CN106451258A - Automatic wire processing device - Google Patents

Abstract

The invention discloses an automatic wire processing device, which comprises a base. The base is sequentially provided with an automatic wire lead mechanism, a wire stripping and cutting mechanism, and a wire folding mechanism. The wire cutting mechanism and the wire folding mechanism respectively strip, cut and bend the wires to be processed at different preset positions, and the automatic wire leading mechanism, the wire stripping and cutting mechanism and the wire folding mechanism are all controlled and connected to the main control module. The main control module controls the automatic wire lead mechanism to drive the wires to pass through the wire stripping and cutting mechanism and the wire folding mechanism in turn, and combines the passing speed and the required wire appearance to control the wire stripping and cutting mechanism to perform wire stripping and cutting at the appropriate time. In the same way, the folding line mechanism is controlled to bend at an appropriate position. In this way, the finished wires to be connected that meet the pre-set wire appearance requirements are directly obtained, effectively ensuring the accuracy of handling wires and ensuring the consistency of construction wire function indicators.

Description

An automatic wire processing device

technical field

The invention relates to the technical field of electrical construction, and more specifically relates to an automatic wire processing device.

Background technique

At present, in the field of electrical construction, when installing electric energy meters and other electrical equipment on site, it is usually necessary to bring five types of wires required by the installation specifications, one bundle of yellow, green, red, black and yellow-green wires, and intercept them after arriving at the site. The required length, and folded into the required shape, respectively connected to the electrical appliances/energy meters to be connected, load management terminals and joint junction boxes.

This common construction method leads to the need to carry a large amount of wires during on-site wiring installation, and it is necessary to carry out stripping, cutting and corresponding modeling on the site where the surrounding environment is difficult to guarantee. Further longer, and the processing technology of the wires is largely limited and affected by the skills of the installers, the quality of the wiring will be uneven, and it is difficult to ensure the uniform quality of the electrical appliances connected in a batch of projects, which will bring great harm to the later decoration, maintenance, etc. It was quite an inconvenience.

To sum up, how to effectively solve the problems that electric wires in the electrical construction site are easily affected by various external factors, the quality of wiring is not uniform, and cause trouble for later use is an urgent problem for those skilled in the art.

Contents of the invention

In view of this, the object of the present invention is to provide an automatic wire processing device. The structural design of the automatic wire processing device can effectively solve the problem that the electric wire processing site is easily affected by various external factors, the wiring quality is not uniform, and it is difficult for later use. cause trouble etc.

In order to achieve the above object, the present invention provides the following technical solutions:

An automatic wire processing device, comprising a base, the base is sequentially provided with an automatic wire-leading mechanism, a wire stripping and cutting mechanism, and a wire-folding mechanism, and the automatic wire-leading mechanism controls the wires to be processed to pass through the wire-stripping and cutting mechanism and the wire-folding mechanism , the wire stripping and cutting mechanism and the wire folding mechanism respectively strip, cut and bend the wires to be processed at different preset positions, and the automatic lead wire mechanism, the wire stripping and cutting mechanism and the wire folding mechanism are all connected with the main control module Control connections.

Preferably, in the above-mentioned automatic wire processing device, the automatic lead-in mechanism includes a set of lead wheels with tangential edges, the tangent edges of the lead wheels are provided with slots for guiding the wires to pass through, and the lead wheels are connected to drive their A rotating drive motor, the drive motor is connected to the control module for control.

Preferably, in the above-mentioned automatic wire processing device, the wire stripping and cutting mechanism includes a pair of V-shaped blades with opposite knife edges, and the V-shaped blades are connected with a motion output mechanism that controls their feed, and the motion output The mechanism is in control connection with the main control module.

Preferably, in the above-mentioned automatic wire processing device, the V-shaped blade is connected with a synchronous transmission mechanism, and is connected to the motion output mechanism through the synchronous transmission mechanism.

Preferably, in the above-mentioned automatic wire processing device, the wire bending mechanism includes a controllable swing rod assembly arranged on the wire passing path, and a blocking mechanism that cooperates with the controllable swing rod assembly to block the wire and realize bending.

