CN105947293A - Automatic production line suitable for packaging magnetic shoes and realization method of automatic production line - Google Patents
Automatic production line suitable for packaging magnetic shoes and realization method of automatic production line Download PDFInfo
- Publication number
- CN105947293A CN105947293A CN201610517558.6A CN201610517558A CN105947293A CN 105947293 A CN105947293 A CN 105947293A CN 201610517558 A CN201610517558 A CN 201610517558A CN 105947293 A CN105947293 A CN 105947293A
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- magnetic shoe
- conveyer belt
- shunting
- plectrum
- export
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- 230000005291 magnetic effect Effects 0.000 title claims abstract description 213
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000011324 bead Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000696 magnetic material Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000005290 antiferromagnetic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an automatic production line suitable for packaging magnetic shoes. The automatic production line comprises automatic appearance detecting equipment, a controller, a magnetic shoe distributing device, a magnetic shoe finishing device, a transplanting and encasing manipulator, a magnetic shoe arranging device, a placement robot, a box body turnover device, a magnetic shoe full-box conveyor belt, a thermal shrinkage film sealing machine, a palletizing conveying belt, a palletizing robot and a binding/ film winding system. The invention also discloses a realization method of the automatic production line suitable for packaging the magnetic shoes. The automatic production line and the realization method thereof disclosed by the invention have the characteristics of simple structure, good quality of products, high production efficiency, small production area, low production cost, time conservation, labor conservation and the like.
Description
Technical field
The present invention relates to magnetic shoe production technology, a kind of automatic production line being applicable to magnetic shoe packaging and
Implementation method.
Background technology
Magnetic material has the ferromagnetic substance of magnetic order, and broad sense also includes the weak magnetic that can apply its magnetic and magnetic effect
And antiferromagnetic substance.At present, magnetic material is widely used in all trades and professions.
The whole production process of magnetic material, be through compacting, the technique such as base, sintering, but in prior art, blank
Suppress, shift, the technique such as sintering needs manual operation.In prior art, when magnetic shoe is packed, rely primarily on and manually carry out
Packaging, techniques below problem can be there is in such technology:
1, production efficiency is low;
2, packaging weak effect;
3, production cost is increased;
4, floor space is excessive;
5, labor condition use poor, artificial is more.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction, product matter
Measure, production efficiency is high, it is little to produce area, production cost the is low and time saving and energy saving automated production being applicable to magnetic shoe packaging
Line.
Another object of the present invention is to provide the implementation method of a kind of automatic production line being applicable to magnetic shoe packaging.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of automatic metaplasia being applicable to magnetic shoe packaging
Producing line, including outward appearance automatic checkout equipment, outward appearance automatic checkout equipment is connected with magnetic shoe part flow arrangement, magnetic shoe part flow arrangement and magnetic
Watt collating unit connects, and magnetic shoe collating unit is provided above transplanting boxing manipulator, and the magnetic shoe collating unit port of export is provided with
Magnetic shoe collating unit, magnetic shoe collating unit side is provided with placement robot, and placing robot side is plate case feed mechanism, magnetic
Watt collating unit port of export is body turn-over device, and the body turn-over device port of export connects magnetic shoe trunkful conveyer belt, magnetic shoe trunkful
Conveyer belt is connected with pyrocondensation film sealing machine, and the pyrocondensation film sealing machine port of export is piling conveyer belt, and piling conveyer belt side is piling machine
People, the piling conveyer belt port of export connects ties up/is wound around membranous system, and controller shunts with outward appearance automatic checkout equipment, magnetic shoe respectively
Device, magnetic shoe collating unit, transplanting boxing manipulator, magnetic shoe collating unit, placement robot, body turn-over device, magnetic shoe are full
Case conveyer belt, pyrocondensation film sealing machine, piling conveyer belt, robot palletizer and tie up/be wound around membranous system connect.
Described magnetic shoe part flow arrangement includes that magnetic shoe feeding web, magnetic shoe feeding web are located at outward appearance automatic checkout equipment
The port of export, magnetic shoe feeding web and the first shunting conveyer belt connect, and magnetic shoe feeding web outer side edges is provided with shunting plectrum
Device, magnetic shoe feeding web inner side edge is provided with shunting transmission conveyer belt, transmission conveyer belt and the second shunting conveyer belt and connects;
Described first shunting conveyer belt and the second shunting conveyer belt all include horizontal buffer part and downward-sloping setting unit;Shunting plectrum dress
It is set to shunt plectrum or shunting cylinder.
Described magnetic shoe collating unit includes that the first arrangement conveyer belt, the first arrangement conveyer belt entrance point are provided with and move upward
The first plectrum, first arranges and is evenly arranged with some first blocks on conveyer belt, and the first plectrum shunts conveying with first and takes out of
Mouth end connects;Second arranges conveyer belt entrance point is provided with the second plectrum moved upward, and the second arrangement conveyer belt uniformly sets
It is equipped with some second blocks, the second plectrum and the second shunting conveyer belt port of export to connect;First arranges conveyer belt and second arranges
Transplanting boxing manipulator it is provided with between conveyer belt;Described first dual-side arranging conveyer belt and the second arrangement conveyer belt is all provided with
Being equipped with guiding belt, guiding belt synchronous pulley connects, and drives with guide motor.
