CN106008188B - A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde - Google Patents
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde Download PDFInfo
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- CN106008188B CN106008188B CN201610366224.3A CN201610366224A CN106008188B CN 106008188 B CN106008188 B CN 106008188B CN 201610366224 A CN201610366224 A CN 201610366224A CN 106008188 B CN106008188 B CN 106008188B
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- methacrylaldehyde
- catalyst
- temperature
- wave absorbing
- new method
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- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 title claims abstract description 124
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 235000011187 glycerol Nutrition 0.000 title claims abstract description 60
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 31
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 30
- 230000018044 dehydration Effects 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000003054 catalyst Substances 0.000 claims abstract description 57
- 238000006243 chemical reaction Methods 0.000 claims abstract description 33
- 239000011358 absorbing material Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000002309 gasification Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 25
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 10
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 229910016287 MxOy Inorganic materials 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 6
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 6
- 239000002270 dispersing agent Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000006200 vaporizer Substances 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 claims description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- 239000000908 ammonium hydroxide Substances 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000019795 sodium metasilicate Nutrition 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical group [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical group [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 239000011964 heteropoly acid Substances 0.000 claims description 2
- 230000007062 hydrolysis Effects 0.000 claims description 2
- 238000006460 hydrolysis reaction Methods 0.000 claims description 2
- 230000008676 import Effects 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical group 0.000 claims description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000002207 thermal evaporation Methods 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 230000007774 longterm Effects 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- 238000004939 coking Methods 0.000 description 5
- 229910052593 corundum Inorganic materials 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000003643 water by type Substances 0.000 description 5
- 229910001845 yogo sapphire Inorganic materials 0.000 description 5
- 239000003225 biodiesel Substances 0.000 description 4
- 239000000969 carrier Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 description 3
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 229910003978 SiClx Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000002779 inactivation Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241000790917 Dioxys <bee> Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical group O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 229930182817 methionine Natural products 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- FZEFLWKRCHOOCK-UHFFFAOYSA-N propane-1,2,3-triol;prop-2-enal Chemical compound C=CC=O.OCC(O)CO FZEFLWKRCHOOCK-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Substances [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical class Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/51—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition
- C07C45/52—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition by dehydration and rearrangement involving two hydroxy groups in the same molecule
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
- B01J23/30—Tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/20—Carbon compounds
- B01J27/22—Carbides
- B01J27/224—Silicon carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J38/00—Regeneration or reactivation of catalysts, in general
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
The present invention relates to the new methods that a kind of glycerin catalytic dehydration prepares methacrylaldehyde, it is positioned over using fixed bed reactors in microwave generating apparatus, enter fixed bed reactors after the preheated gasification of reaction raw materials, fixed bed reactors are equipped with Wave absorbing catalyst, glycerine carries out continuous dehydration in the presence of Wave absorbing catalyst and methacrylaldehyde is obtained by the reaction, and the nucleocapsid load active component which coats absorbing material by commonly using oxide forms.The present invention utilizes the uniformity of microwave heating, inhibits hot spot in reaction process and is emerged, improves the stability of reaction process catalyst, reaction process is easy to operate, which can run steadily in the long term.
Description
Technical field
The present invention relates to the new methods that glycerin catalytic dehydration prepares methacrylaldehyde, and specifically using glycerine as raw material, microwave is to add
Thermal, the method that continuous dehydration prepares methacrylaldehyde under the action of Wave absorbing catalyst.
Background technology
Biodiesel is a kind of clean regenerative resource, and glycerine is the Main By product in its production process, effectively
It is expected to reduce the production cost of biodiesel using glycerine, may advantageously facilitate the further development of Biodiesel.With glycerine
For raw material, the chemical products of many high added values can be prepared, wherein it is the glycerine a having good prospects increment to prepare methacrylaldehyde
Route.Methacrylaldehyde is a kind of critically important industrial chemicals, available for preparing 1,3-PD, acrylic acid, methionine, pyridine and first
The products such as yl pyridines.
Industrial production methacrylaldehyde at present, is mainly aoxidized by propylene and is made.From price and it is renewable in terms of from the point of view of, by
Glycerine produces methacrylaldehyde for raw material higher application prospect.Last 100 years have been carried out in the research of preparing acrolein by dehydrating glycerin,
Due to the development of Biodiesel in the latest 20 years, glycerine acrolein causes a large amount of concerns of people.But glycerine takes off
Water acrolein also rests on the laboratory research stage at present, and most important problem is catalyzed caused by non-uniform temperature
Agent rapid deactivation.The method that report improves catalyst stability at present is substantially catalyst to be modified and using the logical oxygen of mixing
The mode of charging, it is few to be improved from the direction of reaction unit.
