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CN106316718A - Preparation method of slow release urea adopting lignin and microelement coating material - Google Patents

Preparation method of slow release urea adopting lignin and microelement coating material Download PDF

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Publication number
CN106316718A
CN106316718A CN201610762511.6A CN201610762511A CN106316718A CN 106316718 A CN106316718 A CN 106316718A CN 201610762511 A CN201610762511 A CN 201610762511A CN 106316718 A CN106316718 A CN 106316718A
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China
Prior art keywords
fertilizer
lignin
release
trace element
slow
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CN201610762511.6A
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Inventor
刘卫东
刘昶
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Liu Chang International Co Ltd
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Liu Chang International Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/90Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting the nitrification of ammonium compounds or urea in the soil
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/80Soil conditioners
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/30Layered or coated, e.g. dust-preventing coatings

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Pest Control & Pesticides (AREA)
  • Soil Sciences (AREA)
  • Fertilizers (AREA)

Abstract

The invention relates to slow release urea adopting a lignin and microelement coating material. The slow release urea is realized by adopting lignin and microelements as a coating material and using a unique solvent-free coating technology. The slow release urea consists of a core layer and a coating layer. The core layer is urea while the coating layer comprises the lignin, the microelements and additives thereof. Corresponding controlled release parameters can be designed according to crop nutrition laws and requirements, and release of nutrients is controlled by adjusting coating times and amount, coating thickness and the like. The preparation method is a good innovation, and the coating material has a slow and controlled release effect, has the characteristic of biodegradability and is incomparable when compared with other slow release materials. Intelligent release can be realized, nutrient deficiency symptoms of crops and physiological diseases of crops can be eliminated, the yield can be significantly increased, and the quality can be improved. The development of ecological agriculture is facilitated, and the market competitiveness is very high. The method fills the domestic blank and the technology is in a leading position at home and abroad.

Description

A kind of lignin and the preparation method of trace element lapping slow-release carbamide
Technical field
The invention belongs to technical field of fertilizers, relate to degradable lignin coated slow-release urea fertilizer, particularly to a kind of wood Quality and the preparation method of trace element lapping slow-release carbamide.
Background technology
Carbamide has greatly very important status because of its nitrogen content height, consumption in the agricultural production of countries in the world, but The utilization rate of carbamide but only has about 30%;The nitrogenous fertilizer of this high cost with low efficiency not only affects crop yield and quality, and leads Cause the wasting of resources, destroy ecological environment, affect human health;Along with pay attention to day by day ecological environmental protection, improve urea efficiency and Utilization rate has become the key subjects of various countries' common concern.
Slow controlled release coated carbamide has been carried out the research of decades in the U.S., Japan and other countries, produces and apply;70 years 20th century After Dai, abroad delaying controlled release coated carbamide through numerous studies, nitrogen utilization efficiency has brought up to 50% to 60%, wherein slow release or Control release urea technology is exactly maximally effective potentiation means;And do not affected by complicated factors such as soil types, it has slow release Long-acting, can increase substantially utilization rate of fertilizer, can economize on resources in same origin equal production volume level, reduces fertilizer and executes Consumption, reduces cost, increases peasant income.
The research and development of China's release-controlled coated urea can be divided mainly into three major types, and the first big class is with inorganic matter as lapping Research and development;The research work of calcium magnesium phosphate coated urea etc. has been carried out as far back as Chinese Academy of Sciences's soil investigation in 1974 Make;Equations of The Second Kind is the exploitation with biodegradable macromolecule resin as coated fertilizer;As Xi'nan College of Forestry develops with carbamide For core, the slow-release carbamide with Colophonium, Lac, sanlose as peplos;Northwest University develops High hydrophilous resin Coated carbamide with ethyl cellulose dimension coated fertilizer;Sun Ming develops by force the thin film carbamide etc. with humic acid as coated fertilizer; 3rd class is the exploitation with nonbiodegradable macromolecule resin as coated fertilizer;Such as Ornamental Plants of Beijing District scientific research institutions in 1985 and north Capital city chemical institute develops phenolic resin compound fertilizer etc..