Described magnetic shoe collating unit includes four station turnplates, and each station is provided with placement plate, places front edge of board and turns
Dish is hinged, places and is provided with lifting cylinder below plate rear end.
Described first plectrum and the second plectrum all include that plectrum head, plectrum head are provided with magnetic shoe placement section, and plectrum head is by plectrum
Driven by motor.
Described placement plate rear end is provided with the first positive cylinder of rule, places plate side and is provided with fixed gauge whole piece, places plate another
Side is provided with moving compasses whole piece, and moving compasses whole piece and second is advised positive cylinder and connected.
Described tying up/be wound around membranous system and include that first ties up conveyer belt, first ties up conveyer belt one side is provided with empty torr
Dish feed mechanism, empty pallet feed mechanism is connected with empty pallet storage conveyer belt, and first ties up conveyer belt port of export side is provided with
First automatic flexible strapping machine, first ties up the conveyer belt port of export is provided with pallet corner machine, and the pallet corner machine port of export is provided with second certainly
Dynamic strapper, the second automatic flexible strapping machine port of export is automatic winding film machine, and the automatic winding film machine port of export is finished product rest area.
Described empty pallet feed mechanism includes empty stack plate feed mechanism frame, places empty stack in empty stack plate feed mechanism frame
Plate, empty stack plate feed mechanism frame side bottom is provided with only fall and stops cylinder, is only provided with separation gas below fall stop cylinder
Cylinder.
The implementation method of the above-mentioned automatic production line for magnetic shoe packaging, comprises the following steps:
(1), magnetic shoe enter outward appearance automatic checkout equipment, qualified magnetic shoe arrive magnetic shoe feeding web, defective magnetic shoe picks
Remove;
(2), magnetic shoe send into from magnetic shoe feeding web, a part of magnetic shoe enters into the first shunting conveyer belt, shunts plectrum
Device is dialled in another part magnetic shoe on shunting transmission conveyer belt, and it is defeated that shunting transmission conveyer belt is sent to the second shunting magnetic shoe
Send on band;
(3), the first shunting conveyer belt and the second magnetic shoe shunted on conveyer belt arrive separately at the first plectrum and the second plectrum
Place, the first plectrum and the second plectrum dial up, and due to the first block and the effect of the second block, make magnetic shoe erect, magnetic shoe
One piece connects one piece of arranged in sequence;Magnetic shoe is arranged conveyer belt by first and the second arrangement conveyer belt travels forward;
(4), robot gripping cover plate is placed, on the placement plate nearest from placement robot being put on four station turnplates,
Then four station turnplates rotate a station, arrive transplanting boxing manipulator and relatively locate, and now, lifting cylinder rises, and places plate
It is inclined to set;
(5), when the vertical magnetic shoe in step (3) arranges full, transplant boxing manipulator gripping magnetic shoe, be placed into step
(3), in the placement plate in, after piling a row, place robot gripping parting bead, be placed into the side of magnetic shoe, be spaced, transplant
Boxing manipulator continues gripping magnetic shoe, is then placed into placing in plate, places robot and continues gripping parting bead, circulates successively, directly
To piling whole placement plate;
(6), placing after plate piles magnetic shoe, four station turnplates are rotated further a station, and now, first advises positive cylinder and the
Two advise positive cylinder moving, make the magnetic shoe piled just advise;
(7), after magnetic shoe rule just complete, four station turnplates are rotated further a station, place robot gripping casing, then
Cover on the magnetic shoe that rule just complete,
Then cover plate is sent in body turn-over device together with casing, then overturns;
(8), overturn after, be sent on magnetic shoe trunkful conveyer belt, lid stick tag card, subsequently into pyrocondensation seal
Film machine carries out pyrocondensation sealer;
(9), after pyrocondensation sealer completes, continue conveying, when arriving at robot palletizer, robot palletizer by packing box at code
Piling is carried out on buttress pallet;
(10), after piling completes, empty pallet feed mechanism can from empty pallet storage conveyer belt at feeding empty pallet to
First ties up conveyer belt, is used for the piling prepared next time;
(11), piled with product on the pallet that completes of piling, then tied up conveyer belt by first and transmit, piling is good
Pallet be sent to the first automatic flexible strapping machine plastic baling band and carry out horizontal packaging, more communicated entrance pallet corner machine will
The pallet that piling is good rotates 90 degree, in order to the longitudinal direction packaging of pallet, the pallet after having turned to is again by the second automatic flexible strapping machine
The longitudinal direction carrying out pallet is tied up;
(12), the product that completes laterally and longitudinally to tie up be sent to automatic winding film machine and carry out the winding of sealer, the completeest
Become the packaging piling of product, arrive finished product rest area afterwards.
