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CN105991043A - A power conversion device - Google Patents

A power conversion device Download PDF

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Publication number
CN105991043A
CN105991043A CN201610140949.0A CN201610140949A CN105991043A CN 105991043 A CN105991043 A CN 105991043A CN 201610140949 A CN201610140949 A CN 201610140949A CN 105991043 A CN105991043 A CN 105991043A
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CN
China
Prior art keywords
screw
hole
electronic component
fixed part
power conversion
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Granted
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CN201610140949.0A
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Chinese (zh)
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CN105991043B (en
Inventor
伊藤孝文
山嵜高裕
安达健人
仲田敏幸
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Fuji Electric Co Ltd
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Fuji Electric Co Ltd
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/209Heat transfer by conduction from internal heat source to heat radiating structure

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Power Engineering (AREA)
  • Inverter Devices (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

A power conversion device allowing an electronic component to be mounted on a plate part to be easily connected to a connection object is provided. A through hole (10a) is formed in a circuit substrate (10B) on which a semiconductor module (11) is mounted so that a mounting screw (B) is connected to a radiator (30) from the through hole (10a) through a screw fixing part (11a) of the semiconductor module (11). A cylindric guide part (20) for guiding the mounting screw (B) is disposed between the through hole (10a) of the circuit substrate (10B) and the screw fixing part (11a) of the semiconductor module (11).

Description

电力转换装置power conversion device

技术领域technical field

本发明涉及一种电力转换装置。The present invention relates to a power conversion device.

背景技术Background technique

关于搭载在电力转换装置中的IGBT(Insulated Gate BipolarTransistor,绝缘栅双极型晶体管)等那样控制较大的电力的半导体模块,一般来说,通过将这种半导体模块直接螺纹固定在散热器上来提高冷却效率。详细而言,使安装螺钉经由设置于半导体模块的螺钉固定部的螺钉通孔与散热器的螺钉固定孔固定,从而使半导体模块与散热器彼此间紧密接合,将半导体模块产生的热高效地传递到散热器(例如参照专利文献1)。Regarding semiconductor modules that control relatively large power, such as IGBTs (Insulated Gate Bipolar Transistors, insulated gate bipolar transistors) mounted in power conversion devices, generally, the improvement is achieved by directly screwing such semiconductor modules on the heat sink. cooling efficiency. Specifically, the mounting screws are fixed to the screw fixing holes of the heat sink through the screw through holes provided in the screw fixing part of the semiconductor module, so that the semiconductor module and the heat sink are closely bonded to each other, and the heat generated by the semiconductor module is efficiently transferred. to a radiator (for example, refer to Patent Document 1).

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本专利第4780349号公报Patent Document 1: Japanese Patent No. 4780349

另外,当在将半导体模块安装到电路基板上的状态下使安装螺钉与散热器固定的情况下,电路基板需要设置有通孔。即,需要从形成在电路基板上的通孔插入安装螺钉,使安装螺钉经由半导体模块的螺钉通孔与散热器固定。但是,在电路基板与散热器之间存在与半导体模块的高度的量对应的间隙。因此,在从电路基板到散热器的间隙内,难以保持安装螺钉,安装螺钉的固定作业变得繁杂。详细而言,想要固定的安装螺钉可能从电路基板与散热器的间隙内脱落到框体的内部。而且,在安装螺钉脱落了的情况下,必须进行从框体的内部回收的作业,明显影响作业效率。In addition, when the mounting screws are fixed to the heat sink in a state where the semiconductor module is mounted on the circuit board, the circuit board needs to be provided with through holes. That is, it is necessary to insert mounting screws through through holes formed on the circuit board to fix the mounting screws to the heat sink through the screw through holes of the semiconductor module. However, there is a gap corresponding to the height of the semiconductor module between the circuit board and the heat sink. Therefore, it is difficult to hold the mounting screws in the gap between the circuit board and the heat sink, and the work of fixing the mounting screws becomes complicated. Specifically, there is a possibility that the mounting screw to be fixed falls out of the gap between the circuit board and the heat sink and enters the inside of the housing. Moreover, when the mounting screw falls off, it is necessary to perform recovery work from the inside of the housing, which significantly affects work efficiency.

通过使用比电路基板与散热器的间隙的长度长的安装螺钉,并且根据安装螺钉的长度增大散热器的基座构件的板厚,能够解决上述的问题。但是,在这种情况下,导致产生新的问题,即,因将安装螺钉固定住为止的时间延长,使作业效率受到影响。The above problems can be solved by using mounting screws longer than the length of the gap between the circuit board and the heat sink, and increasing the plate thickness of the base member of the heat sink according to the length of the mounting screws. However, in this case, a new problem arises, that is, the work efficiency is affected because the time until the mounting screws are fixed is prolonged.

另外,上述问题并不限定于使安装在电路基板上的半导体模块与散热器连接的情况。即,只要是像安装在母线板上的电容器等那样是安装在板构件上的电子零件,就会与从板构件的通孔将安装螺钉固定而与安装基板等连接对象连接的情况同样地发生上述问题。In addition, the above-mentioned problem is not limited to the case where the semiconductor module mounted on the circuit board is connected to the heat sink. That is, as long as it is an electronic component mounted on a board member such as a capacitor mounted on a busbar, it will occur similarly to the case where the mounting screw is fixed through the through hole of the board member and connected to a connection object such as a mounting substrate. above question.

发明内容Contents of the invention

本发明鉴于上述实际情况,目的在于提供一种能使将安装在板构件上的电子零件与连接对象连接时的作业容易进行的电力转换装置。In view of the above circumstances, the present invention aims to provide a power conversion device that facilitates the work of connecting an electronic component mounted on a plate member to a connection partner.

