CN106622993A - Fruit turning mechanism and fruit classifying device thereof - Google Patents
Fruit turning mechanism and fruit classifying device thereof Download PDFInfo
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 369
- 230000007246 mechanism Effects 0.000 title claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000004806 packaging method and process Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 8
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- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 241000207199 Citrus Species 0.000 description 2
- 241000220225 Malus Species 0.000 description 2
- 241000220324 Pyrus Species 0.000 description 2
- 235000021016 apples Nutrition 0.000 description 2
- 235000020971 citrus fruits Nutrition 0.000 description 2
- 235000021017 pears Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 239000002420 orchard Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
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- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/009—Sorting of fruit
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Abstract
本发明公开了一种水果翻转机构及其水果分级装置,包括动力装置和水平设置转子,转子沿轴线方向的两端分别设置有用于支撑转子且与其转动配合的转子支撑架,转子的转身上沿其周向间隔设置有多个能够容纳单个水果的果孔,每个果孔内均设有至少一根能够与水果相互摩擦的辊轴,当辊轴转动时,辊轴能够带动其所在果孔内的水果进行翻转,动力装置包括转子驱动装置和辊轴驱动装置,转子驱动装置通过传动系统Ⅰ与转子传动连接,辊轴驱动装置通过传动系统Ⅱ与辊轴传动连接。本发明结构简单,使用方便能够实现水果的自动翻转,从水果的入料,检测到最后的分装实现了自动化的处理,减少了人力成本,减轻了工人的劳动强度。
The invention discloses a fruit turning mechanism and a fruit grading device thereof, which include a power device and a horizontally arranged rotor. The two ends of the rotor along the axial direction are respectively provided with rotor support frames for supporting the rotor and cooperating with its rotation. A plurality of fruit holes capable of accommodating a single fruit are provided at circumferential intervals, and each fruit hole is provided with at least one roller shaft that can rub against the fruit. When the roller shaft rotates, the roller shaft can drive the fruit hole where it is located. The fruit inside is turned over, and the power device includes a rotor driving device and a roller shaft driving device. The rotor driving device is connected to the rotor through the transmission system I, and the roller shaft driving device is connected to the roller shaft through the transmission system II. The present invention is simple in structure, easy to use and can realize the automatic turning over of fruit, realizes automatic processing from fruit feeding, detection to final packaging, reduces labor cost and labor intensity of workers.
Description
技术领域technical field
本发明涉及一种水果分级分装装置,具体涉及一种水果翻转机构及其水果分级装置。The invention relates to a fruit grading and packaging device, in particular to a fruit turning mechanism and a fruit grading device.
背景技术Background technique
近年来,随着我国农村经济体制改革的深入和市场经济的发展,水果产量逐年大幅度增加,水果产业在国民经济中占有重要地位。根据国家统计局数据:2014年我国水果总产量增长至26142.24万吨,较上年同期增长4.2%;苹果总产量为4092.32万吨,产量同比增长3.1%,占同期国内水果总产量的15.65%;柑桔总产量为3492.66万吨,产量同比增长5.2%,占同期国内水果总产量的13.36%;梨产量为1796.44万吨,产量同比增长3.8%,占同期国内水果总产量的6.87%。In recent years, with the in-depth reform of my country's rural economic system and the development of the market economy, fruit production has increased significantly year by year, and the fruit industry occupies an important position in the national economy. According to the data of the National Bureau of Statistics: in 2014, my country's total fruit output increased to 261.4224 million tons, an increase of 4.2% over the same period of the previous year; the total output of apples was 40.9232 million tons, an increase of 3.1% year-on-year, accounting for 15.65% of the total domestic fruit output in the same period; The total output of citrus was 34.9266 million tons, an increase of 5.2% year-on-year, accounting for 13.36% of the total domestic fruit output in the same period; the output of pears was 17.9644 million tons, an increase of 3.8% year-on-year, accounting for 6.87% of the total domestic fruit output in the same period.
果实从果树上摘下来后,首先需要对果实的品质进行检测,筛选出开始腐烂的果实,而这种检测的方式通常是采用人工肉眼的检测,检测工人拿起一个果实用眼睛观察下外面,好的就拿去筛分,坏的就扔掉。但是这种方式需要检测工人一个一个的拿起放下,不仅效率低下,同时检测工人的工作强度也非常大,长时间工作会使工人感到疲劳,容易发生错检、漏检的情况。为了解决上述问题,目前很多大型果园利用图像采集装置对水果的外表进行拍摄检测,在检测的过程中,需要检测工人不停的对水果进行翻转,以保障水果的每一个表面影像都被图像采集装置所采集到,这样设备才能够正确的识别出水果的好坏。但是需要安排专职的工人对此进行操作,增加了人力成本,同时也增加了检测工人的劳动强度。After the fruit is picked from the fruit tree, the quality of the fruit needs to be tested first, and the fruit that is beginning to rot is screened out. This kind of detection method usually uses the detection of artificial naked eyes. The detection worker picks up a fruit and observes the outside with his eyes. The good ones are sieved, and the bad ones are thrown away. However, this method requires inspection workers to pick up and put them down one by one, which is not only inefficient, but also the work intensity of the inspection workers is very high. Working for a long time will make the workers feel tired, and it is prone to false inspections and missed inspections. In order to solve the above problems, many large orchards currently use image acquisition devices to detect the appearance of the fruit. During the detection process, the detection workers need to constantly flip the fruit to ensure that every surface image of the fruit is captured by the image. collected by the device, so that the device can correctly identify the quality of the fruit. However, it is necessary to arrange full-time workers to operate this, which increases the labor cost and also increases the labor intensity of the testing workers.