In described step (2)~(8), magnetic shoe part flow arrangement includes magnetic shoe feeding web, magnetic shoe feeding web and first
Shunting conveyer belt connects, and magnetic shoe feeding web outer side edges is provided with shunting plucking piece, and magnetic shoe feeding web inner side edge sets
It is equipped with shunting transmission conveyer belt, transmission conveyer belt and the second shunting conveyer belt to connect;Magnetic shoe collating unit includes that the first arrangement is defeated
Sending band, first arranges conveyer belt entrance point is provided with the first plectrum moved upward, and the first arrangement conveyer belt is evenly arranged with
Some first blocks, the first plectrum and the first shunting conveyer belt port of export connect;Second arranges conveyer belt entrance point arranges oriented
Second plectrum of upper motion, the second arrangement conveyer belt is evenly arranged with some second blocks, the second plectrum and the second shunting defeated
The band port of export is sent to connect;First arrangement conveyer belt and second arranges and is provided with transplanting boxing manipulator between conveyer belt;Magnetic shoe is arranged
Array apparatus includes four station turnplates, and each station is provided with placement plate, places front edge of board hinged with rotating disk, places under plate rear end
Side is provided with lifting cylinder;First shunting conveyer belt and the second shunting conveyer belt all include horizontal buffer part and downward-sloping setting
Portion;Shunting plucking piece is shunting plectrum or shunting cylinder;Place plate rear end and be provided with the first positive cylinder of rule, place plate side and set
Being equipped with fixed gauge whole piece, place plate opposite side and be provided with moving compasses whole piece, moving compasses whole piece and second is advised positive cylinder and is connected.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes that outward appearance automatic checkout equipment, outward appearance automatic checkout equipment are connected with magnetic shoe part flow arrangement, magnetic shoe
Part flow arrangement is connected with magnetic shoe collating unit, and magnetic shoe collating unit is provided above transplanting boxing manipulator, magnetic shoe collating unit
The port of export is provided with magnetic shoe collating unit, and magnetic shoe collating unit side is provided with placement robot, and placing robot side is plate
Case feed mechanism, the magnetic shoe collating unit port of export is body turn-over device, and it is defeated that the body turn-over device port of export connects magnetic shoe trunkful
Sending band, magnetic shoe trunkful conveyer belt to be connected with pyrocondensation film sealing machine, the pyrocondensation film sealing machine port of export is piling conveyer belt, piling conveyer belt one
Side is robot palletizer, and the piling conveyer belt port of export connects ties up/be wound around membranous system, and controller automatically detects with outward appearance respectively and sets
Standby, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplant boxing manipulator, magnetic shoe collating unit, place robot, casing upset
Device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, piling conveyer belt, robot palletizer and tie up/be wound around membranous system connect, tool
Have that simple in construction, good product quality, production efficiency are high, produce that area is little, production cost is low and the feature such as time saving and energy saving.
2, the magnetic shoe part flow arrangement in the present invention includes that magnetic shoe feeding web, magnetic shoe feeding web and the first shunting are defeated
Sending band to connect, magnetic shoe feeding web outer side edges is provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is provided with point
Streaming conveyer belt, transmission conveyer belt and the second shunting conveyer belt connect, and can be divided into two, improve production efficiency, be also beneficial to
The rule subsequent handling such as just.
3, the magnetic shoe collating unit in the present invention includes the first arrangement conveyer belt, and first arranges conveyer belt entrance point is provided with
The first plectrum moved upward, the first arrangement conveyer belt is evenly arranged with some first blocks, the first plectrum and the first shunting
The conveyer belt port of export connects;Second arranges conveyer belt entrance point is provided with the second plectrum moved upward, and second arranges conveyer belt
On be evenly arranged with some second blocks, the second plectrum and the second shunting conveyer belt port of export connect;First arrange conveyer belt and
It is provided with transplanting boxing manipulator between second arrangement conveyer belt;It is easy to just vertically erecting arrangement rule, it is simple to vanning.
4, the magnetic shoe collating unit in the present invention includes four station turnplates, and each station is provided with placement plate, places plate
Front end is hinged with rotating disk, places and is provided with lifting cylinder below plate rear end;It is easy to vanning, it is achieved automatization cases.
5, the first shunting conveyer belt in the present invention and the second shunting conveyer belt all include horizontal buffer part and downward-sloping
Setting unit;Shunting plucking piece is shunting plectrum or shunting cylinder;Relying on Gravitational sliding, simple in construction is durable, reasonable in design.
6, the first arrangement conveyer belt in the present invention and the second dual-side arranging conveyer belt are provided with guiding belt, lead
Connect to belt synchronous pulley, and drive with guide motor;Be conducive to vanning, improve production efficiency.
7, the placement plate rear end in the present invention is provided with the first positive cylinder of rule, places plate side and is provided with fixed gauge whole piece,
Placing plate opposite side and be provided with moving compasses whole piece, moving compasses whole piece and second is advised positive cylinder and is connected;Be conducive to packaging, using effect
Good.