Preferably, in the above-mentioned automatic wire processing device, an arc groove is provided on the base corresponding to the folding line mechanism, and the swing rod of the controllable swing rod assembly is slidably mounted in the arc groove, and the The swing rod is connected with a swing rod driving part that drives it to slide in the arc groove, and the swing rod driving part is connected with the main control module for control.

Preferably, in the above-mentioned automatic wire processing device, the blocking mechanism includes a pair of clamping blocks, the adjacent sides of the clamping blocks are provided with wire slots for clamping wires, and the clamping blocks are connected with a linear feeding mechanism , the linear feed mechanism is connected to the main control module for control.

Preferably, in the above-mentioned automatic wire processing device, the end of the clamping block adjacent to the swing rod is provided with an arc-shaped end; the swing rod driver also includes a longitudinally telescopic drive mechanism for driving the swing rod Retract or protrude from the arc groove.

Preferably, in the above-mentioned automatic wire processing device, the side of the automatic lead-in mechanism away from the wire stripping and cutting mechanism is also provided with a straightening assembly, and the straightening assembly includes two or more sets of guides whose edges are tangent. The wire is straightened through the edge of the tangential guide wheel, and the lead-out direction of the guide wheel is aligned with the wire inlet end of the wire stripping and cutting mechanism.

Preferably, in the above-mentioned automatic wire processing device, a wire conduit is also provided between the straightening assembly and the wire stripping and cutting mechanism, and the wire conduit communicates with the wire outlet end of the guide wheel and the wire stripping and cutting mechanism. Incoming terminal.

The automatic wire processing device provided by the present invention includes a base, and the base is sequentially provided with an automatic wire lead mechanism, a wire stripping and cutting mechanism and a wire folding mechanism, and the automatic wire leading mechanism controls the wire to be processed to pass through the wire stripping and cutting mechanism and the wire folding mechanism. The wire-folding mechanism, the wire stripping and cutting mechanism and the wire-folding mechanism respectively strip, cut and bend the wires to be processed at different preset positions. The control module controls the connection. The automatic wire processing device provided by the present invention includes an automatic lead-in mechanism, a wire-stripping and cutting mechanism and a wire-folding mechanism arranged in sequence along the wire, and the automatic lead-out mechanism is controlled by the main control module to drive the wires to pass through the wire-stripping and cutting mechanism and the wire-folding mechanism in turn. The wire folding mechanism, combined with the passing speed of the wire and the required wire appearance, controls the wire stripping and cutting mechanism to perform wire stripping and cutting at an appropriate time, and similarly controls the wire folding mechanism to bend the wire at an appropriate position. Through the above method, the finished wires to be connected that meet the pre-set wire appearance requirements are directly obtained, which effectively guarantees the accuracy of the processing of the wires, and ensures that the functional indicators of the wires connected in the same batch of construction are basically the same. Further, This automatic control method realizes the construction of processing wires, which is efficient and fast, and effectively solves the problems that the processing of wires on the electrical construction site is easily affected by various external factors, the quality of wiring is not uniform, and troubles are caused to later use.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1 is a schematic structural diagram of an automatic wire processing device provided by an embodiment of the present invention.

The markings in the attached drawings are as follows:

Straightening component 1, wire tube 2, lead wheel 3, wire stripping and cutting mechanism 4, wire clamping block 5, swing rod 6, wire 7, base 8, arc groove 9.

detailed description

The embodiment of the present invention discloses an automatic electric wire processing device to solve the problems that the electric wire processing on the electrical construction site is easily affected by various external factors, the wiring quality is not uniform, and troubles are caused to later use.

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of an automatic wire processing device provided by an embodiment of the present invention.

The automatic wire processing device provided by the embodiment of the present invention includes a base 8, and the base 8 is sequentially provided with an automatic lead mechanism, a wire stripping and cutting mechanism 4 and a wire folding mechanism, and the automatic lead mechanism controls the wire 7 to be processed to pass through the Wire stripping and cutting mechanism 4 and wire folding mechanism, the wire stripping and cutting mechanism 4 and the wire folding mechanism respectively strip, cut and bend the wire 7 to be processed at different preset positions, the automatic wire leading mechanism, wire stripping Both the wire cutting mechanism 4 and the wire folding mechanism are connected with the main control module.

