CN106271665A - A kind of rustless steel coiled material Compositions of metal-working machines - Google Patents
A kind of rustless steel coiled material Compositions of metal-working machines Download PDFInfo
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- CN106271665A CN106271665A CN201510280533.4A CN201510280533A CN106271665A CN 106271665 A CN106271665 A CN 106271665A CN 201510280533 A CN201510280533 A CN 201510280533A CN 106271665 A CN106271665 A CN 106271665A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of rustless steel coiled material Compositions of metal-working machines, including the overanxious machine of paper tape, paper collecting machine, after described paper collecting machine, it is sequentially installed with feeding cart, uncoiler, centralising device, front pinch machine, levelling machine, hydraulic shear, gantry mash welder, floor sand machine, three positive sand machines, five axle straight burr machines, non-woven fabrics buffing machine, cleaning drying machine, laminator, rear pinch machine, hydraulic shear, guide roller, edge-adjusting device, lower trolley, winder, paper placing machines；Present configuration letter design is ingenious rationally, steady quality is reliable, process velocity is fast, precision is high.
Description
Technical field
The present invention relates to a kind of rustless steel coiled material Compositions of metal-working machines.
Background technology
Traditional rustless steel coiled material Compositions of metal-working machines, owing to cannot solve the key issues such as the speeds match of each equipment room, coordinated signals, tension force control, can only use between process equipment by the Compound Machining mode that kink is split, independently put, unit controls.Such coiled material Compositions of metal-working machines floor space is big, and each equipment controls to be difficult to coordinate, and operator are many, and production efficiency is low, it is difficult to embody advantage and the effect of coiled material Compositions of metal-working machines.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention provides the rustless steel coiled material Compositions of metal-working machines that a kind of structure letter design is ingenious rationally, steady quality is reliable, process velocity is fast, machining accuracy is high.
The technical solution adopted for the present invention to solve the technical problems is:
nullA kind of rustless steel coiled material Compositions of metal-working machines，Including the overanxious machine of paper tape、Paper collecting machine，It is characterized in that: after described paper collecting machine, be sequentially installed with feeding cart、Uncoiler、Centralising device、Front pinch machine、Levelling machine、Hydraulic shear、Gantry mash welder、Floor sand machine、Three positive sand machines、Five axle straight burr machines、Non-woven fabrics buffing machine、Cleaning drying machine、Laminator、Rear pinch machine、Hydraulic shear、Guide roller、Edge-adjusting device、Lower trolley、Winder、Paper placing machine，On the overanxious machine of described paper tape, distribution box is installed、Liquid level controller and paper frame，Described paper collecting machine is provided with the paper collecting machine frame of provided with wheels、Torque motor and paper collecting machine gas expansion shaft，Described feeding cart be provided with lifting bin and can be traversing trolley，Described uncoiler is provided with slip casing、Reel of uncoiler、Brake unit and gear reduction case，Described front pinch machine is provided with pinch machine pinch roll，Described levelling machine is provided with on three and arranges working roll、Working roll is arranged under four，Arrange working roll under four to be installed on bottom levelling machine frame by bearing block，Three upper row's working rolls hang upside down on entablature，Entablature is together with linking by bearing pin bottom levelling machine frame，Described floor sand machine is provided with floor sand machine frame、Actuating device、Floor sand machine pinch roll and sand frame，Described positive sand machine is provided with positive sand machine frame、One group of positive sanding head and some groups of positive sand pinch rolls，Described five axle straight burr machines are provided with five groups of straight burr machine bistriques and some groups of straight burr machine pinch rolls，Described non-woven fabrics buffing machine is provided with buffing machine frame、One group of grinding head for polishing and some groups of polishing pinch rolls，Described laminator is provided with pad pasting rubber roll and laminator gas expansion shaft，Described winder is provided with coiler reel、Gear-box、Base and winder motor.
The invention has the beneficial effects as follows: present configuration letter design is ingenious rationally, use the control principle of original creation and control program, i.e. ensure that the requirement of tension force and the speed adding man-hour, again from upper solve rolling at all time the problem easily settled down of coiled material, the platform of an opening is created to rustless steel coiled material Compound Machining, can allow the equipment of various difference in functionality, molten in platform that this is open be integrated.In the design of each process equipment, being also directed to property devise coiled material optimum mode of operation under tension mode, real realizes rustless steel coiled material Compositions of metal-working machines purpose.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is to the scheme of installation of five axle straight burr machines from paper collecting machine.
Fig. 3 is the scheme of installation from non-woven fabrics buffing machine to paper placing machine.
