CN106077865A - A kind of welder of thrust wheel - Google Patents
A kind of welder of thrust wheel Download PDFInfo
- Publication number
- CN106077865A CN106077865A CN201610615265.1A CN201610615265A CN106077865A CN 106077865 A CN106077865 A CN 106077865A CN 201610615265 A CN201610615265 A CN 201610615265A CN 106077865 A CN106077865 A CN 106077865A
- Authority
- CN
- China
- Prior art keywords
- unit
- half wheel
- wheel bodys
- welding
- holding furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/14—Soldering, e.g. brazing, or unsoldering specially adapted for soldering seams
- B23K1/18—Soldering, e.g. brazing, or unsoldering specially adapted for soldering seams circumferential seams, e.g. of shells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses the welder of a kind of thrust wheel, including: a workbench, its top end face is symmetrically installed with the first rail portion and the second rail portion；One first rotates grip unit, and it is slidably arranged in described first rail portion, and described first rotates and be clamped with the first half wheel bodys in grip unit；One second rotates grip unit, and it is slidably arranged in described second rail portion, and described second rotates and be clamped with the second half wheel bodys in grip unit；A pair welding unit, it is provided for the unit described the first half wheel bodys and described the second half wheel bodys being welded as a whole；One holding furnace unit, it is arranged on the top of described welding unit, and described holding furnace unit is provided for providing the unit of solder to described welding unit；And a cutter unit, it is arranged on described the first half wheel bodys and the lower section of described the second half wheel bodys.The present invention can improve production efficiency and welding quality while alleviating the labor intensity of workman.
Description
Technical field:
The present invention relates to welder technical field, a kind of welder for thrust wheel.
Background technology:
In present industry and agricultural production, frequently involve the operations such as the excavation of the earthwork, transfer, in such operation
In, commonly used to large-scale excavating equipment, earth-moving equipment, in such devices, generally use caterpillar machinery equipment, such as
Crawler-mounted excavator, crawler dozer and caterpillar tractor etc..In caterpillar machinery equipment, it is used for the equipment that supports overall
The thrust wheel of weight is particularly important, and thrust wheel is typically the half wheel body welding symmetrical by two, left and right and is formed, therefore, and Zhi Chong
The welding quality of wheel is particularly important.In prior art, the weld job of thrust wheel needs workman's hand torch to weld, and
Need to rotate thrust wheel during welding, cause that weld job labor intensity loaded down with trivial details, workman is big, production efficiency is low, weldering
Connect the problems such as difficult quality guarantee.
Summary of the invention:
The purpose of the present invention is aiming at the deficiency of prior art, and provides the welder of a kind of thrust wheel, and it can
While alleviating the labor intensity of workman, improve production efficiency and welding quality.
The technology solution of the present invention is as follows: the welder of a kind of thrust wheel, including: a workbench, its top end face
On be symmetrically installed with the first rail portion and the second rail portion；One first rotates grip unit, and it is slidably arranged in described first
In rail portion, described first rotates and is clamped with the first half wheel bodys in grip unit；One second rotates grip unit, and it sets slidably
Putting in described second rail portion, described second rotates and is clamped with the second half wheel bodys in grip unit；A pair welding unit, it sets
It is set to the unit for described the first half wheel bodys and described the second half wheel bodys being welded as a whole；One holding furnace unit, it is arranged
Above described welding unit, described holding furnace unit is provided for providing the unit of solder to described welding unit；With
And a cutter unit, it is arranged on described the first half wheel bodys and the lower section of described the second half wheel bodys, and described cutter unit is set to
For removing the unit of cast gate；Wherein, described the first half wheel bodys and described the second half wheel bodys are coaxially disposed, described welding unit pair
Claim to be arranged on described the first half wheel bodys and the both sides of described the second half wheel bodys, described welding unit include one be fixedly installed on described
Column on bench top end face, one it is arranged on first cylinder at described column top, is fixedly installed on described first cylinder
Welded plate on piston rod, described welded plate is semi-annular shape, the inner ring of described welded plate forms one circumferentially distributed
Solder bath, described welded plate is further opened with an inlet slot intersected vertically with described solder bath, and described inlet slot is positioned at described
The top of solder bath.
Preferred as technique scheme, the inner radii value of described welded plate and described the first half wheel bodys and described the
The external diameter value of 2 half wheel body welding ends is equal.
Preferred as technique scheme, described welded plate is provided with cooling pipe.
Preferred as technique scheme, described holding furnace unit includes that one is fixedly installed on described bench top end face
On support, be fixedly installed the second cylinder on the bracket, the holding furnace being arranged on the piston rod of described second cylinder,
The discharge nozzle being arranged on the bottom face of described holding furnace and be connected with described holding furnace, the spray being arranged on described discharge nozzle
Mouth, wherein, is additionally provided with a check valve between described discharge nozzle and described nozzle, described nozzle matches with described inlet slot.