发明内容Contents of the invention
针对上述现有技术的不足,本发明所要解决的技术问题是:如何提供一种能够减少人力成本,减轻工人的劳动强度的水果翻转机构。Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: how to provide a fruit turning mechanism that can reduce labor costs and labor intensity of workers.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种水果翻转机构,包括动力装置和水平设置转子,转子沿轴线方向的两端分别设置有用于支撑转子且与其转动配合的转子支撑架,转子的转身上沿其周向间隔设置有多个能够容纳单个水果的果孔,每个果孔内均沿转子轴线方向设有至少一根能够与水果相互摩擦的辊轴,辊轴的两端分别转动连接在转子上,当辊轴转动时,辊轴能够带动其所在果孔内的水果进行翻转,动力装置包括转子驱动装置和辊轴驱动装置,转子驱动装置通过传动系统Ⅰ与转子传动连接,辊轴驱动装置通过传动系统Ⅱ与辊轴传动连接。A fruit turning mechanism, including a power device and a horizontally arranged rotor, the two ends of the rotor along the axial direction are respectively provided with rotor support frames for supporting the rotor and cooperating with it in rotation, and the turning body of the rotor is arranged at intervals along its circumference. A fruit hole that accommodates a single fruit. Each fruit hole is provided with at least one roller shaft that can rub against the fruit along the axis of the rotor. The two ends of the roller shaft are respectively connected to the rotor. When the roller shaft rotates, the The shaft can drive the fruit in the fruit hole to turn over. The power device includes a rotor driving device and a roller shaft driving device. The rotor driving device is connected to the rotor through the transmission system I, and the roller shaft driving device is connected to the roller shaft through the transmission system II. .
在本发明中,将单个水果依次放入到转子上的果孔内,控制转子驱动装置使转子转动到检测位,然后再控制辊轴驱动装置使辊轴在果孔内转动,辊轴在转动的过程中,能够与水果相互继续摩擦,为水果的翻动提供摩擦力,进而水果在摩擦力的作用下进行翻转。这样就不再需要专人来对水果进行翻转,减少了人力成本的支出,同时也减轻了工人的劳动强度。In the present invention, a single fruit is put into the fruit hole on the rotor one by one, the rotor driving device is controlled to make the rotor rotate to the detection position, and then the roller shaft driving device is controlled to make the roller shaft rotate in the fruit hole, and the roller shaft is rotating During the process, it can continue to rub against the fruit to provide friction for the turning of the fruit, and then the fruit is turned under the action of the friction. In this way, it is no longer necessary to have a special person to turn the fruit, which reduces the labor cost and the labor intensity of the workers.
作为优化,所述辊轴的数量为偶数根且以所述果孔的中心线对称设置,位于所述果孔中心线两侧的所述辊轴之间形成有能够容纳水果且对水果进行翻转的翻转空间。水果进入到果孔内的翻转空间内,这样水果两侧的辊轴就能够同时作用在水果上,从水果的两侧为水果的翻转提供摩擦力,进而能够更好的对水果进行翻转,提高了水果翻转效率。As an optimization, the number of the roller shafts is an even number and is arranged symmetrically with the center line of the fruit hole, and there is formed between the roller shafts on both sides of the center line of the fruit hole that can accommodate the fruit and turn over the fruit. flipping space. The fruit enters the turning space in the fruit hole, so that the roller shafts on both sides of the fruit can act on the fruit at the same time, providing friction for the turning of the fruit from both sides of the fruit, so that the fruit can be better turned over and improved. improved fruit turnover efficiency.
作为优化,所述辊轴为两端直径大、中间直径小的腰鼓形结构。苹果、柑桔和梨之类的水果都类似球体的形成,其表面为弧形表面,辊轴采用两端直径大、中间直径小的腰鼓形结构,其中间向内凹陷,更容易与水果相贴合,增加与水果的摩擦面积,提供更大的摩擦力使水果翻转。As an optimization, the roller shaft is a drum-shaped structure with a large diameter at both ends and a small diameter in the middle. Fruits such as apples, citrus and pears are similar to the formation of a sphere, and its surface is a curved surface. The roller shaft adopts a drum-shaped structure with a large diameter at both ends and a small diameter in the middle. Fitting, increasing the friction area with the fruit, providing greater friction to turn the fruit over.
