CN106312813B - A kind of crankshaft-link rod diameter of axle processing tool system - Google Patents
A kind of crankshaft-link rod diameter of axle processing tool system Download PDFInfo
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- CN106312813B CN106312813B CN201611001660.7A CN201611001660A CN106312813B CN 106312813 B CN106312813 B CN 106312813B CN 201611001660 A CN201611001660 A CN 201611001660A CN 106312813 B CN106312813 B CN 106312813B
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- 238000012545 processing Methods 0.000 title claims abstract description 42
- 238000009434 installation Methods 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 108
- 229910052742 iron Inorganic materials 0.000 claims description 54
- 210000004907 gland Anatomy 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 14
- 238000000227 grinding Methods 0.000 description 13
- 238000003754 machining Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 235000000396 iron Nutrition 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
- B24B41/062—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/42—Single-purpose machines or devices for grinding crankshafts or crankpins
- B24B5/421—Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
- B23Q2703/105—Devices for clamping workpieces of a particular form or made from a particular material for clamping a crankshaft
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Turning (AREA)
Abstract
本发明公开了一种曲轴连杆轴径加工工装系统,属于工装夹具技术领域。包括夹具框架,夹具框架底部设置用于与床导轨固定安装的定位面,所述夹具框架前端由外至内依次安装莫氏锥度轴、电磁离合器、分度结构和夹具装置;所述夹具框架后端由外至内依次安装莫氏锥度轴、电磁离合器和夹具装置。本发明与普通曲轴磨床组合使用,初始调试简单易行;能充分发挥曲轴磨床工艺能力,最大限度减少对操作人员的技能要求;达到在满足加工技术要求的前提下,提高产品质量稳定性和加工速率的效果。
The invention discloses a crankshaft connecting rod shaft diameter processing tooling system, which belongs to the technical field of tooling fixtures. It includes a fixture frame, the bottom of the fixture frame is provided with a positioning surface for fixed installation with the bed guide rail, and the front end of the fixture frame is sequentially installed with a Morse taper shaft, an electromagnetic clutch, an indexing structure and a fixture device; the back of the fixture frame Install the Morse taper shaft, electromagnetic clutch and clamping device sequentially from outside to inside. The invention is used in combination with an ordinary crankshaft grinder, and the initial debugging is simple and easy; it can give full play to the technological capability of the crankshaft grinder and minimize the skill requirements for operators; and it can improve the stability of product quality and process speed effect.
Description
技术领域technical field
本发明涉及工装夹具技术领域,特别是一种可用于六缸发动机曲轴连杆轴颈粗、精加工的夹具。The invention relates to the technical field of fixtures, in particular to a fixture that can be used for rough and finish machining of crankshaft connecting rod journals of six-cylinder engines.
背景技术Background technique
曲轴功能参数:曲轴是保证多缸内燃机对外输出特性的五大核心零件之一,其主要几何精度参数包括曲轴回转中心同轴度、同相位连杆轴颈同轴度、不同相位连杆轴颈相对回转中心跳动、不同相位连杆轴颈相对回转中心圆周相位差等。曲轴与缸体、连杆、活塞组成曲柄滑块机构将内燃形成的气体压力转变成旋转动力输出。Functional parameters of the crankshaft: the crankshaft is one of the five core parts that guarantee the external output characteristics of the multi-cylinder internal combustion engine. The runout of the center of rotation, the phase difference of the connecting rod journals in different phases relative to the circle of the center of rotation, etc. The crankshaft, cylinder block, connecting rod, and piston form a crank-slider mechanism that converts the gas pressure formed by internal combustion into rotational power output.
工艺现状:曲轴生产除了具有轴类的一般加工规律外,还具有其独特的结构、工艺特点,主要有形状复杂、刚性差、技术要求高等,加工过程应针对性采取相应措施。目前国内曲轴加工多采用普通机床和专用机床组成的多工序流水线,制造过程存在质量控制、生产效率、自动化程度等问题。如:(1)粗加工过程,常用多刀车床车削曲轴主轴颈及连杆轴颈,由于工序质量的稳定性受机床、夹具、操作、检测等因素影响较大,欲保证成品精度需要留有较大的精加工余量;(2)精加工过程,采用专用曲轴磨床(如MQ8260)在普通曲轴夹具上完成粗磨-半精磨-精磨-抛光,操作者在安装、调整、加工、检测过程需要较高技能,严重影响加工效率和产品质量的稳定性。Process status: In addition to the general processing rules of shafts, crankshaft production also has its unique structure and process characteristics, mainly including complex shape, poor rigidity, and high technical requirements. Corresponding measures should be taken in the process of processing. At present, domestic crankshaft processing mostly adopts a multi-process assembly line composed of ordinary machine tools and special machine tools. There are problems in quality control, production efficiency, and automation in the manufacturing process. For example: (1) In the rough machining process, multi-tool lathes are commonly used to turn crankshaft main journals and connecting rod journals. Since the stability of the process quality is greatly affected by factors such as machine tools, fixtures, operations, and inspections, it is necessary to leave a margin to ensure the accuracy of the finished product. Larger finishing allowance; (2) In the finishing process, a special crankshaft grinder (such as MQ8260) is used to complete rough grinding-semi-finishing-finishing-polishing on an ordinary crankshaft fixture, and the operator is installing, adjusting, processing, The detection process requires high skills, which seriously affects the processing efficiency and the stability of product quality.