8, the membranous system of tying up/be wound around in the present invention includes that first ties up conveyer belt, and first ties up conveyer belt one side sets
Being equipped with empty pallet feed mechanism, empty pallet feed mechanism is connected with empty pallet storage conveyer belt, and first ties up the conveyer belt port of export
Side is provided with the first automatic flexible strapping machine, and first ties up the conveyer belt port of export is provided with pallet corner machine, and the pallet corner machine port of export sets
Having the second automatic flexible strapping machine, the second automatic flexible strapping machine port of export is automatic winding film machine, and the automatic winding film machine port of export is finished product
Rest area, it is achieved automatically binding, winding film, automaticity is high, and speed of production is fast.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of automatic production line being applicable to magnetic shoe packaging;
Fig. 2 is the structural representation of magnetic shoe part flow arrangement in the present invention;
Fig. 3 is the structural representation of magnetic shoe collating unit in the present invention;
Fig. 4 is the structural representation of magnetic shoe collating unit in the present invention;
Fig. 5 is the structural representation of empty pallet feed mechanism in the present invention;
Fig. 6 is the structural representation of pyrocondensation film sealing machine in the present invention;
Fig. 7 is the structural representation of robot automatic stacking in the present invention;
Fig. 8 is the structural representation being wound around packing overlay film in the present invention.
In figure, label is as follows with title:
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made the most specifically by embodiment
Bright.
Embodiment 1:
As shown in Fig. 1~8, a kind of automatic production line being applicable to magnetic shoe packaging, including outward appearance automatic checkout equipment, outward
Seeing automatic checkout equipment to be connected with magnetic shoe part flow arrangement, magnetic shoe part flow arrangement is connected with magnetic shoe collating unit, magnetic shoe collating unit
Being provided above transplanting boxing manipulator, the transplanting boxing manipulator in the present embodiment is single shaft module, and producer is SMC company,
Model is LEFS32A-500, LEYG16MA-100 and LEJS63S2A-500, it is achieved linkage, and the magnetic shoe collating unit port of export is arranged
Magnetic shoe collating unit, magnetic shoe collating unit side is had to be provided with placement robot, artificial four axles of placement machine in the present embodiment
Robot, producer is Yamaha, and model is YK800X200, and placing robot side is plate case feed mechanism, in the present embodiment
Plate case feed mechanism is storage tank, is inside placed with casing, dividing plate, case lid etc., and the magnetic shoe collating unit port of export is body turn-over device,
The producer of body turn-over device is that upper Hypon forges Machinery Manufacturing Co., Ltd., and model is 180 degree of O type tippers, casing upset dress
Put the port of export and connect magnetic shoe trunkful conveyer belt;Magnetic shoe trunkful conveyer belt is connected with pyrocondensation film sealing machine, and the pyrocondensation film sealing machine port of export is
Piling conveyer belt, piling conveyer belt side is robot palletizer, and the piling conveyer belt port of export connects ties up/be wound around membranous system, control
Device processed arranges with outward appearance automatic checkout equipment, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplanting boxing manipulator, magnetic shoe respectively
Device, placement robot, body turn-over device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, piling conveyer belt, robot palletizer
And tie up/be wound around membranous system connection.The magnetic that outward appearance automatic checkout equipment is Hangzhou Zhi Gan Science and Technology Ltd. in the present embodiment
Watt open defect automatic detecting machine,
Pyrocondensation film sealing machine is that Shanghai Gu Hao package packing machine company limited produces, and model isPiling machine
Artificial Rhizoma Sparganii RV-7FL-1D-S11.
As in figure 2 it is shown, the magnetic shoe part flow arrangement in the present embodiment includes magnetic shoe feeding web, magnetic shoe feeding web with
First shunting conveyer belt connects, and magnetic shoe feeding web outer side edges is provided with shunting plucking piece, inside magnetic shoe feeding web
While be provided with shunting transmission conveyer belt, transmission conveyer belt and the second shunting conveyer belt connect.The first shunting in the present embodiment is defeated
Band and the second shunting conveyer belt is sent all to include horizontal buffer part and downward-sloping setting unit;Shunting plucking piece for shunting plectrum or
Shunting cylinder.
As it is shown on figure 3, the magnetic shoe collating unit in the present embodiment includes the first arrangement conveyer belt, first arranges conveying brings into
Mouth end is provided with the first plectrum moved upward, and the first arrangement conveyer belt is evenly arranged with some first blocks, the first plectrum
It is connected with the first shunting conveyer belt port of export;Second arranges conveyer belt entrance point is provided with the second plectrum moved upward, and second
Arranging and be evenly arranged with some second blocks on conveyer belt, the second plectrum and the second shunting conveyer belt port of export connect;First is whole
Reason conveyer belt and second arranges and is provided with transplanting boxing manipulator between conveyer belt.The first plectrum in the present embodiment and second group
Sheet all includes that plectrum head, plectrum head are provided with magnetic shoe placement section, and plectrum head is by plectrum driven by motor;First arranges conveyer belt and second
The dual-side arranging conveyer belt is provided with guiding belt, and guiding belt synchronous pulley connects, and drives with guide motor.
As shown in Figure 4, the magnetic shoe collating unit in the present embodiment includes four station turnplates, and each station is provided with placement
Plate, places front edge of board hinged with rotating disk, places and is provided with lifting cylinder below plate rear end.Placement plate rear end in the present embodiment sets
It is equipped with the first positive cylinder of rule, places plate side and be provided with fixed gauge whole piece, place plate opposite side and be provided with moving compasses whole piece, movable
Regular bar and second is advised positive cylinder and is connected.
