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CN106601372B - It is a kind of to be used to produce the process units compared with small dimension size electrodes paste - Google Patents

It is a kind of to be used to produce the process units compared with small dimension size electrodes paste Download PDF

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Publication number
CN106601372B
CN106601372B CN201611260469.4A CN201611260469A CN106601372B CN 106601372 B CN106601372 B CN 106601372B CN 201611260469 A CN201611260469 A CN 201611260469A CN 106601372 B CN106601372 B CN 106601372B
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China
Prior art keywords
chain
driving
drive sprocket
process units
single mode
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CN201611260469.4A
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CN106601372A (en
Inventor
周昌贤
杨光德
杨文光
刘仁伟
赵进永
杨雄温
叶柱坚
徐留威
茶进忠
邹敏
彭宏清
李国彬
刘利岗
杨发
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YUNNAN YUANXIN CARBON CO Ltd
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YUNNAN YUANXIN CARBON CO Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

A kind of process units for being used to produce electrode paste, including organic frame (10), the drive sprocket (2) being installed in frame, driven sprocket (9) and its circulation driving-chain (13) of closing, power and transmission device (4), it is installed on the curvilinear guide (3) for being bonded and being located at driving-chain (13) back side between drive sprocket and driven sprocket with driving-chain, it is installed on the mould group (5) run simultaneously on driving-chain with driving-chain, it is installed on the hopper (8) sequentially set in frame and above mould group, press-roller device (7) and cutter device (6), the stripper apparatus (1) being installed on the outside of drive sprocket;The diameter of drive sprocket is less than driven sprocket and the number of teeth is less than driven sprocket, and demoulding position is located on the outside of drive sprocket.The present invention can make the electrode paste automatic moulding compared with small dimension size, the demoulding, and bulk density is improved, and continuous production process and mass production can be achieved.