Preferred as technique scheme, described cutter unit includes being fixedly installed on described bench top end face
3rd cylinder, the mounting seat being arranged on the piston rod of described 3rd cylinder, the cutter that is arranged in described mounting seat, wherein,
Described cutter is positioned at the underface of described welded plate.
The beneficial effects of the present invention is: by being arranged on the first half wheel bodys and the second half wheel bodys by symmetrical for welding unit
Both sides, the welding ends on the first half wheel bodys and the second half wheel bodys can be enclosed and set by the welded plate on such welding unit；
Being placed with the solder of molten condition in holding furnace, solder is entered in solder bath by nozzle and inlet slot；Wherein, on welded plate
The welding ends of solder bath, the welding ends of the first half wheel bodys and the second half wheel bodys is collectively forming the flow channel of solder, waits for solder quietly
After cooling, the first half wheel bodys and the second half wheel bodys are welded as a whole, and are excised by the cast gate on welding position finally by cutter；Whole
Individual welding process is full-automatic, effectively alleviates the labor intensity of workman, improves production efficiency, and ensure that the matter of welding
Amount.
Accompanying drawing illustrates:
The following drawings is only intended to, in schematically illustrating the present invention and explaining, not delimit the scope of the invention.Wherein:
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the structural representation of the positive apparent direction of the present invention；
Fig. 3 is that the first rotation grip unit and second of the present invention rotates the location diagram between grip unit；
Fig. 4 is the structural representation of the welding unit of the present invention；
Fig. 5 is the structural representation of the holding furnace unit of the present invention；
Fig. 6 is the structural representation of the cutter unit of the present invention.
In figure, 10, workbench；11, the first rail portion；12, the second rail portion；20, first rotates grip unit；21,
Half wheel body；30, second rotates grip unit；31, the second half wheel bodys；40, welding unit；41, column；42, the first cylinder；
43, welded plate；431, solder bath；432, inlet slot；50, holding furnace unit；51, support；52, holding furnace；53, discharge nozzle；54、
Nozzle；55, check valve；60, cutter unit；61, the 3rd cylinder；62, mounting seat；63, cutter.
Detailed description of the invention:
Embodiment: by particular specific embodiment, embodiments of the present invention are described below, those skilled in the art can be by
Content disclosed in the present specification understands other advantages and effect of the present invention easily." top " that the present embodiment is mentioned,
" lower section ", " top ", " bottom " etc. describe and define according to common meaning, such as, the direction definition of reference to gravitational, weight
The direction of power be lower section, contrary direction be top, the most up be top or top, lower section be bottom or
Bottom, be also only be easy to narration understand, and be not used to limit the enforceable scope of the present invention, the change of its relativeness or tune
Whole, changing under technology contents without essence, also when being considered as the enforceable category of the present invention.
As shown in Fig. 1 to Fig. 3, the welder of a kind of thrust wheel, including: a workbench 10, symmetrical peace on its top end face
Equipped with the first rail portion 11 and the second rail portion 12；One first rotates grip unit 20, and it is slidably arranged in described first and leads
In rail portion 11, described first rotates and is clamped with the first half wheel bodys 21 in grip unit 20；One second rotates grip unit 30, and it is sliding
Being arranged in described second rail portion 12, described second rotates and is clamped with the second half wheel bodys 31 in grip unit 30 dynamicly；A pair
Welding unit 40, it is provided for the unit described the first half wheel bodys 21 and described the second half wheel bodys 31 being welded as a whole；
One holding furnace unit 50, it is arranged on the top of described welding unit 40, and described holding furnace unit 50 is provided for described
Welding unit 40 provides the unit of solder；And a cutter unit 60, it is arranged on described the first half wheel bodys 21 and described second
The lower section of half wheel body 31, described cutter unit 60 is provided for removing the unit of cast gate.
As shown in Fig. 3 and Fig. 4, described the first half wheel bodys 21 and described the second half wheel bodys 31 are coaxially disposed, and described welding is single
Unit 40 is symmetricly set on described the first half wheel bodys 21 and the both sides of described the second half wheel bodys 31；Described welding unit 40 includes that one is solid
Surely the column 41, being arranged on described workbench 10 top end face is arranged on first cylinder 42 at described column 41 top, fixes
Be arranged on the welded plate 43 on the piston rod of described first cylinder 42, described welded plate 43 in semi-annular shape, described welded plate 43
Inner ring on form a circumferentially distributed solder bath 431, described welded plate 43 is further opened with one with described solder bath 431
The inlet slot 432 intersected vertically, described inlet slot 432 is positioned at the top of described solder bath 431.In the present invention, described welded plate
The external diameter value of the inner radii value of 43 and described the first half wheel bodys 21 and described the second half wheel body 31 welding ends is equal, described solder
The welding ends of groove 431, the welding ends of described the first half wheel bodys 21 and described the second half wheel bodys 31 is collectively forming the flowing of solder and leads to
Road；It is provided with cooling pipe (not shown) on described welded plate 43, cooling medium can be passed through in described cooling pipe to help dissipating
Heat.