Tying up/be wound around membranous system described in the present embodiment and include that first ties up conveyer belt, first ties up conveyer belt side
While be provided with empty pallet feed mechanism, empty pallet feed mechanism is connected with empty pallet storage conveyer belt, and first ties up conveying takes out of
Mouth end side is provided with the first automatic flexible strapping machine, and first ties up the conveyer belt port of export is provided with pallet corner machine, and pallet corner machine exports
End is provided with the second automatic flexible strapping machine, and the second automatic flexible strapping machine port of export is automatic winding film machine, and the automatic winding film machine port of export is
Finished product rest area.
As it is shown in figure 5, the empty pallet feed mechanism in the present embodiment includes empty stack plate feed mechanism frame, empty stack plate supplies
Placing empty stack plate in mechanism's frame, empty stack plate feed mechanism frame side bottom is provided with only fall and stops cylinder, and only fall stops gas
Separation cylinder it is provided with below cylinder.
The implementation method of the above-mentioned automatic production line for magnetic shoe packaging, comprises the following steps:
(1), magnetic shoe enter outward appearance automatic checkout equipment, qualified magnetic shoe arrive magnetic shoe feeding web, defective magnetic shoe picks
Remove;
(2), magnetic shoe send into from magnetic shoe feeding web, a part of magnetic shoe enters into the first shunting conveyer belt, shunts plectrum
Device is dialled in another part magnetic shoe on shunting transmission conveyer belt, and it is defeated that shunting transmission conveyer belt is sent to the second shunting magnetic shoe
Send on band;
(3), the first shunting conveyer belt and the second magnetic shoe shunted on conveyer belt arrive separately at the first plectrum and the second plectrum
Place, the first plectrum and the second plectrum dial up, and due to the first block and the effect of the second block, make magnetic shoe erect, magnetic shoe
One piece connects one piece of arranged in sequence;Magnetic shoe is arranged conveyer belt by first and the second arrangement conveyer belt travels forward;
(4), robot gripping cover plate is placed, on the placement plate nearest from placement robot being put on four station turnplates,
Then four station turnplates rotate a station, arrive transplanting boxing manipulator and relatively locate, and now, lifting cylinder rises, and places plate
It is inclined to set;
(5), when the vertical magnetic shoe in step (3) arranges full, transplant boxing manipulator gripping magnetic shoe, be placed into step
(3), in the placement plate in, after piling a row, place robot gripping parting bead, be placed into the side of magnetic shoe, be spaced, transplant
Boxing manipulator continues gripping magnetic shoe, is then placed into placing in plate, places robot and continues gripping parting bead, circulates successively, directly
To piling whole placement plate;
(6), placing after plate piles magnetic shoe, four station turnplates are rotated further a station, and now, first advises positive cylinder and the
Two advise positive cylinder moving, make the magnetic shoe piled just advise;
(7), after magnetic shoe rule just complete, four station turnplates are rotated further a station, place robot gripping casing, then
Cover on the magnetic shoe that rule just complete,
Then cover plate is sent in body turn-over device together with casing, then overturns;
(8), overturn after, be sent on magnetic shoe trunkful conveyer belt, lid stick tag card, subsequently into pyrocondensation seal
Film machine carries out pyrocondensation sealer;
(9), after pyrocondensation sealer completes, continue conveying, when arriving at robot palletizer, robot palletizer by packing box at code
Piling is carried out on buttress pallet;
(10), after piling completes, empty pallet feed mechanism can from empty pallet storage conveyer belt at feeding empty pallet to
First ties up conveyer belt, is used for the piling prepared next time;
(11), piled with product on the pallet that completes of piling, then tied up conveyer belt by first and transmit, piling is good
Pallet be sent to the first automatic flexible strapping machine plastic baling band and carry out horizontal packaging, more communicated entrance pallet corner machine will
The pallet that piling is good rotates 90 degree, in order to the longitudinal direction packaging of pallet, the pallet after having turned to is again by the second automatic flexible strapping machine
The longitudinal direction carrying out pallet is tied up;
(12), the product that completes laterally and longitudinally to tie up be sent to automatic winding film machine and carry out the winding of sealer, the completeest
Become the packaging piling of product, arrive finished product rest area afterwards.
In described step (2)~(8), magnetic shoe part flow arrangement includes magnetic shoe feeding web, magnetic shoe feeding web and first
Shunting conveyer belt connects, and magnetic shoe feeding web outer side edges is provided with shunting plucking piece, and magnetic shoe feeding web inner side edge sets
It is equipped with shunting transmission conveyer belt, transmission conveyer belt and the second shunting conveyer belt to connect;Magnetic shoe collating unit includes that the first arrangement is defeated
Sending band, first arranges conveyer belt entrance point is provided with the first plectrum moved upward, and the first arrangement conveyer belt is evenly arranged with
Some first blocks, the first plectrum and the first shunting conveyer belt port of export connect;Second arranges conveyer belt entrance point arranges oriented
Second plectrum of upper motion, the second arrangement conveyer belt is evenly arranged with some second blocks, the second plectrum and the second shunting defeated
The band port of export is sent to connect;First arrangement conveyer belt and second arranges and is provided with transplanting boxing manipulator between conveyer belt;Magnetic shoe is arranged
Array apparatus includes four station turnplates, and each station is provided with placement plate, places front edge of board hinged with rotating disk, places under plate rear end
Side is provided with lifting cylinder;First shunting conveyer belt and the second shunting conveyer belt all include horizontal buffer part and downward-sloping setting
Portion;Shunting plucking piece is shunting plectrum or shunting cylinder;Place plate rear end and be provided with the first positive cylinder of rule, place plate side and set
Being equipped with fixed gauge whole piece, place plate opposite side and be provided with moving compasses whole piece, moving compasses whole piece and second is advised positive cylinder and is connected.
