CN106094724A - High accuracy patch foam machine and using method thereof - Google Patents
High accuracy patch foam machine and using method thereof Download PDFInfo
- Publication number
- CN106094724A CN106094724A CN201610503956.2A CN201610503956A CN106094724A CN 106094724 A CN106094724 A CN 106094724A CN 201610503956 A CN201610503956 A CN 201610503956A CN 106094724 A CN106094724 A CN 106094724A
- Authority
- CN
- China
- Prior art keywords
- high accuracy
- foam
- patch
- foam machine
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006260 foam Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000002372 labelling Methods 0.000 claims abstract description 16
- 238000001179 sorption measurement Methods 0.000 claims description 21
- 239000002390 adhesive tape Substances 0.000 claims description 13
- 239000004922 lacquer Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/404—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/35—Nc in input of data, input till input file format
- G05B2219/35408—Calculate new position data from actual data to compensate for contour error
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Labeling Devices (AREA)
Abstract
The invention discloses a kind of high accuracy patch foam machine, including supplied materials microscope carrier, CCD industrial camera, θ rotating mechanism, XYZ machinery module, labelling machine feeding machanism, label-sticking mechanism and stripping mechanism, the present invention uses high-precision servo screw structure module to carry out the transfer of X, Y, Z axis, compensate for the locus deviation of labeling feed accurately with high-precision servo linkage θ corner structure, the automatic computing function of industrial CCD further increases the intelligent of automation equipment.Meanwhile, the invention also discloses the using method of a kind of high accuracy patch foam machine.The present invention solves because machinery supplied materials location is inaccurate, and coiled strip is locus deviation during pullling, the technical barrier that the attaching difficult quality that causes is up to standard.
Description
Technical field
The invention belongs to technical field of automation equipment, be specifically related to a kind of high accuracy patch foam machine and using method thereof.
Background technology
Manually being attached in an intrinsic facet with the one side of viscose glue by foam, foam is wanted with left and right component space
Refinement degree is ± 0.1 ~ 0.15mm.In postorder inspection, pasting askew, patch wrinkle (gas leakage), the too small or excessive rework rate in gap reaches 80%
Left and right.This phenomenon not only adds production cost, and has had a strong impact on production efficiency and product quality.
Summary of the invention
Inaccurate in order to solve machinery supplied materials location, coiled strip is locus deviation, the attaching quality caused during pullling
Being difficult to technical barrier up to standard, the present invention provides a kind of high accuracy patch foam machine.
The technical scheme that the present invention provides is, a kind of high accuracy patch foam machine, including frame be positioned at the work above frame
Make platform, it is characterised in that: also include the mechanical module being arranged on described work platforms, support support；At described machinery mould
Supplied materials microscope carrier is set in group；It is provided above CCD industrial camera I at described supplied materials microscope carrier；With support above described support support
The parallel side of support sets up X-axis machinery module, is setting up Y-axis machinery module with described X-axis machinery module Vertical Square,
Described support support in vertical direction above on Z axis machinery module is set；Described work platforms is additionally provided with brand peeling apparatus
Structure, labeling feeding machanism, label-sticking mechanism；Underface between stripping mechanism and label-sticking mechanism is provided with CCD industrial camera II,
It is provided above θ rotating mechanism at described CCD industrial camera II.
In high accuracy of the present invention patch foam machine, described labeling feeding machanism includes that coiled strip is to lacquer disk(-sc), foam, position
Put adjusting handle, the motor driving coiled strip to move to lacquer disk(-sc).
In high accuracy of the present invention patch foam machine, described label-sticking mechanism includes labeling mechanical hand, adhesive tape adsorption head.
In high accuracy of the present invention patch foam machine, described supplied materials microscope carrier is provided with vacuum adsorption mechanism.
In high accuracy of the present invention patch foam machine, below described adhesive tape adsorption head, it is provided with vacuum adsorption machine
Structure.
In high accuracy of the present invention patch foam machine, switch board is set in the lower section of described work platforms.
In high accuracy of the present invention patch foam machine, pulley is set in the bottom of described work platforms.
In high accuracy of the present invention patch foam machine, leg is set in the bottom of described work platforms.
