CN106041702B - A kind of multipurpose derusting device - Google Patents
A kind of multipurpose derusting device Download PDFInfo
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- CN106041702B CN106041702B CN201610534521.4A CN201610534521A CN106041702B CN 106041702 B CN106041702 B CN 106041702B CN 201610534521 A CN201610534521 A CN 201610534521A CN 106041702 B CN106041702 B CN 106041702B
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- Prior art keywords
- automatic
- derusting
- steel
- automatic feeding
- steel brush
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
A kind of multipurpose derusting device, is related to a kind of rust removalling equipment, in plant bottom case（31）It is equipped with automatic feeding, automatic rust removing device and guiding mechanism；Wherein automatic feeding is sped structure, is obtained by derusting material by the automatic feeding of sped structure（40）Rotation be sent into；Variable-frequency motor（18）The steel brush that automatic rust removing device is connected by transmission system, by frequency conversion speed-down device（24）Control automatic feeding；The configuration of the present invention is simple, it is rationally distributed, it is easy to operate, the mechanization degree of metal material automatic rust-removing is furthermore achieved, is conducive to promote and apply in material processing industry.
Description
【Technical field】
The present invention relates to a kind of rust removalling equipments, more particularly, to a kind of multipurpose derusting device.
【Background technology】
It is known, steel get rusty steel corrosion the reason of mostly occur in storage after manufacture, transportational process, main cause
It is the corrosion that chemistry reflection and generation directly occur with surrounding medium for steel surface；Steel aoxidize to be formed in the high temperature environment
Fe3O4；Oxidation forms FeO at normal temperatures；Due to needing to realize the works such as subsequent processing, spray painting by derusting before processing
Industry；Current derusting mode is roughly divided into following several：
1, small-sized pneumatic or electronic derusting.Mainly using electricity or compressed air as power, derusting device appropriate is assembled, is carried out
Reciprocating motion or rotary motion, to adapt to the derusting requirement of various occasions.Such as electric angle grinder, wire brush, the derusting of pneumatic needle beam
Device, pneumatic scaling hammer, flute profile rotation rust removal etc., belong to semi-mechanical installation, tool is simple, mobility is big, can preferably go
Derusting, old coating etc. can carry out feather plucking processing to coating, and efficiency is greatly improved than hand cleaning, up to 1 ~ 2m2/h, but cannot
Except descale, surface roughness is smaller, cannot reach good surface treatment quality, and work efficiency is low compared with spray treatment.It can be in office
What position uses.
2, shot-peening " sand " derusts.Mainly with particle injection erosion effect constituted to reach surface cleaning and suitable coarse
Degree, equipment includes open type shot-peening " sand " rust remover, closed shot-peening " sand room ", vacuum shot-peening " sand " machine.Open type shot-peening
" sand " machine more can thoroughly remove all impurity in metal surface using relatively broad, such as oxide skin, corrosion and old paint film,
High 4 ~ the 5m2/h of rust cleaning efficiency, mechanical degree is high, and derusting is good.But to cannot generally be recycled due to abrasive material, have to other operations
It influences, site clearing trouble.So environmental pollution is heavier, gradually used recently by limitation.
3, high pressure water abrasive material derusts.Made using the percussion " ablation for adding abrasive material " and water ski of high-pressure water jet
With destroying the adhesive force of corrosion and coating to steel plate.Its main feature is that without dust pollution, does not damage steel plate, derusting effect is greatly improved
Rate, up to 15m2/h or more, derusting is good.But the steel plate after derusting easily returns rust, and the special wet derusting coating of band of palpus application is right
General performance coating is coated with larger impact.
4, impeller blasting.Impeller blasting is that abrasive material is thrown to steel surface to reach derusting mesh using high-speed rotating impeller
, it is a kind of relatively advanced mechanical processing method to derust to plate body steel material, not only production efficiency is high, but also expense
Low, high degree of automation is low in the pollution of the environment, it can be achieved that pile line operation, but only operates indoors, and the cost used is higher.
5, chemical derusting.It is mainly chemically reacted with metal oxide using acid, to remove the rust of metal surface
A kind of derusting method of product is lost, i.e., usually said acid pickling and rust removing can only operate in workshop.