Using said structure and method, it is achieved fully-automatic production mode packs magnetic shoe, time saving and energy saving, production efficiency is high, bag
Packing quality is good, and energy-saving and emission-reduction are well received by consumers.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention, appointing of other
What was made without departing from technical scheme changes or the substitute mode of other equivalence, is included in the protection of the present invention
Within the scope of.
Claims (10)
1. the automatic production line being applicable to magnetic shoe packaging, it is characterised in that: including outward appearance automatic checkout equipment, outward appearance is certainly
Dynamic detection equipment is connected with magnetic shoe part flow arrangement, and magnetic shoe part flow arrangement is connected with magnetic shoe collating unit, above magnetic shoe collating unit
Being provided with transplanting boxing manipulator, the magnetic shoe collating unit port of export is provided with magnetic shoe collating unit, and magnetic shoe collating unit side sets
Being equipped with placement robot, placing robot side is plate case feed mechanism, and the magnetic shoe collating unit port of export is body turn-over device,
The body turn-over device port of export connects magnetic shoe trunkful conveyer belt, and magnetic shoe trunkful conveyer belt is connected with pyrocondensation film sealing machine, pyrocondensation sealer
The machine port of export is piling conveyer belt, and piling conveyer belt side is robot palletizer, and the piling conveyer belt port of export connects to be tied up/be wound around
Membranous system, controller respectively with outward appearance automatic checkout equipment, magnetic shoe part flow arrangement, magnetic shoe collating unit, transplant boxing manipulator,
Magnetic shoe collating unit, placement robot, body turn-over device, magnetic shoe trunkful conveyer belt, pyrocondensation film sealing machine, piling conveyer belt, code
Pile up neatly robot and tie up/be wound around membranous system connection.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 1, it is characterised in that: described magnetic shoe shunts
Device includes that magnetic shoe feeding web, magnetic shoe feeding web are located at the outward appearance automatic checkout equipment port of export, magnetic shoe charging conveying
Carrying and be connected with the first shunting conveyer belt, magnetic shoe feeding web outer side edges is provided with shunting plucking piece, magnetic shoe feeding web
Inner side edge is provided with shunting transmission conveyer belt, transmission conveyer belt and the second shunting conveyer belt and connects;Described first shunting conveyer belt
Horizontal buffer part and downward-sloping setting unit is all included with the second shunting conveyer belt;Shunting plucking piece is shunting plectrum or shunting
Cylinder.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 2, it is characterised in that: described magnetic shoe arranges
Device includes the first arrangement conveyer belt, and first arranges conveyer belt entrance point is provided with the first plectrum moved upward, and first arranges
It is evenly arranged with some first blocks, the first plectrum and the first shunting conveyer belt port of export on conveyer belt to connect;Second arrangement is defeated
Send band entrance point to be provided with the second plectrum moved upward, the second arrangement conveyer belt is evenly arranged with some second blocks, the
Two plectrums and the second shunting conveyer belt port of export connect;First arrangement conveyer belt and second arranges and is provided with transplanting between conveyer belt
Boxing manipulator;Described first dual-side arranging conveyer belt and the second arrangement conveyer belt is provided with guiding belt, guides skin
Band synchronous pulley connects, and drives with guide motor.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 1, it is characterised in that: described magnetic shoe arranges
Device includes four station turnplates, and each station is provided with placement plate, places front edge of board hinged with rotating disk, places below plate rear end
It is provided with lifting cylinder.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 2, it is characterised in that: described first plectrum
All including that plectrum head, plectrum head are provided with magnetic shoe placement section with the second plectrum, plectrum head is by plectrum driven by motor.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 4, it is characterised in that: after described placement plate
End is provided with the first positive cylinder of rule, places plate side and is provided with fixed gauge whole piece, places plate opposite side and is provided with moving compasses whole piece,
Moving compasses whole piece and second is advised positive cylinder and is connected.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 4, it is characterised in that tie up described in :/twine
Including that first ties up conveyer belt around membranous system, first ties up conveyer belt one side is provided with empty pallet feed mechanism, and empty pallet enters
Being connected to mechanism and empty pallet storage conveyer belt, first ties up conveyer belt port of export side is provided with the first automatic flexible strapping machine, and first
Tying up the conveyer belt port of export and be provided with pallet corner machine, the pallet corner machine port of export is provided with the second automatic flexible strapping machine, and second ties automatically
The bundle machine port of export is automatic winding film machine, and the automatic winding film machine port of export is finished product rest area.