Description

It is a kind of to be used to produce the process units compared with small dimension size electrodes paste
Technical field
The present invention relates to electrode paste process units technical field, is particularly used to produce the life compared with small dimension size electrodes paste Produce device.
Background technology
Electrode paste process units is ore-smelting electric furnace electrode paste production special equipment, and its Forming Quality directly influences electrode Paste production efficiency and ore-smelting electric furnace using effect.Electrode paste product appearance specification is larger all the time, the use of enterprise is solution ore deposit Electrothermal stove " self-baking electrode " easily forms the problem of hole, is intended to before electrode paste is added ore-smelting electric furnace " self-baking electrode " cylinder Crushed.As enterprise's low cost operation requirement and ore-smelting electric furnace develop to maximization, electrode paste is using enterprise to electrode paste Specification requires less and less, and usual apparent size is upper bottom 50mm, bottom 45mm, high below 50mm.It is raw in industry at present Production bottom 95mm on die forming machine when paste compared with small dimension size electrodes, go to the bottom 60mm, high 70mm, and production efficiency is relatively low, quality control Difficulty processed is big, while electrode paste has situations such as difficult demoulding, electrode paste block and block adhesion, loose when mould is stripped, Influence the continuity of production.Paste, can only be adopted compared with small dimension size electrodes if still produced with existing electrode paste shaping machine Manually auxiliary production, during production for ensure the electrode paste demoulding in time and processing bonding electrode paste, the operation of electrode paste forming machine Shi Sudu is 0.6r/min, also need configure 1 staff electrode paste the demoulding everywhere reason the demoulding not exclusively and be sticked together Electrode paste, per tour production capacity only has 12t or so, causes big labor workload, low production efficiency and cost increase, is unfavorable for enterprise Cost efficiency.
The content of the invention
The purpose of the present invention is to be stripped for electrode paste process units after the miniaturization of electrode paste outward appearance when producing electrode paste Present situation difficult, compaction rate is low, block and block adhesion and production efficiency be not high, there is provided a kind of to make the electrode compared with small dimension size Paste automatic moulding, the demoulding, it is not necessary to it is artificial to participate in, production efficiency is high and electrode paste small product size density is high be used to produce it is smaller The process units of specification electrode paste.
The purpose of the present invention is achieved through the following technical solutions:
A kind of process units for being used to produce electrode paste, including organic frame, drive sprocket, the driven chain being installed in frame Wheel and its circulation driving-chain of closing, drive the power of drive sprocket and transmission device, be installed on drive sprocket and driven sprocket Between be bonded with driving-chain and be located at the curvilinear guide at the driving-chain back side, be installed on driving-chain with driving-chain synchronous operation into Type set of molds, the hopper sequentially set, press-roller device and the cutter device for being installed in frame and being located above mould group, The stripper apparatus being installed on the outside of drive sprocket;The diameter of the drive sprocket is less than driven sprocket and the number of teeth is less than driven chain Wheel, demoulding position are located on the outside of drive sprocket.
Mould group of the present invention is made up of the horizontal single mode of the continuous arrangement perpendicular with driving-chain transmission direction Ring mould group, each single mode include the horizontal riser perpendicular with driving-chain, are equidistantly staggered in the one of riser both sides Group rectangular base plate and one group of upright tooth plate, the upright tooth plate of the latter single mode can be inserted between previous single mode adjacent rectangle bottom plate Separate slot in, realize the cooperation grafting of two neighboring single mode;After two neighboring single mode grafting, formed in the planar section of curvilinear guide For one row with the small die cavity of size, electrode paste is pressed into the block type electrode paste product of formation rule in small die cavity;Two neighboring grafting Single mode is gradually spread out when arrival curve guide rail is close to the side plate bending of drive sprocket and driven sprocket, is then gradually closed again.Institute State press-roller device for can descending press-in mould inner chamber spring pressure roller.The cutter device is moving up and down equidistant Cutting-cylinder equipped with one group of cutting knife.The stripper apparatus pats stripper apparatus, including central shaft and can be along central shaft for circulation The beating plate of rotation, flexible release sheet corresponding with mould group single mode is carried on each beating plate.It is equipped with bottom of the frame Road wheel.The process units is provided with a mounted angle for being less than 20 degree.
During power and transmission device operation of the present invention, the good thickener of kneading is leaned on from mould is reentered in hopper, is molded Electrode paste is compacted when good electrode paste is by way of press-roller device, while cutter device is to part between the single mode of mould upper surface Unsegregated electrode paste is cut.Mould group is that can be advanced and can closed automatically with driving-chain by what continuous single mode group connect Close and the group of expansion connects opening-closing structure, the die cavity of composition making electrode paste is closed in curvilinear guide planar section, in curvilinear guide arc Face section expansion, the electrode paste Automatic-falling of the interior shaping of die cavity.Incomplete electrode paste come off again through being arranged on driving wheel demoulding position Stripper apparatus pat all fall within conveyer or finished car, reinstatement state goes successively to subsequent cycle to mould automatically, Realize continuous production
The invention can ensure that electrode paste automatic moulding compared with small dimension size, the demoulding, bulk density are improved, during production Artificial Attended Operation is not needed to be stripped, yield can bring up to 26 tons by 12 tons original of per tour, improve operating efficiency, reduce Human input in labor intensity and reduction production, realizes continuous production process and mass production.Meanwhile can be by same Fuselage changes different mould groups, driving-chain, sprocket wheel, realizes the electrode paste of production different specification size, reaches using dimension Shield, overhaul the good result that convenient and input cost minimizes.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention;