The content of the invention
Methacrylaldehyde is prepared in heating uniformity and catalyst stability by raw material of glycerine in the prior art
On deficiency the problems such as, it is an object of the invention to provide the new methods that a kind of glycerin catalytic dehydration prepares methacrylaldehyde, it is one
Low energy consumption for kind, product yield is high, catalyst stability is high, coking is few and easily removes the new method for preparing methacrylaldehyde of coking.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the preheated gasification of raw materials glycerine
Room is pre- thermal evaporation rear into fixed bed reactors, and under microwave generating apparatus effect, the glycerine after gasification is deposited in Wave absorbing catalyst
Methacrylaldehyde is obtained by the reaction in catalyst bed progress continuous dehydration in fixed bed reactors under.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the Wave absorbing catalyst is A-
MxOy@MA, wherein：A is the active component of Wave absorbing catalyst, MxOyIt is covering material, MA is absorbing material, and covering material coats
Wave absorbing catalyst carrier M is formed on absorbing material surfacexOy@MA。
The new method of a kind of glycerin catalytic preparing acrolein by dehydrating, it is characterised in that the glycerine is 10 ~ 60 wt%
Aqueous solution, glycerine preheating gasification temperature be 200 ~ 300 DEG C, glycerin catalytic dehydration reaction temperature be 250 ~ 350 DEG C.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the activearm of Wave absorbing catalyst
It is divided into any one in metal oxide, heteropoly acid, phosphate or sulfate, load capacity is 4 ~ 20 wt%；Covering material
For oxide, covering amount is 25 ~ 75 wt%；Absorbing material is any one in carborundum, activated carbon, graphite or monocrystalline silicon
Kind.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the oxide of covering material is
Zirconium oxide, aluminium oxide, silica or titanium oxide.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the fixed bed reactors
Upper and lower side is equipped with import and outlet, and catalyst bed is placed in centre, and the fixed bed reactors are made of wave transparent high temperature resistant material.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the wave transparent high temperature resistant material
For glass or ceramics.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the microwave generating apparatus connects
There are temperature controller, infrared temperature probe and recording instrument without paper, infrared temperature probe, recording instrument without paper and temperature controller are sequentially connected, red
Outer temperature probe accurately measures the temperature of fixed bed reactor catalyst bed, and the data of measurement are passed through recording instrument without paper
Temperature controller processing is given, when temperature reaches design temperature, unlatching and stopping progress to microwave generating apparatus are given by temperature controller
Control.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the system of the Wave absorbing catalyst
Standby process is as follows：
1）Prepare Wave absorbing catalyst carrier MxOy@MA, absorbing material is soluble in water, and addition dispersant stirs at 60 DEG C of water-bath
Scattered, addition covering material source is mixed, ammonium hydroxide is passed through and keeps reacting liquid pH value constant, the covering material source of addition is made to be hydrolyzed to cladding
Material coats absorbing material simultaneously, after reaction, filters, washes, and dry, calcining obtains Wave absorbing catalyst carrier MxOy@MA,
The covering material source is zirconium source, silicon source, silicon source or titanium source, and the covering material obtained after hydrolysis is zirconium oxide, aluminium oxide, dioxy
SiClx or titanium oxide；
2）Load active component, active component or active component presoma is soluble in water, solution be in clear state after,
Add in step 1）The Wave absorbing catalyst carrier prepared is impregnated, and dry after dipping is complete, calcining, tabletting obtains after screening
Required Wave absorbing catalyst.
A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the dispersant is metasilicic acid
Sodium or tetramethylammonium hydroxide.
Microwave reaction device provided by the invention is：Include microwave generating apparatus, temperature control instrument, infrared temperature probe, object
Material inlet and outlet passage and fixed bed reactors；Microwave generating apparatus generates microwave in reaction process, urging in fixed bed reactors
Agent absorbs microwave and heats up, and the temperature of infrared temperature probe measurement catalyst surface is transferred to temperature controller, and microwave is filled
The unlatching and stopping put are controlled, and whole process can operate continuously.