Detailed description of the invention
nullWith reference to Fig. 1-Fig. 3，A kind of rustless steel coiled material Compositions of metal-working machines，Including the overanxious machine of paper tape 1、Paper collecting machine 2，It is sequentially installed with feeding cart 3 after described paper collecting machine 2、Uncoiler 4、Centralising device 5、Front pinch machine 6、Levelling machine 7、Hydraulic shear 8、Gantry mash welder 9、Floor sand machine 10、Three positive sand machines 11、Five axle straight burr machines 12、Non-woven fabrics buffing machine 13、Cleaning drying machine 14、Laminator 15、Rear pinch machine 16、Hydraulic shear 17、Guide roller 18、Edge-adjusting device 19、Lower trolley 20、Winder 21、Paper placing machine 22，On the overanxious machine of described paper tape 1, distribution box is installed、Liquid level controller and paper frame，Described paper collecting machine 2 is provided with the paper collecting machine frame of provided with wheels、Torque motor and paper collecting machine gas expansion shaft，Described feeding cart 3 be provided with lifting bin and can be traversing trolley，Described uncoiler 4 is provided with slip casing、Reel of uncoiler、Brake unit and gear reduction case，Described front pinch machine 6 is provided with pinch machine pinch roll，Described levelling machine 7 is provided with on three and arranges working roll、Working roll is arranged under four，Arrange working roll under four to be installed on bottom levelling machine frame by bearing block，Three upper row's working rolls hang upside down on entablature，Entablature is together with linking by bearing pin bottom levelling machine frame，Described floor sand machine 10 is provided with floor sand machine frame、Actuating device、Floor sand machine pinch roll and sand frame，Described positive sand machine 11 is provided with positive sand machine frame、One group of positive sanding head and some groups of positive sand pinch rolls，Described five axle straight burr machines 12 are provided with five groups of bistriques and some groups of straight burr machine pinch rolls，Described non-woven fabrics buffing machine 13 is provided with buffing machine frame、One group of grinding head for polishing and some groups of polishing pinch rolls，Described laminator 15 is provided with pad pasting rubber roll and laminator gas expansion shaft，Described winder 21 is provided with coiler reel、Gear-box、Base and winder motor.
Paper collecting machine is used for collecting the lining paper of belt steel surface after uncoiling.Drive a gas expansion shaft to rotate by torque motor and collect the lining paper on stainless-steel roll.Including frame, torque motor, gas expansion shaft three part, frame provided with wheels, can move left and right along with uncoiler.Rolling up on the corrosion resistant plate that feeding cart will need to be processed to reel of uncoiler, dolly is welding for steel structure part, lifting bin and cross traveling trolley two parts make, and lifting bin is four post guide rod types, and oil cylinder lifting saddle, saddle is used for bearing stainless-steel roll.Cross traveling trolley is steel construction piece, equipped with four wheels on car body.Dolly is by fluid motor-driven, the rail walking on the basis of being fixed on along two.Uncoiler is used for supporting and launch band volume, in order to the operations such as frosted.Uncoiler is cantilever structure, is mainly made up of parts such as slip casing, reel, brake unit, gear reduction casees.Spool shaft is bearing on gear reduction case by two rolling bearings, its one end is can be with the reel of harmomegathus, another termination harmomegathus oil cylinder composition expansion mechanism, hydraulic oil enters harmomegathus oil cylinder pushing piston rod and moves, and driving dribbling to move rectangular pyramid fairlead and move axially on reel by pull bar, four pieces of fanning strips that driving coordinates with fairlead move radially, thus realize the harmomegathus of drum diameter, for increasing the stiffness of unwinding shaft, it is provided with aiding support in the non-drive side of unwinding shaft.Reel is provided with electro-magnetic braking device.Centralising device is positioned at after uncoiler, uses CPC center support system.Front pinch machine is made up of a pair pinch roll, is used for pinching material.Levelling machine is used for leveling corrosion resistant plate and is allowed to enter smoothly skin grinder.It is provided with seven roller levelings, three working rolls of upper row, four working rolls of lower row.Lower row's working roll is installed on bottom frame by bearing block, and upper row's working roll hangs upside down on entablature, and entablature is together with linking by bearing pin bottom frame, and front side can be opened.The 1# roller of upper row's working roll and 3# roller respectively by two screw mandrel regulation drafts, thus can adjust the swing inclination angle of leveling steel plate.One hydraulic guide-plate platform is installed before level(l)ing machine, makes the strip steel head after uncoiling enter level(l)ing machine smoothly.Actuating device is passed through reductor, gear distribution box transmission bottom pinch roll and lower leveling roller respectively by a direct current generator.Two rollers pinch the Velocity Reference that seven roller level(l)ing machines are frosted line and play smoothing and keep the effect of tension force, increase encoder as Velocity Reference collection point on level(l)ing machine.Hydraulic shear is mainly used to excise strip steel head, afterbody, it is simple to sand is thrown.The frame of this device is the closed frame of Plate Welding.Upper tool post is fixed on the entablature of framework, and lower slide is pumped by Driven by Hydraulic Cylinder, the guide rail along framework two heel post, it is achieved shear.And it being provided with material pressing device, this device promotes pressing plate to complete binder action by two cylinders.Gantry mash welder is used for wrench and the plate tail of welding steel band, uses gantry