;(6) it dries;Two, add activator;Three, drying grinding;Four, it activates;Five, it cleans;Six, dry.The present invention can utilize cotton stalk carbon source, and simple process, activator level is small, and production cost is low, be suitble to promote.

Description

A method of high-ratio surface multistage mesoporous activated carbon is prepared with cotton stalk
Technical field
It is specifically a kind of to prepare high-ratio surface multi-stage porous activity with cotton stalk the invention belongs to active carbon preparation technical field The method of charcoal.
Background technique
Active carbon is black powder or granular amorphous carbon, also includes the crystal carbon of marshalling.Active carbon by In its have the characteristics that large specific surface area, conduct electricity very well, electrochemical stability is good, adsorption capacity is strong, therefore be widely used In fields such as gas absorption separation, food processing, the electrode material of supercapacitor, medical treatment, environmental protection, national defence, agriculturals.Active carbon Preparation method predominantly by natural material (such as bagasse, cotton stalk, shell) charing after, then with activator mixing high temperature work Change and obtains.The carbon source that active carbon uses is prepared as cotton stalk, is the waste of agricultural product, not only increases the additional of agricultural product Value, and have many advantages, such as that the specific surface area of active carbon environmental-friendly, from a wealth of sources, low in cost, to be prepared is higher.But It is that activated carbon structure is still more single, based on micropore, absorption property is poor, and preparation process consumes a large amount of activator.
The persursor material of active carbon is prepared, can be divided mainly into two major class: plant and mineral substance at present.Plant is given birth to Material mainly has: timber, stalk, cauline leaf, shell etc..Using the natural structure of biological material, micropore hair can be made It reaches, the very high active carbon of specific surface area, and mechanical strength with higher.Mineral substance raw material have: coal, petroleum coke, synthesis Resin etc., in these raw material, coal resources are the most abundant, but coal texture and component characteristic directly affect active carbon Performance, ash content is high and is difficult to generate flourishing micropore.
Using the especially various biological materials of renewable biomass as active carbon carbon matrix precursor material is prepared, raw material is rich Richness, method are easy, economically feasible, environmentally friendly and the endemic element and structure that can use biological material itself and have. By corresponding process modification, people have been able to prepare the activity of the high-performance with unique texture using biological material Carbon causes many researchs both domestic and external and concern.
Biological material is mainly grouped as by cellulose, hemicellulose and three great achievement of lignin, but these three components exist Composition, structure in plant and distribution can be different and different because of the type of plant, the place of production and growth period etc..In addition, biomass Needed for also containing the organic compounds such as a small amount of pectin, fat, wax and plant growth in stalk, and in raw material transport and life Various metallic elements of bring etc. during production.This makes the chemical component of biomass straw and structure extremely complex, also causes There are great differences or even completely different for the pretreatment of different biomass straws and Land use systems.
It is pre-processed currently, biological material is generally required when preparing active carbon as persursor material, method Biological material is usually crushed to powder, distinctive natural fine cellular structure does not pass through corresponding technique hand Section is made full use of, therefore existing activated carbon from activated sludge technology of preparing solves only the Utilizing question of biological material, and The microscopic characteristics in the institutional framework of biological material are not made full use of, biomass microcellular structure and micropore surface are expanded Product.
Specific to cotton stalk, content of lignin is higher than general biomass material, while ash content and gelatin substance content Height makes it have the good natural endowment as activated carbon precursor, but has the shortcomings that be more difficult to processing and utilization.
On the other hand, the preparation method of multistage mesoporous activated carbon mainly has template, chemical activation method and physically activated at present Method.Template is usually to select a kind of material of special pore structure as template, import target material or presoma and make its React in the hole of mould material, using mould material limitation act on, realize in preparation process physics and chemistry it is anti- It should control, finally obtain the new material of structure-controllable.The pore structure and pattern for the multi-stage porous Carbon Materials that the method obtains are by hard mold The limitation of plate, and template preparation process is relative complex, higher cost.Physical activation method is first to carbonize raw material, then again It is activated with vapor or carbon dioxide, this production process is simple, cleaning, and there is no equipment corrosion and environmental pollution to ask Topic, but it is generally necessary to higher activation temperature and longer activation time, energy consumption are also higher.Chemical activation method be usually pass through by The presoma and activator of charcoal are mixed, then high-temperature calcination, and the higher active carbon of specific surface area can be obtained, but can consume A large amount of alkali activator, and have serious corrosivity to equipment.