The present invention also provides for the using method of a kind of high accuracy patch foam machine, comprises the following steps:
Step 1: microscope carrier produces negative pressure of vacuum by vacuum generator and is adsorbed on platform by attaching object, machinery module is moved
During load, CCD industrial camera I carries out after sideline takes pictures, being sent to paste foam station to attaching object；
Step 2: after strip foam is peeled off by coiled strip foam by stripping mechanism, adhesive tape adsorption head vac sorb foam；Three axle machines
The signal that tool module is given by CCD industrial camera I image, calculates foam sticking position automatically, and θ rotating mechanism is according to CCD work
The signal that industry camera II is given carries out position compensation calibration, and X, Y-axis align, and last Z axis moves down, and the pressing of adhesive tape adsorption head attaches.
Compared with prior art, the invention have the advantages that: the present invention uses high-precision servo screw structure mould
Group carries out the transfer of X, Y, Z axis, and its precision can reach 0.02mm；And mend accurately with high-precision servo linkage θ corner structure
Repay the locus deviation of labeling feed；The automatic computing function of industrial CCD further increases the intelligent of automation equipment.This
Invention greatly saves labor cost, solves the various problems that artificial patch foam exists, as askew in patch, patch wrinkle (gas leakage),
Gap too small or excessive (foam and left and right component space precision prescribed are ± 0.1 ~ 0.15mm), is done over again by 80% manually attached
Rate attach to automation equipment 95% qualification rate.The present invention not only cost savings production cost, and improves product
Quality.
Accompanying drawing explanation
Fig. 1 is the front view that present invention high accuracy pastes foam machine.
Fig. 2 is the top view that present invention high accuracy pastes foam machine.
Fig. 3 is the partial, detailed view that present invention high accuracy pastes foam machine.
Fig. 4 is the structural representation of vacuum adsorption mechanism on supplied materials microscope carrier of the present invention.
Wherein: 1, frame；2, work platforms；3, machinery module；4, supplied materials microscope carrier；5, vacuum adsorption mechanism；6, CCD industry
Camera I；7, CCD industrial camera II；8, support is supported；9, X-axis machinery module；10, Y-axis machinery module；11, Z axis machinery module；
12, stripping mechanism；13, labeling feeding machanism；14, switch board；15, pulley；16, leg；101, coiled strip is to lacquer disk(-sc)；102, bubble
Cotton；103, position adjustments handwheel；104, motor；105, labeling mechanical hand；106, adhesive tape adsorption head；107, θ rotating mechanism；201、
Flat surface；202, negative pressure of vacuum hole；203, main air pipe；204, object is attached.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the technical scheme in the embodiment of the present invention is clearly and completely described.
Refer to Fig. 1, Fig. 2 and Fig. 3, the invention discloses a kind of high accuracy patch foam machine, including frame 1 be positioned at frame
Work platforms 2 above in the of 1, arranges machinery module 3 on described work platforms 2, supports support 8；Described machinery module 3 sets
Put supplied materials microscope carrier 4；It is provided above CCD industrial camera I 6, for the patch that will be fixed on supplied materials microscope carrier 4 at described supplied materials microscope carrier 4
Attached object 204 carries out after sideline takes pictures, and machinery module 3 is sent to paste foam station, is accurately positioned；In described support
Above support 8 with support the parallel side of support 8 and set up X-axis machinery module 9, with described X-axis machinery module 9 vertical direction
On Y-axis machinery module 10 is set, described support support 8 in vertical direction above on Z axis machinery module 11 is set；In described work
Make on platform 2, to be additionally provided with stripping mechanism 12, labeling feeding machanism 13, label-sticking mechanism；Between stripping and label-sticking mechanism just
Lower section is provided with CCD industrial camera II 7, is provided above θ rotating mechanism 107 at described CCD industrial camera II 7.
In the present embodiment, described labeling feeding machanism 13 includes that coiled strip is to lacquer disk(-sc) 101, foam 102, position adjustments handwheel
103, the motor 104 that coiled strip moves is driven to lacquer disk(-sc).
In the present embodiment, label-sticking mechanism includes labeling mechanical hand 105, adhesive tape adsorption head 106.
Referring to Fig. 4, carry at described supplied materials and be provided with vacuum adsorption mechanism on 4, described vacuum adsorption mechanism includes one
Flat surface 201, the negative pressure of vacuum hole 202 being arranged in described flat surface 201, the side in described flat surface 201 is provided with master
Air pipe 203, negative pressure of vacuum hole 202 communicates with main air pipe 203.Negative pressure of vacuum, negative pressure of vacuum is produced by vacuum generator
The attaching object 204 on platform is fixed in hole 202 absorption.
In the present embodiment, below described adhesive tape adsorption head 106, it is provided with vacuum adsorption mechanism, in order to adsorb foam.