本发明还公开了一种水果分级装置,包括支撑平台和位于支撑平台上表面的水果分级检测机构、水果分级分装机构和水果单果喂入机构;水果分级检测机构包括设置在支撑平台上表面的翻转机构和检测机构,翻转机构为上述水果翻转机构,检测机构包括位于所述转子上方且与所述果孔相对应位置设置的能够对果孔内的水果进行检测的水果图像采集装置,支撑平台上设置有与水果图像采集装置固定连接的安装支架,水果单果喂入装置位于所述转子旋转方向的前方,水果单果喂入装置的出口端与所述果孔的位置相对应且能够将水果喂入到所述果孔内,水果分级分装机构位于所述转子旋转方向的后方,水果分级分装机构的入口端与所述果孔的位置相对应且能够使从所述果孔掉出的水果进入到其内部进行分级分装。The invention also discloses a fruit grading device, which includes a support platform, a fruit grading detection mechanism located on the upper surface of the support platform, a fruit grading and packing mechanism, and a fruit single fruit feeding mechanism; the fruit grading detection mechanism includes a An overturning mechanism and a detection mechanism, the overturning mechanism is the above-mentioned fruit overturning mechanism, the detection mechanism includes a fruit image acquisition device that is located above the rotor and corresponding to the fruit hole and can detect the fruit in the fruit hole, and a supporting platform There is a mounting bracket fixedly connected with the fruit image acquisition device, the single fruit feeding device is located in front of the rotation direction of the rotor, the outlet end of the single fruit feeding device corresponds to the position of the fruit hole and can feed the fruit into the fruit hole, the fruit grading and packing mechanism is located at the rear of the rotor rotation direction, and the inlet end of the fruit grading and packing mechanism corresponds to the position of the fruit hole and can make the fruit falling out of the fruit hole The fruit enters its interior for grading and packaging.
在本发明中,控制转子驱动装置使转子转动,使果孔与水果单果喂入机构的出口端相对应,这样水果就能够从水果单果喂入机构的出口端进入到果孔内;然后继续转动转子,使装有水果的果孔转动在水果图像采集装置的下方,然后再控制辊轴驱动装置使辊轴在果孔内转动,对水果进行翻转,同时水果图像采集装置对水果的各个表面的图像进行获取。水果表面图像获取完成后,再转动转子,使装有水果的果孔与水果分级分装机构的入口端相对应,水果在转子转动提供的离心力作用下掉出果孔进入到水果分级分装机构中进行分级分装。这样从装果、识别到最后的分装都是自动完成,不在需要人工参与,进一步减少了人力的成本支出,提高了工作效率。In the present invention, the rotor driving device is controlled to rotate the rotor so that the fruit hole corresponds to the outlet end of the fruit single fruit feeding mechanism, so that the fruit can enter the fruit hole from the outlet end of the fruit single fruit feeding mechanism; and then continue to rotate The rotor makes the fruit hole with the fruit rotate under the fruit image acquisition device, and then controls the roller shaft driving device to make the roller shaft rotate in the fruit hole to turn over the fruit. The image is acquired. After the image of the fruit surface is acquired, the rotor is rotated again so that the hole containing the fruit corresponds to the inlet end of the fruit grading and packaging mechanism. The fruit falls out of the fruit hole and enters the fruit grading and packaging mechanism under the centrifugal force provided by the rotation of the rotor. Grading and packing in. In this way, from fruit loading, identification to final packaging, all are automatically completed, and manual participation is no longer required, which further reduces the cost of manpower and improves work efficiency.
作为优化,所述水果分级分装机构包括皮带输送装置Ⅰ,皮带输送装置Ⅰ包括两根托辊Ⅰ和绕在两根托辊Ⅰ上的传送皮带Ⅰ,传送皮带Ⅰ朝向远离所述转子的方向进行输送,所述支撑平台上还固定连接有分别与两根托辊Ⅰ的两端转动连接的托辊支撑柱Ⅰ,所述支撑平台上还设置有能够驱动任一托辊Ⅰ转动的托辊驱动装置Ⅰ,所述支撑平台位于传送皮带Ⅰ的两侧分别设置有能够防止水果从传送皮带Ⅰ上滚出的挡果板,两块挡果板上相对设置有沿传送皮带Ⅰ输送方向间隔开设的能够使水果通过的出果口,位于传送皮带Ⅰ入料端的中间位置且位于传送皮带Ⅰ的上方设置有与所述果孔位置相对应的分果板,分果板的上方设置有能够驱动分果板左右摆动以使水果从分果板左侧或右侧通过的分果板驱动装置,位于分果板的后方且对应出果口的位置分别设置有导果板,导果板的上方设置有能够驱动导果板左右摆动以使水果从相邻一侧的出果口滚出的导果板驱动装置,所述支撑平台上设置有分别与分果板驱动装置和导果板驱动装置固定连接的导向固定支架。As an optimization, the fruit grading and packaging mechanism includes a belt conveyor I, and the belt conveyor I includes two idler rollers I and a conveyor belt I wound on the two idler rollers I, and the conveyor belt I faces a direction away from the rotor For conveying, the support platform is also fixedly connected with the roller support column I that is respectively connected to the two ends of the two idler rollers I, and the support platform is also provided with an idler that can drive any idler I to rotate The driving device I, the support platform is located on both sides of the conveyor belt I, respectively provided with fruit blocking boards that can prevent the fruit from rolling out of the conveyor belt I, and the two fruit blocking boards are oppositely provided with spaced openings along the conveying direction of the conveyor belt I. The fruit outlet that allows the fruit to pass through is located in the middle of the feeding end of the conveyor belt I and above the conveyor belt I is provided with a fruit separation plate corresponding to the position of the fruit hole, and a fruit separation plate that can drive The fruit separating plate swings left and right to make the fruit pass through the left or right side of the fruit separating plate. The fruit separating plate is located at the rear of the fruit separating plate and the position corresponding to the fruit outlet is respectively equipped with a fruit guide plate. A fruit guiding plate driving device capable of driving the fruit guiding plate to swing left and right is provided so that the fruit rolls out from the fruit outlet on the adjacent side. The supporting platform is provided with a fruit separating plate driving device and a fruit guiding plate driving device respectively Guide fixed bracket for fixed connection.