为了达到上述目的,本发明的电力转换装置在安装有电子零件的板构件上形成有通孔,使安装螺钉从上述板构件的通孔经由上述电子零件的螺钉固定部与连接对象连接,从而将上述电子零件与上述连接对象之间连接,其特征在于,从上述板构件的通孔到上述电子零件的螺钉固定部之间设置有引导上述安装螺钉的引导构件。In order to achieve the above object, the power conversion device of the present invention forms a through hole on the plate member on which the electronic component is installed, and the mounting screw is connected to the connection object through the through hole of the above-mentioned plate member through the screw fixing part of the above-mentioned electronic component, so that the The connection between the electronic component and the connection object is characterized in that a guide member for guiding the mounting screw is provided between the through hole of the plate member and the screw fixing portion of the electronic component.

另外,本发明在上述电力转换装置的基础上,其特征在于,上述电子零件是安装在电路基板上,并且经由上述螺钉固定部对上述安装螺钉进行固定,从而与散热器连接的半导体模块,从形成在上述电路基板上的通孔到上述半导体模块的螺钉固定部之间设置有上述引导构件。In addition, the present invention is based on the power conversion device described above, wherein the electronic component is mounted on the circuit board, and the mounting screw is fixed via the screw fixing part to connect the semiconductor module to the heat sink. The guide member is provided between the through hole formed in the circuit board and the screw fixing portion of the semiconductor module.

另外,本发明在上述电力转换装置的基础上,其特征在于,上述电子零件是在端子连接有母线板,并且在外周部卷绕有固定带,经由上述固定带的螺钉固定部对上述安装螺钉进行固定,从而与安装基板连接的电容器,从形成在上述母线板上的通孔到上述固定带的螺钉固定部之间设置有上述引导构件。In addition, the present invention is based on the above-mentioned power conversion device, wherein the above-mentioned electronic component is connected to a bus bar at the terminal, and a fixing band is wound around the outer peripheral part, and the above-mentioned mounting screw is fixed to the screw fixing part through the screw fixing part of the fixing band. The capacitor that is fixed so as to be connected to the mounting substrate is provided with the guide member between the through hole formed on the busbar plate and the screw fixing portion of the fixing band.

另外,本发明在上述电力转换装置的基础上,其特征在于,上述引导构件形成为筒状,在前端面与上述电子零件的螺钉固定部抵接的状态下安装在上述板构件的通孔中。In addition, the present invention is based on the power conversion device described above, wherein the guide member is formed in a cylindrical shape, and is attached to the through hole of the plate member in a state where the front end surface is in contact with the screw fixing portion of the electronic component. .

另外,本发明在上述电力转换装置的基础上,其特征在于,上述引导构件具有止挡部,在使前端面与上述电子零件的螺钉固定部抵接的情况下,上述止挡部与上述板构件的表面抵接。In addition, the present invention is based on the above-mentioned power conversion device, wherein the guide member has a stopper portion, and when the front end surface is brought into contact with the screw fixing portion of the electronic component, the stopper portion and the plate The surfaces of the components are in contact.

另外,本发明在上述电力转换装置的基础上,其特征在于,上述引导构件具有从基端部沿轴向形成的狭缝。In addition, the present invention is based on the above power conversion device, wherein the guide member has a slit formed in the axial direction from the base end portion.

另外,本发明在上述电力转换装置的基础上,其特征在于,上述引导构件具有比上述安装螺钉的沿轴向的长度小的内径。In addition, the present invention is based on the power conversion device described above, wherein the guide member has an inner diameter smaller than an axial length of the mounting screw.

采用本发明,由于从板构件的通孔到电子零件的螺钉固定部之间设置有引导安装螺钉的引导构件,因此不可能导致安装螺钉在板构件与连接对象的间隙内脱落的事态。因而,也不必使用轴向的长度较大的安装螺钉,能使将电子零件螺纹固定于连接对象时的作业容易进行。According to the present invention, since the guide member for guiding the mounting screw is provided between the through hole of the plate member and the screw fixing portion of the electronic component, it is impossible for the mounting screw to come off in the gap between the plate member and the connection object. Therefore, it is not necessary to use a mounting screw having a large axial length, and the work of screwing the electronic component to the connection object can be easily performed.

附图说明Description of drawings

图1是表示本发明实施方式1的电力转换装置的外观的立体图。FIG. 1 is a perspective view showing the appearance of a power conversion device according to Embodiment 1 of the present invention.

图2是图1所示的电力转换装置的主要部分分解立体图。FIG. 2 is an exploded perspective view of main parts of the power conversion device shown in FIG. 1 .

图3是应用在图1所示的电力转换装置中的电路基板的立体图。FIG. 3 is a perspective view of a circuit board used in the power conversion device shown in FIG. 1 .

图4是图1所示的电力转换装置的侧剖视图。Fig. 4 is a side sectional view of the power conversion device shown in Fig. 1 .

图5是将图1所示的电力转换装置分解表示的侧剖视图。Fig. 5 is an exploded side sectional view showing the power conversion device shown in Fig. 1 .

图6是应用在图1所示的电力转换装置中的引导构件的立体图。FIG. 6 is a perspective view of a guide member applied to the power conversion device shown in FIG. 1 .

图7是应用在图1所示的电力转换装置中的支承板的立体图。Fig. 7 is a perspective view of a support plate used in the power conversion device shown in Fig. 1 .

图8是构成图1所示的电力转换装置的通风部的框架构件的立体图。FIG. 8 is a perspective view of a frame member constituting a ventilation unit of the power conversion device shown in FIG. 1 .

图9是表示本发明实施方式2的电力转换装置的外观的立体图。9 is a perspective view showing the appearance of a power conversion device according to Embodiment 2 of the present invention.

图10是图9所示的电力转换装置的侧剖视图。Fig. 10 is a side sectional view of the power conversion device shown in Fig. 9 .

图11是表示应用在图9所示的电力转换装置中的电容器、安装基板以及母线板的组装状态的立体图。11 is a perspective view showing an assembled state of a capacitor, a mounting board, and a bus bar applied to the power conversion device shown in FIG. 9 .

图12是应用在图9所示的电力转换装置中的电容器、安装基板以及母线板的分解立体图。FIG. 12 is an exploded perspective view of capacitors, mounting substrates, and busbars used in the power conversion device shown in FIG. 9 .

