CN106041039A - Automatic steel ladle covering and uncovering device - Google Patents
Automatic steel ladle covering and uncovering device Download PDFInfo
- Publication number
- CN106041039A CN106041039A CN201610567255.5A CN201610567255A CN106041039A CN 106041039 A CN106041039 A CN 106041039A CN 201610567255 A CN201610567255 A CN 201610567255A CN 106041039 A CN106041039 A CN 106041039A
- Authority
- CN
- China
- Prior art keywords
- steel ladle
- ladle
- lifting
- cover
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses an automatic steel ladle covering and uncovering device, and belongs to the technical field of steel making equipment. The automatic steel ladle covering and uncovering device comprises a mechanism fixed table, a fixed bracket, a lifting bracket, a lifting hydraulic cylinder, a guide wheel, insertion teeth, a steel ladle cover rotary lifting point, a steel ladle cover limiting hook, a limiting hook stop rod, a steel ladle cover, a steel ladle, a steel ladle car, a guide rail, a vertical connecting piece and a limiting groove; the fixed bracket is mounted on the mechanism fixed table through the connecting piece; the lifting bracket is connected with the fixed bracket through the lifting hydraulic cylinder; four insertion teeth are arranged in front of and behind the lifting bracket; the steel ladle cover is provided with the steel ladle cover limiting hook and the steel ladle cover rotary lifting point; the steel ladle is provided with the limiting hook stop rod; and the steel ladle is on the steel ladle car. The automatic steel ladle covering and uncovering device has such advantages as simple structure, reliable operation, high practicability, convenience for maintenance and replacement and few occupied labor-hours.
Description
Technical field
The invention belongs to steel-making equipment technology field, particularly to a kind of automatic lid on/off unit for ladle.Particularly relate to one
Plant large ladle furnace automatically covering/uncovering device.
Background technology
In smelting iron and steel particularly process for making, reduce the important indicator that thermal losses is industry energy conservation consumption reduction.?
In steelmaking process, the automatic capped system of steel ladle full is exactly that ladle reduces, during transport molten steel, the new skill that liquid steel temperature declines
Art, new equipment.Owing to steel ladle full is added a cover automatically, the heat of ladle lining fireproof material, the heat energy of molten steel can be retained in steel
Among bag.For large-tonnage ladle, this energy conservation and consumption reduction effects is particularly evident.
Steel ladle covering/uncovering device is the key equipment in the automatic capped system of steel ladle full.The most domestic commonly use three
Gear shaping formula steel ladle covering/uncovering device, it applies the example at mammoth conveter process for making few.For realizing mammoth conveter such as
This actual production demand of the whole-process automatic uncovery of 300 tons of ladles, needs to improve existing steel ladle covering/uncovering device
With innovation.
Summary of the invention
It is an object of the invention to provide a kind of automatic lid on/off unit for ladle, solve in process for making molten steel insulation and
Energy-saving and cost-reducing problem.Achieve steel ladle full stroke covering.
A kind of automatic lid on/off unit for ladle, including mechanism's fixed station 1, fixed support 2, lifting support 3, lifting hydraulic cylinder
4, directive wheel 5, gear shaping 6, steel ladle cover rotates suspension centre 7, steel ladle cover positive stop hook 8, positive stop hook lever 9, steel ladle cover 10, ladle 11, steel
Hired car 12, guide rail 13, vertical connector 14, stopper slot 15.Fixed support 2 is arranged on mechanism's fixed station 1 by connector,
Fixed support 2 achieves relative connection with both lifting supports 3 by lifting hydraulic cylinder 4；Lifting support 3 passes through lifting hydraulic cylinder
4 are connected with fixed support 2；The piston rod of lifting hydraulic cylinder 4 is connected with lifting support 3, and the cylinder body of lifting hydraulic cylinder 4 is with fixing
Support 2 connects, it is achieved lifting action；Fixed support 2 is provided with guide rail 13, and lifting support 3 is provided with directive wheel 5, directive wheel 5 with
Guide rail 13 contacts, and prevents lifting support 3 from tilting and deflecting；Being provided with four gear shapings 6 before and after lifting support 3, gear shaping 6 rearward end is passed through
Vertical connector 14 is fastenedly connected bottom lifting support 3, when lifting support 3 has lifting action, and gear shaping 6 and lifting support
3 synchronization actions；Having steel ladle cover positive stop hook 8 and steel ladle cover to rotate suspension centre 7 on steel ladle cover 10, ladle positive stop hook 8 is provided with an opening
Downward stopper slot 15；Gear shaping 6 upper surface being fixed on lifting support 3 front end is a projection upwards, protruding oblique by two
Face is constituted, the gradient on its inclined-plane, front end less than the gradient on inclined-plane, rear end, gear shaping 6 and the steel ladle cover positive stop hook 8 on steel ladle cover 10 and
Positive stop hook lever 9 interoperation on ladle, it is achieved ladle 11 automatically covering/uncovering operates；Device is in the state adding a cover or taking off lid
Under, gear shaping 6 rotates suspension centre 7 with steel ladle cover and contacts, and plays the effect of supporting steel clad 10, and realizes being rotationally connected.Set on ladle 11
Limited location hook lever 9, when steel ladle cover 10 covers ladle 11, stopper slot 15 is stuck on positive stop hook lever 9, prevents ladle
Lid 10 comes off；Ladle 11 is on buggy ladle 12.