Mechanical derusting device category currently on the market is various, mechanical structure rust remover, is exactly to utilize all kinds of wire brushes, leads to
Cross machine driving so that it, by hard force friction, reaches the rust removalling equipment of derusting effect, such equipment has body with material surface
The advantages that accumulating small, conveniently moving and derusting suitable for small dimension material.The object thinning journey of such rust removalling equipment derusting in the market
Degree is high, but storeroom inter-compatibility is poor.Wherein with reinforcing bar and screw-thread steel and steel pipe etc. for the rust remover of object more, state
Manufacturing enterprise in interior industry is numerous, very different, forms rust remover industry standardization level, and all kinds of producers are
In order to cater to the rust removalling equipment for the related specific function released under different user, different operating mode, that is, effect is mostly angle
Steel, channel steel and pipe, round steel etc. be single and targetedly rust removalling equipment；It cannot meet while take into account angle steel, channel steel and pipe, circle
The combined type of the multiple materials such as steel derusts.
【Invention content】
In order to overcome the shortcomings of in background technology, the present invention discloses a kind of multipurpose derusting device, the configuration of the present invention is simple,
It is rationally distributed, it is easy to operate, the mechanization degree of metal material automatic rust-removing is furthermore achieved, is conducive to process in material and go
Industry promotes and applies.
For achieving the above object, the present invention adopts the following technical scheme that：
A kind of multipurpose derusting device is equipped with automatic feeding, automatic rust removing device and Guiding machine on plant bottom case
Structure；Wherein automatic feeding is sped structure, is obtained by the rotation of derusting material by the automatic feeding of sped structure
Transfer into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, by frequency conversion speed-down device control self-feeding dress
It sets.
The multipurpose derusting device is respectively equipped with trolley retractable support mechanism up and down at the both ends of plant bottom case；
Or it is equipped with upper and lower trolley retractable support mechanism in any one end of plant bottom case.
The multipurpose derusting device, one end of the cleaning shaft of dust pelletizing system connect the drawer being arranged in plant bottom case
The other end port of formula pallet, cleaning shaft is in automatic rust removing device lower part；The cleaning shaft is by air-blower control, in wind turbine
In be equipped with filter cylinder.
The multipurpose derusting device is equipped on the top of automatic rust removing device and adjusts framework, controlled by adjusting framework
By the contact surface of derusting material and steel brush.
The multipurpose derusting device, the steel brush being arranged on automatic rust removing device are multigroup, multigroup steel brush edge
It is distributed between automatic feeding and guiding mechanism and is spaced setting.
The multipurpose derusting device is equipped with guider between multigroup steel brush.
The multipurpose derusting device, the steel brush include bowl-type steel brush and parallel steel brush.
The multipurpose derusting device, frequency conversion speed-down device include variable-frequency motor and speed reducer.
A kind of multipurpose derusting device is equipped with automatic feeding, automatic rust removing device and Guiding machine on plant bottom case
Structure；Wherein automatic feeding is linear type structure, is obtained by the water of derusting material by the automatic feeding of linear type structure
It is flat to be sent into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, by frequency conversion speed-down device control self-feeding dress
It sets.
A kind of multipurpose derusting device, side on plant bottom case be equipped with automatic feeding, automatic rust removing device and
Guiding mechanism；Wherein automatic feeding is linear type structure, is obtained by derusting material by the automatic feeding of linear type structure
The horizontal of material is sent into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, is controlled by frequency conversion speed-down device automatic
Feed device；The other side on plant bottom case is equipped with automatic feeding, automatic rust removing device and guiding mechanism；It is wherein automatic
Feed device is sped structure, is obtained by the automatic feeding of sped structure and is sent by the rotation of derusting material；Frequency conversion
Motor connects the steel brush of automatic rust removing device by transmission system, and automatic feeding is controlled by frequency conversion speed-down device.