Fig. 2 is Fig. 1 top view (not including frame, hopper, press-roller device, cutter device);
Fig. 3 is the schematic diagram of two neighboring single mode grafting;
Fig. 4 is the schematic diagram of a single mode;
Fig. 5 is Fig. 4 left view;
Fig. 6 is the schematic diagram of cutting-cylinder cutting electrode paste;
Fig. 7 is the schematic diagram of stripper apparatus;
Fig. 8 is electrode paste finished product schematic diagram produced by the invention.
Embodiment
As shown in Figure 1 and Figure 2 be used to produce the process units compared with small dimension size electrodes paste, including organic frame 10, installation In the drive sprocket 2 in frame, driven sprocket 9, connected between drive sprocket 2 and driven sprocket 9 using closed circulation driving-chain 13 Connect.Power and transmission device 4 are connected and are installed on inside driving-chain with drive sprocket 2.Drive sprocket 2 and driven sprocket 9 it Between the curvilinear guide 3 that the back side of driving-chain 13 is bonded and be located at driving-chain is installed, curvilinear guide includes planar section 3-2 and leaned on One section of side plate bending 3-1 of nearly drive sprocket, transmission is bonded to ensure driving-chain on drive sprocket.Be provided with driving-chain with The mould group 5 of driving-chain synchronous operation, hopper 8, press-roller device 7 are sequentially installed in frame and above driving-chain With cutter device 6, stripper apparatus 1 is installed on the outside of drive sprocket.The diameter of the drive sprocket is less than the straight of driven sprocket Footpath, the number of teeth of drive sprocket are less than the number of teeth of driven sprocket, and demoulding position is located on the outside of drive sprocket.
As shown in Fig. 3, Fig. 4, Fig. 5, the mould group 5 is retractable structure, by mutually being hung down with driving-chain transmission direction The horizontal single mode 5-1 composition ring mould groups of straight continuous arrangement, each single mode include the horizontal riser perpendicular with driving-chain 5-1a, equidistantly it is staggered in one group of rectangular base plate 5-1b of riser both sides and one group of upright tooth plate 5-1c, the latter single mode Upright tooth plate 5-1c can be inserted into the separate slot 5-1d between previous single mode adjacent rectangle bottom plate 5-1b, realize two neighboring list The cooperation grafting of mould;After two neighboring single mode grafting, curvilinear guide 3 planar section 3-2 close, structure same size in a row it is small Die cavity 5-2, the row of the present embodiment one have 8 small die cavitys.Electrode paste is pressed into the block type electrode paste product of formation rule in small die cavity.It is small Die cavity is the trapezoidal cavity that upper bottom is more than bottom, is easy to electrode paste to be stripped.The single mode of two neighboring grafting is in arrival curve guide rail 3 Gradually spread out during close to the side plate bending 3-1 of drive sprocket and driven sprocket, in drive sprocket 2 and the outside angle of spread of driven sprocket 9 Degree reaches maximum, and almost all is opened, therefore is stripped position and is located on the outside of drive sprocket, and stripper apparatus 1 is arranged at by demoulding position. During curvilinear guide planar section is returned, mould group gradually closes again.Drive sprocket, driven sprocket use drive chain The wheel differentiation design smaller than driven sprocket, mould group is completely split when drive sprocket is stripped position, and aperture is usually 33 °, ensure to automatically disengage with mould compared with small dimension size electrodes paste.It is welded with 45 at the rectangular base plate 5-1b back sides of each single mode × 48 × 10 16Mn screw-thread steel 5-3, strengthen single mode bottom surface flexing resistance and be unlikely to deform, it is ensured that using effect.It is molded single mode material Using 16Mn, to strengthen mould wearability.The press-roller device 7 for can descending press-in mould inner chamber spring pressure roller, Make the electrode paste by way of pressure roller fine and close in the presence of spring force, improve the bulk density of electrode paste.As shown in fig. 6, the cutting Device 6 is the equidistantly cutting-cylinder equipped with one group of cutting knife 6-1 moving up and down, cutting knife list adjacent with bottom in mould group Riser hanging between mould, during power system operation, the cutting knife unsegregated electrode paste that will be sticked together carries out cutting point From, while press-roller device and cutter device can be also adjusted according to electrode paste densification and cutting situation.The stripper apparatus 1 Stripper apparatus is patted for circulation as shown in Figure 7, including central shaft 1-1 and can be along the beating plate 1-2 of central axis.Beating plate Upper design 8 flexible release sheet 1-3 corresponding with often arranging the small die cavity of single mode, is patted in mould group when stripper apparatus operates The incomplete electrode paste that makes to come off, which is all realized, to come off.Road wheel 11 is housed in the bottom of frame 10, road wheel can be placed in track 12 Upper reciprocal walking, realizes that electrode paste process units quickly can move on to maintenance station from work station, is conveniently replaceable mould, transmission Chain, sprocket wheel.During whole device installation of the present invention, provided with a mounted angle α for being less than 20 degree, to meet to cool down in forming process Water carries out sufficiently cool to electrode paste and ensures that drive sprocket demoulding position cooling water is not excessive.The process units overall length of the present embodiment It is 17~19 degree to spend for 92000mm, process units mounted angle α.2 a diameter of 400mm of drive sprocket, driven sprocket 9 are a diameter of 750mm, the drive sprocket number of teeth are 11 teeth, and the driven sprocket number of teeth is 22 teeth.Upper bottom 50mm, bottom 45mm, the high 50mm of small die cavity, Upper 94 ° of the inclination angle in bottom, it is easy to the electrode paste demoulding compared with small dimension size.The adjacent single mode group of the present embodiment 8 small moulds in a row Chamber, 138 single molds form complete electrode paste circulation mould loop with driving-chain, and final production obtains as shown in Figure 8 Trapezoidal electrode paste 14.
Each part design of the present invention is module combination, while meeting that production is pasted compared with small dimension size electrodes, It can also realize that same fuselage changes different moulds, chain drive chain, sprocket wheel, to produce the electrode paste of different specification size, and It is easy to safeguard, overhauls, reduces input cost.