六缸发动机曲轴工艺分析:六缸发动机曲轴结构特点:1)六个连杆轴颈两两同轴,轴心线与曲轴主轴颈中心平行,且以其为基准按120°圆周分布;2)曲轴主轴颈中心与各连杆轴颈中心偏心距相等;3)在每处连杆轴颈位置设计配重,保证曲轴质量中心与几何中心重合。Process analysis of crankshaft of six-cylinder engine: Structural characteristics of crankshaft of six-cylinder engine: 1) The six connecting rod journals are coaxial in pairs, and the axis line is parallel to the center of the crankshaft main journal, and based on it, it is distributed in a 120° circle; 2) The eccentric distance between the crankshaft main journal center and the connecting rod journal centers is equal; 3) A counterweight is designed at each connecting rod journal position to ensure that the crankshaft mass center coincides with the geometric center.
连杆轴颈加工是制约曲轴生产的瓶颈工艺之一:Connecting rod journal processing is one of the bottleneck processes restricting crankshaft production:
1)专用夹具保证六处连杆轴颈两两同轴,且与加工机床主轴同轴,加工过程相对曲轴主轴颈偏心距尺寸精度及平行度稳定;1) The special fixture ensures that the six connecting rod journals are coaxial in pairs, and are coaxial with the main shaft of the processing machine tool, and the dimensional accuracy and parallelism of the eccentricity of the main journal of the crankshaft are stable during the machining process;
2)能以曲轴主轴线为基准,圆周精准分度120°,一次安装完成六处连杆轴颈加工;2) Based on the main axis of the crankshaft, the circumference can be accurately indexed by 120°, and six connecting rod journals can be processed in one installation;
3)夹具自带配重,保证加工过程夹具及工件整体质量中心与机床主轴回转中心重合。3) The fixture has its own counterweight to ensure that the overall mass center of the fixture and workpiece coincides with the rotation center of the machine tool spindle during processing.
发明内容Contents of the invention
本发明的发明目的是,针对上述问题,提供一种曲轴连杆轴径加工工装系统,运用机、电、算一体化控制技术,通过设计基准、工艺基准、检测基准三基重合的途径,一次安装定位,完成全部连杆轴颈加工。最大限度降低了机床、工装、人员对加工误差的影响程度,有效提高曲轴连杆轴颈加工质量的稳定性和加工效率。The purpose of the present invention is to solve the above problems, to provide a crankshaft connecting rod shaft diameter processing tooling system, using the integrated control technology of machinery, electricity and calculation, through the approach of overlapping the three bases of design reference, process reference and detection reference, once Installation and positioning, and complete the processing of all connecting rod journals. It minimizes the impact of machine tools, tooling and personnel on machining errors, and effectively improves the stability and efficiency of crankshaft connecting rod journal machining quality.
为达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明通过以下技术手段实现:一种曲轴连杆轴径加工工装系统,包括夹具框架,夹具框架底部设置用于与机床导轨固定安装的定位面,所述夹具框架前端由外至内依次安装莫氏锥度轴、电磁离合器、分度结构和夹具装置;所述夹具框架后端由外至内依次安装莫氏锥度轴、电磁离合器和夹具装置;The present invention is realized through the following technical means: a crankshaft connecting rod shaft diameter processing tooling system, including a fixture frame, the bottom of the fixture frame is provided with a positioning surface for fixed installation with the guide rail of the machine tool, and the front end of the fixture frame is installed sequentially from outside to inside. Morse taper shaft, electromagnetic clutch, indexing structure and fixture device; the rear end of the fixture frame is sequentially installed with Morse taper shaft, electromagnetic clutch and fixture device from outside to inside;
所述莫氏锥度轴分别通过轴承同轴安装在夹具框架的前端和后端并朝向向外;The Morse taper shafts are respectively coaxially installed on the front end and the rear end of the fixture frame through bearings and facing outward;
所述电磁离合器一端同轴连接莫氏锥度轴,另一端同轴连接夹具装置;One end of the electromagnetic clutch is coaxially connected to the Morse taper shaft, and the other end is coaxially connected to the fixture device;
所述夹具装置包括旋转盘、V型铁和弧形压盖,旋转盘与电磁离合器同轴连接,V型铁通过滑芯偏心设置在旋转盘相对电磁离合器的一端,滑芯与旋转盘的轴心线平行;所述弧形压盖设置在V型铁的V型开口一端,弧形压盖一端与V型铁转动连接并能够翻转使得弧形压盖与V型铁盖合,弧形压盖内弧面正对V型开口,弧形压盖另一端通过螺栓与V型铁连接;V型铁上相对V型开口的一端通过细牙螺栓设有配重;所述V型铁的V型面与旋转盘的轴心线平行;所述分度结构包括换向装置和锁紧装置,所述换向装置和锁紧装置分别连接滑芯。The fixture device includes a rotating disk, a V-shaped iron and an arc-shaped gland. The rotating disk is coaxially connected with the electromagnetic clutch. The center lines are parallel; the arc-shaped gland is set at one end of the V-shaped opening of the V-shaped iron, and one end of the arc-shaped gland is connected to the V-shaped iron in rotation and can be turned over so that the arc-shaped gland and the V-shaped iron cover are closed. The inner arc surface of the cover is facing the V-shaped opening, and the other end of the arc-shaped gland is connected with the V-shaped iron through bolts; the end of the V-shaped iron opposite to the V-shaped opening is provided with a counterweight through fine-threaded bolts; the V-shaped iron of the V-shaped iron The profiles are parallel to the axis of the rotating disk; the indexing structure includes a reversing device and a locking device, and the reversing device and the locking device are respectively connected to the sliding core.