Due to using technical solution as described above, the present invention to have the advantages that：
Multipurpose derusting device of the present invention, by performance box, plant bottom case, the first automatic feeding, second
Automatic feeding, the first automatic rust removing device, the second automatic rust removing device, the first guiding mechanism, the second guiding mechanism, third
The steel brush after one-key start is realized in guiding mechanism, upper and lower trolley retractable support mechanism, transmission system, the combination of dust pelletizing system
High speed rotation and uniform and automatic feeding.The materials such as round steel, pipe pass through manual gear shift mechanism since feeding telescoping mechanism feeding
The first automatic feeding is switched to, under the rolling rolloff of the first automatic feeding, raw material are with screw type movement rail
Mark enters performance box.In high-speed rotating first automatic rust removing device, two bowl-type steel brushes being mounted on axis one are adjusting bullet
Two sideway stances under the action of spring in friction material horizontal direction, raw material in the lifting of the first guiding mechanism, guide under
Into adjusting moderate axis three, the combination of four parallel steel brush of axis, polished to the upper and lower surface of raw material vertical direction " in case of compared with
The material of major diameter, when by regulating mechanism appropriate clearance cannot be obtained, the parallel steel brush of replaceable small diameter ", former material
The steel brush that material enters axis three by the first guiding mechanism combines " identical as one function of axis and effect ", and first in the other end is automatic
Under the relay of feed device, the raw material for being eliminated surface rusty stain complete automatic rust-removing operation by blanking telescoping mechanism, into
Enter next cycle；The materials such as angle steel, channel steel are opened from the feeding telescoping mechanism feeding for being switched to the second automatic rust removing device both ends
Begin, the second automatic feeding is switched to through manual gear shift mechanism by the guide groove of the second guiding mechanism, is sent automatically second
Under the rolling rolloff for expecting the groove profile idler wheel of device, raw material enter performance box with linear movement locus.High-speed rotating
In two automatic rust removing devices, it is mounted on friction material horizontal direction under the action of adjustment spring of two bowl-type steel brushes on axis one
On two vertical plane positions, raw material under the guiding of third guiding mechanism enter width axis three corresponding with material, axis four
Parallel steel brush combination, polishes to the upper and lower surface of raw material vertical direction, raw material enter axis by third guiding mechanism
Bowl-type steel brush combination on two, being polished other two vertical plane in channel steel horizontal direction, " angle steel derusts and one phase of axis
Together ", under the relay of the second automatic feeding of the other end, the raw material for being eliminated surface rusty stain pass through blanking telescopic machine
Structure completes automatic rust-removing operation, into next cycle.Generated smog, suspended particulate etc., will lead in derusting operation process
It crosses when the rectangular duct being connected with both sides performance box realizes both sides separate operaton by air quantity adjustment, change-over switch and sucks filter cartridge type
Industrial dust collector, then there is dust arrester filtration system to be filtered into clean air discharge, larger miscellaneous dirt particle then passes through both sides disposal box
Drawer formula pallet row clearly ensure to improve environment, dustless be turned into industry.
The combination steel brush structure of the present invention, realize between raw material under high speed rotation state 360 °, it is Full connected, seamless hard
Power friction, the automatic derusting machinery for removing raw material surface rusty stain, passes through high intensity, high-speed rotating steel brush and raw material surface
After generating hard friction, makes scab, rusty scale, oxide skin and the sundries removal on its surface, be allowed to obtain fine smooth finish surface.It improves
The adhesive force of paint film and raw material surface, and raw material resistance to corrosion is improved, extend its service life.
The present invention can take into account the automatic rust-removing function of a variety of raw material and different size, such as angle steel, channel steel, pipe, round steel
Deng.The specification of wherein angle steel derusting is 25/30/36/40/45/50 (unit：), mm channel steel derusting specification limit be 5#, 6#,
8#, 10#, 12#, 14#, the specification limit that pipe, round steel derust are Φ 15mm- Φ 150mm.
All rotary parts of the present invention, which design, is equipped with protective cover or protective cover plate, it is ensured that derusts in operation equipment
When operation, the exclusion of danger of personal injury occurs because of maloperation, carelessness for operating personnel.Because raw material length is substantially all at 6 meters
Left and right, to prevent at loading and unloading end because length of material causes artificial hand rest material to fall the danger hurted sb.'s feelings, the equipment is in loading and unloading
Two end side surfaces are supported configured with manual telescopic, before preparing to operate, move the support of rear and front end manual telescopic to complete scale shape
Material is placed at the idler wheel guiding of manual telescopic support top and supports, prevents material falls back, reduce labor intensity by state.
The present invention is controlled in the design that complete machine carries out derusting action using automatic frequency-conversion technology and double interlock positive and negative rotation
Technology, to realize that 1-1500 per minute turns of speed is adjusted and 1-12 meters of charging rate per minute adjusts and direction transformation,
Its high automation mechanized operation is ensured by mechanical structure and electrical program.Operating personnel only need 1-2, before operation, it is only necessary to 1
Name operating personnel by material be placed on manual telescopic support on, after one-key start equipment, material by it is leading to and combined type on
Bottom roller compaction type automatic feed mechanism can at the uniform velocity enter in performance box, carry out derusting operation.Simultaneously in discharging end, material into
Enter manual retractable support, is not necessarily to artificial retainer.