图13是应用在图9所示的电力转换装置中的电容器、安装基板以及母线板的分解侧剖视图。13 is an exploded side cross-sectional view of a capacitor, a mounting substrate, and a bus bar used in the power conversion device shown in FIG. 9 .

图14是表示应用在图9所示的电力转换装置中的电容器、安装基板以及母线板的组装状态的剖视图。14 is a cross-sectional view showing an assembled state of a capacitor, a mounting substrate, and a bus bar applied to the power conversion device shown in FIG. 9 .

(符号说明)(Symbol Description)

10B…电路基板10B...circuit board

10a…通孔10a...through hole

11…半导体模块11...semiconductor module

11a…螺钉固定部11a...Screw fixing part

20…引导构件20... Bootstrap components

21…底壁21...bottom wall

22…狭缝22…Slits

23…止挡部23...stopper

30…散热器30…radiator

30c…螺钉固定孔30c...Screw fixing hole

60…安装基板60...mounting substrate

60b…螺钉固定孔60b...Screw fixing holes

62…电容器62…capacitor

63…固定带63...fixing strap

63a…螺钉固定部63a...Screw fixing part

63b…螺钉通孔63b...Through hole for screw

64…第一母线板64...the first busbar

64b…第一通孔64b...First through hole

65…第二母线板65...Second busbar

65b…第二通孔65b...Second through hole

70…引导构件70...guiding member

B…安装螺钉B…Mounting screws

具体实施方式detailed description

以下,参照附图对本发明的电力转换装置的理想的实施方式进行详细说明。Hereinafter, preferred embodiments of the power conversion device of the present invention will be described in detail with reference to the drawings.

(实施方式1)(Embodiment 1)

图1及图2表示本发明实施方式1的电力转换装置。在此例示的电力转换装置用于将从商用电源供给的交流电压在转换为期望的频率·振幅后供给到电动机等负载。在本实施方式1中,例示的是包括收容部1A及通风部1B的电力转换装置,上述收容部1A在内部收容有电路基板(板构件)10A、10B,上述通风部1B用于将电力转换装置的构成零件、即IGBT等半导体模块(电子零件)11以及电容器12冷却。1 and 2 show a power conversion device according to Embodiment 1 of the present invention. The power conversion device exemplified here is used to convert an AC voltage supplied from a commercial power supply into a desired frequency and amplitude, and then supply it to a load such as a motor. In Embodiment 1, a power conversion device is exemplified including a housing portion 1A for housing circuit boards (board members) 10A and 10B inside, and a ventilating portion 1B for converting power The components of the device, that is, semiconductor modules (electronic components) 11 such as IGBTs and capacitors 12 are cooled.

收容部1A是在主体板1a与支承板2之间构成的空间,上述支承板2设置为覆盖主体板1a。主体板1a构成电力转换装置1的轮廓的一部分,并利用树脂材料形成为大致矩形的平板状。彼此大小不同的两张电路基板10A、10B以相互层叠的状态支承在该主体板1a的内表面侧。如图2、图3以及图4所示,外形尺寸较大的电路基板(以下称为主电路基板10A)构成为比主体板1a稍小的矩形,并与主体板1a的内表面相对配置。外形尺寸较小的电路基板(以下称为副电路基板10B)具有主体板1a的大致1/2的宽度,配置在图2中成为主体板1a的右半部分的部分。在副电路基板10B上主要汇集安装有上述的半导体模块11以及电容器12等发热零件。图中虽未明示,但上述主电路基板10A及副电路基板10B彼此电连接,构成电力转换所需的控制电路。The housing portion 1A is a space formed between the main body plate 1a and the support plate 2 provided so as to cover the main body plate 1a. The main body plate 1a constitutes a part of the outline of the power conversion device 1, and is formed in a substantially rectangular flat plate shape from a resin material. Two circuit boards 10A and 10B having different sizes are supported on the inner surface side of the main body plate 1 a in a state of being stacked on each other. As shown in FIGS. 2, 3 and 4, the circuit board having a large external dimension (hereinafter referred to as main circuit board 10A) is formed in a rectangular shape slightly smaller than the main board 1a, and is arranged facing the inner surface of the main board 1a. The smaller circuit board (hereinafter referred to as sub-circuit board 10B) has approximately 1/2 the width of the main board 1a, and is arranged on the right half of the main board 1a in FIG. 2 . On the sub-circuit board 10B, heat-generating components such as the above-mentioned semiconductor module 11 and capacitor 12 are mainly assembled and mounted. Although not clearly shown in the figure, the above-mentioned main circuit board 10A and sub circuit board 10B are electrically connected to each other to constitute a control circuit necessary for power conversion.

如图3所示,在本实施方式1中应用的半导体模块11形成为大致长方体状,在彼此平行的上下的侧面上具有螺钉固定部11a。螺钉固定部11a是在半导体模块11的侧面从远离副电路基板10B的散热面11b侧的缘部突出的舌片状部分。在各螺钉固定部11a设置有供安装螺钉B贯穿的螺钉通孔11c。如图3至图5所示,在主电路基板10A及副电路基板10B上的与半导体模块11的螺钉通孔11c相对的部分分别形成有通孔10a。通孔10a是内径比螺钉通孔11c的内径大的圆形的开口,在各通孔10a的内部具有引导构件20。As shown in FIG. 3 , the semiconductor module 11 used in Embodiment 1 is formed in a substantially rectangular parallelepiped shape, and has screw fixing portions 11 a on upper and lower side surfaces parallel to each other. The screw fixing portion 11 a is a tongue-shaped portion protruding from an edge portion on the side of the heat dissipation surface 11 b of the sub circuit board 10B away from the side surface of the semiconductor module 11 . Screw through holes 11c through which mounting screws B are inserted are provided in the respective screw fixing portions 11a. As shown in FIGS. 3 to 5 , through holes 10 a are respectively formed in portions of the main circuit board 10A and the sub circuit board 10B that face the screw through holes 11 c of the semiconductor module 11 . The through-holes 10a are circular openings having an inner diameter larger than that of the screw through-holes 11c, and each through-hole 10a has a guide member 20 inside.