本方案中为通过夹具框架组合的一体式夹具,利用夹具框架上的定位面作基准固定在曲轴磨床指定位置;其可分为主轴和尾架两部分,分别对应连接机床的主轴和尾架。选择曲轴端面基准作轴向定位基准,两端主轴颈外圆表面作中心基准,实现工件连杆轴颈精加工前在夹具中的定位。初始时,通过设置V型铁的V型开口一端同一位置并水平设置,曲轴对应安装在两V型铁之间,安装轴端相对旋转盘偏心设置;但由于曲轴中间的轴颈其处于不同的轴心线上,在加工时需要使其与机床主轴的旋转轴线同轴以进行加工。而V型铁的偏心设置是针对上述情况设置的,V型铁在夹持曲轴后,通过分度结构调节滑芯圆周精确旋转,并使得待加工的轴颈的轴心线可以调节到与机床主轴的旋转轴线同轴,并通过分度结构固定。这样旋转盘和V型铁相对固定,待加工的轴颈与机床主轴同轴旋转,只需要通过通常轴加工的方法即可以对轴颈进行车削和磨削加工。滑芯相对旋转盘的偏心距离为安装好后的曲轴,其待加工轴颈轴心线到滑芯轴心线的距离。通过上述结构,曲轴的加工装夹从复杂变得简单,摆脱了以往加工六缸发动机曲轴连杆轴颈时需要多次夹持,避免其偏心距尺寸精度及平行度不稳定的情况,同时可以可以快速固定安装,适合大量或生产线生产,能够保证产品质量稳定性和加工速率。同时为保证使用过程安全,夹具结构连接电磁离合器,通过电磁离合器可以及时停车作业,起到双重安全保障。这里通过莫氏锥度轴可以满足快速安装或自动化生产线需求。In this solution, it is an integrated fixture combined by the fixture frame, which is fixed on the specified position of the crankshaft grinder by using the positioning surface on the fixture frame as a reference; it can be divided into two parts: the main shaft and the tailstock, which correspond to the main shaft and tailstock connected to the machine tool respectively. The crankshaft end face datum is selected as the axial positioning datum, and the outer circular surface of the main journal at both ends is used as the center datum to realize the positioning of the workpiece connecting rod journal in the fixture before finishing. Initially, by setting one end of the V-shaped opening of the V-shaped iron at the same position and horizontally, the crankshaft is correspondingly installed between the two V-shaped irons, and the installation shaft end is eccentrically set relative to the rotating disk; but because the journal in the middle of the crankshaft is in a different position On the axis line, it needs to be coaxial with the rotation axis of the machine tool spindle for machining. The eccentric setting of the V-shaped iron is set for the above situation. After the V-shaped iron clamps the crankshaft, it can adjust the precise rotation of the sliding core circle through the indexing structure, and make the axis line of the journal to be processed can be adjusted to be consistent with the machine tool. The axis of rotation of the spindle is coaxial and fixed by an indexing structure. In this way, the rotating disk and the V-shaped iron are relatively fixed, and the journal to be processed rotates coaxially with the main shaft of the machine tool, and the journal can be turned and ground only by the usual shaft processing method. The eccentric distance of the sliding core relative to the rotating disk is the distance from the axial center line of the journal to be processed to the axial center line of the sliding core of the installed crankshaft. Through the above structure, the processing and clamping of the crankshaft has changed from complex to simple, and it has got rid of the need for multiple clamping when machining the crankshaft connecting rod journal of the six-cylinder engine in the past, avoiding the unstable eccentricity dimension accuracy and parallelism, and at the same time, it can It can be fixed and installed quickly, suitable for mass or production line production, and can ensure product quality stability and processing speed. At the same time, in order to ensure the safety of the use process, the fixture structure is connected to the electromagnetic clutch, and the electromagnetic clutch can be used to stop the operation in time, which has double safety guarantees. Here, the Morse taper shaft can meet the needs of quick installation or automatic production line.
优选地,所述换向装置包括主动齿轮、从动齿轮、超越离合器、伺服电机;所述主动齿轮通过超越离合器连接伺服电机的输出端,伺服电机设有旋转编码器并安装在夹具框架上;所述从动齿轮为内外双联齿轮,从动齿轮安装在旋转盘对应电磁离合器一端,从动齿轮的外齿轮与主动齿轮相啮合,从动齿轮的内齿轮与所述滑芯相啮合;所述伺服电机的输出端、主动齿轮、从动齿轮及滑芯的轴心线平行。分度机构通过齿轮实现对圆周的精确多等分,一次安装完成六缸曲轴六处偏心连杆轴颈精磨、半精磨加工。分度结构包括换向装置和锁紧装置:换向装置用于分度调节;锁紧装置用于滑芯的锁紧和松开,以便于完成分度调节。通过超越离合器实现主动齿轮单向驱动,保证其移动的单向性和准确性,避免不必要误差。Preferably, the reversing device includes a driving gear, a driven gear, an overrunning clutch, and a servo motor; the driving gear is connected to the output end of the servo motor through the overrunning clutch, and the servo motor is provided with a rotary encoder and installed on the clamp frame; The driven gear is an internal and external duplex gear, and the driven gear is installed on one end of the rotating disk corresponding to the electromagnetic clutch, the external gear of the driven gear meshes with the driving gear, and the internal gear of the driven gear meshes with the sliding core; The axis lines of the output end of the servo motor, the driving gear, the driven gear and the sliding core are parallel. The indexing mechanism achieves precise multi-division of the circumference through gears, and completes the six-cylinder crankshaft six-point eccentric connecting rod journal fine grinding and semi-finish grinding processing in one installation. The indexing structure includes a reversing device and a locking device: the reversing device is used for indexing adjustment; the locking device is used for locking and releasing the sliding core, so as to complete the indexing adjustment. The one-way drive of the driving gear is realized through the overrunning clutch to ensure the one-way and accuracy of its movement and avoid unnecessary errors.