By using above-mentioned technology, compared with prior art, beneficial effects of the present invention are as follows：
1）The present invention heats catalyst using microwave heating, compared with heating sides such as traditional electrical heating
Formula, microwave heating is applied to dehydrating glycerin when reacting, and due to the uniformity of microwave heating, can make the more uniform temperature of catalyst,
So as to reduce the carbon distribution coking rate of catalyst, the stability of catalyst is improved；
2）The microwave heating that the present invention uses, in terms of the regeneration of catalyst advantageously, microwave have firing rate it is fast,
The advantages that homogeneous heating, thermal inertia are small and easily controllable, during the regeneration of the catalyst can quick high-temp burn, and burnt
The problems such as hot spot can be avoided in journey, realizes the online fast activating of catalyst, and the char length of catalyst is greatly reduced, and improves
The production capacity drop of reaction, reduces regeneration cost, improves productivity effect；
3）The glycerin catalytic dehydration of the present invention prepares the new method of methacrylaldehyde, and, by being raw material for glycerine, microwave is to add for it
Thermal, methacrylaldehyde is prepared in continuous dehydration under the action of Wave absorbing catalyst, and low energy consumption, product yield is high, catalyst
Stability is high, coking is few and easily removes coking, suitable for promoting and applying.
Description of the drawings
Fig. 1 is the reaction unit structure diagram of the present invention；
Temperature when Fig. 2 is the reaction of microwave radiation technology glycerin catalytic preparing acrolein by dehydrating changes with time figure.
In figure：1- preheats vaporizer, 2- fixed bed reactors, 3- microwave generating apparatus, 4- temperature controllers, the spy of 5- infrared measurement of temperature
Head.
Specific embodiment
It is specific embodiments of the present invention below, with reference to attached drawing, technical scheme is further described, but
The present invention is not limited to these embodiments.
Embodiment 1：Prepare the Wave absorbing catalyst WO of microwave radiation technology glycerin catalytic preparing acrolein by dehydrating reaction3-ZrO2@SiC
1）Prepare coated catalyst carrier ZrO2@SiC (covering amount of zirconium oxide is 37.5 wt%)：Weigh 10 g carbon
SiClx is dissolved in 300 mL deionized waters, is added in sodium metasilicate as dispersant, is stirred to powder and disperse, 60 DEG C of water-bath,
The pH value of silicon carbide dispersion is adjusted as 9-10,16 g basic zirconium chlorides is weighed and is dissolved in 100 mL deionized waters, weigh 9.4 g ammonia
It is water-soluble that prepared zirconium oxychloride solution is slowly dropped in silicon carbide dispersion in 220 mL deionized waters, delay simultaneously
Prepared ammonia spirit is slowly added dropwise, keeps pH value in reaction constant, after reaction, continues heat preservation 0.5 h of curing, filters,
It is dried at being washed 3 times, 110 DEG C with 200 mL deionizations respectively, 2.5 h is calcined at 550 DEG C, obtain ZrO2@SiC carriers are formed
The suspension of flowing；
2）Load active component tungstic acid (load capacity of tungstic acid is 8.0 wt%)：It chooses water-soluble inclined well
For ammonium tungstate as presoma, dipping process moisture is slightly excessive, weighs 4 g ammonium metatungstates and is dissolved in 70 mL water, forms settled solution
Afterwards, 40 g ZrO are added in2@SiC carriers form the suspension of flowing, use infrared light irradiation when stirring and impregnating, make moisture
It slowly evaporates, moisture evaporation is complete after about 18 h, is dried at 100 DEG C, and 6 h are calcined at 600 DEG C, and tabletting obtains suction ripple and urges
Agent WO3-ZrO2@SiC, the Wave absorbing catalyst for screening out 10-20 mesh are spare.