frame structure, and welding gun moves left and right.Floor sand machine is for the back side of frosted steel band, and including frame, drive system, pinch roll, sand frame etc., part forms.Wherein drive system is responsible for providing power to pinch roll, in order to realize the feeding feeding of steel band；Sand frame includes contacting the parts such as roller, idler roller, abrasive band, contact roller strap power high speed rotating, thus drives abrasive band high speed rotating, and the sand grains on surface, abrasive band produces grinding at stainless steel band surface and produces even grain.Positive sand machine is for the front of frosted steel band, and the structural principle of positive sand machine is basically identical with floor sand machine, and simply abrasive band is positioned at the above grinding of steel band.Five axle straight burr machines for grinding raw silk rings texture to steel strip surface, and five axle straight burr machines include five groups of bistriques and some groups of pinch roll compositions.Often group bistrique includes contacting the part compositions such as roller, idler roller and abrasive band, and abrasive band rotates with extremely low speed.Non-woven fabrics buffing machine is for stainless steel surfaces processing and polishing, and main technological features is the plate surface roughness after improving frosted and straight burr processing, thus improves the anti-pollution degree of matte board, and non-woven fabrics buffing machine includes the part compositions such as pinch roll, polishing roll, end steel rider.Cleaning drying machine uses single medium to clean, and cleansing medium is water.Cleaning picture is the corrosion resistant plate surface after skin grinder sanding.It is that water solublity sand cuts liquid that sand used by skin grinder cuts liquid.Cleaning machine is divided into five sections by technique: sand cuts liquid squeezed section, Double side high pressure water purge zone, brushing stage, roller squeezed section, air knife dryer section.Sand is cut liquid squeezed section and is formed unpowered squeeze roll by two, and bottom is provided with sand and cuts liquid rhone.Double side high pressure water purge zone is provided with upper and lower sparge pipe totally six, is individually supplied water by a water pump.Steel plate upper and lower surface can be formed the strongest developing result.Brushing stage is provided with top hairbrush three, bottom hairbrush three.Roller squeezed section has six groups of squeeze rolls, it is therefore an objective to significantly more efficient squeeze out plate edema over the face water.Air knife dryer section is made up of some groups of air knives, by 6 Fans air feeds.Laminator is for steel strip surface pasting protective film, and equipment includes one group of pad pasting rubber roll, two groups of gas expansion shafts, without conveying power.Upper pad pasting roller strap cylinder lifts, and gas expansion shaft band slip safety chuck can each 50mm of left and right adjusting.Strip, for providing feeding power, two roller pinch machines to steel band, is drawn by rear pinch machine smoothly.Driven by motor speed reducer drive bottom pinch roll, and with air clutch device, when coiling machine normally works, throw-out-of clutch engages, and top pinch roll lifts, and pinch roll is rubber covered roll.Steel band after sand throwing, cleaning is delivered to coiling machine by guide roller, and structure illustrates: this machine without power, uses two rollers location to turn to, and upper roller promotes by cylinder control and sets mechanical synchronization.Lower roll be slewing rollers install additional encoder carry out detect speed.Edge-adjusting device unit is provided with coiling machine EPC edge deviation-rectifying system, ensures coiling band volume centrage alignment band centrage.Winder is in the corrosion resistant plate after frosted is batched rolling.Structure illustrates: winder is mainly made up of reel, gear-box, base, motor etc..Coiling machine is that a Z4 dc motor is rotated by shaft coupling, gear-box driving winding off spindle.Spool shaft by two bearings in gear-box, its one end is can be with the steel cylinder of harmomegathus, another termination harmomegathus hydraulic cylinder composition harmomegathus structure, hydraulic oil enters harmomegathus Hydraulic Cylinder piston rod and moves, bevelled harmomegathus interplanting is driven to move axially, order about the fanning strip matched with harmomegathus sliding sleeve to move radially, complete the harmomegathus of drum diameter.For strengthening winding off spindle rigidity, it is provided with aiding support.Coiling machine is provided with hydraulic pressure material-pulling device, assists coil stripping car discharging.Reel is provided with machinery jaw, and when reel rises by footpath, slide block moves radially realization clamping.Paper placing machine covers one layer of paper for the stainless steel surfaces after frosted and shields.Structure illustrates: the same paper collecting machine of structure, without motor.The overanxious machine of paper tape is the overanxious device recycled for skin grinder coolant.Paper tape overanxious machine standard nonwoven cloth paper tape, carries out overanxious to coolant.Overanxious paper tape is single use, not reproducible use, and paper tape overanxious machine top sets conveying network chain, for continuous overanxious coolant.Bottom sets water tank and stores for coolant and circulation.During the work of paper tape overanxious machine, the buffered bucket of coolant of backflow, the filter bed that entrance network chain and paper tape are constituted carries out overanxious.When the overanxious ability of paper tape declines, after filter bed water level raises, liquid level controller action, network chain is walked forward, drives paper tape to walk forward.The overanxious ability of new paper tape improves makes water level decreasing, and liquid level controller disconnects, and network chain stops entering next one circulation.