Simple to operate present invention employs " key operation " pattern, continuity of movement is strong and stablizes, it is ensured that high automatic
The realization of change degree.In terms of equipment electrical control, it is designed with scram button, when you encounter an unexpected situation, takes emergency stop at once
Button, machine system action are wholly off.Operation convenience is considered simultaneously, and electrical control button box is designed as can 180 ° of distant arms
Rotational structure, so as to the operation in different location convenient for equipment.
The derusting speed of the present invention is 6-12 meters per minute, and thoroughly, uniformly, efficient, effect is good for derusting.
It is found by being compared to the investigation of each construction site, efficiency is current using more universal hand-held angle mill
18 times or so of machine.Angle grinder installs bowl shaped mill light brush treatment, and a large amount of dusts are generated in use, and inefficiency, derusting effect is poor,
Surface is uneven, and long working causes to damage since angle grinder is generated heat.By taking one 6 meters long 10# channel steels as an example, manually make
It with the uninterrupted operation of angle grinder, needs 23 minutes right and lefts that can derust and finishes, and since vibrations, operating personnel tiger's jaw are numb, hold
Power declines, and there are larger security risks.Using multi-functional full-automatic derusting machine operation, pass through frequency conversion adjustable speed self-feeding system
System can usually complete the derusting operation of a 10# channel steel at 1 minute, and equipment continuous performance is stablized, and derusting can
It leans on.
【Description of the drawings】
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the round steel of the present invention, pipe derusting side schematic diagram；
Fig. 3 is the angle steel of the present invention, channel steel derusting side schematic diagram；
Fig. 4 is the positive sectional view of the present invention；
Fig. 5 is that the present invention removes sectional view after upper cover；
Fig. 6 is that the present invention removes vertical view after upper cover；
Fig. 7 is the first automatic feeding schematic diagram of the present invention；
Fig. 8 is the second automatic feeding schematic diagram of the present invention；
Fig. 9 is the first automatic rust removing device schematic diagram of the present invention；
Figure 10 is the second automatic rust removing device schematic diagram of the present invention；
Figure 11 is the first guiding mechanism schematic diagram of the present invention；
Figure 12 is the second guiding mechanism schematic diagram of the present invention；
Figure 13 is the third guiding mechanism schematic diagram of the present invention；
Figure 14 is the adjusting framework schematic diagram of the present invention；
Figure 15 is the Switch of working position structural scheme of mechanism of trolley up and down of the present invention；
In figure：1, performance box；2, the first feed device；201, floated V-type upper pressure wheel；202, the first support roller of shallow V；
203, the second support roller of shallow V；204, the second driving chain；205, umbrella shape is driven this wheel；3, the second feed device；301, hand is adjusted
Wheel；302, adjustable spring；303, groove profile pinch roller；304, trough-type riding wheel；305, slipping groove stent；306, base board；307, public to lead
To slot；308,5# channel steels locating slot；309,6# channel steels locating slot；310,8# channel steels locating slot；311,10# channel steels locating slot；
312,12# channel steels locating slot；313,14# channel steels locating slot；314, driving shaft；315, active spur gear；316, driven spur gear；
317, driven shaft；318, sliding shaft base one；319, top board；4, the first automatic rust removing device；401, parallel steel brush one；402, it adjusts
Save spring one；403, adjustment spring two；404, positioning retainer ring；405, bowl-type steel brush；406, parallel steel brush two；5, the first Guiding machine
Structure；501, guiding seat board one；502, locking nut one；503, it is oriented to tugboat；504, guiding axis one；505, fixing bolt；6,
Two automatic rust removing devices；601, combined parallel steel brush one；602, combined parallel steel brush two；603, bowl-type steel brush；7, it second is oriented to
Mechanism；701, slipping groove stent；702, sliding shaft base two；703, guiding axis two；704, adjustable spring one；705, guiding seat board two；
706, locking nut two；707, groove profile directive wheel；708, guide groove；8, third guiding mechanism；801, cylindricality is oriented to correction wheel；
802, guiding trestle；803, locking nut two；804, chain connecting bolt；9, framework is adjusted；901, handwheel four；902, handwheel three；
903, adjusting rod three；904, adjustment spring three；905, suspension seat board；906, adjusting nut；907, hexagon socket head cap screw；908, it adjusts
Bar four；909, adjustment spring three；10, axis one；11, axis two；12, axis three；13, axis four；14, industrial dust collector；15, dust removing tube
Road；16, air duct switchs；17, drawer formula pallet；18, variable-frequency motor；19, synchronous belt one；20, synchronous belt two；21, timing belt pulley
One；22, synchronous belt transition wheel；23, tensioner belt wheel；24, frequency conversion speed-down device；25, driving chain one；26, sprocket for main drive；27、
Tensioner sprocket wheel；28, auxiliary drive sprocket；29, control panel；30, plant bottom case；31, upper and lower trolley Switch of working position mechanism；311、
Slide bar axle bed；312, sliding pole axis；32, manual telescopic support arm；33, supporting rod；34, handwheel is screwed；35, material；36, shift machine
Structure；37, concentric shafts cylinder base；38, handwheel one；39, handwheel two；40, material；41, timing belt pulley two；42, adjusting rod one；43、
Adjusting rod two.