As shown in Figure 5, described holding furnace unit 50 includes a support being fixedly installed on described workbench 10 top end face
51, the second cylinder being fixedly installed on described support 51, the holding furnace 52 being arranged on the piston rod of described second cylinder, peace
The discharge nozzle 53 that is contained on the bottom face of described holding furnace 52 and be connected with described holding furnace 52, it is arranged on described discharge nozzle 53
On nozzle 54, wherein, in described holding furnace 52, be placed with the solder of molten condition, described holding furnace 52 have an import (figure
Do not show) an and outlet (not shown), in described outlet, connection has a described discharge nozzle 53, described discharge nozzle 53 and described nozzle 54 it
Between be additionally provided with a check valve 55, described nozzle 54 matches with described inlet slot 432, and described check valve 55 is used for controlling solder
Flow regime so that solder be in circulation or cut-off state.
As shown in Figure 6, described cutter unit 60 includes the 3rd cylinder being fixedly installed on described workbench 10 top end face
61, the mounting seat 62 being arranged on the piston rod of described 3rd cylinder 61, the cutter 63 being arranged in described mounting seat 62, its
In, described cutter 63 is positioned at the underface of described welded plate 43.
Operation principle: during work, first pass through described first rotate grip unit 20, described second rotate grip unit make
Together with described the first half wheel bodys 21 lean with the welding ends of described the second half wheel bodys；Then, described first cylinder is driven
42 make described welded plate 43 be enclosed by the welding ends on described the first half wheel bodys 21 and described the second half wheel bodys 31 sets, now,
Solder bath 431 on described welded plate 43, the welding ends of described the first half wheel bodys 21 and the welding ends of described the second half wheel bodys 31
It is collectively forming the flow channel of solder；Then, by described second cylinder, described holding furnace 52 is moved down, now, described spray
Mouth 54 submerges in described inlet slot 432, turns on described check valve 55, and the solder in described holding furnace 52 passes sequentially through described discharging
Pipe 53, described nozzle 54 and described inlet slot 432 enter in described solder bath 431, wait for the solder in described solder bath 431 quietly
After cooling, described the first half wheel bodys 21 and described the second half wheel bodys 31 are welded as a whole；Finally, then by described first cylinder 42
Described welded plate 43 is removed, drives described first to rotate grip unit 20 and described second rotation grip unit 30 rotates, this
Time, make to move on described cutter 63 by described 3rd cylinder 61, thus the cast gate on welding position is excised.
Described embodiment is in order to the illustrative present invention, not for limiting the present invention.Any those skilled in the art
All described embodiment can be modified, therefore the rights protection model of the present invention under the spirit and the scope of the present invention
Enclose, should be as listed by the claim of the present invention.
Claims (5)
1. the welder of a thrust wheel, it is characterised in that including:
One workbench (10), its top end face is symmetrically installed with the first rail portion (11) and the second rail portion (12)；
One first rotates grip unit (20), and it is slidably arranged on described first rail portion (11), described first rotating clamp
Hold and on unit (20), be clamped with the first half wheel bodys (21)；
One second rotates grip unit (30), and it is slidably arranged on described second rail portion (12), described second rotating clamp
Hold and on unit (30), be clamped with the second half wheel bodys (31)；
A pair welding unit (40), it is provided for described the first half wheel bodys (21) and described the second half wheel body (31) welding
The unit being integrated；
One holding furnace unit (50), it is arranged on the top of described welding unit (40), and described holding furnace unit (50) is set to
For providing the unit of solder to described welding unit (40)；And
One cutter unit (60), it is arranged on described the first half wheel bodys (21) and the lower section of described the second half wheel bodys (31), described
Cutter unit (60) is provided for removing the unit of cast gate；
Wherein, described the first half wheel bodys (21) and described the second half wheel bodys (31) are coaxially disposed, and described welding unit (40) is symmetrical
Being arranged on described the first half wheel bodys (21) and the both sides of described the second half wheel bodys (31), described welding unit (40) includes that one fixes
The column (41) that is arranged on described workbench (10) top end face, first cylinder being arranged on described column (41) top
(42), the welded plate (43) that is fixedly installed on the piston rod of described first cylinder (42), described welded plate (43) is in semicircular ring
Shape, the inner ring of described welded plate (43) forms a circumferentially distributed solder bath (431), and described welded plate is also opened on (43)
Being provided with an inlet slot (432) intersected vertically with described solder bath (431), described inlet slot (432) is positioned at described solder bath
(431) top.