引导构件20如图4至图6所示,是在前端具有底壁21的形成为圆筒状的绝缘性的树脂构件。引导构件20以具有螺钉通孔21a的底壁21与半导体模块11的螺钉固定部11a抵接的状态配置在主电路基板10A及副电路基板10B的通孔10a中。引导构件20的内径设置为比安装螺钉B的沿轴向的长度小。该引导构件20设置有多条狭缝22及止挡部23。狭缝22从引导构件20的基端开口沿轴向形成,沿周向将引导构件20的基端部四分割。止挡部23是从引导构件20的外周面朝向外周突出的突出部。引导构件20的止挡部23分别形成在如下位置,即,在使底壁21与半导体模块11的螺钉固定部11a抵接的情况下,抵接于主电路基板10A的与主体板1a相对的表面以及副电路基板10B的与主电路基板10A相对的表面的位置。As shown in FIGS. 4 to 6 , the guide member 20 is a cylindrical insulating resin member having a bottom wall 21 at its tip. The guide member 20 is disposed in the through holes 10 a of the main circuit board 10A and the sub circuit board 10B in a state where the bottom wall 21 having the screw through holes 21 a is in contact with the screw fixing portion 11 a of the semiconductor module 11 . The inner diameter of the guide member 20 is set smaller than the length of the mounting screw B in the axial direction. The guiding member 20 is provided with a plurality of slits 22 and stoppers 23 . The slit 22 is formed in the axial direction from the base end opening of the guide member 20 and divides the base end portion of the guide member 20 into four in the circumferential direction. The stopper portion 23 is a protruding portion protruding from the outer peripheral surface of the guide member 20 toward the outer periphery. The stopper portions 23 of the guide member 20 are respectively formed at positions where they abut against the portion of the main circuit board 10A that faces the main body board 1 a when the bottom wall 21 is brought into abutment with the screw fixing portion 11 a of the semiconductor module 11 . The surface and the position of the surface of the sub circuit board 10B that faces the main circuit board 10A.

支承板2如图2、图4以及图7所示,是具有将主体板1a覆盖的大小的树脂成形品。在该支承板2的与电容器12对应的部位设置有电容器收容部2a,并且在与半导体模块11对应的部位设置有连通孔2b。电容器收容部2a用于将安装在副电路基板10B上的各个电容器12独立地收容起来。图中虽未明示,但电容器收容部2a构成为只在支承板2上与主体板1a相对的相对面开口的有底的圆筒状。连通孔2b是能供半导体模块11贯穿,但比后述的散热器(连接对象)30的受热面30a的外形小的大致矩形的开口。在该连通孔2b的周围,在不与主体板1a相对的背面侧设置有密封槽2c。密封槽2c是用于收容环状的密封件3的凹部。As shown in FIGS. 2 , 4 and 7 , the support plate 2 is a resin molded product having a size to cover the main body plate 1 a. Capacitor accommodating portions 2 a are provided at positions corresponding to the capacitors 12 of the support plate 2 , and communication holes 2 b are provided at positions corresponding to the semiconductor modules 11 . The capacitor accommodating portion 2 a is for independently accommodating each capacitor 12 mounted on the sub circuit board 10B. Although not clearly shown in the drawings, the capacitor accommodating portion 2a is formed in a bottomed cylindrical shape that is open only on the surface of the support plate 2 that faces the main body plate 1a. The communication hole 2b is a substantially rectangular opening that can pass through the semiconductor module 11 but is smaller than the outer shape of the heat receiving surface 30a of the heat sink (connection object) 30 described later. Around the communication hole 2b, a seal groove 2c is provided on the back side that does not face the main body plate 1a. The seal groove 2c is a recess for accommodating the annular seal 3 .

根据图2可明确得知,在该支承板2上以将背面左右两分割的方式设置有分隔壁部2d,在图2中成为右半部分的局部的上缘部设置有通风板部2e。分隔壁部2d是以与主体板1a大致正交的方式竖立设置的平板状构件。通风板部2e是具有许多个通风孔2f的平板状构件,设置为将图2中支承板2的右半部分的上方覆盖。As can be clearly seen from FIG. 2 , the support plate 2 is provided with a partition wall portion 2d so as to divide the back surface into left and right halves, and a ventilating plate portion 2e is provided at the upper edge of a part that becomes the right half in FIG. 2 . The partition wall portion 2d is a flat plate-shaped member erected so as to be substantially perpendicular to the main body plate 1a. The ventilation plate portion 2e is a flat member having many ventilation holes 2f, and is provided so as to cover the upper part of the right half of the support plate 2 in FIG. 2 .

通风部1B是在支承板2与框架构件4之间构成的沿上下方向的方筒状的空间。通风部1B的上端开口处于被设置在支承板2上的通风板部2e覆盖的状态。框架构件4由铝以及铝合金等具有良好的热传导性的高热传导性材料成形得到。该框架构件4如图2及图8所示,具有主板部4a、侧板部4b及辅助侧板部4c。主板部4a具有能将支承板2上位于比分隔壁部2d靠右侧的位置的部分覆盖的外形尺寸。在主板部4a上与支承板2相对的内表面上沿上下方向设置有许多个翅片嵌合槽4d。侧板部4b是从主板部4a的一方的缘部朝向支承板2沿与主板部4a成大致直角的方向延伸的部分。在使主板部4a与支承板2相对的情况下,该侧板部4b与支承板2的分隔壁部2d相对配置。辅助侧板部4c是从主板部4a的另一方的缘部朝向支承板2沿与主板部4a成大致直角的方向延伸的部分。根据附图亦可明确得知,辅助侧板部4c的从主板部4a延伸的延伸长度构成为比侧板部4b短。在使主板部4a与支承板2相对的情况下,该辅助侧板部4c与分隔壁部2d叠合。The ventilation part 1B is a rectangular tube-shaped space along the vertical direction formed between the support plate 2 and the frame member 4 . The upper end opening of the ventilation part 1B is in the state covered with the ventilation board part 2e provided in the support plate 2. As shown in FIG. The frame member 4 is molded from a high thermal conductivity material having good thermal conductivity such as aluminum and aluminum alloy. As shown in FIGS. 2 and 8 , the frame member 4 has a main plate portion 4 a, a side plate portion 4 b, and an auxiliary side plate portion 4 c. The main plate portion 4a has an external dimension capable of covering a portion of the support plate 2 located on the right side of the partition wall portion 2d. A large number of fin fitting grooves 4d are provided in the vertical direction on the inner surface of the main plate portion 4a facing the support plate 2 . The side plate portion 4b is a portion extending from one edge of the main plate portion 4a toward the support plate 2 in a direction substantially perpendicular to the main plate portion 4a. When the main plate portion 4 a is opposed to the support plate 2 , the side plate portion 4 b is arranged to face the partition wall portion 2 d of the support plate 2 . The auxiliary side plate portion 4c is a portion extending from the other edge of the main plate portion 4a toward the support plate 2 in a direction substantially perpendicular to the main plate portion 4a. As can also be clearly seen from the drawings, the extension length of the auxiliary side plate portion 4c extending from the main plate portion 4a is configured to be shorter than the side plate portion 4b. When the main plate portion 4a is made to face the support plate 2, the auxiliary side plate portion 4c is superimposed on the partition wall portion 2d.