When overhaul of the equipments, lay down the connector of fixed support 2 and mechanism's fixed station 1, it is achieved fixed support 2, liter descending branch
Frame 3 and lifting hydraulic cylinder 4 three keep in repair as an entirety and change.
Gear shaping 6 quantity is four, also referred to as four gear shaping structures.
The present invention is additionally provided with hydraulic power unit and the electric-control system etc. of routine.
The present invention reaches based on techniques below, is provided with four gear shapings, also referred to as four gear shaping structures before and after lifting support；
When lifting support has lifting action, lifting support is pushed down on fixed support by lifting hydraulic cylinder, during preventing uncovery
Lifting support moves vertically, by the action of lifting hydraulic cylinder, it is achieved lifting support and the integral elevating of gear shaping, gear shaping and lifting
Support synchronization action；The gear shaping upper surface being fixed on lifting support front end is a projection upwards, protruding by two inclined-plane structures
Becoming, the gradient on its inclined-plane, front end is less than the gradient on inclined-plane, rear end.With the positive stop hook on steel ladle cover and the positive stop hook lever on ladle
Interoperation, it is achieved ladle automatically covering/uncovering operates.The layout of directive wheel, limits inclination and the deflection of lifting support；Work as liter
When descending liquid cylinder pressure drives lifting support to carry out lifting action, lifting support drives gear shaping easy motion in vertical direction.Four
Gear shaping and four rotation suspension centre corresponding matching use.Gear shaping with rotate suspension centre contact, steel ladle covering/uncovering device be in add a cover or
Under the state taking off lid, the two realization is rotationally connected.Steel ladle cover is provided with clad positive stop hook, clad positive stop hook be provided with an opening to
Under stopper slot；Ladle is provided with positive stop hook lever；When steel ladle cover covers ladle, stopper slot is stuck in positive stop hook lever
On, for preventing steel ladle cover from producing landing under the influence of gravity or other factors, the rotation suspension centre on steel ladle cover is convex by gear shaping
Before the peak risen, the steel ladle cover positive stop hook on steel ladle cover has blocked with the positive stop hook lever on ladle.Ladle is by buggy ladle
It is transported to each operating position.
When taking off lid process and starting, steel ladle cover positive stop hook is stuck on positive stop hook lever, and buggy ladle drives ladle horizontal movement,
Steel ladle cover is similarly subjected to the drive of horizontal force, the contact of incline plane rotating suspension centre and gear shaping leading portion on steel ladle cover, rotates suspension centre edge
Inclined-plane rotates.In rotation process, steel ladle cover is gradually raised, and slips over the peak that front gear shaping is protruding, more sliding from the inclined-plane of back segment
Under.Due to front and back's gear shaping shape and the cooperation of position, steel ladle cover is raised to certain height, the simultaneously limit of the steel ladle cover on steel ladle cover
Position hook departs from the positive stop hook lever on ladle, and steel ladle cover rests on gear shaping, and ladle continues traveling under buggy ladle drives,
Complete to take off lid action.The actual reverse process being to take off lid of process of ladle stamp.When buggy ladle drives ladle to return, on ladle
Positive stop hook lever encounters the lower edge of the steel ladle cover positive stop hook on steel ladle cover, and under the promotion of buggy ladle, steel ladle cover is pushed away by original route
Going out gear shaping, steel ladle cover smoothly covers on ladle, completes to add a cover action.From the foregoing, due to gear shaping and steel ladle cover positive stop hook
Cooperation arrange, in course of normal operation, steel ladle covering/uncovering device need not be carried out any operation, can be achieved with ladle fortune
Automatically add a cover during row or take off lid.For meeting actual production demand, realized the lifting of gear shaping by hydraulic cylinder, thus realize not
Add a cover the requirement running the process route with operation with cover.According to the actual requirements, after lid taken off by ladle, by the action of hydraulic cylinder,
Lifting support, gear shaping, steel ladle cover rise overally, it is achieved ladle is the most with cover backhauls row on buggy ladle.After ladle stamp, pass through
The action of hydraulic cylinder, lifting support, gear shaping rise overally, it is achieved ladle is with cover backhauls row on buggy ladle.