Sulfur bag slow-release carbamide and the application of coated with resin slow-release carbamide are relatively broad at present;Sulfur bag slow-release carbamide occupies special status, This is not only coated fertilizer but also be nutrient mainly due to sulfur itself, and cost is relatively low;The general nitrogen content of sulfur coated urea is 36%~37%;But shortcoming is that not only production process is complicated, and content is the lowest, and core fertilizer dissolution rate is fast, surface sealing wax easily quilt Soil Microorganism decomposes, thus affects sustained release performance;Life-time service easily causes soil acidification simultaneously;Coated with resin slow-release carbamide It it is the product using various different resin materials that carbamide is wrapped to form;Its coating layer key component is two polycyclopentadithio.henes Alkene and the copolymer of glycerol, the weight of coating layer accounts for the 10%~15% of fertilizer gross weight;The slow release fertilizer of coated with resin There is good control release performance, slow Releasing nutrient can be controlled;Disadvantage is expensive, and coated fertilizer is difficult to by soil Middle microbial decomposition, easily causes pedo relict, and therefore life-time service easily causes environmental pollution, has a significant impact health.
In coated slow release fertilizer research field, " the fertile bag fertilizer " that China fertilizer researcher proposes, represent this field following and grind Study carefully direction;The present invention is based on this thought, it is intended to the coated slow-release urea that exploitation has the following characteristics that;1, coated carbamide must Must be with low cost, the most not only coated fertilizer is with low cost, and packing technology also wants simple;2, coated fertilizer must be able to biology can Degraded, i.e. staying the coated fertilizer in soil after release can be degraded by microorganisms or decompose;3, lapping itself also can conduct Fertilizer, provides nutrition to plant;4, thickness or the composition of lapping are regulated, the release speed of scalable or control coated carbamide Rate;Therefore, exploitation degradable function type coated slow-release urea just seems even more important, is relatively suitable for the basic demand of the present invention; Both having improve utilization rate of fertilizer, and decreased again environmental pollution, nutrition is comprehensive again, disease-resistant increases production again, is particularly suitable for the national conditions of China, Development prospect is wide.
The technology of the present invention be use lignin and trace element as coated fertilizer, and by the solvent-free film-coating technique of uniqueness Realize;Select low cost, wide and degradable lignin material of originating, overcome existing macromolecule resin coated fertilizer universal Cost is high, and the drawback of coated fertilizer difficult degradation after use;Having simplification program with fluid bed technique for packing, parcel uniformly, becomes Product rate high advantage, can significantly reduce fertilizer preparation cost, in use, fertilizer nutrient along with lignin coating layer by Step degraded realizes intellectuality release.
The technology of the present invention is that control release urea is made up of core layer and coating layer;Described core layer is carbamide, and coating layer is wooden Element and trace element and additive thereof;Use degradable lignin material as the coated fertilizer of chemical fertilizer, add trace element fertilizer Material material and corresponding additive, can design corresponding controlled release parameter according to crop alimentary rule and demand, by adjusting peplos Number of times and consumption, membrane wrapping thickness etc. control the release of nutrient, by the optimization of coated fertilizer Yu coating process, by these technique Can control the release natural law of nutrient in coated urea, can produce fertilizer efficiency effect duration according to crop cycle difference is 60 My god, 90 days, the lignin coated slow-release urea of 120 days.
The technology of the present invention be thus designed with lignin and trace element as coated fertilizer prepare slow-release carbamide be one very well Innovation, the existing slow controlled-release effect of this coated fertilizer, have again biodegradable feature, be that other slow-release materials are incomparable 's;Coated fertilizer nutrient not only can be made to realize intellectuality release along with the degraded of lignin, the penetrating of soil can be obviously improved Property, increase the content of organic matter, beneficially beneficial microorganism growth;Add trace-element fertilizer simultaneously and can solve crops nutritional deficiency disease Shape and plant physiological disease treating, can significantly improve yield, improving quality, have multiple efficacies;Agriculture sustainable production can be promoted, have It is beneficial to the development of the ecological agriculture, there is the strongest market competitiveness;The present invention has filled up domestic blank, and this technology is at home and abroad located In leading position.
Summary of the invention
The present invention is the fluid bed coated fertilizer technology as raw material with lignin and trace element;Raw material is used to prepare granule Tiny, the lignin powder body of homogeneous grain diameter and trace element material, with the air of flowing as carrier, by lignin and thin of micro-fertilizer In grain band fluidized bed, collide with in stabilization fluid state fertiliser granulates, enter vaporific binding agent from bed side spray simultaneously, make wooden Plain and micro-fertile granule is bonded in fertilizer surface by collision, and continuous operation makes integument constantly thicken, thus it is double to realize preparation The purpose of layer coated urea.
The present invention is achieved through the following technical solutions:
A kind of lignin of the present invention and the slow-release carbamide of trace element lapping, it is characterized in that and includes fertilizer and bag Film fertilizer, the skeleton being material construction fertilizer coating with lignin and trace-element fertilizer.