在框架构件4的内表面上设置有通风风扇40及散热器30。通风风扇40如图2所示,在框架构件4上配置在内表面的下端部。在对该通风风扇40进行了驱动的情况下,该通风风扇40以将外部的空气经由通风板部2e的通风孔2f导入到通风部1B,并将通风部1B的空气从下端的开口排出的方式进行动作。On the inner surface of the frame member 4, a ventilation fan 40 and a radiator 30 are provided. As shown in FIG. 2 , the ventilation fan 40 is disposed on the lower end of the inner surface of the frame member 4 . When the ventilation fan 40 is driven, the ventilation fan 40 introduces external air into the ventilation part 1B through the ventilation hole 2f of the ventilation plate part 2e, and discharges the air of the ventilation part 1B from the opening at the lower end. way to act.

散热器30与框架构件4同样,由铝或铝合金等具有良好的热传导性的高热传导性材料成形得到。在本实施方式1中,使用的是在基座构件的一方的表面上具有平坦的受热面30a,而在另一方的表面上竖立设置有许多个冷却翅片30b的散热器30。散热器30的受热面30a构成为能与收容在支承板2的密封槽2c内的密封件3的整周抵接的大小的矩形。通过使该散热器30的冷却翅片30b的前端部分别与主板部4a的翅片嵌合槽4d嵌合,将该散热器30以与框架构件4热连接的状态安装到框架构件4上。相对于框架构件4安装散热器30的位置是如下位置,即,在使主板部4a与支承板2相对的情况下,将支承板2的连通孔2b覆盖且使密封件3的整周与受热面30a的周缘部相对的位置。Like the frame member 4, the heat sink 30 is molded from a high thermal conductivity material having good thermal conductivity such as aluminum or an aluminum alloy. In Embodiment 1, a heat sink 30 having a flat heat receiving surface 30 a on one surface of a base member and a plurality of cooling fins 30 b erected on the other surface is used. The heat receiving surface 30 a of the heat sink 30 is formed into a rectangular shape of a size capable of contacting the entire circumference of the seal 3 housed in the seal groove 2 c of the support plate 2 . The heat sink 30 is attached to the frame member 4 in a state of being thermally connected to the frame member 4 by fitting the front ends of the cooling fins 30b of the heat sink 30 into the fin fitting grooves 4d of the main plate portion 4a. The position where the heat sink 30 is attached to the frame member 4 is a position where the communication hole 2b of the support plate 2 is covered and the entire circumference of the sealing member 3 is exposed to heat when the main plate portion 4a is opposed to the support plate 2 . The position facing the peripheral portion of the surface 30a.

如图8所示,在散热器30的受热面30a上设置有一对螺钉固定孔30c。螺钉固定孔30c与设置于半导体模块11的螺钉固定部11a的螺钉通孔11c对应设置。如图4所示,将安装螺钉B经由主电路基板10A的通孔10a、副电路基板10B的通孔10a以及半导体模块11的螺钉通孔11c固定在散热器30的螺钉固定孔30c内。该安装螺钉B具有如下功能,即,使半导体模块11的散热面11b与散热器30的受热面30a紧密接触,并且使支承板2的密封件3与散热器30的受热面30a紧密接触的功能。As shown in FIG. 8 , a pair of screw fixing holes 30 c are provided on the heat receiving surface 30 a of the radiator 30 . The screw fixing holes 30 c are provided corresponding to the screw through holes 11 c provided in the screw fixing portion 11 a of the semiconductor module 11 . 4, the mounting screws B are fixed in the screw fixing holes 30c of the heat sink 30 through the through holes 10a of the main circuit board 10A, the through holes 10a of the sub circuit board 10B and the screw through holes 11c of the semiconductor module 11. The mounting screw B has the function of bringing the heat dissipation surface 11b of the semiconductor module 11 into close contact with the heat receiving surface 30a of the heat sink 30, and of bringing the sealing member 3 of the support plate 2 into close contact with the heat receiving surface 30a of the heat sink 30. .

上述那样构成的电力转换装置1例如以通风部1B露在室外的状态设置。收容主电路基板10A及副电路基板10B的收容部1A与露在室外的通风部1B之间被支承板2隔绝。因而,即使在雨水等水进入到了通风部1B内的情况下,也不会对安装在主电路基板10A及副电路基板10B上的控制电路以及电子零件产生影响。The power conversion device 1 configured as described above is installed, for example, in a state where the ventilation portion 1B is exposed to the outside. The support plate 2 insulates between the housing portion 1A that accommodates the main circuit board 10A and the sub circuit board 10B, and the ventilation portion 1B that is exposed to the outside. Therefore, even if water such as rainwater enters the ventilator 1B, it does not affect the control circuit and electronic components mounted on the main circuit board 10A and the sub circuit board 10B.