根据之前水果图像采集装置对水果检测后得到的结果,对水果进行分级装箱,使水果从不同的出果口滚出。分果板驱动电机驱动分果板朝向一侧转动,使分果板的一端转动至果孔水平方向的一侧,那么水果从果孔出来后,就在分果板的引导下,进入到分果板一侧的传送皮带上,由传送皮带进行传送。转动相应出果口相应的导果板,使导果板的一端转动至出果口的后端,并且使导果板相对传送皮带的输送方向形成一个倾斜的斜面,水果在皮带进行的传送过程中就会被导果板挡住,并在斜面的引导下进入到相应的出果口中,完成水果的分级。如果果实已腐烂或存在什么缺陷时,导果板转动至传送皮带的中间,不对水果进行阻挡,最后水果从传送皮带的出口端掉出。这样不在通过人工进行分拣,不仅提高了工作效率,还降低了人工工作强度。According to the results of fruit detection by the previous fruit image acquisition device, the fruit is graded and boxed, so that the fruit is rolled out from different fruit outlets. The drive motor of the fruit separation plate drives the fruit separation plate to rotate towards one side, so that one end of the fruit separation plate rotates to the side of the fruit hole in the horizontal direction, then after the fruit comes out of the fruit hole, it enters into the fruit separation plate under the guidance of the fruit separation plate. On the conveyor belt on one side of the fruit board, it is conveyed by the conveyor belt. Rotate the corresponding fruit guide plate of the corresponding fruit outlet, so that one end of the fruit guide plate is rotated to the rear end of the fruit outlet, and the fruit guide plate forms an inclined slope relative to the conveying direction of the conveyor belt, and the fruit is conveyed on the belt. It will be blocked by the fruit guide plate and enter the corresponding fruit outlet under the guidance of the inclined surface to complete the fruit grading. If the fruit is rotten or has any defects, the fruit guide plate rotates to the middle of the conveyor belt without blocking the fruit, and finally the fruit falls out from the outlet end of the conveyor belt. In this way, manual sorting is no longer required, which not only improves work efficiency, but also reduces manual work intensity.
作为优化,所述水果单果喂入机构包括进料装置和前后倾斜的条形入料平台,条形入料平台高度较低的一端为出口端且与所述转子相对应,条形入料平台的宽度为单个水果的最大宽度,进料装置包括分别位于条形入料平台左右两侧的进料板,进料板朝向条形入料平台的一侧向下倾斜且与条形入料平台的侧边相对应,进料板的上表面沿前后方向间隔设置有多根相互平行设置的挡条,挡条的一端朝向条形入料平台方向延伸,相邻两根挡条之间形成有能够使单个水果通过的水果滚动通道,水果滚动通道朝向条形入料平台的一端与条形入料平台的上表面相对应,所述支撑平台上固定连接有能够对条形入料平台进行支撑的入料平台支撑架和对进料板进行支撑的进料板支撑架。As an optimization, the fruit single fruit feeding mechanism includes a feeding device and a strip-shaped feeding platform inclined forward and backward. The lower end of the strip-shaped feeding platform is the outlet end and corresponds to the rotor. The strip-shaped feeding platform The width is the maximum width of a single fruit, and the feeding device includes feeding plates respectively located on the left and right sides of the strip-shaped feeding platform. Corresponding to the sides of the feed plate, the upper surface of the feed plate is spaced along the front and rear direction with multiple baffles arranged parallel to each other. One end of the baffle extends toward the direction of the strip-shaped feeding platform. A fruit rolling channel that allows a single fruit to pass through. The end of the fruit rolling channel facing the strip-shaped feeding platform corresponds to the upper surface of the strip-shaped feeding platform. The support platform is fixedly connected with a The supporting frame of the feeding platform and the supporting frame of the feeding plate supporting the feeding plate.
