CN105927024A - Low-voltage network electric pole - Google Patents
Low-voltage network electric pole Download PDFInfo
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- CN105927024A CN105927024A CN201610295612.7A CN201610295612A CN105927024A CN 105927024 A CN105927024 A CN 105927024A CN 201610295612 A CN201610295612 A CN 201610295612A CN 105927024 A CN105927024 A CN 105927024A
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000011347 resin Substances 0.000 claims abstract description 35
- 229920005989 resin Polymers 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 34
- 239000010410 layer Substances 0.000 claims abstract description 30
- 239000011787 zinc oxide Substances 0.000 claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 14
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000011241 protective layer Substances 0.000 claims abstract description 12
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 9
- 239000004917 carbon fiber Substances 0.000 claims description 9
- 239000011152 fibreglass Substances 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 9
- 229910052694 Berkelium Inorganic materials 0.000 claims description 7
- PWVKJRSRVJTHTR-UHFFFAOYSA-N berkelium atom Chemical compound [Bk] PWVKJRSRVJTHTR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052746 lanthanum Inorganic materials 0.000 claims description 7
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 7
- 229910052727 yttrium Inorganic materials 0.000 claims description 7
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 5
- 241001455273 Tetrapoda Species 0.000 claims 3
- 238000005452 bending Methods 0.000 abstract description 8
- 239000000835 fiber Substances 0.000 abstract 1
- 229910010038 TiAl Inorganic materials 0.000 description 16
- 239000011159 matrix material Substances 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000005245 sintering Methods 0.000 description 6
- 229910000765 intermetallic Inorganic materials 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/02—Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
- C22C49/12—Intermetallic matrix material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C49/00—Alloys containing metallic or non-metallic fibres or filaments
- C22C49/14—Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
本发明涉及一种低压配电网电杆。它包括杆体,杆体包括支撑芯柱,支撑芯柱的外表面设有布浸树脂层,布浸树脂层外表面设有保护层,布浸树脂层为浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布,布浸树脂层熔融后紧密缠绕于支撑芯柱外表面,杆体的底部设有与支撑芯柱固连的底座,杆体的上部设有与支撑芯柱固连的电线架杆;支撑芯柱包括以下重量份的原料:Ti 40‑60份,Al 40‑60份,Cr 5‑10份,Mn 1‑3份,四针状氧化锌晶须8‑10份,混合稀土1‑4份,四针状氧化锌晶须为长度为10‑12μm、根部直径为1‑1.5μm的四针状氧化锌晶须。本发明结构设计合理,强度大,抗弯折性能好,重量轻,架线杆与支撑芯柱固连,保证了连接的可靠性。
The invention relates to a pole of a low-voltage distribution network. It includes a rod body, the rod body includes a supporting core column, the outer surface of the supporting core column is provided with a cloth-impregnated resin layer, and the outer surface of the cloth-impregnated resin layer is provided with a protective layer. Fiber cloth or non-woven fabric, the cloth impregnated resin layer is melted and tightly wound on the outer surface of the supporting core column, the bottom of the rod body is provided with a base that is fixedly connected with the supporting core column, and the upper part of the rod body is provided with a wire rack that is fixedly connected with the supporting core column The rod; the supporting core column includes the following raw materials in parts by weight: 40-60 parts of Ti, 40-60 parts of Al, 5-10 parts of Cr, 1-3 parts of Mn, 8-10 parts of tetraacicular zinc oxide whiskers, mixed rare earth 1-4 parts, tetraacicular zinc oxide whiskers are tetraacicular zinc oxide whiskers with a length of 10-12 μm and a root diameter of 1-1.5 μm. The invention has the advantages of reasonable structural design, high strength, good bending resistance and light weight, and the wiring pole is fixedly connected with the supporting core column, thereby ensuring the reliability of the connection.
Description
技术领域technical field
本发明涉及一种低压配电网电杆。The invention relates to a pole of a low-voltage distribution network.
背景技术Background technique
低压配电网是由架空线路、电缆、电杆、配电变压器、隔离开关、无功补偿器及附属设施等组成的,在电力网中起重要分配电能作用的网络。电杆是低压配电网输电线路设备中重要组成部分,承担着架设输电线的重任。然而现有的电杆大多设计成简单的空心水泥管形,重量大,强度有限,抗弯折能力差,容易受外力损坏而倒塌。另外,架线杆也是通过螺钉固定在电杆上的,时间久了容易松动脱落,造成断电事故。The low-voltage distribution network is composed of overhead lines, cables, poles, distribution transformers, isolating switches, reactive power compensators and ancillary facilities, etc., and plays an important role in distributing electric energy in the power network. The pole is an important part of the transmission line equipment of the low-voltage distribution network, and it undertakes the important task of erecting the transmission line. However, most of the existing electric poles are designed as simple hollow cement tubes, which are heavy in weight, limited in strength, poor in bending resistance, and easily damaged by external forces and collapsed. In addition, the wire poles are also fixed on the poles by screws, which are easy to loosen and fall off after a long time, causing power failure accidents.