Lignin of the present invention and the slow-release carbamide of trace element lapping, also include sealing coated fertilizer micropore The sealer closed and firming agent, this sealer is fixed oil, palmitic one, and firming agent is flyash.
Lignin of the present invention and the slow-release carbamide of trace element lapping, raw material is carbamide, trace element be boric acid, Zinc sulfate, wherein, boric acid, the mass ratio of zinc sulfate are 1:0.8-2.
The preparation technology of the slow-release carbamide of lignin of the present invention and trace element lapping, comprises the following steps: with Lignin and the skeleton that trace element is material construction fertilizer coating, closed micropore by sealer.
The preparation method of the slow-release carbamide of lignin of the present invention and trace element lapping, using flyash as solidification Agent prevents the adhesion in encapsulation process between fertiliser granulates.
The slow-release carbamide preparation method of lignin of the present invention and trace element lapping, it is characterised in that: include with Lower step:
(1) screening: screen by the fertiliser granulates of peplos so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and micro-fertile structure membrane bone frame, closes with sealer, and flyash is as solid Agent face powder prevents adhesion, and peplos uses granulating method coating process, first fertiliser granulates is heated to 40-45 DEG C, then will heating Fertiliser granulates surface uniformly it is sprayed onto by spray gun, subsequently by micro-fertilizer, flyash and wooden to 115-125 DEG C of sealer being in a liquid state Element is dividedly in some parts in granulating disc and carries out wrapping up, mixing;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) check, pack: total nitrogen nutrient content and sustained release performance to every batch of product are measured, up to standard after pack.
Step (2) specifically includes:
The first step: a certain amount of granulated fertilizer is preheated in encapsulation tool 40-45 DEG C, adds the 115-125 DEG C of envelope being in a liquid state Closing agent, its consumption is the 0.5-1% of granulated fertilizer weight, turns to fertiliser granulates surface and form binding liquid in encapsulation tool Layer;
Second step: first trace element powder is uniformly spread in rotating circular disk on the fertiliser granulates of motion, trace element material Consumption is the 1-2% of granulated fertilizer weight, turns to trace element material and is wrapping on fertiliser granulates;Continue heating to keep Temperature 40-45 DEG C, then made on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move add flyash, flyash The 2-5% that consumption is granulated fertilizer weight, under the effect of its firming agent, and solidify to form shock resistance, wear-resisting peplos Layer, completes peplos for the first time;
3rd step: continue second time oil spout, on the fertiliser granulates of peplos trace element lignin material being uniformly spread to motion, The consumption of lignin material is the 5-8% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates, continues Continuous heating keeps temperature 40-45 DEG C, then makees, adding flyash, the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move On, under the effect of its firming agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace element and lignin material All being wrapped on fertiliser granulates, complete second time peplos, the functional type preparing required lignin and trace element peplos delays Release carbamide;
4th step: different according to designed fertilizer control release natural law, crop demand nutrient is different with ratio, is sequentially repeated many Secondary, until multilamellar trace element and lignin material are all wrapped on fertiliser granulates, coating layer solidifies, and also can prepare required Delta wood quality and trace element peplos functional type slow-release carbamide.
The invention has the beneficial effects as follows:
(1) there is intelligent slow-release function, widely applicable: to be suitable for different types of soil and crops;
(2) regulation soil acidity or alkalinity, increases the fertility of soil: can increase the soil organism, improve Soil structure, effectively prevent soil Earth hardens;
(3) utilization rate of fertilizer is improved: nutrient discharges slowly in soil, decreases loss;
(4) fertilizer efficiency is lasting, long-term, stable: be able to continuously supply plant in the whole trophophase demand to nutrient;The most a large amount of Using will not " burn seedlings ";Decrease quantity and the number of times of fertilising, cost-effective;Soil can slowly decompose or degrade, completely It is dissolved in water, nontoxic, germination and plant growth are had no effect, does not produce residual;
(5) solve the nutritional deficiency symptom of crops: the trace element such as the boron of interpolation, zinc are greatly increased plant stress-resistance ability, strengthen Disease-resistant performance;It is greatly improved yield and fruit quality simultaneously.