使用的时候,将水果分别放入到条形入料平台两侧的进料板上水果滚动通道内,水果滚动通道仅能够是单个水果通过,避免了多个水果堵在水果滚动通道的出口。果实在重力的作用下会滚动到条形入料平台上,而条形入料平台上的水果,同样在重力的作用下向较低端(出口端)滚动。条形入料平台的宽度为单个水果的最大宽度,这样就只能使单个水果在上面滚动,因此,进入到条形入料平台上的水果能够依次排成列逐个从条形入料平台的出口端滚出。在水果从条形入料平台滚出前,对条形入料平台两侧水果滚动通道内的水果有一定的阻碍,水果滚动通道内的水果暂时就不能进入到条形入料平台内,只有当水果滚动通道出口处的条形入料平台上没有水果时,水果滚动通道内的水果才能够进入到条形入料平台内。条形入料平台内上的水果依次滚动出去,而两侧水果滚动通道内的水果也会逐个进入到条形入料平台上,实现了水果的有效排序,避免出现叠果现象,进而提高了工作效率。When in use, put the fruits into the fruit rolling channel on the feeding plate on both sides of the bar-shaped feeding platform, and only a single fruit can pass through the fruit rolling channel, which prevents multiple fruits from being blocked at the outlet of the fruit rolling channel. The fruit will roll onto the strip-shaped feeding platform under the action of gravity, and the fruit on the strip-shaped feeding platform will also roll to the lower end (outlet end) under the action of gravity. The width of the strip-shaped feeding platform is the maximum width of a single fruit, so that only a single fruit can be rolled on it. Therefore, the fruits entering the strip-shaped feeding platform can be arranged in rows one by one from the strip-shaped feeding platform. The exit end rolls out. Before the fruit rolls out from the strip-shaped feeding platform, there is a certain obstacle to the fruit in the fruit rolling channel on both sides of the strip-shaped feeding platform, and the fruit in the fruit rolling channel cannot enter the strip-shaped feeding platform temporarily. When there is no fruit on the strip feeding platform at the outlet of the fruit rolling passage, the fruit in the fruit rolling passage can enter the strip feeding platform. The fruits on the strip-shaped feeding platform are rolled out one by one, and the fruits in the fruit rolling channels on both sides will also enter the strip-shaped feeding platform one by one, which realizes the effective sorting of fruits and avoids the phenomenon of overlapping fruits, thereby improving work efficiency.
作为优化,所述条形入料平台包括皮带输送装置Ⅱ,皮带输送装置Ⅱ包括两根托辊Ⅱ和绕在两根托辊Ⅱ上的传送皮带Ⅱ,两根托辊Ⅱ高低设置,传送皮带Ⅱ的上表面为水果输送面且朝向所述转子方向进行输送,所述入料平台支撑架为固定连接在所述支撑平台上且分别与两根托辊Ⅱ转动配合的托辊支撑柱Ⅱ,所述支撑平台上还设置有能够驱动任一托辊Ⅱ转动的托辊驱动装置Ⅱ。遇到一些外形不是很圆的一些水果,在条形入料平台上受到两侧水果滚动通道内的水果阻碍时,光靠重力无法再向前继续滚动,会出现卡住的现象。将条形入料平台设置为皮带输送装置,始终提供一个输送的动力,将其上的水果单个排列的输送出去,使用效果更佳。As an optimization, the strip-shaped feeding platform includes a belt conveyor II, and the belt conveyor II includes two idler rollers II and a conveyor belt II wound on the two idler rollers II, the two idler rollers II are set in height, and the conveyor belt The upper surface of II is the fruit conveying surface and is conveyed towards the direction of the rotor. The supporting frame of the feeding platform is an idler support column II that is fixedly connected to the support platform and is rotatably matched with two idler rollers II. The support platform is also provided with an idler driving device II capable of driving any idler II to rotate. When encountering some fruits that are not very round in shape, when they are hindered by the fruits in the fruit rolling channels on both sides on the strip feeding platform, they cannot continue to roll forward by gravity alone, and they will get stuck. The strip-shaped feeding platform is set as a belt conveying device, which always provides a conveying power, and conveys the fruits on it in a single arrangement, and the use effect is better.
作为优化,所述挡条靠近所述条形入料平台的一端朝向所述条形入料平台的出口端倾斜设置。这样能够使两根相邻挡条之间的水果滚动通道同样朝向条形入料平台的出口端(高度较低端)倾斜,能够使水果滚动通道出口的水果产生一个沿条形入料平台倾斜方向的作用力,能好的进入到条形入料平台上,如果位于条形入料平台两侧的水果滚动通道出口方向相对设置,两侧出来的水果就容易卡住。As an optimization, the end of the retaining bar close to the strip-shaped feeding platform is inclined towards the outlet end of the strip-shaped feeding platform. In this way, the fruit rolling passage between two adjacent bars can also be inclined towards the outlet end (lower end) of the strip-shaped feeding platform, and the fruit at the exit of the fruit rolling passage can be inclined along the strip-shaped feeding platform. The force in the direction can well enter the strip-shaped feeding platform. If the outlet directions of the fruit rolling channels on both sides of the strip-shaped feeding platform are set oppositely, the fruits coming out of the two sides will easily get stuck.
作为优化,所述挡条的顶部为弧形顶部。不管是水果在放入到水果滚动通道中时还是水果在水果滚动通道中滚动时,挡条的弧形顶部能够减小对水果表面的损伤。As an optimization, the top of the bar is an arc top. No matter when the fruit is put into the fruit rolling passage or when the fruit is rolling in the fruit rolling passage, the arc-shaped top of the retaining bar can reduce the damage to the fruit surface.
综上所述,本发明的有益效果在于:本发明结构简单,使用方便能够实现水果的自动翻转,从水果的入料,检测到最后的分装实现了自动化的处理,减少了人力成本,减轻了工人的劳动强度。To sum up, the beneficial effects of the present invention are: the present invention is simple in structure, easy to use and can realize the automatic turning over of fruits, realize automatic processing from fruit feeding, detection to final packaging, reduce labor cost, alleviate labor intensity of workers.
附图说明Description of drawings
为了使发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步的详细描述,其中:In order to make the purpose of the invention, technical solutions and advantages clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明的三维内部结构示意图。Fig. 1 is a schematic diagram of the three-dimensional internal structure of the present invention.