The preferred design is that the main control module stores preset wire finished data, and controls the operation actions of the automatic wire lead mechanism, wire stripping and cutting mechanism, and wire folding mechanism according to the set data, and an easy-to-operate interactive module is set. It is used to adjust the preset data stored in the main control module according to different finished product requirements, so as to obtain finished wire products with different appearances and shapes.

The automatic wire processing device provided in this embodiment includes an automatic lead-in mechanism, a wire-stripping and cutting mechanism and a wire-folding mechanism arranged in a straight line along the wire. The main control module controls the automatic lead-in mechanism to drive the wires to pass through the stripping and cutting mechanism in turn. And the wire-folding mechanism, combined with the passing speed of the wire and the appearance of the required wire, controls the wire stripping and cutting mechanism to perform wire stripping and cutting at the appropriate time, and similarly controls the wire-folding mechanism to bend the wire at an appropriate position . Through the above method, the finished wires to be connected that meet the pre-set wire appearance requirements are directly obtained, which effectively guarantees the accuracy of the processing of the wires, and ensures that the functional indicators of the wires connected in the same batch of construction are basically the same. Further, This automatic control method realizes the construction of processing wires, which is efficient and fast, and effectively solves the problems that the processing of wires on the electrical construction site is easily affected by various external factors, the quality of wiring is not uniform, and troubles are caused to later use.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiment, in the above-mentioned automatic wire processing device, the automatic lead-in mechanism includes a set of lead wheels 3 with tangential edges, and the tangent edges of the lead wheels 3 are set There is a slot for guiding the wire 7 to pass through, and the lead wheel 3 is connected with a drive motor to drive its rotation, and the drive motor is connected to the control module for control.

In the technical solution provided by this embodiment, the operation of wire feeding is realized through a set of lead wheels, and the driving motor is set to control the rotation of the lead wheels to control the feeding amount of the wires. The lead wheels have good motion continuity, It can ensure the accuracy of the length of the wire feeding, and the accuracy of the position of the cutting and bending wires.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiments, in the above-mentioned automatic wire processing device, the wire stripping and cutting mechanism 4 includes a pair of V-shaped blades with opposite edges, and the V-shaped blades A motion output mechanism is connected to control its feed, and the motion output mechanism is connected to the main control module for control.

In the technical solution provided by this embodiment, a pair of V-shaped blades that move relatively are set, and the wire stripping work can be easily carried out through the design of the relative V-shaped blades, so as to ensure the effectiveness of wire stripping and prevent damage to the internal copper. Line, the motion output mechanism that controls the V-shaped blade is connected to the main control module, which can accurately control the feeding amount and feeding timing of the blade, so as to control the stripping and cutting of the wire at an accurate position.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiments, in the above-mentioned automatic wire processing device, the V-shaped blade is connected with a synchronous transmission mechanism, and is transmitted through the synchronous transmission mechanism and the motion output mechanism. connect.

The technical solution provided in this embodiment is equipped with a synchronous transmission mechanism, which ensures that the feeding actions of the two V-shaped blades are synchronized and consistent, so as to strip the wires more accurately and prevent the wires at the stripping position from being bent , leading to poor quality of the stripped wire, or even cutting off the inner copper wire by mistake. The stripping quality of the device is further improved and its usability is optimized.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiment, in the above-mentioned automatic wire handling device, the wire-folding mechanism includes a controllable pendulum assembly arranged on the passing path of the wire 7, and cooperates with the controllable pendulum assembly. The rod assembly blocks the electric wire 7 and realizes the blocking mechanism of bending.

The folding line mechanism in the technical solution provided by this embodiment includes a controllable swing rod assembly and a blocking mechanism. After the wire passes through the blocking mechanism and the controllable swing rod assembly, the controllable swing rod assembly swings under the limit of the blocking mechanism, The wire is bent at the specified position, the bending position is accurate, and the controllability is good. By changing the distance between the two and the angle of the movement of the controllable pendulum mechanism, the size and angle of the wire bending angle can be adjusted in detail. .