优选地,所述锁紧装置包括换向锁止机构,锁紧装置连接所述滑芯并同轴设置。Preferably, the locking device includes a reversing locking mechanism, and the locking device is connected to the sliding core and arranged coaxially.
优选地,所述夹具装置还包括夹具体,夹具体呈L型结构,V型铁设置在夹具体前端并且与其构成开口朝上的U型结构,该U型结构内腔宽度根据曲轴连杆端部的轴颈长度设置;所述夹具体相对V型铁一端连接滑芯;夹具体底部还设置有用于放置平衡配重的平衡重配置槽。Preferably, the clamp device also includes a clamp body, the clamp body has an L-shaped structure, and the V-shaped iron is arranged at the front end of the clamp body and forms a U-shaped structure with the opening facing upward. The length of the journal of the part is set; the opposite end of the clamp body is connected to the sliding core; the bottom of the clamp body is also provided with a balance weight configuration groove for placing a balance weight.
优选地,所述旋转盘对应V型铁一端设有定位孔和相配合的圆柱销,定位孔位于V型铁竖立时V型铁的两侧并与V型铁侧边相切。圆柱销用于加工前的定位,具体是将V型铁竖直朝上设置,圆柱销设置在V型铁两侧用于保证V型铁开口的初始位置。Preferably, one end of the rotary plate corresponding to the V-shaped iron is provided with a positioning hole and a matching cylindrical pin, and the positioning hole is located on both sides of the V-shaped iron when the V-shaped iron is erected and is tangent to the side of the V-shaped iron. The cylindrical pin is used for positioning before processing, specifically, the V-shaped iron is vertically set up, and the cylindrical pin is arranged on both sides of the V-shaped iron to ensure the initial position of the opening of the V-shaped iron.
优选地,还包括控制系统,所述控制系统包括中央处理器,中央处理器分别连接电磁离合器、伺服电机和旋转编码器。通过控制系统可以实现加夹具与机床一体化控制,从而有效协调机床与夹具之间的动作,加快工件的装卸效率,同时能够对机床和电磁离合器单独或同时停车,有效保障加工中的安全及应对突发状况。Preferably, a control system is also included, the control system includes a central processing unit, and the central processing unit is respectively connected to the electromagnetic clutch, the servo motor and the rotary encoder. Through the control system, the integrated control of the clamping fixture and the machine tool can be realized, thereby effectively coordinating the actions between the machine tool and the fixture, and speeding up the loading and unloading efficiency of the workpiece. At the same time, the machine tool and the electromagnetic clutch can be stopped separately or at the same time, effectively ensuring the safety and response during processing. emergency.
优选地,所述控制系统还包括安装在跟刀架对应工件一端的跟刀架从动导轮上的压力传感器,所述压力传感器连接中央处理器。通过压力传感器采集到的压力数据,控制系统实时调节刀具对曲轴径向的初始压力。Preferably, the control system further includes a pressure sensor installed on the driven guide wheel of the steady rest at one end of the steady rest corresponding to the workpiece, and the pressure sensor is connected to the central processing unit. Through the pressure data collected by the pressure sensor, the control system adjusts the initial radial pressure of the tool on the crankshaft in real time.
优选地,所述夹具框架上对应主动齿轮或从动齿轮采用非接触式高灵敏接近开关,所述接近开关连接中央处理器。接近开用于关位置检测,同时用于加工信号采集和循环加工的系统置零。Preferably, the corresponding driving gear or driven gear on the fixture frame adopts a non-contact high-sensitivity proximity switch, and the proximity switch is connected to the central processing unit. The proximity switch is used for close position detection, and is used for processing signal acquisition and system zeroing of cycle processing.
优选地,所述滑芯与V型铁之间采用可拆式连接。通过更换不同结构的V型铁已到达匹配不同型号曲轴轴颈加工的需要;这里可以通过定位销和键完成定位和力传动。Preferably, a detachable connection is adopted between the sliding core and the V-shaped iron. By replacing the V-shaped irons of different structures, the needs of matching different types of crankshaft journals have been met; here, positioning and force transmission can be completed through positioning pins and keys.
由于采用上述技术方案,本发明具有以下有益效果:Owing to adopting above-mentioned technical scheme, the present invention has following beneficial effect:
1.本发明专用夹具运用成熟的机、电、算一体化技术,在普通曲轴磨床上一次安装,自动完成六缸发动机曲轴连杆轴颈磨削加工,相对常规曲轴加工多工序流水作业,更利于多规格产品的质量控制。1. The special fixture of the present invention uses the mature integrated technology of machine, electricity and calculation, and is installed once on the ordinary crankshaft grinder to automatically complete the grinding process of the crankshaft connecting rod journal of the six-cylinder engine. Compared with the conventional crankshaft processing multi-process flow operation, it is more It is beneficial to the quality control of multi-specification products.
2.本发明夹具实现了工件设计基准、检验基准、加工基准的合一,一次安装完成6处连杆轴颈精磨,利于充分发挥曲轴磨床工艺能力;配重系统、跟刀系统等措施保证加工过程运行平稳,磨削径向力影响降低,有利于提高加工速度和加工精度,提高了生产效率。2. The fixture of the present invention realizes the integration of the workpiece design standard, inspection standard and processing standard, and completes the fine grinding of 6 connecting rod journals in one installation, which is conducive to giving full play to the technological capabilities of the crankshaft grinder; measures such as the counterweight system and the follower system guarantee The machining process runs smoothly, and the influence of the grinding radial force is reduced, which is conducive to improving the machining speed and machining accuracy, and improving the production efficiency.