Claims (5)

1. a kind of be used to produce the process units compared with small dimension size electrodes paste, it is characterised in that including organic frame (10), installation In the circulation driving-chain (13) of the drive sprocket (2) in frame, driven sprocket (9) and its closing, the power of drive sprocket is driven And transmission device (4), it is installed on and is bonded and is located at driving-chain (13) between drive sprocket (2) and driven sprocket (9) with driving-chain The curvilinear guide (3) at the back side, it is installed on the mould group (5) on driving-chain (13) with driving-chain synchronous operation, is installed on machine The hopper (8) sequentially set, press-roller device (7) and cutter device (6) on frame and above mould group (5), installation Stripper apparatus (1) on the outside of drive sprocket (2);The diameter of the drive sprocket (2) is less than driven sprocket (9) and the number of teeth is less than Driven sprocket, demoulding position are located on the outside of drive sprocket;Road wheel (11) is housed in frame (10) bottom;The process units is provided with One mounted angle α for being less than 20 degree.
It is 2. according to claim 1 a kind of for producing the process units compared with small dimension size electrodes paste, it is characterised in that The mould group (5) forms circular die by the horizontal single mode (5-1) of the continuous arrangement perpendicular with driving-chain transmission direction Tool group, each single mode include the horizontal riser (5-1a) perpendicular with driving-chain, are equidistantly staggered in the one of riser both sides Group rectangular base plate (5-1b) and one group of upright tooth plate (5-1c), the upright tooth plate (5-1c) of the latter single mode can be inserted into previous list In separate slot (5-1d) between mould adjacent rectangle bottom plate (5-1b), the cooperation grafting of two neighboring single mode is realized;Two neighboring list After mould grafting, in the small die cavity (5-2) of planar section (3-2) structure same size in a row of curvilinear guide (3), electrode paste is pressed into small mould The block type electrode paste product of formation rule in chamber;The single mode of two neighboring grafting is in arrival curve guide rail (3) close to drive sprocket Gradually spread out during with side plate bending (3-1) of driven sprocket, then gradual closure again.
It is 3. according to claim 1 a kind of for producing the process units compared with small dimension size electrodes paste, it is characterised in that The press-roller device (7) is can the descending spring pressure roller for being pressed into mould inner chamber.
It is 4. according to claim 1 a kind of for producing the process units compared with small dimension size electrodes paste, it is characterised in that The cutter device (6) is the cutting-cylinder moving up and down equidistantly equipped with one group of cutting knife (6-1).
It is 5. according to claim 1 a kind of for producing the process units compared with small dimension size electrodes paste, it is characterised in that The stripper apparatus (1) pats stripper apparatus, including central shaft (1-1) and can be along the beating plate (1- of central axis for circulation 2) flexible release sheet (1-3) corresponding with mould group single mode, is carried on each beating plate.
CN201611260469.4A 2016-12-30 2016-12-30 It is a kind of to be used to produce the process units compared with small dimension size electrodes paste Active CN106601372B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110722127B (en) * 2019-11-15 2024-10-22 顺景园精密铸造(深圳)有限公司 Demolding water recycling instant-use device
CN114851626B (en) * 2022-04-06 2023-11-03 鄂尔多斯市广利炭素有限责任公司 Anti-adhesion electrode paste demolding equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1887641A4 (en) * 2005-05-09 2009-12-02 Panasonic Corp Method and device for applying electrode mix paste
CN203858921U (en) * 2014-05-06 2014-10-01 徐淑渊 Electrode paste forming machine
CN203941701U (en) * 2014-06-13 2014-11-12 嘉峪关大友企业公司铁合金厂 A kind of device of quick preparation standard granularity electrode paste
CN204857317U (en) * 2015-09-07 2015-12-09 广州科昊元电子有限公司 Carbon paste make -up machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1887641A4 (en) * 2005-05-09 2009-12-02 Panasonic Corp Method and device for applying electrode mix paste
CN203858921U (en) * 2014-05-06 2014-10-01 徐淑渊 Electrode paste forming machine
CN203941701U (en) * 2014-06-13 2014-11-12 嘉峪关大友企业公司铁合金厂 A kind of device of quick preparation standard granularity electrode paste
CN204857317U (en) * 2015-09-07 2015-12-09 广州科昊元电子有限公司 Carbon paste make -up machine

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