具体实施方式detailed description
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,本具体实施方式中的一种水果翻转机构,包括动力装置和水平设置转子1,转子1沿轴线方向的两端分别设置有用于支撑转子且与其转动配合的转子支撑架,转子1的转身上沿其周向间隔设置有多个能够容纳单个水果的果孔2,每个果孔2内均沿转子1轴线方向设有至少一根能够与水果相互摩擦的辊轴3,辊轴3的两端分别转动连接在转子1上,当辊轴3转动时,辊轴3能够带动其所在果孔2内的水果进行翻转,动力装置包括转子驱动装置和辊轴驱动装置,转子驱动装置通过传动系统Ⅰ与转子1传动连接,辊轴驱动装置通过传动系统Ⅱ与辊轴3传动连接。As shown in Fig. 1, a kind of fruit turnover mechanism in this specific embodiment includes a power device and a rotor 1 arranged horizontally, and the two ends of the rotor 1 along the axial direction are respectively provided with a rotor support frame for supporting the rotor and cooperating with it in rotation, A plurality of fruit holes 2 capable of accommodating a single fruit are arranged at intervals along the circumference of the rotor 1, and each fruit hole 2 is provided with at least one roller shaft 3 that can rub against the fruit along the axis of the rotor 1. The two ends of the roller shaft 3 are respectively connected to the rotor 1 in rotation. When the roller shaft 3 rotates, the roller shaft 3 can drive the fruit in the fruit hole 2 to turn over. The power device includes a rotor drive device and a roller shaft drive device. The driving device is in transmission connection with the rotor 1 through the transmission system I, and the roller shaft driving device is in transmission connection with the roller shaft 3 through the transmission system II.
本具体实施方式中,所述辊轴3的数量为4根且以所述果孔2的中心线对称设置,位于所述果孔2中心线两侧的所述辊轴3之间形成有能够容纳水果且对水果进行翻转的翻转空间。In this specific embodiment, the number of the rollers 3 is 4 and they are arranged symmetrically with the center line of the fruit hole 2, and there is formed between the rollers 3 on both sides of the center line of the fruit hole 2. A flipping space for accommodating and flipping the fruit.
本具体实施方式中,所述辊轴3为两端直径大、中间直径小的腰鼓形结构。In this specific embodiment, the roller shaft 3 is a drum-shaped structure with a large diameter at both ends and a small diameter in the middle.
一种水果分级装置,包括支撑平台4和位于支撑平台4上表面的水果分级检测机构、水果分级分装机构和水果单果喂入机构;水果分级检测机构包括设置在支撑平台4上表面的翻转机构和检测机构,翻转机构为上述水果翻转机构,检测机构包括位于所述转子1上方且与所述果孔2相对应位置设置的能够对果孔2内的水果进行检测的水果图像采集装置5,支撑平台4上设置有与水果图像采集装置5固定连接的安装支架6,水果单果喂入装置位于所述转子1旋转方向的前方,水果单果喂入装置的出口端与所述果孔2的位置相对应且能够将水果喂入到所述果孔2内,水果分级分装机构位于所述转子1旋转方向的后方,水果分级分装机构的入口端与所述果孔2的位置相对应且能够使从所述果孔2掉出的水果进入到其内部进行分级分装。A fruit grading device, comprising a support platform 4, a fruit grading detection mechanism located on the upper surface of the support platform 4, a fruit grading and packaging mechanism, and a fruit single fruit feeding mechanism; the fruit grading detection mechanism includes a turning mechanism arranged on the upper surface of the support platform 4 and a detection mechanism, the turning mechanism is the above-mentioned fruit turning mechanism, and the detection mechanism includes a fruit image acquisition device 5 that is located above the rotor 1 and corresponding to the fruit hole 2 and can detect the fruit in the fruit hole 2, The support platform 4 is provided with a mounting bracket 6 fixedly connected to the fruit image acquisition device 5, the single fruit feeding device is located in front of the rotation direction of the rotor 1, and the outlet end of the single fruit feeding device is in the same position as the fruit hole 2. Correspondingly and capable of feeding fruit into the fruit hole 2, the fruit grading and dispensing mechanism is located behind the rotation direction of the rotor 1, and the inlet port of the fruit grading and dispensing mechanism corresponds to the position of the fruit hole 2 and The fruit falling out from the fruit hole 2 can be entered into it for grading and packaging.