当在上述的设置状态下驱动了通风风扇40,则经由通风板部2e的通风孔2f将外部的空气导入到通风部1B的内部。被导入到通风部1B内的空气在依次与电容器收容部2a及散热器30进行了热交换后,从下端的开口被排出到通风部1B的外部。因而,在电力转换装置1进行动作的情况下产生于电容器12以及半导体模块11的热,能利用在通风部1B通过的空气经由电容器收容部2a及散热器30散出,能够防止对安装在主电路基板10A及副电路基板10B上的电子零件产生热的影响。特别是,由于能够利用安装螺钉B使半导体模块11的散热面11b与散热器30的受热面30a紧密接触,因此能够利用散热器30期待较高的散热效果。When the ventilation fan 40 is driven in the above-mentioned installation state, outside air is introduced into the inside of the ventilation part 1B through the ventilation hole 2f of the ventilation plate part 2e. The air introduced into the ventilation part 1B is discharged to the outside of the ventilation part 1B through the opening at the lower end after exchanging heat with the capacitor housing part 2 a and the heat sink 30 in this order. Therefore, when the power conversion device 1 operates, the heat generated in the capacitor 12 and the semiconductor module 11 can be dissipated by the air passing through the ventilation part 1B through the capacitor housing part 2a and the heat sink 30, and it is possible to prevent damage to the heat sink mounted on the main body. Electronic components on the circuit board 10A and the sub circuit board 10B are affected by heat. In particular, since the heat dissipation surface 11b of the semiconductor module 11 can be brought into close contact with the heat receiving surface 30a of the heat sink 30 by the mounting screws B, a high heat dissipation effect can be expected by the heat sink 30 .

而且,在上述的电力转换装置1中,由于将引导构件20配置在设置于主电路基板10A及副电路基板10B的通孔10a内,因此固定安装螺钉B时的作业也极其容易。即,利用引导构件20将安装螺钉B引导到半导体模块11的螺钉固定部11a,因此安装螺钉B不会在中途脱落。此外,由于将引导构件20的内径设置为比安装螺钉B的沿轴向的长度小,因此也不会导致安装螺钉B在中途歪斜或朝向改变的那种事态。因而,只要将安装螺钉B及工具插入到引导构件20的内部,就能将安装螺钉B可靠地引导到散热器30的螺钉固定孔30c内,固定该安装螺钉B。In addition, in the power conversion device 1 described above, since the guide member 20 is arranged in the through hole 10a provided in the main circuit board 10A and the sub circuit board 10B, the operation for fixing the mounting screw B is extremely easy. That is, since the mounting screw B is guided to the screw fixing portion 11 a of the semiconductor module 11 by the guide member 20 , the mounting screw B does not come off midway. Furthermore, since the inner diameter of the guide member 20 is set to be smaller than the length of the mounting screw B in the axial direction, it does not cause a situation where the mounting screw B is skewed midway or its orientation is changed. Therefore, as long as the mounting screw B and the tool are inserted into the guide member 20, the mounting screw B can be reliably guided into the screw fixing hole 30c of the heat sink 30, and the mounting screw B can be fixed.

另外,在固定了安装螺钉B后,设置于引导构件20的止挡部23处于与主电路基板10A及副电路基板10B的表面抵接的状态。因此,能利用止挡部23对主电路基板10A及副电路基板10B进行支承,不会导致使电路基板10A、10B发生挠曲等的问题。此外,由于在引导构件20上设置有狭缝22,因此在将引导构件20贯穿到通孔10a内时,支承副电路基板10B的止挡部23不会成为引导构件20通过主电路基板10A的通孔10a时的障碍。In addition, after the mounting screws B are fixed, the stopper portion 23 provided on the guide member 20 is in a state of being in contact with the surfaces of the main circuit board 10A and the sub circuit board 10B. Therefore, the main circuit board 10A and the sub circuit board 10B can be supported by the stopper portion 23 without causing problems such as bending of the circuit boards 10A and 10B. In addition, since the guide member 20 is provided with the slit 22, when the guide member 20 is inserted into the through hole 10a, the stopper portion 23 supporting the auxiliary circuit board 10B does not become a barrier for the guide member 20 to pass through the main circuit board 10A. Obstacles when passing through hole 10a.

另外,在上述的实施方式1中,将引导构件20设置在主电路基板10A及副电路基板10B两方上,但引导构件20不必一定设置在穿过多个电路基板10A、10B的部位。关于固定安装螺钉B的半导体模块11,也不必一定是IGBT,也可以是其它的发热电子零件。In addition, in the first embodiment described above, the guide member 20 is provided on both the main circuit board 10A and the sub circuit board 10B, but the guide member 20 does not necessarily have to be provided at a position passing through the plurality of circuit boards 10A, 10B. The semiconductor module 11 to which the mounting screw B is fixed does not necessarily have to be an IGBT, and may be other heat-generating electronic components.

(实施方式2)(Embodiment 2)

图9及图10表示本发明实施方式2的电力转换装置。在此例示的电力转换装置1’与实施方式1同样,用于将从商用电源供给的交流电压转换为期望的频率·振幅后供给到电动机等负载中,电力转换装置1’包括主体框体50。主体框体50形成为背面开口的长方体状,在内部借助钣金制的安装基板(连接对象)60配置有IGBT等半导体模块61以及多个电容器(电子零件)62。在本实施方式2中,特别例示的是包括构成为圆柱状的六个电容器(电解电容器)62的电力转换装置1’。在主体框体50的上表面及下表面分别设置有通风孔51,并且在主体框体50的内部设置有通风风扇52。在对通风风扇52进行了驱动的情况下,将外部的空气经过通风孔51导入到主体框体50的内部。另外,图10中的符号53是用于将在半导体模块61产生的热放出的散热器。9 and 10 show a power conversion device according to Embodiment 2 of the present invention. The power conversion device 1' exemplified here is used to convert the AC voltage supplied from a commercial power supply into a desired frequency and amplitude, and then supply it to a load such as a motor, as in the first embodiment. The power conversion device 1' includes a main body housing 50 . The main body housing 50 is formed in a rectangular parallelepiped shape with an open back, and semiconductor modules 61 such as IGBTs and a plurality of capacitors (electronic components) 62 are disposed inside via a mounting substrate (connection object) 60 made of sheet metal. In the second embodiment, a power conversion device 1' including six capacitors (electrolytic capacitors) 62 formed in a cylindrical shape is specifically exemplified. Ventilation holes 51 are respectively provided on the upper surface and the lower surface of the main body frame 50 , and a ventilation fan 52 is provided inside the main body frame 50 . When the ventilation fan 52 is driven, outside air is introduced into the inside of the main body housing 50 through the ventilation holes 51 . In addition, reference numeral 53 in FIG. 10 is a heat sink for dissipating heat generated in the semiconductor module 61 .