Four, detailed description of the invention
Embodiment 1: the preparation method step of lignin and trace element lapping slow-release carbamide is:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace element to build membrane bone frame, close with Petiolus Trachycarpi oil, and flyash is made Adhesion is prevented for firming agent face powder;These materials all have degradability or harmless to soil, will not produce bad to soil Impact;Peplos uses granulating method coating process, first fertiliser granulates is heated to 40 DEG C, then will warm up 120 DEG C and is in a liquid state Petiolus Trachycarpi oil is uniformly sprayed onto fertiliser granulates surface by spray gun, subsequently trace element and lignin is dividedly in some parts disk and makes Grain machine carries out wrapping up, mixing;
The first step: a certain amount of granulated fertilizer carbamide is preheated in encapsulation tool 40 DEG C, adds Petiolus Trachycarpi oil, and its consumption is granule The 1% of weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace element powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk on the fertiliser granulates of motion, trace The consumption of element material is the 1% of granulated fertilizer weight, turns to trace element material and is wrapping on fertiliser granulates;Continue to add Heat keeps temperature 40 DEG C, then makees add flyash on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, fine coal Consumption is granulated fertilizer weight the 3% of ash, under the effect of its firming agent, and solidify to form shock resistance, wear-resisting coating layer, Completing peplos for the first time, wherein, boron fertilizer, the weight ratio of zinc fertilizer are 1:0.8;
3rd step: continue second time oil spout, is uniformly spread to lignin material on the fertiliser granulates of parcel trace element of motion, The consumption of lignin material is the 8% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue to add Heat keeps temperature 40 DEG C, then makees add flyash on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, at it Under the effect of firming agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace element and lignin material are all wrapped up On fertiliser granulates, complete second time peplos, prepare required lignin and trace element coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;
(6) subpackage;Formally pack by automatic packer;
The physical and chemical index of release-controlled coated urea.
Embodiment 2: the slow-release carbamide preparation method step of lignin and trace element lapping is:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace element to build membrane bone frame, close with fixed oil, and flyash is made Adhesion is prevented for firming agent face powder;These materials all have degradability or harmless to soil, will not produce bad to soil Impact;Peplos uses granulating method coating process, first fertiliser granulates is heated to 45 DEG C, then will warm up 115 DEG C and is in a liquid state Fixed oil is uniformly sprayed onto fertiliser granulates surface by spray gun, micro-fertilizer (adding flyash etc.) and lignin is layered in batches subsequently Join and granulating disc is carried out wrap up, mix;
The first step: by a certain amount of granulated fertilizer carbamide, is preheated to 45 DEG C in encapsulation tool, adds fixed oil, and its consumption is The 0.5% of grain weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace element powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk on the fertiliser granulates of motion, trace The consumption of element material is the 1.5% of granulated fertilizer weight, turns to micro-fertile material and is wrapping on fertiliser granulates;Continue heating Kept temperature 45 C, then make on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move add flyash, flyash Consumption is granulated fertilizer weight 2%, under the effect of its firming agent, and solidify to form shock resistance, wear-resisting coating layer, complete Becoming peplos for the first time, wherein, boron fertilizer, the weight ratio of zinc fertilizer are 1:1;
3rd step: continue second time oil spout, is uniformly spread to lignin material on the fertiliser granulates wrapping up micro-fertilizer of motion, wooden The consumption of cellulosic material is the 5% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue heating to protect Hold temperature 45 C, then make, on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, to solidify at it adding flyash Under the effect of agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace-element fertilizer and lignin material are all wrapped up On fertiliser granulates, complete second time peplos, prepare required lignin and micro-fertile double-deck coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;The physical and chemical index of release-controlled coated urea meets;
(6) subpackage;Formally pack by automatic packer.