3.本发明一次安装完成全部连杆轴颈加工,能减轻夹具磨损,大幅度减少安装、调整等工艺辅助时间。3. The invention completes the processing of all connecting rod journals in one installation, which can reduce the wear of fixtures and greatly reduce the auxiliary process time such as installation and adjustment.
4.本发明自动化运行降低了对人工技能的要求,消除人为因素对产品质量稳定性的影响,降低了一线工人的劳动强度。4. The automatic operation of the present invention reduces the requirement for manual skills, eliminates the influence of human factors on product quality stability, and reduces the labor intensity of front-line workers.
附图说明Description of drawings
图1是本发明专用夹具总体结构及六缸曲轴示意图;Fig. 1 is the general structure of special fixture of the present invention and six-cylinder crankshaft schematic diagram;
图2是本发明夹具初始定位、夹紧、配重调整示意图;Fig. 2 is a schematic diagram of the initial positioning, clamping and counterweight adjustment of the fixture of the present invention;
图3是本发明工件安装位置示意图;Fig. 3 is a schematic diagram of the installation position of the workpiece of the present invention;
图4是本发明工件定位及夹紧示意图;Fig. 4 is a schematic diagram of workpiece positioning and clamping in the present invention;
图5是本发明分度及定位锁紧原理图;Fig. 5 is a principle diagram of indexing and positioning locking of the present invention;
图6是本发明跟刀架压力调节示意图;Fig. 6 is a schematic diagram of adjusting the pressure of the tool holder according to the present invention;
图7是工件六缸发动机曲轴左视图。Fig. 7 is a left view of the workpiece six-cylinder engine crankshaft.
附图中,1-机床主轴、2-尾架、3-曲轴、4-夹具框架、5-莫氏锥度轴、6-电磁离合器、7-分度结构、8-夹具装置、9-旋转盘、10-V型铁、11-弧形压盖、12-螺栓、13-配重、14-滑芯、15-定位孔、16-夹具体、17-平衡重配置槽、18-伺服电机、19-主动齿轮、20-从动齿轮、21-锁紧装置、22-跟刀架从动导轮、23-磨削砂轮。In the accompanying drawings, 1-machine tool spindle, 2-tailstock, 3-crankshaft, 4-fixture frame, 5-Morse taper shaft, 6-electromagnetic clutch, 7-grading structure, 8-fixture device, 9-rotary disk , 10-V-type iron, 11-arc gland, 12-bolt, 13-counterweight, 14-sliding core, 15-positioning hole, 16-clamp body, 17-balance weight configuration slot, 18-servo motor, 19-driving gear, 20-driven gear, 21-locking device, 22-knife rest driven guide wheel, 23-grinding wheel.
具体实施方式Detailed ways
以下结合附图对发明的具体实施进一步说明。The specific implementation of the invention will be further described below in conjunction with the accompanying drawings.
如图1-2所示,用于曲轴连杆轴径加工工装系统包括夹具框架4、莫氏锥度轴5、电磁离合器6、分度结构7和夹具装置8。夹具框架4底部设置用于与机床导轨固定安装的定位面,夹具框架4前端由外至内依次安装莫氏锥度轴5、电磁离合器6、分度结构7和夹具装置8;夹具框架4后端由外至内依次安装莫氏锥度轴5、电磁离合器6和夹具装置8。曲轴3放置在两夹具装置8之间,并使用夹具装置8固定。As shown in Fig. 1-2, the tooling system for crankshaft connecting rod shaft diameter processing includes a fixture frame 4, a Morse taper shaft 5, an electromagnetic clutch 6, an indexing structure 7 and a fixture device 8. The bottom of the fixture frame 4 is provided with a positioning surface for fixed installation with the guide rail of the machine tool. The front end of the fixture frame 4 is sequentially installed with a Morse taper shaft 5, an electromagnetic clutch 6, an indexing structure 7 and a fixture device 8 from outside to inside; the rear end of the fixture frame 4 The Morse taper shaft 5, the electromagnetic clutch 6 and the clamping device 8 are installed sequentially from outside to inside. The crankshaft 3 is placed between two clamp devices 8 and fixed using the clamp devices 8 .
夹具框架4前端对应机床的机床主轴1,夹具框架4前端由外至内依次连接安装莫氏锥度轴5、电磁离合器6、分度结构7和夹具装置8,莫氏锥度轴5通过轴承安装在夹具框架4的前端并朝向外侧;使用时,莫氏锥度轴5对应插接固定在机床主轴1上。夹具框架4后端对应机床的尾架2,夹具框架4后端由外至内依次连接安装莫氏锥度轴5、电磁离合器6和夹具装置8;莫氏锥度轴5通过轴承安装在夹具框架4的后端并朝向外侧;使用时,莫氏锥度轴5对应旋转固定在尾架2上。应该了解的是,两莫氏锥度轴5之间同轴设置,夹具装置8之间相向对应设置,且相对莫氏锥度轴5轴线偏心设置,使用时,通过分度结构7调节夹具装置8的旋转角度,从而调节曲轴3的偏转,使其待要加工的轴颈轴线处于机床主轴1旋转的轴心位置。The front end of the fixture frame 4 corresponds to the machine tool spindle 1 of the machine tool. The front end of the fixture frame 4 is sequentially connected and installed from the outside to the inside with the Morse taper shaft 5, the electromagnetic clutch 6, the indexing structure 7 and the fixture device 8. The Morse taper shaft 5 is installed on the The front end of the fixture frame 4 faces outward; when in use, the Morse taper shaft 5 is correspondingly plugged and fixed on the machine tool spindle 1 . The rear end of the fixture frame 4 corresponds to the tailstock 2 of the machine tool, and the rear end of the fixture frame 4 is sequentially connected and installed with the Morse taper shaft 5, the electromagnetic clutch 6 and the fixture device 8 from outside to inside; the Morse taper shaft 5 is installed on the fixture frame 4 through bearings and towards the outside; during use, the Morse taper shaft 5 is correspondingly rotated and fixed on the tailstock 2. It should be understood that the two Morse taper shafts 5 are coaxially arranged, and the clamp devices 8 are arranged opposite to each other, and are arranged eccentrically relative to the Morse taper shaft 5 axis. When in use, the indexing structure 7 is used to adjust the position of the clamp device 8 Rotation angle, thereby adjusting the deflection of the crankshaft 3, so that the axis of the journal to be processed is at the axis of the machine tool spindle 1 rotation.