China is large agricultural country, possesses cotton stalk resource abundant, the idle waste of wherein most or on-site incineration, Cause serious air environmental pollution.
It is therefore desirable to study a kind of natural hole framework that can make full use of cotton stalk, simple process, activator consumption Amount is few, realizes the method that low cost prepares high-specific surface area multistage mesoporous activated carbon.
Summary of the invention
The purpose of the present invention is using cheap and easy to get, environmental-friendly cotton stalk, processed by special pretreating process, Obtain the carbon source material for the microcosmic duct architecture for having excellent;A step activation method is used again, and inorganic salts are used in activator Instead of a part of highly basic, activator consumption is greatly lowered, and is also considerably reduced to equipment extent of corrosion, to realize droning local Prepare high-ratio surface multistage mesoporous activated carbon.
The technical scheme is that
A method of high-ratio surface multistage mesoporous activated carbon being prepared with cotton stalk, is implemented according to the following steps:
Step 1 pretreatment: including (1) raw material prepare: by cotton stalk, separate and removes by core-skin peach, leaf, carefully The cladding and core material obtained after branch crushes obtain the cladding and core material of 5~15mm of partial size respectively, or separates directly without core-skin Crushing is connect, the non-separating material of 5~15mm of partial size is obtained;Then the qualified material of 5~15mm of partial size is screened out, screening removes powder Dirt, impurity;(2) clear water rinses: material being rinsed with water, is then dehydrated;(3) rub dump leaching: it is molten that weak base is added in material Dump leaching after liquid, machinery rubbing to its sub-wire, squeezes out surplus liquid, again dump leaching;(4) material Hong quick-fried processing: is placed in closed pressure In force container, be passed through high steam, kept for 1.0MPa~2.5MPa air pressure 5~20 minutes, discharged in 60~75ms material and Steam simultaneously to normal pressure, produce for pressure release by material;(5) deionized water rinses: material being rinsed with deionized water, is dehydrated;(6) it dries: Material is uniformly dried;
Step 2 adds activator: resulting material and appropriate activator aqueous solution are sufficiently impregnated dissolving;
Step 3 drying grinding: it is ground into powder after the moisture in material is removed;
Step 4 activation: material is subjected to activation heat treatment under the conditions of nitrogen protection;
Step 5 cleaning: material is cleaned;
Step 6 is dry: being dried material to get high-ratio surface multistage mesoporous activated carbon.
The invention also includes optimization or/and improvement have:
One of preferred embodiment: the activator aqueous solution in the step 2 is the mixed solution of inorganic salts and alkali;
The two of preferred embodiment: the dosage mass ratio of the activator and preceding material is 2~3:7.5;
The three of preferred embodiment: the temperature of the step 4 activation heat treatment is 800 DEG C, time 2h;
The four of preferred embodiment: the cleaning in the step 5 is hydrochloric acid cleaning and deionized water cleaning respectively.
Further preferred embodiment has:
The five of preferred embodiment: the activator aqueous solution in the step 2 is the mixed solution of potassium carbonate and potassium hydroxide;
The six of preferred embodiment: the concentration of hydrochloric acid in the step 5 is 1mol/L.
The beneficial effect for implementing technical solution of the present invention is:
The present invention prepares active carbon using cotton stalk as carbon source material, belongs to the waste of agricultural product, not only increases The added value of agricultural product, and have many advantages, such as environmental-friendly, from a wealth of sources, low in cost, the active carbon being prepared compares table Area is higher, and pore-size distribution is good;
The present invention can make full use of the natural fine cellular structure of cotton stalk to be expanded by special pretreating process At more flourishing biomass microcellular structure, the active carbon of preparation is enabled to obtain bigger specific surface area and more flourishing hole Distribution;
The present invention additionally uses one-step preparation process, and replaces a part of highly basic, activator with inorganic salts in activator Consumption is greatly lowered, and is also considerably reduced to equipment extent of corrosion, so that it is living to realize that droning local prepares high-ratio surface multi-stage porous Property charcoal.
To sum up, present invention process is simple, and production cost is low, and good product quality, sustainability is strong, is suitble to promote and apply.
Below with reference to the embodiment technical solution that the present invention will be described in detail.
Detailed description of the invention
Nothing.
Specific embodiment
Technical solution in order to enable those skilled in the art to better understand the present invention, below with embodiment to the present invention make into One step it is described in detail.