Embodiment 3: the slow-release carbamide preparation method step of lignin and trace element lapping is:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace-element fertilizer to build membrane bone frame, close with Petiolus Trachycarpi oil, fine coal Ash prevents adhesion as firming agent face powder;These materials all have degradability or harmless to soil, will not produce soil Harmful effect;Peplos uses granulating method coating process, first fertiliser granulates is heated to 43 DEG C, then will warm up 125 DEG C in liquid The Petiolus Trachycarpi oil of state is uniformly sprayed onto fertiliser granulates surface by spray gun, subsequently by trace-element fertilizer (adding flyash etc.) and wood Quality is dividedly in some parts in granulating disc and carries out wrapping up, mixing;
The first step: a certain amount of granulated fertilizer carbamide is preheated in encapsulation tool 43 DEG C, adds Petiolus Trachycarpi oil, and its consumption is granule The 0.8% of weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace-element fertilizer powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk on the fertiliser granulates of motion, The consumption of trace-element fertilizer material is the 2% of granulated fertilizer weight, turns to trace-element fertilizer and is wrapping to fertiliser granulates On;Continue heating and keep temperature 43 DEG C, then make, adding flyash, the fertilizer that firming agent is uniformly spread in rotating circular disk move On grain, the consumption of flyash is the 5% of granulated fertilizer weight, under the effect of its firming agent, and solidify to form shock resistance, wear-resisting Coating layer, complete for the first time peplos, wherein, boron fertilizer, the weight ratio of zinc fertilizer are 1:1.5;
3rd step: continue second time oil spout, is uniformly spread to lignin material on the fertiliser granulates wrapping up micro-fertilizer of motion, wooden The consumption of cellulosic material is the 6% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue heating to protect Hold temperature 43 DEG C, then make, on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, to solidify at it adding flyash Under the effect of agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace-element fertilizer and lignin material are all wrapped up On fertiliser granulates, complete second time peplos, prepare required lignin and micro-fertile double-deck coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;The physical and chemical index of release-controlled coated urea meets;
(6) subpackage;Formally pack by automatic packer.
Embodiment 4: the slow-release carbamide preparation method step of lignin and trace element lapping is:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace-element fertilizer to build membrane bone frame, close with fixed oil, fine coal Ash prevents adhesion as firming agent face powder;These materials all have degradability or harmless to soil, will not produce soil Harmful effect;Peplos uses granulating method coating process, first fertiliser granulates is heated to 45 DEG C, then will warm up 120 DEG C in liquid The fixed oil of state is uniformly sprayed onto fertiliser granulates surface by spray gun, subsequently by trace-element fertilizer (adding flyash etc.) and wood Quality is dividedly in some parts in granulating disc and carries out wrapping up, mixing;
The first step: a certain amount of granulated fertilizer carbamide is preheated in encapsulation tool 45 DEG C, adds fixed oil, and its consumption is granule The 0.7% of weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace-element fertilizer powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk on the fertiliser granulates of motion, The consumption of trace-element fertilizer is the 1.5% of granulated fertilizer weight, turns to trace-element fertilizer material and is wrapping to fertilizer On grain;Continue heating and keep temperature 45 C, then make, adding flyash, the fertilizer that firming agent is uniformly spread in rotating circular disk move On granule, the consumption of flyash is the 3% of granulated fertilizer weight, under the effect of its firming agent, and solidify to form shock resistance, resistance to The coating layer of mill, completes peplos for the first time, and wherein, boron fertilizer, the weight ratio of zinc fertilizer are 1:2;
3rd step: continue second time oil spout, is uniformly spread to lignin material on the fertiliser granulates of parcel trace element of motion, The consumption of lignin material is the 7% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue to add Heat keeps temperature 45 C, then makees add flyash on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, at it Under the effect of firming agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace-element fertilizer and lignin material are whole It is wrapped on fertiliser granulates, completes second time peplos, prepare required lignin and trace-element fertilizer bilayer coated slow-release urine Element;
4th step: different according to designed fertilizer control release natural law, crop demand nutrient is different with ratio, is sequentially repeated repeatedly (such as twice), until multilamellar trace-element fertilizer and lignin material are all wrapped on fertiliser granulates, coating layer solidifies, and also may be used Prepare required delta wood quality and trace-element fertilizer coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;
(6) subpackage;Formally pack by automatic packer;
The physical and chemical index of release-controlled coated urea.
Embodiment 5: the slow-release carbamide preparation method step of lignin and trace element lapping is:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace-element fertilizer to build membrane bone frame, close with fixed oil, fine coal Ash prevents adhesion as firming agent face powder;These materials all have degradability or harmless to soil, will not produce soil Harmful effect;Peplos uses granulating method coating process, first fertiliser granulates is heated to 40 DEG C, then will warm up 120 DEG C in liquid The fixed oil of state is uniformly sprayed onto fertiliser granulates surface by spray gun, subsequently by trace-element fertilizer (adding flyash etc.) and wood Quality is dividedly in some parts in granulating disc and carries out wrapping up, mixing;
The first step: a certain amount of granulated fertilizer compound fertilizer is preheated in encapsulation tool 40 DEG C, adds fixed oil, and its consumption is The 0.5% of grain weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace-element fertilizer material powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk the fertilizer of motion On grain, the consumption of trace-element fertilizer material is the 1% of granulated fertilizer weight, turns to trace-element fertilizer material and is wrapping to On fertiliser granulates;Continue heating keep temperature 40 DEG C, then add flyash make firming agent be uniformly spread in rotating circular disk motion Fertiliser granulates on, the consumption of flyash is the 2% of granulated fertilizer weight, solidify to form anti-impact under the effect of its firming agent Hit, wear-resisting coating layer, complete for the first time peplos, wherein, boron fertilizer, the weight ratio of zinc fertilizer are 1:1;
3rd step: continue second time oil spout, is uniformly spread to lignin material on the fertiliser granulates wrapping up micro-fertilizer of motion, wooden The consumption of cellulosic material is the 5% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue heating to protect Hold temperature 40 DEG C, then make, on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, to solidify at it adding flyash Shock resistance, wear-resisting coating layer is formed, until trace-element fertilizer and lignin material are all wrapped in fertilizer under the effect of agent On granule, complete second time peplos, prepare required lignin and trace-element fertilizer bilayer coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;The physical and chemical index of release-controlled coated urea meets;
(6) subpackage;Formally pack by automatic packer.