The automatic production line being applicable to magnetic shoe packaging the most according to claim 7, it is characterised in that: described empty pallet enters
Include empty stack plate feed mechanism frame to mechanism, in empty stack plate feed mechanism frame, place empty stack plate, empty stack plate feed mechanism machine
Frame side bottom is provided with only fall and stops cylinder, is only provided with separation cylinder below fall stop cylinder.
9. according to the implementation method of the automatic production line for magnetic shoe packaging described in any one of claim 1~8, its feature
It is, comprises the following steps:
(1), magnetic shoe enters outward appearance automatic checkout equipment, qualified magnetic shoe arrival magnetic shoe feeding web, the rejecting of defective magnetic shoe;
(2), magnetic shoe send into from magnetic shoe feeding web, a part of magnetic shoe enters into the first shunting conveyer belt, shunts plucking piece
Another part magnetic shoe is dialled on shunting transmission conveyer belt, and shunting transmission conveyer belt is sent to the second shunting conveyer belt magnetic shoe
On;
(3) magnetic shoe, on the first shunting conveyer belt and the second shunting conveyer belt arrives separately at the first plectrum and the second plectrum, and the
One plectrum and the second plectrum dial up, and due to the first block and the effect of the second block, make magnetic shoe erect, and magnetic shoe one piece connects
One piece of arranged in sequence;Magnetic shoe is arranged conveyer belt by first and the second arrangement conveyer belt travels forward;
(4), robot gripping cover plate is placed, on the placement plate nearest from placement robot being put on four station turnplates, then
Four station turnplates rotate a station, arrive transplanting boxing manipulator and relatively locate, and now, lifting cylinder rises, and places plate in inclining
Tiltedly arrange;
(5), when the vertical magnetic shoe in step (3) arranges full, transplant boxing manipulator gripping magnetic shoe, be placed in step (3)
Placement plate in, after piling a row, place robot gripping parting bead, be placed into the side of magnetic shoe, be spaced, transplant recrater
Tool hands continues gripping magnetic shoe, is then placed into placing in plate, placing robot and continues gripping parting bead, circulating successively, until piling
Whole placement plate;
(6), placing after plate piles magnetic shoe, four station turnplates are rotated further a station, and now, first advises positive cylinder and the second rule
Positive cylinder moving, makes the magnetic shoe piled just advise;
(7), after magnetic shoe rule just complete, four station turnplates are rotated further a station, place robot gripping casing, and then lid arrives
On the magnetic shoe that rule just complete,
Then cover plate is sent in body turn-over device together with casing, then overturns;
(8), overturn after, be sent on magnetic shoe trunkful conveyer belt, lid stick tag card, subsequently into pyrocondensation film sealing machine
Carry out pyrocondensation sealer;
(9), after pyrocondensation sealer completes, continue conveying, when arriving at robot palletizer, robot palletizer by packing box in piling torr
Piling is carried out on dish;
(10), after piling completes, empty pallet feed mechanism can from empty pallet storage conveyer belt at feeding empty pallet to first
Tie up conveyer belt, be used for the piling prepared next time;
(11), piled with product on the pallet that completes of piling, then tied up conveyer belt by first and transmit, the torr good by piling
Dish is sent to the first automatic flexible strapping machine plastic baling band and carries out horizontal packaging, more communicated entrance pallet corner machine is by piling
Good pallet rotates 90 degree, in order to the longitudinal direction packaging of pallet, the pallet after having turned to is carried out by the second automatic flexible strapping machine again
The longitudinal direction of pallet is tied up;
(12), the product that completes laterally and longitudinally to tie up be sent to automatic winding film machine and carry out the winding of sealer, so far complete to produce
The packaging piling of product, arrives finished product rest area afterwards.
The implementation method of the automatic production line for magnetic shoe packaging the most according to claim 9, it is characterised in that: institute
State magnetic shoe part flow arrangement in step (2)~(8) and include magnetic shoe feeding web, magnetic shoe feeding web and the first shunting conveyer belt
Connecting, magnetic shoe feeding web outer side edges is provided with shunting plucking piece, and magnetic shoe feeding web inner side edge is provided with shunting and passes
Defeated conveyer belt, transmission conveyer belt and the second shunting conveyer belt connect;Magnetic shoe collating unit includes the first arrangement conveyer belt, and first is whole
Reason conveyer belt entrance point is provided with the first plectrum moved upward, and the first arrangement conveyer belt is evenly arranged with some first gear
Block, the first plectrum and the first shunting conveyer belt port of export connect;Second arranges conveyer belt entrance point is provided with the moved upward
Two plectrums, the second arrangement conveyer belt is evenly arranged with some second blocks, the second plectrum and the second shunting conveyer belt port of export
Connect;First arrangement conveyer belt and second arranges and is provided with transplanting boxing manipulator between conveyer belt;Magnetic shoe collating unit includes
Four station turnplates, each station is provided with placement plate, places front edge of board hinged with rotating disk, places to be provided with below plate rear end and lifts
Rise cylinder;First shunting conveyer belt and the second shunting conveyer belt all include horizontal buffer part and downward-sloping setting unit;Shunting is dialled
On chip being set to shunts plectrum or shunting cylinder;Place plate rear end and be provided with the first positive cylinder of rule, place plate side and be provided with fixing
Regular bar, places plate opposite side and is provided with moving compasses whole piece, and moving compasses whole piece and second is advised positive cylinder and connected.