如图3所示,夹具装置8包括旋转盘9、V型铁10和弧形压盖11,弧形压盖11设置在V型铁10的V型开口一端,弧形压盖11一端与V型铁10转动连接并能够翻转使得弧形压盖11与V型铁10盖合,弧形压盖11内弧面正对V型开口,弧形压盖11另一端能够通过螺栓12与V型铁10连接。V型铁10上相对V型开口的一端还通过细牙螺栓设有配重13。使用时,曲轴3端部轴颈放置在V型开口上,翻转弧形压盖11并通过螺栓12进行固定,螺栓12拉力使弧形压盖11发生微量变形,确保不损伤工件表面的前提下,提高夹紧的可靠性,最后完成工件夹紧。通过螺栓精调配重13相对回转中心的偏距,消除或尽量减少回转部分的质量偏心。具体的,螺栓12为活节螺栓。As shown in Figure 3, the fixture device 8 includes a rotating disk 9, a V-shaped iron 10 and an arc-shaped gland 11, the arc-shaped gland 11 is arranged on one end of the V-shaped opening of the V-shaped iron 10, and one end of the arc-shaped gland 11 is connected to the V The shaped iron 10 is rotatably connected and can be flipped so that the arc-shaped gland 11 is covered with the V-shaped iron 10. The inner arc surface of the arc-shaped gland 11 is facing the V-shaped opening, and the other end of the arc-shaped gland 11 can pass through the bolt 12 and the V-shaped iron. Iron 10 connection. One end of the opposite V-shaped opening on the V-shaped iron 10 is also provided with a counterweight 13 by fine thread bolts. When in use, the journal at the end of the crankshaft 3 is placed on the V-shaped opening, and the arc-shaped gland 11 is turned over and fixed by bolts 12. The tension of the bolts 12 causes a slight deformation of the arc-shaped gland 11 to ensure that the surface of the workpiece is not damaged. , improve the reliability of clamping, and finally complete the workpiece clamping. The offset distance of the counterweight 13 relative to the center of rotation is finely adjusted by the bolts, so as to eliminate or minimize the mass eccentricity of the rotary part. Specifically, the bolt 12 is a swing bolt.
如图4所示,对夹具装置8结构进一步优化,此时夹具装置8包括夹具体16、旋转盘9、V型铁10和弧形压盖11,夹具体16呈L型结构,V型铁10设置在夹具体16前端并且与其构成开口朝上的U型结构,该U型结构内腔宽度根据曲轴3端部的轴颈长度设置,以避免曲轴3不能放置或放置后触碰其他部件,从而损伤曲轴3。在该U型结构的下部还设置有平衡重配置槽17,用于放置平衡配重。As shown in Figure 4, the structure of the clamp device 8 is further optimized. At this time, the clamp device 8 includes a clamp body 16, a rotating disk 9, a V-shaped iron 10 and an arc-shaped gland 11. The clamp body 16 is an L-shaped structure, and the V-shaped iron 10 is arranged at the front end of the clamp body 16 and forms a U-shaped structure with its opening facing upwards. The width of the inner cavity of the U-shaped structure is set according to the journal length at the end of the crankshaft 3, so as to prevent the crankshaft 3 from being unable to be placed or touching other components after being placed. This damages the crankshaft 3. A balance weight disposing groove 17 is also provided at the lower part of the U-shaped structure for placing a balance weight.
如图5所示,分度结构7包括换向装置和锁紧装置21,换向装置和锁紧装置21分别连接滑芯14;两所述夹具装置8的滑芯14位置相同,V型铁10的V型开口位置一一对应。换向装置包括主动齿轮19、从动齿轮20、超越离合器、伺服电机18。主动齿轮19通过超越离合器连接伺服电机18的输出端,伺服电机18设有旋转编码器并安装在夹具框架4上。从动齿轮20为内外双联齿轮,从动齿轮20的外齿轮与主动齿轮19相啮合,从动齿轮20的内齿轮与所述滑芯14一端的换向分度齿轮相啮合。伺服电机18的输出端、主动齿轮19、从动齿轮20及滑芯14的轴线平行。锁紧装置21包括换向锁止机构,锁紧装置21连接所述滑芯14。这里,滑芯14一端连接V型铁10,另一端设置同轴的换向分度齿轮,并通过向心推力轴承偏心设置在旋转盘9上。As shown in Figure 5, the indexing structure 7 includes a reversing device and a locking device 21, and the reversing device and the locking device 21 are connected to the sliding core 14 respectively; The positions of the V-shaped openings of 10 are in one-to-one correspondence. The reversing device includes a driving gear 19 , a driven gear 20 , an overrunning clutch, and a servo motor 18 . The driving gear 19 is connected to the output end of the servo motor 18 through an overrunning clutch, and the servo motor 18 is provided with a rotary encoder and installed on the clamp frame 4 . The driven gear 20 is an internal and external duplex gear, the external gear of the driven gear 20 meshes with the driving gear 19 , and the internal gear of the driven gear 20 meshes with the reversing indexing gear at one end of the sliding core 14 . The axes of the output end of the servo motor 18 , the driving gear 19 , the driven gear 20 and the sliding core 14 are parallel. The locking device 21 includes a reversing locking mechanism, and the locking device 21 is connected to the sliding core 14 . Here, one end of the sliding core 14 is connected to the V-shaped iron 10, and the other end is provided with a coaxial reversing indexing gear, and is eccentrically arranged on the rotating disk 9 through a centripetal thrust bearing.