Embodiment 6: lignin and trace element coated carbamide preparation method step be:
(1) screening: for ensureing envelope mass, it is uniform that peplos crosses range request fertiliser granulates, it is therefore desirable to by the carbamide of peplos Grain screens so that it is particle diameter is basically identical;
(2) peplos: coated fertilizer uses lignin and trace-element fertilizer to build membrane bone frame, close with Petiolus Trachycarpi oil, fine coal Ash prevents adhesion as firming agent face powder;These materials all have degradability or harmless to soil, will not produce soil Harmful effect;Peplos uses granulating method coating process, first fertiliser granulates is heated to 45 DEG C, then will warm up 125 DEG C in liquid The Petiolus Trachycarpi oil of state is uniformly sprayed onto fertiliser granulates surface by spray gun, subsequently by trace-element fertilizer (adding flyash etc.) and wood Quality is dividedly in some parts in granulating disc and carries out wrapping up, mixing;
The first step: a certain amount of granulated fertilizer compound fertilizer is preheated in encapsulation tool 45 DEG C, adds Petiolus Trachycarpi oil, and its consumption is The 1% of grain weight of fertilizer, turns to fertiliser granulates surface in encapsulation tool and forms bonding liquid layer;
Second step: first the trace-element fertilizer material powder such as boron fertilizer, zinc fertilizer is uniformly spread in rotating circular disk the fertilizer of motion On grain, the consumption of trace-element fertilizer material is the 2% of granulated fertilizer weight, turns to trace-element fertilizer material and is wrapping to On fertiliser granulates;Continue heating keep temperature 45 C, then add flyash make firming agent be uniformly spread in rotating circular disk motion Fertiliser granulates on, the consumption of flyash is the 5% of granulated fertilizer weight, forms shock resistance, resistance under the effect of its firming agent The coating layer of mill, completes peplos for the first time, and wherein boron fertilizer, the weight ratio of zinc fertilizer are 1:1.5;
3rd step: continue second time oil spout, is uniformly spread to lignin on the granule of parcel trace-element fertilizer of motion, wooden The consumption of cellulosic material is the 8% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates;Continue heating to protect Hold temperature 45 C, then make, on the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move, to solidify at it adding flyash Forming shock resistance, wear-resisting coating layer under the effect of agent, until being all wrapped on fertiliser granulates, completing second time peplos, system Lignin needed for and trace-element fertilizer bilayer coated slow-release urea;
(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;
(4) finished product screening: sieve with finished product screen extension set;
(5) inspection: total nitrogen nutrient content and sustained release performance to every batch of product are measured;Pack after up to standard, every batch of product The amount of product is 10 tons;The physical and chemical index of release-controlled coated urea meets;
(6) subpackage;Formally pack by automatic packer.
Five, raw material, equipment and technological process
1, lignin: (1) raw material sources: use powder lignin as coated fertilizer;It is many that raw material sources are mainly Gaotang, Shandong Unit lignin company limited, Jinan Yuan Sheng Chemical Industry Science Co., Ltd;(2) specification:
Table 3.