When overhaul of the equipments, lay down the connector of fixed support and mechanism's fixed station, fixed support, lifting support and lifting
Hydraulic cylinder can keep in repair as an entirety and change, it is to avoid the on-line maintenance impact on producing.
It is an advantage of the current invention that: meet process for making to molten steel insulation, energy-saving and cost-reducing requirement, it is achieved whole-process automatic steel
Bag uncovery.Simple in construction, reliable, practical, safeguard change convenient, take few advantage in man-hour.Particularly with greatly
Tonnage ladle, energy conservation and consumption reduction effects becomes apparent from.
Accompanying drawing explanation
Fig. 1 is steel ladle covering/uncovering device front view.Wherein, mechanism's fixed station 1, fixed support 2, lifting support 3, rise descending liquid
Cylinder pressure 4, directive wheel 5, gear shaping 6, guide rail 13, vertical connector 14.
Fig. 2 is steel ladle covering/uncovering device top view.Wherein, fixed support 2, lifting support 3, directive wheel 5, gear shaping 6, ladle
Lid rotates suspension centre 7, steel ladle cover 10, ladle 11.
Fig. 3 is the schematic diagram during steel ladle covering/uncovering device takes off lid.Wherein, mechanism's fixed station 1, fixed support 2, lifting
Support 3, lifting hydraulic cylinder 4, directive wheel 5, gear shaping 6, steel ladle cover rotates suspension centre 7, steel ladle cover positive stop hook 8, positive stop hook lever 9, steel
Clad 10, ladle 11, buggy ladle 12.
Fig. 4 is the schematic diagram after steel ladle covering/uncovering device takes off lid.Wherein, guide rail 13, vertical connector 14, stopper slot
15。
Fig. 5 is the steel ladle covering/uncovering device high position that rises to cover, the schematic diagram of ladle traveling the most with cover on buggy ladle.
Fig. 6 is that steel ladle covering/uncovering device is the most with cover rises to the schematic diagram of ladle traveling with cover on a high position, buggy ladle.
Fig. 7 is steel ladle covering/uncovering device schematic three dimensional views.
Detailed description of the invention
Embodiment 1
The detailed description of the invention of the present invention is described below in conjunction with the accompanying drawings.
A kind of automatic lid on/off unit for ladle, including mechanism's fixed station 1, fixed support 2, lifting support 3, lifting hydraulic cylinder
4, directive wheel 5, gear shaping 6, steel ladle cover rotates suspension centre 7, steel ladle cover positive stop hook 8, positive stop hook lever 9, steel ladle cover 10, ladle 11, steel
Hired car 12, guide rail 13, vertical connector 14, stopper slot 15.Fixed support 2 is arranged on mechanism's fixed station 1 by connector,
Fixed support 2 achieves relative connection with both lifting supports 3 by lifting hydraulic cylinder 4；Lifting support 3 passes through lifting hydraulic cylinder
4 are connected with fixed support 2；The piston rod of lifting hydraulic cylinder 4 is connected with lifting support 3, and the cylinder body of lifting hydraulic cylinder 4 is with fixing
Support 2 connects, it is achieved lifting action.Fixed support 2 is provided with guide rail 13, and lifting support 3 is provided with directive wheel 5, directive wheel 5 with
Guide rail 13 contacts, and prevents lifting support 3 from tilting and deflecting；Being provided with four gear shapings 6 before and after lifting support 3, gear shaping 6 rearward end is passed through
Vertical connector 14 is fastenedly connected bottom lifting support 3, when lifting support 3 has lifting action, and gear shaping 6 and lifting support
3 synchronization actions；Having steel ladle cover positive stop hook 8 and steel ladle cover to rotate suspension centre 7 on steel ladle cover 10, ladle positive stop hook 8 is provided with an opening
Downward stopper slot 15；Gear shaping 6 and the steel ladle cover positive stop hook 8 on steel ladle cover 10 and positive stop hook lever 9 interoperation on ladle,
Realize the operation of ladle 11 automatically covering/uncovering；Device is under the state adding a cover or taking off lid, and gear shaping 6 and steel ladle cover rotate suspension centre 7 and connect
Touch, play the effect of supporting steel clad 10, and realize being rotationally connected.Ladle 11 is provided with positive stop hook lever 9, covers at steel ladle cover 10
Under the state of ladle 11, stopper slot 15 is stuck on positive stop hook lever 9, prevents steel ladle cover 10 from coming off；Ladle 11 is on buggy ladle 12.