安装基板60是以与主体框体50的前表面平行的方式设置在主体框体50的内部的平板状构件。该安装基板60如图11及图12所示,在供电容器62安装的位置分别设置有安装孔60a,并且与各安装孔60a对应地分别设置有两个螺钉固定孔60b。安装孔60a是能供电容器62贯穿的圆形的缺口,沿左右方向各配置三个地配置两列。两个螺钉固定孔60b在安装孔60a的周围设置在彼此错开180°的位置。The mounting substrate 60 is a flat member provided inside the main body housing 50 so as to be parallel to the front surface of the main body housing 50 . As shown in FIGS. 11 and 12 , the mounting substrate 60 has mounting holes 60 a respectively provided at positions where capacitors 62 are mounted, and two screw fixing holes 60 b are respectively provided corresponding to the mounting holes 60 a. The mounting holes 60a are circular cutouts through which the capacitors 62 can pass, and are arranged in two rows, three each in the left-right direction. The two screw fixing holes 60b are provided at positions shifted from each other by 180° around the mounting hole 60a.

电容器62在分别构成为圆柱状的电容器主体62a的一端面上包括正侧及负侧的两个端子62b、62c。各电容器62在电容器主体62a上卷绕有固定带63,并且各端子62b、62c与彼此不同的母线板(板构件)64、65连接。The capacitor 62 includes two positive and negative terminals 62 b and 62 c on one end surface of a cylindrical capacitor main body 62 a . In each capacitor 62 , the fixing tape 63 is wound around the capacitor main body 62 a, and the respective terminals 62 b and 62 c are connected to different bus bars (plate members) 64 and 65 .

固定带63如图13及图14所示,是构成为带状的金属制的圆环状构件,安装在电容器主体62a的周围。在固定带63上分别设置有两个螺钉固定部63a。螺钉固定部63a是设置为从电容器主体62a的周面突出的舌片状部分,沿与电容器主体62a的中心轴正交的方向延伸。在各螺钉固定部63a沿电容器主体62a的中心轴形成有螺钉通孔63b。As shown in FIGS. 13 and 14 , the fixing band 63 is a metal ring-shaped member configured in the shape of a belt, and is attached around the capacitor main body 62 a. Two screw fixing portions 63 a are respectively provided on the fixing band 63 . The screw fixing portion 63a is a tongue-shaped portion provided to protrude from the peripheral surface of the capacitor body 62a, and extends in a direction perpendicular to the central axis of the capacitor body 62a. A screw through hole 63b is formed in each screw fixing portion 63a along the central axis of the capacitor body 62a.

与一方的端子62b连接的母线板(以下在进行区分的情况下称为第一端子62b及第一母线板64)在与各电容器62对应的部位具有第一窗孔64a及第一通孔64b。第一窗孔64a是在将第一母线板64连接于电容器62的端子62b的情况下用于使电容器62的另一方的端子(以下在进行区分的情况下称为第二端子62c)露出在外部的缺口,以包含安装基板60的一方的螺钉固定孔60b的方式形成为矩形。第一通孔64b是在比电容器主体62a靠外周的部分形成在与安装基板60的另一方的螺钉固定孔60b对应的位置的圆形的开口。The bus bar connected to one terminal 62b (hereinafter referred to as the first terminal 62b and the first bus bar 64 when distinguishing) has a first window hole 64a and a first through hole 64b at a position corresponding to each capacitor 62 . The first window hole 64a is for exposing the other terminal of the capacitor 62 (hereinafter referred to as the second terminal 62c when distinguishing) when the first bus bar 64 is connected to the terminal 62b of the capacitor 62 . The outer notch is formed in a rectangular shape so as to include one screw fixing hole 60 b of the mounting substrate 60 . The first through hole 64 b is a circular opening formed at a position corresponding to the other screw fixing hole 60 b of the mounting substrate 60 on the outer periphery of the capacitor main body 62 a.

与第二端子62c连接的母线板(以下在进行区分的情况下称为第二母线板65)在与各电容器62对应的部位具有第二窗孔65a及第二通孔65b。第二窗孔65a是在将第二母线板65连接于电容器62的第二端子62c的情况下用于使另一方的第一端子62b及第一通孔64b露出在外部的缺口,第二窗孔65a形成为矩形。第二通孔65b是在比电容器主体62a靠外周的部分形成在与安装基板60的螺钉固定孔60b对应的位置的圆形的开口。The bus bar connected to the second terminal 62c (hereinafter referred to as the second bus bar 65 when distinguishing) has a second window hole 65a and a second through hole 65b at a position corresponding to each capacitor 62 . The second window 65a is a notch for exposing the other first terminal 62b and the first through hole 64b to the outside when the second bus bar 65 is connected to the second terminal 62c of the capacitor 62. The hole 65a is formed in a rectangular shape. The second through hole 65 b is a circular opening formed at a position corresponding to the screw fixing hole 60 b of the mounting substrate 60 on the outer periphery of the capacitor main body 62 a.