Embodiment 2：Prepare the Wave absorbing catalyst HPW-Al of microwave radiation technology glycerin catalytic preparing acrolein by dehydrating reaction2O3@AC
1）Prepare cladded type carrier Al2O3@AC (Al2O3Covering amount be 37.5 wt%)：Weigh 10 g activated carbons（AC）
It is dissolved in 300 mL deionized waters, adds in a certain amount of sodium metasilicate as dispersant, stir to powder and disperse, 60 DEG C of water-bath,
The pH value 8-9 of activated carbon dispersion liquid is adjusted, weighs 44 g Al (NO3)3·9H2O is dissolved in 150 mL water, and it is molten to weigh 25 g ammonium hydroxide
In 250 mL deionized waters, slowly the aluminum nitrate solution of preparation is added drop-wise in activated carbon dispersion liquid, while is slowly added dropwise
The ammonia spirit of preparation keeps ph value of reaction constant, after reaction, continues heat preservation 0.5 h of curing, is stored at room temperature 12h, takes out
Filter dries at being washed 3 times, 110 DEG C with 200 mL respectively, 2.5 h is calcined at 550 DEG C, obtain Al2O3@AC carriers；
2）Load active component phosphotungstic acid (HPW, load capacity are 10 wt%)：It weighs 4.5 g phosphotungstic acids and is dissolved in 70 mL water
In, it is formed after settled solution, adds in 40 g Al2O3@AC carriers form the suspension of flowing, are used when stirring and impregnating infrared
Light irradiation, so as to evaporation moisture slowly, moisture evaporation is complete after about 18 h, 110 DEG C of baking 6h, and tabletting obtains inhaling ripple catalysis
Agent HPW-Al2O3@AC, the Wave absorbing catalyst for screening out 10-20 mesh are spare.
Embodiment 3：Microwave radiation technology glycerin catalytic dehydration
The catalyst that the present embodiment reaction process uses is the WO of embodiment 13-ZrO2The load of@SiC, wherein tungstic acid
It measures as 8.0 wt%, the covering amount of zirconium oxide is 37.5 wt%.
The nitrogen of 30 ml/min is passed first into, opens preheating vaporizer 1（Electrical heating）With microwave generating apparatus 3, work as preheating
1 temperature of vaporizer is raised to 220 DEG C and after catalyst temperature is raised to 275 DEG C, stablizes 0.5 h, and stopping is passed through nitrogen, start into
Material, raw material are 20 wt%（Glycerol concentration）Glycerine water solution, feed flow rate size is controlled by peristaltic pump, the quality of glycerine is empty
Speed is 0.2 h-1, reaction result is, successive reaction runs 8 h glycerol conversion yields nearly 100%, acrolein selectivity reach 70% with
On, wherein, the temperature of catalyst surface in fixed bed reactors is measured by infrared temperature probe 5, infrared temperature probe 5 measures
Temperature be transferred to temperature controller 4, the unlatching and stopping of microwave generating apparatus 3 are controlled by temperature controller 4, final control reaction
Temperature fluctuates in the range of 275 ± 1 DEG C.
Embodiment 4：Microwave radiation technology glycerin catalytic dehydration catalyst in-situ regeneration reacts
The reaction of microwave radiation technology glycerin catalytic preparing acrolein by dehydrating, wherein 1 temperature of preheating vaporizer is 220 DEG C, microwave adds
Thermocatalyst temperature is 275 DEG C, and raw material is the glycerine water solution of 20 wt% (glycerol concentration), and the mass space velocity of glycerine is 0.2
h-1.After successive reaction runs 100 h, glycerol conversion yield is down to 50% or so, and Wave absorbing catalyst has obvious inactivation.At this time
Stop feeding and be passed through the air of 100 ml/min, remaining product purge in reactor is gone out, stablizes 5 min, Ran Houshe
Put microwave temperature program, make catalyst temperature from 275 DEG C in 1 h constant speed be raised to 500 DEG C, then stablize 2 h.Stop microwave
Heating, catalyst in reactor temperature are dropped to after 275 DEG C, and it is 275 DEG C to open microwave and set temperature, and stopping is passed through sky
Gas.The nitrogen of 30 ml/min is passed through, remaining air in reactor is purged away, stablizes 0.5 h, stopping is passed through nitrogen, weight
Newly start charging reaction and reaction condition is as before.Reaction result is restored to the level before catalyst inactivation, and glycerine turns
Rate nearly 100%, acrolein selectivity reaches more than 70%.
Claims (7)
1. a kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde, it is characterised in that the preheated vaporizer of raw materials glycerine（1）In advance
Enter fixed bed reactors after thermal evaporation（2）, in microwave generating apparatus（3）Under effect, the glycerine after gasification is anti-by fixed bed
Answer device（2）Wave absorbing catalyst bed carry out continuous dehydration and be obtained by the reaction methacrylaldehyde, the Wave absorbing catalyst is A-MxOy@MA,
In：A is the active component of Wave absorbing catalyst, MxOyIt is covering material, MA is absorbing material, and covering material is coated on absorbing material
Surface forms Wave absorbing catalyst carrier MxOy@MA, the active component of Wave absorbing catalyst is metal oxide, heteropoly acid, phosphate or
Any one in sulfate, load capacity are 4 ~ 20 wt%；Covering material is oxide, and covering amount is 25 ~ 75 wt%；It inhales
Wave material is any one in carborundum, activated carbon, graphite or monocrystalline silicon；The oxide of covering material is zirconium oxide, oxidation
Aluminium, silica or titanium oxide.