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiment, in the above-mentioned automatic wire processing device, an arc groove 9 is provided on the position corresponding to the folding line mechanism on the base 8, and the swing of the controllable swing rod assembly The rod 6 can be slidably and limitedly installed in the circular arc groove 9, and the swing rod 6 is connected with a swing rod driving member that drives it to slide in the circular arc groove 9, and the swing rod driving member is connected to the The main control module controls the connection.

In the technical solution provided by this embodiment, a circular arc groove is provided on the base, and the installation position of the swing rod of the controllable swing rod assembly is limited in the circular arc groove. The trajectory of the displacement under the drive makes the movement of the swing rod more stable, the bending force applied to the wire is more accurate, and the quality of the wire bending angle is higher.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiment, in the above-mentioned automatic wire processing device, the blocking mechanism includes a pair of clamping blocks 5, and the adjacent sides of the clamping blocks 5 are provided with clamping The wire trough of the electric wire 7, the linear feed mechanism is connected with the clamping block 5, and the linear feed mechanism is connected with the main control module under control.

In the technical solution provided in this embodiment, the blocking mechanism includes a pair of wire clamping blocks, and a wire slot for passing the wires is arranged between them. The structure of the wire clamping blocks can be relatively stable at one end when the wires are bent. Fix the wire to make the quality of the bent wire higher, especially when it is necessary to perform multiple bending operations on different positions of the same wire, to ensure the accuracy of the relative position and angle of different bending angles.

In addition, the wire clamping block is equipped with a linear feeding mechanism, so that the wire clamping block can clamp the wire and send it forward. In the position, another force on the wire forward feeding can be applied near the output end of the wire stripping and cutting mechanism, and the auxiliary automatic The lead wire mechanism feeds the wire, and through the cooperation between the automatic wire feed mechanism and the wire clamping block, the wires to be processed are tensioned, so that the operations of stripping, cutting, and bending are more accurate and easy, and further improve the Handle the quality of the finished wire.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiment, in the above-mentioned automatic wire processing device, the end of the clamping block 5 adjacent to the swing rod 6 is provided with an arc-shaped end; The swing rod driving part also includes a longitudinal telescopic drive mechanism for driving the swing rod 6 to retract or protrude from the arc groove 9 .

In the technical solution provided by this embodiment, the pendulum driving part includes a longitudinal telescopic drive mechanism that drives the pendulum to expand and contract longitudinally in a direction perpendicular to the plane of the base, that is, the plane of the arc groove. This design is mainly for such situations: When the same wire needs to be bent multiple times at different positions, the swing rod may block the movement of the end of the wire that has been played through the arc groove, so that it cannot continue to move forward. After the bending operation at the knuckle position is completed, the swing rod is retracted to allow the electric wire to advance and then stretch out the arc groove for operation before the next operation of bending the electric wire is required.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiments, in the above-mentioned automatic wire processing device, the side of the automatic lead-in mechanism that is away from the wire stripping and cutting mechanism 4 is also provided with a straightening assembly 1, so that The straightening assembly 1 includes two or more sets of guide wheels whose edges are tangent, and the wires 7 are straightened through the edges of the tangent guide wheels. end of line.

In the technical solution provided by this embodiment, a straightening assembly is set at the front end of the device, that is, at one end of the incoming line, including two or more sets of guide wheels with tangent edges. Of course, they can also be arranged in asymmetrical groups. The scheme in the drawings of the embodiment is an asymmetrical design, including two sets of guide wheels and an additional guide wheel on one side, just to ensure that it can limit the passing path of the wires to be processed to a straight line. Realize the purpose of straightening and calibrating the wire.

In order to further optimize the above-mentioned technical solution, preferably on the basis of the above-mentioned embodiments, in the above-mentioned automatic wire processing device, a wire guide 2 is also arranged between the straightening assembly 1 and the wire stripping and cutting mechanism 4, and the wire guide 2 communicates with the wire outlet end of the guide wheel and the wire inlet end of the wire stripping and cutting mechanism 4 .