In the present embodiment, switch board 14 is set in the lower section of described work platforms 2, in the bottom of described work platforms 2
Pulley 15 is set, leg 16 is set in the bottom of described work platforms 2.
The present embodiment high accuracy is described below and pastes the technological process of foam machine, comprise the following steps:
Step 1: be placed on supplied materials microscope carrier 4 by attaching object 204, produces negative pressure of vacuum, negative pressure of vacuum by vacuum generator
The attaching object 204 on microscope carrier is fixed in hole 202 absorption；Machinery module 3 drives supplied materials microscope carrier 4 to move, in the process of its transfer
In, CCD industrial camera I 6 carries out after sideline takes pictures, attaching object and being sent to paste foam station to attaching object；
Step 2: labeling feeding machanism 13 blowing, after strip foam is peeled off by coiled strip foam by stripping mechanism 12, adhesive tape adsorbs
106 vac sorb foams；The signal that three shaft mechanical modules are given by CCD industrial camera I 6 image, calculates foam patch automatically
Attached position；When labeling head adsorbs foam by stripping mechanism in label-sticking mechanism moving process, II 7 pairs of foams of CCD industrial camera
Taking pictures, gather a certain line signals, then the signal that corresponding CCD industrial camera I 6 image provides, servo rotates, and angle becomes
Changing, until the sideline of foam and the sideline attaching object reach parastate, θ rotating mechanism 107 carries out position compensation calibration, X,
Y-axis aligns, and last Z axis moves down, and adhesive tape adsorption head 106 pressing attaches.
Beat calculates:
High accuracy disclosed in this invention patch foam machine uses orthoscopic station, and servo-drive, X, Y, Z axis precision is positive and negative
0.02mm, attaches time≤7S.
Finally should be noted that: above example is only in order to illustrate the present invention and and unrestricted skill described in the invention
Art scheme；Therefore, although this specification with reference to each above-mentioned embodiment to present invention has been detailed description, but,
It will be understood by those within the art that, still the present invention can be modified or equivalent；And all without departing from
The technical scheme of the spirit and scope of the present invention and improvement thereof, all should contain in scope of the presently claimed invention.
Claims (9)
1. a high accuracy patch foam machine, including frame (1) be positioned at the work platforms (2) above frame (1), its feature exists
In: also include the mechanical module (3) being arranged on described work platforms (2), support support (8)；On described machinery module (3)
Supplied materials microscope carrier (4) is set；It is provided above CCD industrial camera I (6) described supplied materials microscope carrier (4)；On described support support (8)
The square side parallel with supporting support sets up X-axis machinery module (9), is setting in described X-axis machinery module (9) vertical direction
Put Y-axis machinery module (10), described support support (8) in vertical direction above on Z axis machinery module (11) is set；Described
Stripping mechanism (12), labeling feeding machanism (13), label-sticking mechanism it is additionally provided with on work platforms (2)；Stripping mechanism (12) with
Underface between label-sticking mechanism is provided with CCD industrial camera II (7), is provided above θ rotation at described CCD industrial camera II (7)
Rotation mechanism (107).
High accuracy the most according to claim 1 patch foam machine, it is characterised in that: described labeling feeding machanism (13) includes volume
Expect the motor (104) moved to lacquer disk(-sc) (101), foam (102), position adjustments handwheel (103), driving coiled strip to lacquer disk(-sc).
High accuracy the most according to claim 1 patch foam machine, it is characterised in that: described label-sticking mechanism includes labeling mechanical hand
(105), adhesive tape adsorption head (106).
High accuracy the most according to claim 1 patch foam machine, it is characterised in that: it is provided with on described supplied materials microscope carrier (4)
Vacuum adsorption mechanism.
High accuracy the most according to claim 3 patch foam machine, it is characterised in that: in described adhesive tape adsorption head (106) lower section
It is provided with vacuum adsorption mechanism (5).
High accuracy the most according to any one of claim 1 to 5 patch foam machine, it is characterised in that: at described work platforms
(2) lower section arranges switch board (14).
High accuracy the most according to any one of claim 1 to 5 patch foam machine, it is characterised in that: at described work platforms
(2) bottom arranges pulley (15).
High accuracy the most according to any one of claim 1 to 5 patch foam machine, it is characterised in that: at described work platforms
(2) bottom arranges leg (16).