A kind of 2. new method of glycerin catalytic preparing acrolein by dehydrating according to claim 1, it is characterised in that the glycerine
For the aqueous solution of 10 ~ 60 wt%, glycerine preheating gasification temperature is 200 ~ 300 DEG C, the reaction temperature of glycerin catalytic dehydration for 250 ~
350℃。
3. a kind of glycerin catalytic dehydration according to claim 1 prepares the new method of methacrylaldehyde, it is characterised in that described solid
Fixed bed reactor（2）Upper and lower side be equipped with import with outlet, centre place catalyst bed, the fixed bed reactors（2）By
Wave transparent high temperature resistant material is made.
4. a kind of glycerin catalytic dehydration according to claim 3 prepares the new method of methacrylaldehyde, it is characterised in that described
Ripple high temperature resistant material is glass or ceramics.
5. a kind of glycerin catalytic dehydration according to claim 1 prepares the new method of methacrylaldehyde, it is characterised in that described micro-
Wave generating device（3）It is connected with temperature controller（4）, infrared temperature probe（5）And recording instrument without paper, infrared temperature probe（5）, without paper remember
Record instrument and temperature controller（4）It is sequentially connected, infrared temperature probe（5）To fixed bed reactors（2）The temperature of catalyst bed carries out
Accurate measurement, the data of measurement send temperature controller to through recording instrument without paper（4）Processing, when temperature reaches design temperature, by temperature
Control instrument（4）To microwave generating apparatus（3）Unlatching and stopping controlled.
6. a kind of glycerin catalytic dehydration according to claim 1 prepares the new method of methacrylaldehyde, it is characterised in that the suction
The preparation process of ripple catalyst is as follows：
1）Prepare Wave absorbing catalyst carrier MxOy@MA, absorbing material is soluble in water, addition dispersant stirring point at 60 DEG C of water-bath
It dissipates, adds in covering material source, be passed through ammonium hydroxide and keep reacting liquid pH value constant, the covering material source of addition is made to be hydrolyzed to covering material
Absorbing material is coated simultaneously, after reaction, filters, washes, dry, calcining obtains Wave absorbing catalyst carrier MxOy@MA, it is described
Covering material source is zirconium source, silicon source, silicon source or titanium source, and the covering material obtained after hydrolysis is zirconium oxide, aluminium oxide, silica
Or titanium oxide；
2）Load active component, active component or active component presoma is soluble in water, and solution is in addition after clear state
Step 1）The Wave absorbing catalyst carrier prepared is impregnated, dry after dipping is complete, calcining, and tabletting obtains required after screening
Wave absorbing catalyst.
7. a kind of glycerin catalytic dehydration according to claim 6 prepares the new method of methacrylaldehyde, it is characterised in that described point
Powder is sodium metasilicate or tetramethylammonium hydroxide.
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| CN201610366224.3A CN106008188B (en) | 2016-05-30 | 2016-05-30 | A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde |
| US15/605,915 US9926253B2 (en) | 2016-05-30 | 2017-05-25 | Method for catalytic dehydration of glycerol to acrolein |
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| CN201610366224.3A CN106008188B (en) | 2016-05-30 | 2016-05-30 | A kind of glycerin catalytic dehydration prepares the new method of methacrylaldehyde |
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| CN108409897A (en) * | 2018-02-28 | 2018-08-17 | 张家港外星人新材料科技有限公司 | A kind of method that microwave radiation technology efficiently produces PVB resin powder |
| CN109134224A (en) * | 2018-09-30 | 2019-01-04 | 浙江工业大学 | A kind of method of preparing 3-hydroxy propanal by hydrating acrolein |
| CN111362770B (en) * | 2018-12-25 | 2023-03-14 | 万华化学集团股份有限公司 | Method for preparing sesquicitronellene |
| CN113996287B (en) * | 2021-10-29 | 2022-10-11 | 中国科学院金属研究所 | Method for preparing structured solid acid catalyst by coupling ultrasonic wave with microwave |
| CN115090309B (en) * | 2022-07-05 | 2023-10-24 | 海南师范大学 | Microwave graphitized supported heteropolyacid salt catalyst, preparation method thereof and catalytic oxidation desulfurization application thereof |
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