Embodiment 1
It takes 1.0t cotton stalk as activated carbon precursor material, the steps include:
Step 1 pretreatment: (1) prepared by raw material: by cotton stalk, after core-skin separates and removes peach, leaf, withe Obtained cladding and core material crushes respectively obtains the cladding and core material of 5~15mm of partial size, or separates direct powder without core-skin It is broken, obtain the non-separating material of 5~15mm of partial size;Then the qualified material of 5~15mm of partial size is screened out, screening removes dust, miscellaneous Matter;(2) clear water rinses: material being rinsed with water, is then dehydrated;(3) dump leaching is rubbed: by heap after material addition weak caustic solution Leaching, machinery rubbing to its sub-wire, squeezes out surplus liquid, again dump leaching;(4) material Hong quick-fried processing: is placed in closed pressure vessel It is interior, it is passed through high steam, is kept for 1.0MPa~2.5MPa air pressure 5~20 minutes, discharges material and steam simultaneously in 60~75ms Pressure release to normal pressure, material is produced;(5) deionized water rinses: material being rinsed with deionized water, is dehydrated;(6) it dries: by material Uniformly drying obtains 0.3t pretreatment cotton stalk;
Step 2 adds activator: be in mass ratio 1:2 by potassium hydroxide, potassium carbonate and the present embodiment pretreatment cotton stalk: 7.5 ratio mixing is dissolved in water, stirs evenly, which is standing and soaking for 24 hours, makes to pre-process cotton stalk and aqueous slkali is abundant Dipping dissolution;
Step 3 drying grinding: obtained mixture is placed in 100 DEG C of baking ovens dry 12h, removes the water in mixture Point, obtained product is ground into powder;
Step 4 activation: the solid powder is placed in tube furnace, under nitrogen protection, is heated up with the rate of 10 DEG C/min To 100 DEG C, 1h is kept, then be warming up to 300 DEG C with the rate, sets 1 DEG C/min for rate at this time and be warming up to 400 DEG C, continue 800 DEG C are warming up to the rate of 10 DEG C/min, and keeps 2h, is cooled to room temperature under nitrogen atmosphere, obtains activation products;
Step 5 cleaning: obtained activation products are first cleaned with the HCl of 1mol/L, are neutralized, by product after cleaning spend from Sub- water is cleaned to pH=7~8;
Step 6 is dried: product after cleaning being dried 12h in 100 DEG C of baking oven, it is living to obtain high-specific surface area multi-stage porous Property charcoal 0.08t.
The absorbent charcoal material that the present embodiment obtains is tested and analyzed through BJH calculation method, which has micropore, mesoporous simultaneously With the hierarchical porous structure of macropore, and biggish specific surface area can be obtained through step activation, specific surface area reaches 2398.6m2/ g, hole Gap volume 1.727cm3/ g, average pore size 2.925nm.
Embodiment 2
It takes 1.0t cotton stalk as activated carbon precursor material, the steps include:
Step 1 pretreatment: (1) prepared by raw material: by cotton stalk, after core-skin separates and removes peach, leaf, withe It obtains 0.5t core material and is crushed to 5~15mm of partial size, screening removes dust, impurity screening removes dust, impurity, and partial size is greater than The cladding return of 15mm continues to crush, and the unqualified material by size less than 5mm is discarded;(2) clear water rinse: by material water into Row rinsing, is then dehydrated;(3) it rubs dump leaching: material being added after the NaOH weak caustic solution of 3% pH=9 dump leaching 48 hours, it is mechanical Rubbing squeezes out surplus liquid, again dump leaching 30 hours to its sub-wire;(4) material Hong quick-fried processing: is placed in closed pressure vessel It is interior, it is passed through high steam, is kept for 2.0~2.5MPa air pressure 5~10 minutes, discharge material and steam in 60ms and pressure release is to normal Pressure, material are produced;(5) deionized water rinses: material being rinsed with deionized water, is dehydrated;(6) it dries: material is uniformly dried, Obtain 0.35t pretreatment cotton stalk;
Step 2 adds activator: be in mass ratio 1:2 by potassium hydroxide, potassium carbonate and the present embodiment pretreatment cotton stalk: 7.5 ratio mixing is dissolved in water, stirs evenly, which is standing and soaking for 24 hours, soak cotton stalk cladding and aqueous slkali sufficiently Stain dissolution;
Step 3 drying grinding: obtained mixture is placed in 100 DEG C of baking ovens dry 12h, removes the moisture in mixture, Obtained product is ground into powder;
Step 4 activation: the solid powder is placed in tube furnace, under nitrogen protection, is heated up with the rate of 10 DEG C/min To 100 DEG C, 1h is kept, then be warming up to 300 DEG C with the rate, sets 1 DEG C/min for rate at this time and be warming up to 400 DEG C, continue 800 DEG C are warming up to the rate of 10 DEG C/min, and keeps 2h, is cooled to room temperature under nitrogen atmosphere, obtains activation products;
Step 5 cleaning: obtained activation products are first cleaned with the HCl of 1mol/L, are neutralized, by product after cleaning spend from Sub- water is cleaned to pH=7~8;
Step 6 is dried: product after cleaning being dried 12h in 100 DEG C of baking oven, it is living to obtain high-specific surface area multi-stage porous Property charcoal 0.1t.