The technical solution provided by this embodiment is further provided with a wire conduit between the outlet end of the alignment assembly and the wire entry end of the stripping and cutting mechanism on the basis of the alignment assembly to prevent wires from being cut due to the alignment assembly and the stripping and cutting The distance between the two mechanisms allows the wires to accurately pass through the wire stripping and cutting mechanism, and accurate wire cutting and stripping cannot be performed. By setting a hollow conduit on the straight path between the two, the passing The direction of the linear movement of the wire is limited to ensure that it can pass through the wire stripping and cutting mechanism accurately, so that the subsequent processing can be carried out smoothly.

Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. An electric wire automatic processing device, comprising a base, is characterized in that, the base is provided with an automatic wire lead mechanism, a wire stripping and cutting mechanism and a wire folding mechanism in sequence, and the wire to be processed is controlled by the automatic lead wire mechanism to pass through the wire stripping mechanism. A wire cutting mechanism and a wire folding mechanism, the wire stripping and wire cutting mechanism and the wire folding mechanism respectively strip, cut and bend the wires to be processed at different preset positions, the automatic lead wire mechanism, the wire stripping and cutting mechanism and the wire folding mechanism The mechanisms are all connected with the main control module for control. 2. The automatic wire processing device according to claim 1, characterized in that, the automatic lead-in mechanism comprises a group of lead wheels with tangential edges, and the tangent edges of the lead wheels are provided with wire slots for guiding electric wires to pass through, The lead wheel is connected with a drive motor to drive it to rotate, and the drive motor is connected to the control module for control. 3. The electric wire automatic processing device according to claim 2, wherein the wire stripping and cutting mechanism includes a pair of V-shaped blades with opposite edges, and the V-shaped blades are connected with a feed control device. A motion output mechanism, the motion output mechanism is in control connection with the main control module. 4. The automatic wire processing device according to claim 3, wherein the V-shaped blade is connected with a synchronous transmission mechanism, and is connected to the motion output mechanism through the synchronous transmission mechanism. 5. The electric wire automatic processing device according to any one of claims 1 to 4, characterized in that, the wire folding mechanism includes a controllable swing rod assembly arranged on the wire passing path, and cooperates with the controllable swing rod assembly A blocking mechanism that blocks wires and realizes bending. 6. The electric wire automatic processing device according to claim 5, characterized in that an arc groove is provided on the base corresponding to the position of the folding line mechanism, and the swing rod of the controllable swing rod assembly is slidably mounted on the position limit. In the circular arc groove, the swing rod is connected with a swing rod driving member that drives it to slide in the circular arc groove, and the swing rod driving member is connected to the main control module for control. 7. The electric wire automatic processing device according to claim 6, wherein the blocking mechanism includes a pair of clamping blocks, and the adjacent sides of the clamping blocks are provided with wire slots for clamping wires, and the clamping blocks The line block is connected with a linear feed mechanism, and the linear feed mechanism is connected to the main control module for control. 8. The electric wire automatic processing device according to claim 6, characterized in that, one end of the clamping block adjacent to the swing rod is provided with a circular arc-shaped end; the swing rod driving member also includes a longitudinal telescopic The driving mechanism is used to drive the pendulum to retract or protrude from the arc groove. 9. The electric wire automatic processing device according to claim 5, characterized in that, the side of the automatic lead wire mechanism away from the wire stripping and cutting mechanism is also provided with a straightening assembly, and the straightening assembly includes two groups or More than two sets of guide wheels with tangent edges are used to straighten the wires through the tangent guide wheel edges, and the lead-out direction of the guide wheels is aligned with the wire inlet end of the wire stripping and cutting mechanism. 10. The electric wire automatic processing device according to claim 9, characterized in that, a wire conduit is also arranged between the straightening assembly and the wire stripping and cutting mechanism, and the wire conduit communicates with the outlet end of the guide wheel and The wire inlet end of the wire stripping and cutting mechanism.