The welder of thrust wheel the most according to claim 1, it is characterised in that: the inner radii of described welded plate (43)
It is worth equal with the external diameter value of described the first half wheel bodys (21) and described the second half wheel body (31) welding ends.
The welder of thrust wheel the most according to claim 1, it is characterised in that: it is provided with cold on described welded plate (43)
But pipeline.
The welder of thrust wheel the most according to claim 1, it is characterised in that: described holding furnace unit (50) includes one
The support (51) being fixedly installed on described workbench (10) top end face, the second gas being fixedly installed on described support (51)
Cylinder, the holding furnace (52) being arranged on the piston rod of described second cylinder, be arranged on the bottom face of described holding furnace (52) and
The discharge nozzle (53) being connected with described holding furnace (52), the nozzle (54) being arranged on described discharge nozzle (53), wherein, described
A check valve (55), described nozzle (54) and described inlet slot it is additionally provided with between discharge nozzle (53) and described nozzle (54)
(432) match.
The welder of thrust wheel the most according to claim 1, it is characterised in that: described cutter unit (60) includes fixing
The 3rd cylinder (61) that is arranged on described workbench (10) top end face, it is arranged on the piston rod of described 3rd cylinder (61)
Mounting seat (62), the cutter (63) being arranged in described mounting seat (62), wherein, described cutter (63) is positioned at described welded plate
(43) underface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610615265.1A CN106077865B (en) | 2016-08-01 | 2016-08-01 | A kind of welder of thrust wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610615265.1A CN106077865B (en) | 2016-08-01 | 2016-08-01 | A kind of welder of thrust wheel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106077865A true CN106077865A (en) | 2016-11-09 |
| CN106077865B CN106077865B (en) | 2018-08-28 |
Family
ID=57480095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610615265.1A Active CN106077865B (en) | 2016-08-01 | 2016-08-01 | A kind of welder of thrust wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106077865B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523819A (en) * | 2021-06-18 | 2021-10-22 | 福建恒劲科技有限公司 | Automatic production assembly line and process for finish machining of thrust wheel |
| WO2024103839A1 (en) * | 2022-11-18 | 2024-05-23 | 徐州徐工履带底盘有限公司 | Track roller welding and positioning tool, welding system, and welding method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201342671Y (en) * | 2009-01-09 | 2009-11-11 | 厦门思尔特机器人系统有限公司 | Robot device for welding for thrust wheels |
| US8177115B1 (en) * | 2010-03-12 | 2012-05-15 | Craig Mercier | Method and system for retreading track wheel |
| CN102554544A (en) * | 2012-02-28 | 2012-07-11 | 南车石家庄车辆有限公司 | Wheel welding fixture |
| CN203853697U (en) * | 2014-05-29 | 2014-10-01 | 天津市远大阀门有限公司 | Welding device for body of thrust wheel |
| CN105234518A (en) * | 2015-11-18 | 2016-01-13 | 浙江工商职业技术学院 | Annular numerical-control adjustable electric welding machine |
| CN205950040U (en) * | 2016-08-01 | 2017-02-15 | 昆山土山建设部件有限公司 | Welding set of thrust wheel |
-
2016
- 2016-08-01 CN CN201610615265.1A patent/CN106077865B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201342671Y (en) * | 2009-01-09 | 2009-11-11 | 厦门思尔特机器人系统有限公司 | Robot device for welding for thrust wheels |
| US8177115B1 (en) * | 2010-03-12 | 2012-05-15 | Craig Mercier | Method and system for retreading track wheel |
| CN102554544A (en) * | 2012-02-28 | 2012-07-11 | 南车石家庄车辆有限公司 | Wheel welding fixture |
| CN203853697U (en) * | 2014-05-29 | 2014-10-01 | 天津市远大阀门有限公司 | Welding device for body of thrust wheel |
| CN105234518A (en) * | 2015-11-18 | 2016-01-13 | 浙江工商职业技术学院 | Annular numerical-control adjustable electric welding machine |
| CN205950040U (en) * | 2016-08-01 | 2017-02-15 | 昆山土山建设部件有限公司 | Welding set of thrust wheel |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523819A (en) * | 2021-06-18 | 2021-10-22 | 福建恒劲科技有限公司 | Automatic production assembly line and process for finish machining of thrust wheel |
| CN113523819B (en) * | 2021-06-18 | 2022-10-28 | 福建恒劲科技有限公司 | Automatic production assembly line and process for finish machining of thrust wheel |
| WO2024103839A1 (en) * | 2022-11-18 | 2024-05-23 | 徐州徐工履带底盘有限公司 | Track roller welding and positioning tool, welding system, and welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106077865B (en) | 2018-08-28 |
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