The absorbent charcoal material that the present embodiment obtains is tested and analyzed through BJH calculation method, which has micropore, mesoporous simultaneously With the hierarchical porous structure of macropore, and biggish specific surface area can be obtained through step activation, specific surface area reaches 2261.1m2/ g, hole Gap volume 1.641cm3/ g, average pore size 2.903nm.
Embodiment 3
It takes 1.0t cotton stalk as activated carbon precursor material, the steps include:
Step 1 pretreatment: (1) prepared by raw material: taking a certain amount of cotton stalk, separates without core-skin, be directly crushed to partial size Chalk dust removing, impurity are removed in 5~15mm, screening;(2) clear water rinses: material being rinsed, is dehydrated to water content about;(3) heap is rubbed Leaching: material being added after the NaOH weak caustic solution of 1% pH=9.5 dump leaching 48 hours, and machinery rubbing squeezes out extra liquid to its sub-wire Body, again dump leaching 42 hours;(4) Hong quick-fried processing: material being placed in closed pressure vessel, high steam is passed through, and is kept 1.0MPa air pressure 5 minutes, material and steam and pressure release are discharged to normal pressure with the time of 60ms, material is produced;(5) deionized water is floated It washes: material is rinsed with deionized water, be dehydrated;(6) it dries: material is uniformly dried, obtain 0.7t pretreatment cotton stalk;
Step 2 adds activator: be in mass ratio 1:2 by potassium hydroxide, potassium carbonate and the present embodiment pretreatment cotton stalk: 7.5 ratio mixing is dissolved in water, stirs evenly, which is standing and soaking for 24 hours, makes to pre-process cotton stalk and aqueous slkali is abundant Dipping dissolution;
Step 3 drying grinding: obtained mixture is placed in 100 DEG C of baking ovens dry 12h, removes the water in mixture Point, obtained product is ground into powder;
Step 4 activation: the solid powder is placed in tube furnace, under nitrogen protection, is heated up with the rate of 10 DEG C/min To 100 DEG C, 1h is kept, then be warming up to 300 DEG C with the rate, sets 1 DEG C/min for rate at this time and be warming up to 400 DEG C, continue 800 DEG C are warming up to the rate of 10 DEG C/min, and keeps 2h, is cooled to room temperature under nitrogen atmosphere, obtains activation products;
Step 5 cleaning: obtained activation products are first cleaned with the HCl of 1mol/L, are neutralized, by product after cleaning spend from Sub- water is cleaned to pH=7~8;
Step 6 is dried: will be dried 12h after cleaning in 100 DEG C of product of baking oven, is obtained high-specific surface area multi-stage porous activity Charcoal 0.2t.
The absorbent charcoal material that the present embodiment obtains is tested and analyzed through BJH calculation method, which has micropore, mesoporous simultaneously With the hierarchical porous structure of macropore, and biggish specific surface area can be obtained through step activation, specific surface area reaches 1963.3m2/ g, hole Gap volume 1.415cm3/ g, average pore size 2.88nm.
It is understood that the principle that above embodiments are intended to be merely illustrative of the present and the exemplary embodiment party that uses Formula, however the present invention is not limited thereto, implementer can the well-known techniques in conjunction with actual conditions according to the technique and scheme of the present invention To determine specific embodiment.For those skilled in the art, spirit and reality of the invention are not being departed from In the case where matter, various changes and modifications can be made therein, these increased variations and modifications are also considered as protection scope of the present invention.