When overhaul of the equipments, lay down the connector of fixed support 2 and mechanism's fixed station 1, it is achieved fixed support 2, liter descending branch
Frame 3 and lifting hydraulic cylinder 4 three keep in repair as an entirety and change.
Gear shaping 6 quantity is four, also referred to as four gear shaping structures.
The present invention is additionally provided with hydraulic power unit and the electric-control system etc. of routine.
Claims (6)
1. an automatic lid on/off unit for ladle, it is characterised in that include mechanism's fixed station (1), fixed support (2), rise descending branch
Frame (3), lifting hydraulic cylinder (4), directive wheel (5), gear shaping (6), steel ladle cover rotation suspension centre (7), steel ladle cover positive stop hook (8), spacing
Hook lever (9), steel ladle cover (10), ladle (11), buggy ladle (12), guide rail (13), vertical connector (14), stopper slot
(15)；Fixed support (2) is arranged on mechanism's fixed station (1) by connector；Lifting support (3) passes through lifting hydraulic cylinder (4)
It is connected with fixed support (2)；The piston rod of lifting hydraulic cylinder (4) is connected with lifting support (3), the cylinder of lifting hydraulic cylinder (4)
Body is connected with fixed support (2)；There is guide rail (13) on fixed support (2), lifting support (3) has directive wheel (5), lifting support
(3) being provided with four gear shapings (6) before and after, gear shaping (6) rearward end is by vertical connector (14) and the fastening of lifting support (3) bottom
Connecting, steel ladle cover (10) has steel ladle cover positive stop hook (8) and steel ladle cover rotate suspension centre (7), ladle (11) is provided with positive stop hook shelves
Bar (9), when steel ladle cover (10) covers ladle (11), stopper slot (15) is stuck on positive stop hook lever (9)；Ladle (11) is at ladle
On car (12).
Device the most according to claim 1, it is characterised in that directive wheel (5) contacts with guide rail (13), prevents lifting support
(3) tilt and deflect.
Device the most according to claim 1, it is characterised in that gear shaping (6) quantity is four, also referred to as four gear shaping structures；
Gear shaping (6) rearward end is fastenedly connected with lifting support (3) bottom by vertical connector (14), is fixed on lifting support (3)
Gear shaping (6) upper surface of front end is a projection upwards, and projection is made up of two inclined-planes, after the gradient on its inclined-plane, front end is less than
The gradient on end inclined-plane；When lifting support (3) has lifting action, gear shaping (6) and lifting support (3) synchronization action；Overhaul of the equipments
Time, lay down the connector of fixed support (2) and mechanism's fixed station (1), it is achieved fixed support (2), lifting support (3) and liter descending liquid
Cylinder pressure (4) three keeps in repair as an entirety and changes.
Device the most according to claim 1, it is characterised in that it is spacing that ladle positive stop hook (8) is provided with one Open Side Down
Groove (15)；Gear shaping (6) and the steel ladle cover positive stop hook (8) on steel ladle cover (10) and positive stop hook lever (9) interoperation on ladle,
Realize the operation of ladle (11) automatically covering/uncovering；Under the state that lid was added a cover or taken off to device, gear shaping (6) rotates suspension centre (7) with steel ladle cover
Contact, supporting steel clad (10) is also rotationally connected.