如图6所示,跟刀架从动导轮22和磨削砂轮23对应贴合曲轴连杆轴颈,这里跟刀架是在普通跟刀架的基础上安装精密压力传感器,具体是在跟刀架从动导轮22上安装精密压力传感器,通过横向水平位移,控制加工前对曲轴颈的初始压力。As shown in Figure 6, the driven guide wheel 22 of the tool rest and the grinding wheel 23 are correspondingly attached to the journal of the crankshaft connecting rod. A precision pressure sensor is installed on the driven guide wheel 22 of the knife rest, and the initial pressure on the crankshaft journal before the control is controlled through the lateral horizontal displacement.
为了夹具和机床协调工作,这里设置一控制系统分别连接控制机床和夹具,采用工业可编程控制器PLC作中央处理器,中央处理器连接控制伺服电机18、旋转编码器、电磁离合器6、接近开关和压力传感器,实现一键启动完成曲轴轴颈磨削加工。通过控制系统可以实现加夹具与机床一体化控制,从而有效协调机床与夹具之间的动作,加快工件的装卸效率,同时能够对机床和电磁离合器单独或同时停车,有效保障加工中的安全及应对突发状况。In order to coordinate the work of the fixture and the machine tool, a control system is set up here to connect and control the machine tool and the fixture respectively. The industrial programmable logic controller PLC is used as the central processor, and the central processor is connected to control the servo motor 18, rotary encoder, electromagnetic clutch 6, and proximity switch. And pressure sensor, realize one-button start to complete the grinding process of crankshaft journal. Through the control system, the integrated control of the clamping fixture and the machine tool can be realized, thereby effectively coordinating the actions between the machine tool and the fixture, and speeding up the loading and unloading efficiency of the workpiece. At the same time, the machine tool and the electromagnetic clutch can be stopped separately or at the same time, effectively ensuring the safety and response during processing. emergency.
以下以加工六缸发动机曲轴连杆轴颈,具体实施选用在MQ1350B外圆磨床上进行连杆轴颈精加工为例。The following is an example of machining the crankshaft connecting rod journal of a six-cylinder engine, and the specific implementation is to use the MQ1350B cylindrical grinder for finishing the connecting rod journal.
首先,将曲轴3对应夹具的V形铁安装并夹紧,具体是:First, install and clamp the V-shaped iron of the crankshaft 3 corresponding to the fixture, specifically:
利用夹具框架4上的定位面将夹具整体安置于磨床纵向导轨,夹具框架4两端莫氏锥度轴5分别与机床主轴1、尾架2的莫氏锥孔配合并连接;微调夹具框架4安装基座,将夹具框架4整体可靠固定;用千分表、校验轴等通用检具校正、微调,保证夹具的主回转中心与机床主轴1中心的同轴度;Use the positioning surface on the fixture frame 4 to place the fixture on the longitudinal guide rail of the grinding machine. The Morse taper shafts 5 at both ends of the fixture frame 4 are respectively matched and connected with the Morse taper holes of the machine tool spindle 1 and tailstock 2; the fine-tuning fixture frame 4 is installed The base is used to reliably fix the fixture frame 4 as a whole; use general inspection tools such as dial gauges and calibration axes to calibrate and fine-tune to ensure the coaxiality between the main rotation center of the fixture and the center of the machine tool spindle 1;
分别调整夹具框架4上对应机床主轴1和尾架2两部分的V型铁10,将圆柱销分别插入V型铁10两端定位孔15,机床主轴1和尾架2两部分的V形铁V形开口朝上,定位中心线与机床主轴1中心同轴。Respectively adjust the V-shaped iron 10 corresponding to the two parts of the machine tool spindle 1 and the tailstock 2 on the fixture frame 4, respectively insert the cylindrical pins into the positioning holes 15 at both ends of the V-shaped iron 10, and the V-shaped irons of the two parts of the machine tool spindle 1 and the tailstock 2. The V-shaped opening faces upwards, and the positioning center line is coaxial with the center of the machine tool spindle 1.
将待加工曲轴3两端对应水平放入V型铁10,曲轴3两端轴颈外圆置于V形铁内,翻转弧形压盖11,并用活节螺栓紧固。螺栓12拉力使弧形压盖11发生微量变形,完成工件夹紧。Put the two ends of the crankshaft 3 to be processed into the V-shaped iron 10 correspondingly horizontally, place the outer circle of the journal at both ends of the crankshaft 3 in the V-shaped iron, turn over the arc-shaped gland 11, and fasten it with a swing bolt. The tensile force of the bolt 12 makes the arc gland 11 slightly deformed to complete the workpiece clamping.