【Specific implementation mode】
The present invention can be explained in more detail by the following examples, the open purpose of the present invention is intended to the protection present invention
All changes and improvements in range, the invention is not limited in the following examples；
Multipurpose derusting device in conjunction with described in attached drawing 1~15, the present invention consider by the derusting effect of derusting material 40,
Observation window can be set on performance box 1, the automatic feeding and straight line of sped structure are set simultaneously on plant bottom case 30
When two kinds of the automatic feeding derusting system of formula structure or it is separately provided the automatic feeding of sped structure and linear
When the automatic feeding of structure, performance box 1 can be used for subregion isolation operation or performance box 1 correspondence be separately provided it is spiral
When the automatic feeding of the automatic feeding of structure and linear type structure, it can prevent dust from dancing in the air；The present invention is equipped with and is used for
Support and fix the plant bottom case 30 of each mechanism；It is used to support the manual telescopic support arm 32 of raw material；It is automatic for raw material
First automatic feeding 2 of conveying, the second automatic feeding 3；For playing positioning in material transmission process, guiding is made
First guiding mechanism 5, the second guiding mechanism 7, third guiding mechanism 8；Derusting is entered by guiding mechanism for raw material
First automatic rust removing device 4 of operation, the second automatic rust removing device 6；And transmission dress of the automatic derusting machine in operation process
Set and improve the dust pelletizing system of operating environment.
The first automatic feeding 2 of self-feeding, the first automatic feeding 2 totally one are used in conjunction with described in attached 2,6,7
Two sets of group, is arranged in the both ends of the first automatic rust removing device 4, is linked transmission, and one is shared with the second automatic feeding 3
Platform frequency conversion speed-down device 24 and driving chain 1 are converted by 26 station of manual gear shift mechanism, through bevel type gear 205 become backward by
Second driving chain 204 drives two driving wheels of radial 45 ° of arrangements：The first support roller of shallow V 202, the second support roller of shallow V 203
Rotation is rolled with the driven upper pressure wheel 201 of floated V-type of 45 ° of arrangements of anti-radial direction, makes material 40 with spiral shell with rolloff material means
Rotating automatic uniform speed advances, and to solve in the case where steel brush group position does not change, passes through the change of material movement mode
Change and realizes that all standing derusting operation of 360 ° of raw material surface, material 40 are completed to make by the relay of another set of automatic feeding 2
Industry.Feeding speed can be adjusted by frequency converter, while can also pass through the advance and retrogressing of positive and negative rotation control material.
The second automatic feeding 3 is used in conjunction with described in attached drawing 3,5,8, totally one group two sets of the second automatic feeding 3 to divide
It is not arranged in the both ends of the second automatic rust removing device 6, is linked transmission, sharing a frequency conversion with the first automatic feeding 2 subtracts
Fast device 24 and driving chain 1 drive trough-type riding wheel 304, groove profile pinch roller 303 to roll rotation by manual gear shift mechanism 26, with
Rolloff material means make material 35 advance with straight horizontal formula automatic uniform speed.Feeding speed can be adjusted by frequency converter,
It can also pass through the advance and retrogressing of positive and negative rotation control material simultaneously.Second automatic feeding, 3 base board 306 is bolted
On plant bottom case 30,306 both sides of base board are respectively equipped with slipping groove stent 305, and pedestal lower end is respectively equipped with support trough-type riding wheel
304 adjustable springs 302 freely to suspend, frame upper are equipped with the top board 319 and suspension groove profile wheel 303 for being closed slipping groove stent
Adjustable spring 302.Trough-type riding wheel 304 is mounted on driving shaft 314, and 314 both ends of driving shaft are assemblied in spherical outside surface sliding shaft base 318
On, in embedded slipping groove stent 305,310 external part of driving shaft installs active spur gear 315, and clutch is installed at end spline position
It is connect with manual gear shift mechanism 36.Installation groove profile pinch roller 303 among driven shaft 317, both ends are embedded in sliding slot by sliding shaft base 318
In holder 305, driven shaft 317 stretches out end and assembles driven spur gear 316, is engaged with active spur gear 315, is in reversely rotate,
Increase driving force.For self-feeding process in which materials difference in thickness by being rotatably provided in the adjusting at 305 both ends of slipping groove stent
Handwheel 301 drives groove profile pinch roller 303 to realize vertical direction displacement, then is accompanied by the free floating of adjustable spring 302, it is ensured that material
Rolloff driving and material slight deformation after tension contact.For in the diversity compatibility of material, being processed on trough-type riding wheel
There is public direction slot 307, for angle steel, channel steel positioning side cutting edge charging, 5# channel steels locating slot 308,6# channel steels locating slot 309,8#
Channel steel locating slot 310,10# channel steels locating slot 311,12# channel steels locating slot 312, totally seven locating slots of 14# channel steels locating slot 313,
Ensure that material is accurately positioned.