Additionally, the present invention is not limited to above-mentioned embodiment, as long as it reaches the technique effect of the present invention with essentially identical means, protection scope of the present invention all should be belonged to.
Claims (1)
- null1. a rustless steel coiled material Compositions of metal-working machines，Including the overanxious machine of paper tape、Paper collecting machine，It is characterized in that: after described paper collecting machine, be sequentially installed with feeding cart、Uncoiler、Centralising device、Front pinch machine、Levelling machine、Hydraulic shear、Gantry mash welder、Floor sand machine、Three positive sand machines、Five axle straight burr machines、Non-woven fabrics buffing machine、Cleaning drying machine、Laminator、Rear pinch machine、Hydraulic shear、Guide roller、Edge-adjusting device、Lower trolley、Winder、Paper placing machine，On the overanxious machine of described paper tape, distribution box is installed、Liquid level controller and paper frame，Described paper collecting machine is provided with the paper collecting machine frame of provided with wheels、Torque motor and paper collecting machine gas expansion shaft，Described feeding cart be provided with lifting bin and can be traversing trolley，Described uncoiler is provided with slip casing、Reel of uncoiler、Brake unit and gear reduction case，Described front pinch machine is provided with pinch machine pinch roll，Described levelling machine is provided with on three and arranges working roll、Working roll is arranged under four，Arrange working roll under four to be installed on bottom levelling machine frame by bearing block，Three upper row's working rolls hang upside down on entablature，Entablature is together with linking by bearing pin bottom levelling machine frame，Described floor sand machine is provided with floor sand machine frame、Actuating device、Floor sand machine pinch roll and sand frame，Described positive sand machine is provided with positive sand machine frame、One group of positive sanding head and some groups of positive sand pinch rolls，Described five axle straight burr machines are provided with five groups of straight burr machine bistriques and some groups of straight burr machine pinch rolls，Described non-woven fabrics buffing machine is provided with buffing machine frame、One group of grinding head for polishing and some groups of polishing pinch rolls，Described laminator is provided with pad pasting rubber roll and laminator gas expansion shaft，Described winder is provided with coiler reel、Gear-box、Base and winder motor.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106799596A (en) * | 2017-02-17 | 2017-06-06 | 佛山市欧艺钢金属制品有限公司 | A kind of coiled material production equipment |
| CN106926000A (en) * | 2017-04-19 | 2017-07-07 | 昆山大锋涂装有限公司 | Surface processing device |
| CN107817856A (en) * | 2017-12-01 | 2018-03-20 | 深圳市瑞邦精密机械有限公司 | Five-shaft high-speed laminating machine and control method |
| CN109968156A (en) * | 2017-12-27 | 2019-07-05 | 中国科学院宁波材料技术与工程研究所 | A kind of fibre automation synthetic operation platform and its operation method |
| CN110102571A (en) * | 2019-04-09 | 2019-08-09 | 中国重型机械研究院股份公司 | A kind of stainless steel band accessory production system and method |
| CN111546015A (en) * | 2020-05-20 | 2020-08-18 | 上海大趋金属科技有限公司 | Method for manufacturing special-shaped composite interface |
| CN112756989A (en) * | 2020-12-31 | 2021-05-07 | 浦项(张家港)不锈钢股份有限公司 | Method for enabling welding line of stainless steel multi-coil continuous operation grinding unit to pass through wiper |
| CN113172390A (en) * | 2021-03-12 | 2021-07-27 | 无锡市同维机电制造有限公司 | Aluminum strip edge shearing and polishing method |
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| CN111546015B (en) * | 2020-05-20 | 2022-02-11 | 上海大趋金属科技有限公司 | Method for manufacturing special-shaped composite interface |
| CN112756989A (en) * | 2020-12-31 | 2021-05-07 | 浦项(张家港)不锈钢股份有限公司 | Method for enabling welding line of stainless steel multi-coil continuous operation grinding unit to pass through wiper |
| CN113172390A (en) * | 2021-03-12 | 2021-07-27 | 无锡市同维机电制造有限公司 | Aluminum strip edge shearing and polishing method |
| CN113172390B (en) * | 2021-03-12 | 2023-03-03 | 无锡市同维机电制造有限公司 | Aluminum strip edge shearing and polishing method |
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Application publication date: 20170104 |