在各母线板64、65的第一通孔64b及第二通孔65b内配置有引导构件70。引导构件70是具有中心孔70a的形成为圆筒状的绝缘性的树脂构件。在引导构件70的基端部的外周面上设置有止挡部71。止挡部71具有比通孔64b、65b的内径大的外径。各引导构件70以前端面与固定带63的螺钉固定部63a抵接,并且止挡部71与通孔64b、65b的开口周缘部抵接的状态配置在母线板64、65的通孔64b、65b内。引导构件70的内径设定为比所使用的安装螺钉B的沿轴向的长度小。A guide member 70 is arranged in the first through hole 64 b and the second through hole 65 b of each of the bus bars 64 , 65 . The guide member 70 is a cylindrical insulating resin member having a center hole 70a. A stopper portion 71 is provided on the outer peripheral surface of the base end portion of the guide member 70 . The stopper portion 71 has an outer diameter larger than the inner diameter of the through holes 64b, 65b. Each guide member 70 is disposed in the through-holes 64b, 65b of the busbars 64, 65 in a state where the front end surface is in contact with the screw fixing portion 63a of the fixing band 63, and the stopper portion 71 is in contact with the peripheral edge of the opening of the through-hole 64b, 65b. Inside. The inner diameter of the guide member 70 is set to be smaller than the axial length of the mounting screw B used.

通过将电容器主体62a插入到安装基板60的安装孔60a内,将安装螺钉B经由固定带63的螺钉固定部63a固定在安装基板60的螺钉固定孔60b内,能将具有上述结构的电容器62借助安装基板60安装到主体框体50上。By inserting the capacitor main body 62a into the mounting hole 60a of the mounting substrate 60, and fixing the mounting screw B in the screw fixing hole 60b of the mounting substrate 60 via the screw fixing portion 63a of the fixing band 63, the capacitor 62 having the above-mentioned structure can be mounted by The mounting board 60 is mounted on the main body frame 50 .

在此,在实施方式2的电力转换装置1’中,在从各母线板64、65的通孔64b、65b到固定带63的螺钉固定部63a之间也配置有引导构件70。因而,在将安装螺钉B经由螺钉固定部63a固定到安装基板60的螺钉固定孔60b内时,安装螺钉B不可能在中途脱落,能使安装螺钉B的固定作业极其容易地进行。此外,由于将引导构件70的内径设定为比安装螺钉B的沿轴向的长度小,因此也不会导致安装螺钉B在中途歪斜或方向改变那样的事态。由此,只要将工具与安装螺钉B一起插入到引导构件70的内部,就能将安装螺钉B可靠地引导到安装基板60的螺钉固定孔60b内,固定该安装螺钉B。Here, also in the power conversion device 1' of Embodiment 2, the guide member 70 is arranged between the through holes 64b, 65b of the respective busbars 64, 65 and the screw fixing portion 63a of the fixing band 63. Therefore, when the mounting screws B are fixed to the screw fixing holes 60b of the mounting substrate 60 via the screw fixing portions 63a, the mounting screws B are unlikely to come off midway, and the fixing work of the mounting screws B can be performed extremely easily. Furthermore, since the inner diameter of the guide member 70 is set to be smaller than the length of the mounting screw B in the axial direction, the mounting screw B will not be skewed or changed in the middle. As a result, just by inserting a tool together with the mounting screws B into the guide member 70, the mounting screws B can be reliably guided into the screw fixing holes 60b of the mounting substrate 60, and the mounting screws B can be fixed.

另外,在上述的实施方式1及实施方式2中,作为引导构件,分别例示了构成为圆筒状的构件,但引导构件也可以构成为多边形的筒状。此外,只要能够防止安装螺钉B脱落到周围即可,也可以应用网眼状或格子状的引导构件。另外,作为引导构件,不必一定是独立的构件。例如也可以在半导体模块11的螺钉固定部11a设置引导构件20,还可以在固定带63的螺钉固定部63a设置引导构件。In addition, in the above-mentioned Embodiment 1 and Embodiment 2, members each having a cylindrical shape were exemplified as the guide member, but the guide member may be configured in a polygonal cylindrical shape. In addition, as long as the mounting screws B can be prevented from coming off to the surroundings, a mesh-shaped or lattice-shaped guide member can also be applied. In addition, as a guide member, it does not necessarily need to be an independent member. For example, the guide member 20 may be provided on the screw fixing portion 11 a of the semiconductor module 11 , and the guide member may be provided on the screw fixing portion 63 a of the fixing band 63 .

Claims (7)

1. a power inverter, is formed with through hole on the board member be provided with electronic component, makes Screw is installed from the through hole of described board member via the screw fixed part of described electronic component and connecting object Connect, thus will be connected between described electronic component with described connecting object, it is characterised in that
It is provided with guiding institute from the through hole of described board member to the screw fixed part of described electronic component State the guiding elements installing screw.
2. power inverter as claimed in claim 1, it is characterised in that
Described electronic component is mounted on circuit substrate, and via described screw fixed part to described Screw is installed be fixed, thus the semiconductor module being connected with radiator,
From the through hole being formed at described circuit substrate to the screw fixed part of described semiconductor module It is provided with described guiding elements.
3. power inverter as claimed in claim 1, it is characterised in that
Described electronic component is to be connected with bus bar plate at terminal, and is wound with fixed band at peripheral part, Described installation screw is fixed by the screw fixed part via described fixed band, thus and installation base plate The capacitor connecting,
It is provided with to the screw fixed part of described fixed band from the through hole being formed at described bus bar plate Described guiding elements.
4. power inverter as claimed in claim 1, it is characterised in that
Described guiding elements is formed as tubular, and the screw fixed part at front end face and described electronic component supports It is arranged in the state of connecing in the through hole of described board member.
5. power inverter as claimed in claim 4, it is characterised in that
Described guiding elements has stopper section, at the screw fixed part making front end face and described electronic component In the case of abutting, described stopper section abuts with the surface of described board member.
6. power inverter as claimed in claim 4, it is characterised in that
Described guiding elements has the slit being axially formed from base end part.
7. power inverter as claimed in claim 1, it is characterised in that
Described guiding elements has the internal diameter less than the length vertically of described installation screw.
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