The first automatic rust removing device 4 is used in conjunction with described in attached drawing 2,4,5,9, the first automatic rust removing device 4 to be arranged in equipment
30 side of pedestal and the second automatic rust removing device 6 for being arranged in 30 other side of plant bottom case, share four groups of main brush axis mechanisms and tune
Save mechanism, it is ensured that 35 surface all standing of material is, it can be achieved that unilateral separate operaton " other side is unloaded ".Axis 1, axis 2 11, axis three
12, axis 4 13 is embedded in by the bearing at both ends in concentric tube, is installed respectively at concentric tube both ends and is had oil sealing and bearing block function concurrently
Sliding block composition concentric shafts cylinder base 37, be respectively embedded into and adjust corresponding chute supported in framework 9, spline shaft structure, it is ensured that steel
The rotation of brush is steady and wearing clearance is adjustable.Spline position is provided with different locating grooves to meet according to material diameter size
Material diameter changes demand, and all four groups of main brush axis take the mode that self-suspending structure and handwheel rotary structure are combined
Realize vertical direction adjustment of displacement, compensation and adjustment are fixed automatically using adjustment spring 402, adjustment spring 403 for axis 1, axis 2 11
The mode that position baffle ring 404 converts card slot station ensures to meet between the derusting operation of different size material and the abrasion of bowl-type steel brush 405
Gap horizontal direction adjustment of displacement, axis 3 12,4 13, axis " or are not installed according to the specification of material selection steel brush 406, steel brush 401
Steel brush ".Four groups of main brush axis are driven by a variable-frequency motor 18 and synchronous belt 1, synchronous belt 2 20, pass through tensioner band
Wheel 23 realizes synchronous belt tension.Motor speed can carry out rotational speed regulation by frequency converter, while can also realize main brush positive and negative rotation control
System.
The second automatic rust removing device 6 is used in conjunction with described in attached 2,3,4,5,6,10, the second automatic rust removing device 6, which is arranged in, to be set
Standby 30 side of pedestal and the first automatic rust removing device 4 for being arranged in 30 other side of plant bottom case share four groups of main brush axis mechanisms and tune
Save mechanism, it is ensured that material surface wraps up entirely, all standing is, it can be achieved that unilateral separate operaton " other side is unloaded ".Axis 1, axis two
11, axis 3 12, axis 4 13 are embedded in by the bearing at both ends in concentric tube, are installed respectively at concentric tube both ends and are had oil sealing and axis concurrently
The sliding block composition concentric shafts cylinder base 37 of bearing function, is respectively embedded into and adjusts corresponding chute supported in framework 9, splined shaft knot
Structure, it is ensured that the rotation of steel brush is steady and wearing clearance is adjustable.Spline position is provided with different positioning according to material diameter size
Card slot changes demand to meet material diameter, and all four groups of main brush axis take self-suspending structure and handwheel rotary structure phase
In conjunction with mode realize vertical direction adjustment of displacement；Axis 1, axis 2 11 take adjustment spring 402, adjustment spring 403 to mend automatically
The mode for repaying and adjusting the transformation card slot station of positioning retainer ring 404 realizes horizontal direction adjustment of displacement, it is ensured that meets different size material
Material derusting operation and the adjustment of 603 wearing clearance of bowl-type steel brush.3 12, axis selects corresponding steel brush 602 according to the model of material 35
The specification of " or steel brush combination ".4 13 specifications that corresponding steel brush 601 " or steel brush combination " is selected according to the model of material 35 of axis.