9. the using method of a high accuracy as claimed in claim 1 patch foam machine, it is characterised in that comprise the following steps:
Step 1: microscope carrier produces negative pressure of vacuum by vacuum generator and is adsorbed on platform by attaching object, machinery module is moved
During load, CCD industrial camera I carries out after sideline takes pictures, being sent to paste foam station to attaching object；
Step 2: after strip foam is peeled off by coiled strip foam by stripping mechanism, adhesive tape adsorption head vac sorb foam；Three axle machines
The signal that tool module is given by CCD industrial camera I image, calculates foam sticking position automatically, and θ rotating mechanism is according to CCD work
The signal that industry camera II is given carries out position compensation calibration, and X, Y-axis align, and last Z axis moves down, and the pressing of adhesive tape adsorption head attaches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610503956.2A CN106094724A (en) | 2016-07-01 | 2016-07-01 | High accuracy patch foam machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610503956.2A CN106094724A (en) | 2016-07-01 | 2016-07-01 | High accuracy patch foam machine and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106094724A true CN106094724A (en) | 2016-11-09 |
Family
ID=57214124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610503956.2A Pending CN106094724A (en) | 2016-07-01 | 2016-07-01 | High accuracy patch foam machine and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106094724A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106516322A (en) * | 2017-01-17 | 2017-03-22 | 东莞市秦泰盛实业有限公司 | Material supplier for transferring adhesive materials |
| CN106743957A (en) * | 2016-12-26 | 2017-05-31 | 合肥研力电子科技有限公司 | Three face adhesive-tape application machine in high precision |
| CN106827565A (en) * | 2017-01-05 | 2017-06-13 | 歌尔科技有限公司 | A kind of tool that foam is pasted for FPC |
| CN109720073A (en) * | 2017-10-27 | 2019-05-07 | 富鼎电子科技(嘉善)有限公司 | Automatic laminating machine utilizing |
| TWI700189B (en) * | 2018-04-25 | 2020-08-01 | 香港商富智康（香港）有限公司 | Foam laminating machine |
| CN112672859A (en) * | 2018-09-03 | 2021-04-16 | 仓敷纺绩株式会社 | Method for determining working position of strip-shaped object, robot control method, device for determining working position of strip-shaped object, strip-shaped object processing system, method for three-dimensionally measuring strip-shaped object, and device for three-dimensionally measuring strip-shaped object |
| CN113232951A (en) * | 2021-05-28 | 2021-08-10 | 昆山凯普勒自动化工程有限公司 | Cotton clamping, grabbing and cover closing equipment for notebook computer |
| CN114873018A (en) * | 2022-07-08 | 2022-08-09 | 赫比(苏州)通讯科技有限公司 | Automatic code pasting packaging equipment and code pasting packaging method |
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| CN103879587A (en) * | 2014-03-14 | 2014-06-25 | 东莞市上川自动化设备有限公司 | Full-automatic film sticking machine |
| CN204659131U (en) * | 2015-05-18 | 2015-09-23 | 天津中晟达科技有限公司 | A kind of fit body of abutted equipment |
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| CN106743957A (en) * | 2016-12-26 | 2017-05-31 | 合肥研力电子科技有限公司 | Three face adhesive-tape application machine in high precision |
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| CN109720073A (en) * | 2017-10-27 | 2019-05-07 | 富鼎电子科技(嘉善)有限公司 | Automatic laminating machine utilizing |
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| TWI700189B (en) * | 2018-04-25 | 2020-08-01 | 香港商富智康（香港）有限公司 | Foam laminating machine |
| CN112672859A (en) * | 2018-09-03 | 2021-04-16 | 仓敷纺绩株式会社 | Method for determining working position of strip-shaped object, robot control method, device for determining working position of strip-shaped object, strip-shaped object processing system, method for three-dimensionally measuring strip-shaped object, and device for three-dimensionally measuring strip-shaped object |
| CN113232951B (en) * | 2021-05-28 | 2022-05-31 | 昆山凯普勒自动化工程有限公司 | Cotton clamping, grabbing and cover closing equipment for notebook computer |
| CN113232951A (en) * | 2021-05-28 | 2021-08-10 | 昆山凯普勒自动化工程有限公司 | Cotton clamping, grabbing and cover closing equipment for notebook computer |
| CN114873018A (en) * | 2022-07-08 | 2022-08-09 | 赫比(苏州)通讯科技有限公司 | Automatic code pasting packaging equipment and code pasting packaging method |
| CN114873018B (en) * | 2022-07-08 | 2022-09-30 | 赫比(苏州)通讯科技有限公司 | Automatic code pasting packaging equipment and code pasting packaging method |
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| C06 | Publication | ||
| PB01 | Publication | ||
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Application publication date: 20161109 |