Outward appearance Yellowish-brown powder
Water-insoluble ≤1.0%
Reduzate ≤10.0%
Lignin (butt) ≥55.0%
pH 7.0-9.0
Particle diameter 1-5mm
Fineness 60 mesh
2, trace-element fertilizer
(1) boric acid: molecular formula H3BO3 content (GB) >=99.5%, equivalent boracic (B) amount about 17%, by magnesium borate ore and sulphuric acid Reaction, through filtering, concentrate, crystallize, dry and making;Boric acid is brilliant without the oblique flakey white particulate of colour band nacreous three Body, water soluble;Such as the main boric acid using the ground such as Yingkou, Liaoning, wide pasture;
(2) zinc sulfate (ZnSO4·7H2O), it is 23%-24 % containing Zn amount, white or salmon pink crystallization, soluble in water;As mainly Use the zinc fertilizer that Shandong Zibo, Zou produce coequally.
3, carbamide: carbamide mainly uses Jincheng, Shanxi carbamide, carbamide of conquering east, Shanxi, Henan to open carbamide.
4, fixed oil, Petiolus Trachycarpi oil: fixed oil is mainly composed of satisfied fatty acid monoglyceride, under room temperature, outward appearance is white or micro- Yellow, waxy solid;Extremely fixed oil fusing point 58 ± 2 DEG C, water insoluble, is insoluble in ethanol;Highly dense close river, Shandong fixed oil is limited Company, Hebei Hengshui City oil chemistry factory;Domestic Petiolus Trachycarpi oil mainly uses Tianjin Longwei Grain & Oil Industrial Co., Ltd. to produce.
5, process equipment:
The slow-release carbamide raw material of lignin and trace element coated fertilizer and the equipment of production
Table 4
Six, technical target of the product:
The slow-release carbamide product sustained release performance of lignin and trace element lapping is up to state standards (GB/T23348- 2009), in 25 DEG C of hydrostatic, i.e. extract 24 hours accumulation nutrients release≤15%, extract 28 days accumulation nutrients release≤80%, Encapsulation ratio >=90%, granularity 1-5mm, hardness is more than or equal to 10N.
Seven, technical advance:
This invention product is domestic initiation, there is no other manufacturer at present, this project development success, on the one hand fills out technically Mend domestic blank, on the other hand on product, filled up the market vacancy, had more competitiveness than same kind of products at abroad;This production System utilizes domestic production equipment, carries out the technological transformation of necessity, and production cost is substantially reduced;The exploitation of this project, meets state Family Growth of Chemical Fertilizer Industry direction.

Claims (9)

1. the present invention is the fluid bed coated fertilizer technology as raw material with lignin and trace element, uses raw material to prepare granule thin Little, the lignin powder body of homogeneous grain diameter and trace element material, with the air of flowing as carrier, by lignin and micro-fertile fine grained In band fluidized bed, collide with in stabilization fluid state fertiliser granulates, enter vaporific binding agent from bed side spray simultaneously, make lignin Being bonded in fertilizer surface with micro-fertile granule by collision, continuous operation makes integument constantly thicken, thus realizes preparation bilayer The purpose of Wrapped fertilizer.
2. inventive technique as claimed in claim 1 is that control release urea is made up of core layer and coating layer, and described core layer is Carbamide, coating layer is lignin and trace element and additive thereof, uses degradable lignin material as the peplos material of chemical fertilizer Material, adds trace-element fertilizer material and corresponding additive, can design corresponding controlled release according to crop alimentary rule and demand Parameter (preliminary solubility, differential solubility, release phase), controls nutrient by adjusting peplos number of times and consumption, membrane wrapping thickness etc. Release, by the optimization of coated fertilizer Yu coating process, the release of nutrient in coated urea can be controlled by these techniques Natural law, can produce fertilizer efficiency effect duration according to crop cycle difference is 60 days, 90 days, 120 days, the degradable of 360 days Lignin coated slow-release urea;The slow control of the various tailored versions such as various Semen Maydis, Semen Tritici aestivi, vegetable, fruit tree, lawn, flowers can be produced Release fertilizer series of products.
A kind of lignin the most as claimed in claim 1 or 2 and the slow-release carbamide of trace element lapping, its special character exists In: include fertilizer and coated fertilizer, the skeleton that is material construction fertilizer coating with lignin and trace-element fertilizer.
4. lignin as claimed in claim 3 and the slow-release carbamide of trace element lapping, also include coated fertilizer micro- Hole carries out sealer and the firming agent closed, and this sealer is fixed oil, palmitic one, and firming agent is flyash.
Lignin of the present invention the most as claimed in claim 4 and the slow-release carbamide of trace element lapping, raw material is urine Element, trace element is boric acid, zinc sulfate, and wherein, boric acid, the mass ratio of zinc sulfate are 1:0.8-2.