本具体实施方式中,所述水果分级分装机构包括皮带输送装置Ⅰ,皮带输送装置Ⅰ包括两根托辊Ⅰ和绕在两根托辊Ⅰ上的传送皮带Ⅰ7,传送皮带Ⅰ7朝向远离所述转子1的方向进行输送,所述支撑平台4上还固定连接有分别与两根托辊Ⅰ的两端转动连接的托辊支撑柱Ⅰ,所述支撑平台4上还设置有能够驱动任一托辊Ⅰ转动的托辊驱动装置Ⅰ,所述支撑平台4位于传送皮带Ⅰ7的两侧分别设置有能够防止水果从传送皮带Ⅰ7上滚出的挡果板8,两块挡果板8上相对设置有沿传送皮带Ⅰ7输送方向间隔开设的能够使水果通过的出果口9,位于传送皮带Ⅰ7入料端的中间位置且位于传送皮带Ⅰ7的上方设置有与所述果孔2位置相对应的分果板10,分果板10的上方设置有能够驱动分果板10左右摆动以使水果从分果板10左侧或右侧通过的分果板驱动装置11,位于分果板10的后方且对应出果口9的位置分别设置有导果板12,导果板12的上方设置有能够驱动导果板12左右摆动以使水果从相邻一侧的出果口9滚出的导果板驱动装置13,所述支撑平台4上设置有分别与分果板驱动装置11和导果板驱动装置13固定连接的导向固定支架14。In this specific embodiment, the fruit grading and packaging mechanism includes a belt conveyor I, and the belt conveyor I includes two idler rollers I and a conveyor belt I7 wound on the two idler rollers I, and the conveyor belt I7 is directed away from the The direction of the rotor 1 is transported, and the support platform 4 is also fixedly connected with the roller support columns I that are respectively connected to the two ends of the two idler rollers I. The support platform 4 is also provided with a device that can drive any support Roller I rotates the idler drive device I, the support platform 4 is located on both sides of the conveyor belt I7, and is respectively provided with a fruit retaining board 8 that can prevent the fruit from rolling out of the conveying belt I7, and the two fruit retaining boards 8 are arranged opposite to each other. There are fruit outlets 9 set at intervals along the conveying direction of the conveying belt I7 to allow the fruit to pass through, located in the middle of the feeding end of the conveying belt I7 and above the conveying belt I7 to be provided with a fruit separation corresponding to the position of the fruit hole 2 Plate 10, the top of the fruit separating plate 10 is provided with a fruit separating plate driving device 11 that can drive the fruit separating plate 10 to swing left and right so that the fruit passes through the left or right side of the fruit separating plate 10, and is positioned at the rear of the fruit separating plate 10 and corresponds to The position of the fruit outlet 9 is respectively provided with a fruit guide plate 12, and the top of the fruit guide plate 12 is provided with a fruit guide plate that can drive the fruit guide plate 12 to swing left and right so that the fruit rolls out from the fruit outlet 9 on the adjacent side. device 13, the support platform 4 is provided with guiding and fixing brackets 14 fixedly connected with the fruit separating plate driving device 11 and the fruit guiding plate driving device 13 respectively.
本具体实施方式中,所述水果单果喂入机构包括进料装置和前后倾斜的条形入料平台,条形入料平台高度较低的一端为出口端且与所述转子1相对应,条形入料平台的宽度为单个水果的最大宽度,进料装置包括分别位于条形入料平台左右两侧的进料板15,进料板15朝向条形入料平台的一侧向下倾斜且与条形入料平台的侧边相对应,进料板15的上表面沿前后方向间隔设置有多根相互平行设置的挡条16,挡条16的一端朝向条形入料平台方向延伸,相邻两根挡条16之间形成有能够使单个水果通过的水果滚动通道,水果滚动通道朝向条形入料平台的一端与条形入料平台的上表面相对应,所述支撑平台4上固定连接有能够对条形入料平台进行支撑的入料平台支撑架和对进料板进行支撑的进料板支撑架。In this specific embodiment, the single fruit feeding mechanism includes a feeding device and a strip-shaped feeding platform inclined forward and backward. The lower end of the strip-shaped feeding platform is the outlet end and corresponds to the rotor 1. The width of shape feed platform is the maximum width of single fruit, and feed device comprises the feed plate 15 that is respectively positioned at the left and right sides of strip shape feed platform, and feed plate 15 is inclined downward toward the side of strip shape feed platform and Corresponding to the side of the strip-shaped feeding platform, the upper surface of the feeding plate 15 is spaced along the front-to-back direction with a plurality of retaining bars 16 arranged parallel to each other, and one end of the retaining bar 16 extends toward the direction of the strip-shaped feeding platform. A fruit rolling channel that can allow a single fruit to pass is formed between adjacent two retaining bars 16. The end of the fruit rolling channel toward the strip-shaped feeding platform corresponds to the upper surface of the strip-shaped feeding platform. A feed platform support frame capable of supporting the bar-shaped feed platform and a feed plate support frame capable of supporting the feed plate are connected.
本具体实施方式中,所述条形入料平台包括皮带输送装置Ⅱ,皮带输送装置Ⅱ包括两根托辊Ⅱ和绕在两根托辊Ⅱ上的传送皮带Ⅱ17,两根托辊Ⅱ高低设置,传送皮带Ⅱ17的上表面为水果输送面且朝向所述转子1方向进行输送,所述入料平台支撑架为固定连接在所述支撑平台4上且分别与两根托辊Ⅱ转动配合的托辊支撑柱Ⅱ,所述支撑平台4上还设置有能够驱动任一托辊Ⅱ转动的托辊驱动装置Ⅱ。In this specific embodiment, the strip-shaped feeding platform includes a belt conveyor II, and the belt conveyor II includes two idler rollers II and a conveyor belt II17 wound on the two idler rollers II, and the height of the two idler rollers II is set , the upper surface of the conveying belt II 17 is the fruit conveying surface and conveys towards the direction of the rotor 1, and the supporting frame of the feeding platform is fixedly connected to the supporting platform 4 and is respectively rotatably matched with two supporting rollers II. Roller support column II, and the support platform 4 is also provided with an idler driving device II capable of driving any idler II to rotate.