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CN106628960A (en) * | 2016-12-23 | 2017-05-10 | 湖南航天磁电有限责任公司 | Automatic vertical queuing device for magnetic shoes obtained after being cleaned with chain-net type cleaning machine |
CN106743427A (en) * | 2016-12-23 | 2017-05-31 | 广州市万世德智能装备科技有限公司 | A kind of high-speed packaging production line |
CN107021255A (en) * | 2017-05-18 | 2017-08-08 | 福莱特玻璃集团股份有限公司 | The horizontal packing mechanism of photovoltaic glass |
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CN108421729A (en) * | 2018-05-15 | 2018-08-21 | 横店集团东磁股份有限公司 | A kind of magnetic shoe open defect detection machine and its implementation |
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CN113184313A (en) * | 2021-05-22 | 2021-07-30 | 江苏泗阳协力轻工机械有限公司 | Boxing assembly line |
CN114655509A (en) * | 2022-03-29 | 2022-06-24 | 合肥市奥比特电气有限公司 | SP product automatic boxing mechanism and boxing control method thereof |
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CN203652725U (en) * | 2013-12-24 | 2014-06-18 | 湖南航天磁电有限责任公司 | Magnetic shoe arranging mechanism |
CN105665311A (en) * | 2016-03-22 | 2016-06-15 | 横店集团东磁股份有限公司 | Magnetic shoe appearance defect automatic detection system and implementation method for same |
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CN106743427A (en) * | 2016-12-23 | 2017-05-31 | 广州市万世德智能装备科技有限公司 | A kind of high-speed packaging production line |
CN107021255A (en) * | 2017-05-18 | 2017-08-08 | 福莱特玻璃集团股份有限公司 | The horizontal packing mechanism of photovoltaic glass |
CN107554888A (en) * | 2017-09-22 | 2018-01-09 | 苏州诺乐智能科技有限公司 | A kind of recrater Automated condtrol software |
CN108609241A (en) * | 2018-04-26 | 2018-10-02 | 襄阳凌浩科技有限公司 | Drum-type automobile brake block automatic packaging system and method |
CN108421729B (en) * | 2018-05-15 | 2024-02-27 | 横店集团东磁股份有限公司 | Magnetic shoe appearance defect detector and implementation method thereof |
CN108421729A (en) * | 2018-05-15 | 2018-08-21 | 横店集团东磁股份有限公司 | A kind of magnetic shoe open defect detection machine and its implementation |
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CN109159988A (en) * | 2018-09-29 | 2019-01-08 | 王加骇 | A kind of microswitch packaging facilities |
CN109455506A (en) * | 2018-11-02 | 2019-03-12 | 泉州市汉威机械制造有限公司 | A kind of two-way stacking machine |
CN109455506B (en) * | 2018-11-02 | 2024-04-09 | 泉州市汉威机械制造有限公司 | Double-path stacker crane |
CN109533501A (en) * | 2018-11-10 | 2019-03-29 | 钦州学院 | A kind of computer gadget packing machine |
CN109444161A (en) * | 2018-12-17 | 2019-03-08 | 杭州听物科技有限公司 | A kind of magnetic shoe open defect detection device and detection method |
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CN110304288B (en) * | 2019-06-06 | 2021-05-18 | 重庆智荟数创科技有限公司 | Packaging device for gold bonding wire and using method thereof |
CN110316423B (en) * | 2019-06-06 | 2021-06-01 | 重庆智荟数创科技有限公司 | Special unloading assembly for gold bonding wire and using method thereof |
CN110254843A (en) * | 2019-06-17 | 2019-09-20 | 江苏新美星包装机械股份有限公司 | Film packet stacking integrated apparatus |
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CN110217564A (en) * | 2019-07-06 | 2019-09-10 | 江门旭弘磁材有限公司 | Suppress magnetic shoe testing agency and transmission platform |
CN111792135A (en) * | 2020-07-24 | 2020-10-20 | 南京安顺自动化装备有限公司 | Automatic production line for film roll suspension packaging in film industry |
CN113184313A (en) * | 2021-05-22 | 2021-07-30 | 江苏泗阳协力轻工机械有限公司 | Boxing assembly line |
CN114655509A (en) * | 2022-03-29 | 2022-06-24 | 合肥市奥比特电气有限公司 | SP product automatic boxing mechanism and boxing control method thereof |
CN115924483A (en) * | 2022-11-14 | 2023-04-07 | 东莞市博瑞智能装备科技有限公司 | Magnetic shoe conveying, overturning and collecting device |
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Application publication date: 20160921 Assignee: Jinhua cimeng Intellectual Property Service Co.,Ltd. Assignor: HENGDIAN GROUP DMEGC MAGNETICS Co.,Ltd. Contract record no.: X2023330000883 Denomination of invention: An automated production line suitable for magnetic tile packaging and its implementation method Granted publication date: 20180720 License type: Common License Record date: 20231128 |