Device the most according to claim 1, it is characterised in that when steel ladle cover (10) covers ladle (11), stopper slot
(15) it is stuck on positive stop hook lever (9), prevents steel ladle cover (10) from coming off.
Device the most according to claim 1, it is characterised in that device is additionally provided with the hydraulic power unit of routine and automatically controlled system
System.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610567255.5A CN106041039A (en) | 2016-07-18 | 2016-07-18 | Automatic steel ladle covering and uncovering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610567255.5A CN106041039A (en) | 2016-07-18 | 2016-07-18 | Automatic steel ladle covering and uncovering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106041039A true CN106041039A (en) | 2016-10-26 |
Family
ID=57187889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610567255.5A Pending CN106041039A (en) | 2016-07-18 | 2016-07-18 | Automatic steel ladle covering and uncovering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106041039A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706287A (en) * | 2019-03-06 | 2019-05-03 | 大连理工高邮研究院有限公司 | A kind of swinging hook type converter covering/uncovering device and method |
| CN112974784A (en) * | 2021-02-20 | 2021-06-18 | 广东韶钢松山股份有限公司 | Steel ladle cover storage device and method for quickly covering and uncovering steel ladle |
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| KR20050005623A (en) * | 2003-07-07 | 2005-01-14 | 주식회사 포스코 | apparatus for preventing early drain away of slag in a steel ladle |
| CN201900252U (en) * | 2010-06-28 | 2011-07-20 | 马鞍山市双益机械制造有限公司 | Automatic steel ladle covering and uncovering system |
| CN202278178U (en) * | 2011-05-18 | 2012-06-20 | 上海国冶工程技术有限公司 | Inserting tooth-type capping and uncapping device for steel ladle |
| CN102642019A (en) * | 2012-05-14 | 2012-08-22 | 大连华锐重工集团股份有限公司 | Steel ladle capping device |
| CN103223483A (en) * | 2013-04-20 | 2013-07-31 | 马鞍山市双益机械制造有限公司 | Opening and closing device for steel ladle lid |
| JP2014155934A (en) * | 2013-02-14 | 2014-08-28 | Kobe Steel Ltd | Ladle turret |
| CN105689695A (en) * | 2016-04-06 | 2016-06-22 | 武汉科技大学 | Steel ladle covering and uncovering device provided with oblique plane rails |
| CN205798421U (en) * | 2016-07-18 | 2016-12-14 | 北京首钢国际工程技术有限公司 | A kind of automatic lid on/off unit for ladle |
-
2016
- 2016-07-18 CN CN201610567255.5A patent/CN106041039A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050005623A (en) * | 2003-07-07 | 2005-01-14 | 주식회사 포스코 | apparatus for preventing early drain away of slag in a steel ladle |
| CN201900252U (en) * | 2010-06-28 | 2011-07-20 | 马鞍山市双益机械制造有限公司 | Automatic steel ladle covering and uncovering system |
| CN202278178U (en) * | 2011-05-18 | 2012-06-20 | 上海国冶工程技术有限公司 | Inserting tooth-type capping and uncapping device for steel ladle |
| CN102642019A (en) * | 2012-05-14 | 2012-08-22 | 大连华锐重工集团股份有限公司 | Steel ladle capping device |
| JP2014155934A (en) * | 2013-02-14 | 2014-08-28 | Kobe Steel Ltd | Ladle turret |
| CN103223483A (en) * | 2013-04-20 | 2013-07-31 | 马鞍山市双益机械制造有限公司 | Opening and closing device for steel ladle lid |
| CN105689695A (en) * | 2016-04-06 | 2016-06-22 | 武汉科技大学 | Steel ladle covering and uncovering device provided with oblique plane rails |
| CN205798421U (en) * | 2016-07-18 | 2016-12-14 | 北京首钢国际工程技术有限公司 | A kind of automatic lid on/off unit for ladle |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706287A (en) * | 2019-03-06 | 2019-05-03 | 大连理工高邮研究院有限公司 | A kind of swinging hook type converter covering/uncovering device and method |
| CN112974784A (en) * | 2021-02-20 | 2021-06-18 | 广东韶钢松山股份有限公司 | Steel ladle cover storage device and method for quickly covering and uncovering steel ladle |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161026 |
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| WD01 | Invention patent application deemed withdrawn after publication |