Axis 1, axis 2 11, axis 4 13 are assemblied in the second automatic rust removing device 6 by a variable-frequency motor 18 and the drive of synchronous belt 1
Three synchronous pulleys 1 of side are driven；Axis 2 11, axis 3 12 the other side be respectively arranged with synchronous pulley 2 41 by synchronizing
Band 2 20 carries out secondary drive；One 19 pile warp transition pulley 22 of synchronous belt realizes synchronous belt tension, tensioner by tensioner belt wheel 23
Belt wheel 23 by counterbalance spring can be carried out on sliding bottom it is large range of move freely, fully meet the adjusting model of main brush axis
It encloses.Motor speed can carry out rotational speed regulation by frequency converter, while can also realize main brush positive and negative rotation control.
In conjunction with attached drawing 2,5,11 first guiding mechanisms 5, the first guiding mechanism 5 is arranged in the first automatic rust removing device 4
Side is located at axis 1 and axis 3 12, between axis 2 11 and axis 3 12.504 one end of guiding axis is equipped with through bearing branch
The guide roller 503 of support and two locking nuts 1, the other end are then mounted on by the fixing bolt 505 of guiding seat board 501
On plant bottom case 30.The arc lowest point of guide roller 503 and the first support roller of shallow V 202, shallow V types the second support roller 203 are minimum
Place keeps same level height, for the positioning of material in descaling process, lifts and guides.
In conjunction with attached drawing 3,12 second Guiding machines 7, the second guiding mechanism 7 is arranged in 6 side of the second automatic rust removing device
The second automatic feeding 3 both ends, groove profile directive wheel 707 is fixed on by locking nut 2 706 on guiding axis 703, and
Spherical outside surface sliding shaft base 2 702 by cooperation at 703 both ends of guiding axis is embedded in the slipping groove stent of 2 705 both sides of guiding seat board
In 701, pass through one 704 trace regulation of adjustable spring and the sliding that suspends.It is provided with guide groove 708 on groove profile directive wheel 707 and guides material
Expect 35 cutting edge feedings.
In conjunction with attached drawing 3, the 13 third guiding mechanisms 8, third guiding mechanism 8 is arranged in the second automatic rust removing device 4 one
Side is located at axis 1 and axis 3 12, and between axis 2 11 and axis 3 12, position corresponding with the first guiding mechanism 5 passes through
Bolt 804 is connected to fix.It is logical according to 35 thickness of material in the long hole site of guiding trestle 802 that two cylindricalitys are oriented to correction wheel 801
Tight 2 803 left and right adjusting of nut of rotation lock is crossed, to keep the clamping to material 35, with guide groove 708 in the second guiding mechanism 7
It is consistent with public direction slot 307 in the second automatic feeding 3.For in 35 descaling process of material guiding and because of material
The unilateral slight deformation generated after by rolloff is corrected.
Framework 9 is adjusted in conjunction with described in attached drawing 14, is adjusted main brush axis in framework 9 and is taken self-suspending structure and handwheel turn
The mode that structure is combined realizes vertical direction adjustment of displacement.Axis 3 12 is assembled to the concentric shafts being fixed on suspension seat board 905
In cylinder base 37, adjustment spring 3 904 is penetrated by the adjusting rod 3 903 at both ends and is connected with framework 9 is adjusted, while turn handwheel three
902 realize the vertical displacement of axis 3 12；4 13, axis passes through concentric shafts cylinder base 37 and the adjusting rod four for penetrating adjustment spring 4 909
908 are connected with framework 9 is adjusted, and the vertical displacement of axis 4 13 is realized by turn handwheel 4 901；Axis 1 passes through adjusting rod 1
It is connected with framework 9 is adjusted；Axis 2 11 is connected by adjusting rod 2 12 with framework 9 is adjusted.
In conjunction with the trolley Switch of working position mechanism 31 up and down of attached drawing 2,3,15, upper and lower trolley Switch of working position mechanism 31 is logical
The side that 30 both ends of plant bottom case are fixed on by the sliding pole axis 312 of linear bearing will be worn by crossing slide bar axle bed 311.Manual telescopic supports
Arm 32 is connect by linear bearing with sliding pole axis 312, takes parallelogram sturcutre to realize flexible, tail portion is configured with hand Screw
Supporting rod 33 and handwheel 34 is screwed to support ground.Loading and unloading both sides respectively configure a manual retractable support arm 32 simultaneously, stretch manually
Contracting support arm 32 realizes the flexible branch per side by 31 mechanism of the Switch of working position of trolley up and down configured in 30 two sides of plant bottom case
Sharing when support switches operation between angle steel, channel steel and round steel, pipe.