取出两端工艺圆柱销,伺服电机18不通电,两端电磁离合器6处于脱离,安装工件后的夹具回转部分回转盘整体将以机床主轴1为中心呈自由状态;转动V形铁底部的配重13细牙螺栓,精调配重13相对回转中心的偏距,消除或尽量减少回转部分的质量偏心;调整跟刀架,通过压力传感器,保证合适的初始压力。Take out the process cylindrical pins at both ends, the servo motor 18 is not powered, and the electromagnetic clutch 6 at both ends is disengaged. After the workpiece is installed, the rotating part of the fixture will be in a free state centered on the main shaft 1 of the machine tool; turn the counterweight at the bottom of the V-shaped iron 13 fine-threaded bolts, fine-tuning the offset distance of the counterweight 13 relative to the center of rotation, to eliminate or minimize the mass eccentricity of the rotating part; adjust the follower rest, and ensure the appropriate initial pressure through the pressure sensor.
一键启动,曲轴磨床与夹具系统联合控制,自动按顺序完成下述步骤的连杆轴颈加工:One-button start, joint control of crankshaft grinding machine and fixture system, automatically complete the following steps of connecting rod journal processing in sequence:
(1)伺服电机18启动,经超越离合器驱动V形铁复位,接近开关发出加工开始信号及系统数据清零信号;伺服电机18停止,两端电磁离合器6通电。(1) The servo motor 18 starts, drives the V-shaped iron to reset through the overrunning clutch, and the proximity switch sends a processing start signal and a system data clearing signal; the servo motor 18 stops, and the electromagnetic clutch 6 at both ends is energized.
(2)机床主轴1启动,曲轴3第一连杆轴颈和第六连杆轴颈与机床主轴1同轴转动;跟刀架系统进给,跟刀架从动导轮22分别与第一连杆轴颈和第六连杆轴颈外圆接触;磨削砂轮23系统启动,并按预设参数进给,同时磨削第一连杆轴颈和第六连杆轴颈,达到预期尺寸精度及表面质量。(2) The machine tool spindle 1 is started, and the first connecting rod journal and the sixth connecting rod journal of the crankshaft 3 rotate coaxially with the machine tool spindle 1; The outer circle of the connecting rod journal and the sixth connecting rod journal are in contact; the grinding wheel 23 system starts, and feeds according to the preset parameters, and simultaneously grinds the first connecting rod journal and the sixth connecting rod journal to the expected size precision and surface quality.
(3)磨削砂轮23退出,机床主轴1停机直到静止;电磁离合器6脱离,伺服电机18启动,利用伺服电机18自带旋转编码器实现精确120°转位;伺服电机18停并自锁,电磁离合器6通电锁紧;曲轴3第二连杆轴颈和第五连杆轴中心与机床主轴1同轴。(3) The grinding wheel 23 exits, and the machine tool main shaft 1 stops until stationary; the electromagnetic clutch 6 disengages, and the servo motor 18 starts, and utilizes the rotary encoder of the servo motor 18 to realize accurate 120° indexing; the servo motor 18 stops and self-locks, The electromagnetic clutch 6 is energized and locked; the second connecting rod journal of the crankshaft 3 and the center of the fifth connecting rod shaft are coaxial with the machine tool main shaft 1.
(4)磨削砂轮23、跟刀架从动导轮22平移至第二连杆轴颈和第五连杆轴位置,启动、进给程序与上述步骤(2)相同,同时磨削第二连杆轴颈和第五连杆轴,达到预期尺寸精度及表面质量。(4) The grinding wheel 23 and the driven guide wheel 22 of the turret are translated to the positions of the second connecting rod journal and the fifth connecting rod shaft. The connecting rod journal and the fifth connecting rod shaft meet the expected dimensional accuracy and surface quality.
(5)与上述步骤(2)、(3)、(4)运行相同,步骤相同,同时磨削第三连杆轴颈和第四连杆轴,达到预期尺寸精度及表面质量。(5) The operation is the same as the above steps (2), (3), and (4), and the steps are the same, and the third connecting rod journal and the fourth connecting rod shaft are ground at the same time to achieve the expected dimensional accuracy and surface quality.
(6)自动停机,将整体回转部分调整到适当位置,取出成品;同时安装待加工曲轴3,进行下一循环。(6) Stop automatically, adjust the overall rotary part to an appropriate position, and take out the finished product; at the same time, install the crankshaft 3 to be processed, and proceed to the next cycle.
上述说明是针对本发明较佳可行实施例的详细说明,但实施例并非用以限定本发明的专利申请范围,凡本发明所提示的技术精神下所完成的同等变化或修饰变更,均应属于本发明所涵盖专利范围。The above description is a detailed description of the preferred feasible embodiments of the present invention, but the embodiments are not used to limit the scope of the patent application of the present invention. All equivalent changes or modifications completed under the technical spirit suggested by the present invention shall belong to The scope of patents covered by the present invention.
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Effective date of registration: 20210107 Address after: 442700 Xincheng District, right bank, Danjiangkou City, Shiyan City, Hubei Province Patentee after: DANJIANGKOU DONGFA CRANKSHAFT Co.,Ltd. Address before: 230000 room 1414, building D, Yinhe happiness Plaza, intersection of Luzhou Avenue and Fuzhou Road, Baohe District, Hefei City, Anhui Province Patentee before: Anhui keyiguo Network Technology Co.,Ltd. Effective date of registration: 20210107 Address after: 230000 room 1414, building D, Yinhe happiness Plaza, intersection of Luzhou Avenue and Fuzhou Road, Baohe District, Hefei City, Anhui Province Patentee after: Anhui keyiguo Network Technology Co.,Ltd. Address before: 541004 1 Jinji Road, Qixing District, Guilin, the Guangxi Zhuang Autonomous Region Patentee before: GUILIN University OF ELECTRONIC TECHNOLOGY |