Claims (7)

1.一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,包括以下步骤:1. a method for preparing high specific surface hierarchical porous activated carbon with cotton straw, is characterized in that, comprises the following steps: 步骤一预处理:包括(1)原料制备:将棉秸秆原料,经过皮芯分离并除去桃、叶、细枝后得到的皮料和芯料分别粉碎得到粒径5~15mm的皮料和芯料,或者不经过皮芯分离直接粉碎,得到粒径5~15mm的未分离料;然后筛分出粒径5~15mm的合格物料,筛分除去粉尘、杂质;(2)清水漂洗:将物料用水进行漂洗,然后脱水;(3)揉搓堆浸:将物料加入弱碱溶液后堆浸,机械揉搓至其分丝,挤出多余液体,再次堆浸;(4)轰爆处理:将物料置入密闭压力容器内,通入高压蒸汽,保持1.0MPa~2.5MPa气压5~20分钟,在60~75ms内释放物料和蒸汽并泄压至常压,物料爆出;(5)去离子水漂洗:将物料用去离子水漂洗,脱水;(6)烘干:将物料均匀烘干;Step 1 pretreatment: including (1) raw material preparation: the leather and core materials obtained by separating the cotton stalks from the leather and core and removing the peaches, leaves and twigs are pulverized to obtain leather and core materials with a particle size of 5-15 mm. or directly pulverized without skin-core separation to obtain unseparated materials with a particle size of 5-15mm; then screen out qualified materials with a particle size of 5-15mm, and sieve to remove dust and impurities; (2) Rinse with clean water: the material Rinse with water, and then dehydrate; (3) rubbing heap leaching: add the material to a weak alkaline solution, then heap leaching, mechanically rub it until it is divided into filaments, squeeze out excess liquid, and heap leaching again; (4) Bombing treatment: put the material on the Put it into a closed pressure vessel, inject high-pressure steam, keep the pressure of 1.0MPa to 2.5MPa for 5 to 20 minutes, release the material and steam within 60 to 75ms and release the pressure to normal pressure, and the material explodes; (5) Rinse with deionized water : Rinse the material with deionized water and dehydrate it; (6) Drying: Dry the material evenly; 步骤二加活化剂:将所得物料与适量活化剂水溶液充分浸渍溶解;Step 2 Add activator: fully immerse and dissolve the obtained material with an appropriate amount of activator aqueous solution; 步骤三烘干研磨:将物料中的水分除去后研磨成粉末状;Step 3: Drying and grinding: the moisture in the material is removed and then ground into powder; 步骤四活化:将物料在氮气保护条件下进行活化热处理;Step 4 Activation: the material is activated and heat treated under nitrogen protection conditions; 步骤五清洗:对物料进行清洗;Step 5 Cleaning: cleaning the material; 步骤六干燥:对物料进行干燥处理,即得高比表面多级孔活性炭。Step 6: Drying: drying the material to obtain high specific surface porous activated carbon. 2.根据权利要求1所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,所述步骤二中的活化剂水溶液为无机盐和碱的混合溶液。2 . The method for preparing high specific surface porous activated carbon from cotton straw according to claim 1 , wherein the activator aqueous solution in the second step is a mixed solution of inorganic salt and alkali. 3 . 3.根据权利要求2所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,所述步骤二中的活化剂水溶液为碳酸钾和氢氧化钾的混合溶液。3. A method for preparing high specific surface hierarchical porous activated carbon with cotton straw according to claim 2, wherein the activator aqueous solution in the step 2 is a mixed solution of potassium carbonate and potassium hydroxide. 4.根据权利要求1所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,所述步骤二中活化剂与物料的质量比为2~3:7.5。4 . The method for preparing high specific surface porous activated carbon from cotton straw according to claim 1 , wherein in the second step, the mass ratio of the activator to the material is 2-3:7.5. 5 . 5.根据权利要求1所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,所述步骤四活化热处理的温度为800℃,时间为2h。5 . The method for preparing high specific surface porous activated carbon from cotton straw according to claim 1 , wherein the temperature of the step 4 activation heat treatment is 800° C. and the time is 2 hours. 6 . 6.根据权利要求1所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,所述步骤五中的清洗分别是盐酸清洗和去离子水清洗。6 . The method for preparing high specific surface porous activated carbon from cotton straw according to claim 1 , wherein the cleaning in the step 5 is cleaning with hydrochloric acid and cleaning with deionized water, respectively. 7 . 7.根据权利要求6所述的一种用棉秸秆制备高比表面多级孔活性炭的方法,其特征在于,所述步骤五中的盐酸浓度为1mol/L。7 . The method for preparing high specific surface hierarchical porous activated carbon from cotton straw according to claim 6 , wherein the concentration of hydrochloric acid in the step 5 is 1 mol/L. 8 .
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