本具体实施方式中,所述挡条16靠近所述条形入料平台的一端朝向所述条形入料平台的出口端倾斜设置。In this specific embodiment, the end of the blocking bar 16 close to the strip-shaped feeding platform is inclined toward the outlet end of the strip-shaped feeding platform.
本具体实施方式中,所述挡条16的顶部为弧形顶部。In this specific embodiment, the top of the retaining strip 16 is an arc-shaped top.
在具体实施的过程中,所述果孔2的孔径沿所述转子1径向向内逐渐减小,果孔2的最小直径大于被检测水果的最小直径。果孔的孔口直径大于果孔孔底的直径,这样方便水果进入到果孔内。在转子1转动,使装有水果的果孔2转动至顶部的时候,果孔就成竖直设置,而果孔的最小直径大于被检测水果的最小直径,这样水果在孔底就有足够的翻转空间进行翻转。During the specific implementation process, the aperture diameter of the fruit hole 2 gradually decreases radially inward along the rotor 1, and the minimum diameter of the fruit hole 2 is larger than the minimum diameter of the detected fruit. The diameter of the orifice of the fruit hole is greater than the diameter at the bottom of the fruit hole, so that it is convenient for the fruit to enter the fruit hole. When the rotor 1 rotates to make the fruit hole 2 with the fruit rotate to the top, the fruit hole becomes vertically arranged, and the minimum diameter of the fruit hole is greater than the minimum diameter of the detected fruit, so that the fruit has enough space at the bottom of the hole. Flip Space to flip.
可以将条形入料平台的倾斜角度设置为8~12°,这样不仅能够为水果提供滚动的动力,也能够避免水果滚动过快导致后面工序无法接应。导果板12上排列分布有若干减重孔,减轻导果板12的重量,降低导果板驱动装置13的负载强度,提高其使用寿命。The inclination angle of the strip-shaped feeding platform can be set to 8-12°, which can not only provide rolling power for the fruit, but also prevent the fruit from rolling too fast and cause the subsequent process to fail. The fruit guiding plate 12 is arranged and distributed with some lightening holes, which can reduce the weight of the fruit guiding plate 12, reduce the load strength of the fruit guiding plate driving device 13, and improve its service life.
在使用水果分级装置的时候,将采摘下来的水果放入到条形入料平台两侧的水果滚动通道中,水果在重力的作用下依次滚动到条形入料平台上;水果在条形入料平台上朝向转子方向进行输送,操作转子转动,使转子上其中一个果孔与条形入料平台的出口端相对应,使水果进入到果孔中;然后转动转子,使装有水果的果孔转动至水果图像采集装置的下方后停止转动,然后再控制辊轴驱动装置使辊轴在果孔内转动,对水果进行翻转,同时水果图像采集装置对水果的各个表面的图像进行获取;水果检测完成后,辊轴停止转动,重新启动转子转动,通过转子转动的离心力作用下使水果从果孔中掉出;如果水果在水果图像采集装置的检测下品质完好,那么水果离开转子进入到水果分级分装机构后,分别控制分果板和导果板的转向,引导水果在皮带输送装置Ⅰ上进行传送,根据之前检测到水果的直径大小落入到相应的出果口中;如果水果在水果图像采集装置的检测下出现腐烂等品质不佳的情况,则导果板不对水果进行引导,直接经皮带输送装置Ⅰ传送并从皮带输送装置Ⅰ的末端掉出。When using the fruit grading device, put the picked fruits into the fruit rolling channels on both sides of the strip-shaped feeding platform, and the fruits will roll onto the strip-shaped feeding platform one by one under the action of gravity; The material platform is transported toward the direction of the rotor, and the rotor is operated to rotate so that one of the fruit holes on the rotor corresponds to the outlet end of the strip-shaped feeding platform, so that the fruit enters the fruit hole; then rotate the rotor to make the fruit with the fruit The hole rotates to the bottom of the fruit image acquisition device and stops rotating, and then controls the roller shaft driving device to make the roller shaft rotate in the fruit hole, and the fruit is turned over, and the fruit image acquisition device acquires images of each surface of the fruit; After the detection is completed, the roller shaft stops rotating, and the rotor is restarted to rotate, and the fruit falls out of the fruit hole under the centrifugal force of the rotor rotation; if the fruit is in good quality under the detection of the fruit image acquisition device, the fruit leaves the rotor and enters the fruit hole. After the grading and packaging mechanism, respectively control the turning of the fruit separating board and the fruit guiding board, guide the fruit to be conveyed on the belt conveyor I, and fall into the corresponding fruit outlet according to the diameter of the fruit detected before; Under the detection of the image acquisition device, if the quality is poor such as rot, the fruit guide plate will not guide the fruit, but will be directly conveyed by the belt conveyor I and fall out from the end of the belt conveyor I.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管通过参照本发明的优选实施例已经对本发明进行了描述,但本领域的普通技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离所附权利要求书所限定的本发明的精神和范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described with reference to the preferred embodiments of the present invention, those skilled in the art should understand that it can be described in the form Various changes may be made in matter and details thereof without departing from the spirit and scope of the invention as defined in the appended claims.
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