6. the preparation technology of the slow-release carbamide of lignin as claimed in claim 5 and trace element lapping, including following Step: with lignin and trace element for the skeleton of material construction fertilizer coating, by sealer, micropore is closed.
7. the preparation method of the slow-release carbamide of lignin as claimed in claim 6 and trace element lapping, with flyash The adhesion between fertiliser granulates is prevented in encapsulation process as firming agent.
8. the lignin as described in claim 5,6,7 and the slow-release carbamide preparation method of trace element lapping, its feature It is: comprise the following steps:
(1) screening: screen by the fertiliser granulates of peplos so that it is particle diameter is basically identical;(2) peplos: coated fertilizer uses Lignin and micro-fertilizer build membrane bone frame, close with sealer, and flyash prevents adhesion as firming agent face powder, and peplos uses Granulating method coating process, is first heated to 40-45 DEG C by fertiliser granulates, then will warm up the 115-125 DEG C of sealer being in a liquid state Uniformly it is sprayed onto fertiliser granulates surface by spray gun, subsequently micro-fertilizer, flyash and lignin is dividedly in some parts disc granulation Machine is carried out wrap up, mix;(3) blanking: coated fertilizer is delivered to finished product screen extension set by conveyer belt after completing by peplos;(4) Finished product sieves: sieve with finished product screen extension set;(5) check, pack: total nitrogen nutrient content and the slow-releasing to every batch of product Can be measured, up to standard after pack.
9. the lignin as described in claim 5,6,7,8 and the slow-release carbamide preparation method of trace element lapping, it is special Levy and be: step (2) specifically includes:
The first step: a certain amount of granulated fertilizer is preheated in encapsulation tool 40-45 DEG C, adds the 115-125 DEG C of envelope being in a liquid state Closing agent, its consumption is the 0.5-1% of granulated fertilizer weight, turns to fertiliser granulates surface and form binding liquid in encapsulation tool Layer;
Second step: first trace element powder is uniformly spread in rotating circular disk on the fertiliser granulates of motion, trace element material Consumption is the 1-2% of granulated fertilizer weight, turns to trace element material and is wrapping on fertiliser granulates;
Continue heating and keep temperature 40-45 DEG C, then make, adding flyash, the fertilizer that firming agent is uniformly spread in rotating circular disk move On material granule, the consumption of flyash is the 2-5% of granulated fertilizer weight, under the effect of its firming agent, and solidify to form anti-impact Hit, wear-resisting coating layer, complete for the first time peplos;
3rd step: continue second time oil spout, on the fertiliser granulates of peplos trace element lignin material being uniformly spread to motion, The consumption of lignin material is the 5-8% of granulated fertilizer quality, turns to lignin material and is wrapping on fertiliser granulates, continues Continuous heating keeps temperature 40-45 DEG C, then makees, adding flyash, the fertiliser granulates that firming agent is uniformly spread in rotating circular disk move On, under the effect of its firming agent, and it solidify to form shock resistance, wear-resisting coating layer, until trace element and lignin material All being wrapped on fertiliser granulates, complete second time peplos, the functional type preparing required lignin and trace element peplos delays Release carbamide;
4th step: different according to designed fertilizer control release natural law, crop demand nutrient is different with ratio, is sequentially repeated many Secondary, until multilamellar trace element and lignin material are all wrapped on fertiliser granulates, coating layer solidifies, and also can prepare required Delta wood quality and trace element peplos functional type slow-release carbamide.
CN201610762511.6A 2016-08-31 2016-08-31 Preparation method of slow release urea adopting lignin and microelement coating material Pending CN106316718A (en)

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CN106631516A (en) * 2017-01-12 2017-05-10 石河子大学 Oxidation cross-linking film coated slow-release urea containing trace elements and preparation method thereof
CN111099939A (en) * 2018-10-26 2020-05-05 深圳市芭田生态工程股份有限公司 Anti-leaching fertilizer and preparation method thereof
CN111470798A (en) * 2019-01-24 2020-07-31 交通运输部科学研究院 Long-acting slow-release black anti-freezing ice modifier for asphalt pavement and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106631516A (en) * 2017-01-12 2017-05-10 石河子大学 Oxidation cross-linking film coated slow-release urea containing trace elements and preparation method thereof
CN111099939A (en) * 2018-10-26 2020-05-05 深圳市芭田生态工程股份有限公司 Anti-leaching fertilizer and preparation method thereof
CN111470798A (en) * 2019-01-24 2020-07-31 交通运输部科学研究院 Long-acting slow-release black anti-freezing ice modifier for asphalt pavement and preparation method thereof

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