Part not in the detailed description of the invention is the prior art.
Claims (2)
1. a kind of multipurpose derusting device, it is characterized in that：In plant bottom case（30）It is equipped with automatic feeding, automatic rust-removing fills
It sets and guiding mechanism；Wherein automatic feeding is the sped structure for being separately positioned on plant bottom case both sides and linear knot
Structure is obtained by the automatic feeding of sped structure by derusting material（40）Rotation be sent into；By the automatic of linear type structure
Feed device is obtained by derusting material（40）Straight line be sent into；Variable-frequency motor（18）Automatic rust removing device is connected by transmission system
Steel brush, by frequency conversion speed-down device（24）Control automatic feeding；
In plant bottom case（30）Both ends be respectively equipped with up and down trolley retractable support mechanism；Or in plant bottom case（30）Any
One end is equipped with upper and lower trolley retractable support mechanism；
The cleaning shaft of dust pelletizing system（15）One end connection be arranged in plant bottom case（30）In drawer formula pallet（17）, dust removing tube
Road（15）Other end port be in automatic rust removing device lower part；The cleaning shaft（15）By air-blower control, set in wind turbine
There is filter cylinder；
It is equipped on the top of automatic rust removing device and adjusts framework（9）, by adjusting framework（9）Control is by derusting material（40）With steel brush
Contact surface；
The steel brush being arranged on automatic rust removing device is multigroup, and multigroup steel brush is between automatic feeding and guiding mechanism
Distribution and interval setting；
Guider is equipped between multigroup steel brush；
The steel brush includes bowl-type steel brush（405）With parallel steel brush（406）；
The trolley Switch of working position mechanism up and down（31）, upper and lower trolley Switch of working position mechanism（31）Pass through slide bar axle bed
（311）The sliding pole axis by linear bearing will be worn（312）It is fixed on plant bottom case（30）The side at both ends；Manual telescopic support arm
（32）Pass through linear bearing and sliding pole axis（312）Connection takes parallelogram sturcutre to realize flexible, and tail portion is configured with rotation manually
Compact schemes bar（33）With screw handwheel（34）To support ground；Loading and unloading both sides respectively configure a manual retractable support arm simultaneously
（32）, manual telescopic support arm（32）Pass through the Switch of working position of the trolley up and down mechanism configured in plant bottom case two sides（31）It is real
Sharing when now switching operation between angle steel, channel steel and round steel, pipe per side retractable support.
2. multipurpose derusting device according to claim 1, it is characterized in that：Frequency conversion speed-down device（24）Including variable-frequency motor and
Speed reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610534521.4A CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610534521.4A CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| Publication Number | Publication Date |
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| CN106041702A CN106041702A (en) | 2016-10-26 |
| CN106041702B true CN106041702B (en) | 2018-08-24 |
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| CN201610534521.4A Expired - Fee Related CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425797A (en) * | 2016-12-22 | 2017-02-22 | 宁夏创匠科技有限公司 | Multifunctional profile deruster |
| CN110302989A (en) * | 2019-07-09 | 2019-10-08 | 台州路桥南瑞智能装备科技有限公司 | A kind of carbon crystal heating board pad surface layer removing equipment |
| CN112706050B (en) * | 2020-12-18 | 2022-04-01 | 新疆大安特种钢有限责任公司 | Surface treatment system after deformed steel bar machining and forming |
| CN117340761B (en) * | 2023-12-06 | 2024-02-23 | 潍坊昌大建设集团有限公司 | Full-automatic steel bar derusting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101262A (en) * | 2009-12-18 | 2011-06-22 | 天津力强钢管有限公司 | Rust removing device for circular tube |
| US9669509B2 (en) * | 2012-09-28 | 2017-06-06 | Thomas Engineering Solutions & Consulting, Llc | Methods for external cleaning and inspection of tubulars |
| CN103909461A (en) * | 2014-04-26 | 2014-07-09 | 牛占华 | H-type steel derusting machine |
| CN204450152U (en) * | 2014-12-02 | 2015-07-08 | 中国核工业二四建设有限公司 | A kind of steel tube derusting machine |
| CN204658153U (en) * | 2015-06-04 | 2015-09-23 | 徐州工程学院 | Adjustable steel tube rust remover |
| CN204658152U (en) * | 2015-06-04 | 2015-09-23 | 徐州工程学院 | Steel tube derusting machine |
| CN206066170U (en) * | 2016-07-08 | 2017-04-05 | 中国人民解放军96546部队 | A kind of multipurpose derusting device |
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