发明内容Contents of the invention
本发明提供了一种低压配电网电杆,它结构设计合理,强度大,抗弯折性能好,重量轻,架线杆与支撑芯柱固连,保证了连接的可靠性,解决了现有技术中存在的问题。The invention provides a pole of a low-voltage distribution network, which has reasonable structural design, high strength, good bending resistance, light weight, and the pole is fixedly connected with the supporting core column, which ensures the reliability of the connection and solves the problem of existing problems. There are problems in the technology.
本发明为解决上述技术问题所采用的技术方案是:它包括杆体,其特征在于:杆体包括支撑芯柱,支撑芯柱的外表面设有布浸树脂层,布浸树脂层外表面设有保护层,布浸树脂层为浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布,布浸树脂层熔融后紧密缠绕于支撑芯柱外表面,杆体的底部设有与支撑芯柱固连的底座,杆体的上部设有与支撑芯柱固连的电线架杆;支撑芯柱包括以下重量份的原料:Ti 40-60份,Al 40-60份,Cr 5-10份,Mn1-3份,四针状氧化锌晶须 8-10份,混合稀土 1-4份,四针状氧化锌晶须为长度为10-12μm、根部直径为1-1.5μm的四针状氧化锌晶须。The technical scheme adopted by the present invention to solve the above technical problems is: it includes a rod body, which is characterized in that: the rod body includes a supporting stem, the outer surface of the supporting stem is provided with a cloth-impregnated resin layer, and the outer surface of the cloth-impregnated resin layer is provided with a protective The cloth-impregnated resin layer is fiberglass cloth or carbon fiber cloth or glass fiber cloth or non-woven fabric impregnated with resin. After the cloth-impregnated resin layer is melted, it is tightly wound on the outer surface of the supporting core column. The base of the connection, the upper part of the rod body is provided with a wire frame rod fixedly connected with the supporting core column; the supporting core column includes the following raw materials in parts by weight: 40-60 parts of Ti, 40-60 parts of Al, 5-10 parts of Cr, Mn1- 3 parts, 8-10 parts of tetraacicular zinc oxide whiskers, 1-4 parts of mixed rare earth, tetraacicular zinc oxide whiskers are tetraacicular zinc oxide crystals with a length of 10-12 μm and a root diameter of 1-1.5 μm beard.
所述电线架杆与支撑芯柱相垂直。The wire rack rod is perpendicular to the supporting core column.
所述支撑芯柱上端及下端设置有用于连接避雷针的接线端。The upper and lower ends of the supporting stem are provided with terminals for connecting to lightning rods.
所述混合稀土由钇、锫和镧组成,三者的质量比为1:(0.20-0.22):(0.30-0.32)。The mixed rare earths are composed of yttrium, berkelium and lanthanum, and the mass ratio of the three is 1:(0.20-0.22):(0.30-0.32).
所述支撑芯柱包括以下重量份的原料:Ti 50份,Al 50份,Cr 6份,Mn 2份,四针状氧化锌晶须 9份,混合稀土 3份。The supporting core column includes the following raw materials in parts by weight: 50 parts of Ti, 50 parts of Al, 6 parts of Cr, 2 parts of Mn, 9 parts of tetraacicular zinc oxide whiskers, and 3 parts of misch.
所述支撑芯柱包括以下重量份的原料:Ti 40份,Al 40份,Cr 5份,Mn 1份,四针状氧化锌晶须 8份,混合稀土 1份。The supporting core column includes the following raw materials in parts by weight: 40 parts of Ti, 40 parts of Al, 5 parts of Cr, 1 part of Mn, 8 parts of tetraacicular zinc oxide whiskers, and 1 part of misch.
所述支撑芯柱包括以下重量份的原料:Ti 60份,Al 60份,Cr 10份,Mn 3份,四针状氧化锌晶须 10份,混合稀土 4份。The supporting core column includes the following raw materials in parts by weight: 60 parts of Ti, 60 parts of Al, 10 parts of Cr, 3 parts of Mn, 10 parts of tetraacicular zinc oxide whiskers, and 4 parts of misch.
所述杆体的直径从下端到上端逐渐减小。The diameter of the rod body decreases gradually from the lower end to the upper end.
本发明采用上述方案,具有以下优点:The present invention adopts above-mentioned scheme, has the following advantages:
1、由于支撑芯柱的主要成分是TiAl,它是一种金属间化合物材料,因而具有硬度大、强度高等特性。TiAl是一种金属间化合物合金,它具有密度低,比强度、比刚度高,极大的提高了杆体的整体强度及抗弯折性能,保证了电杆的安全性。它可以减轻支撑芯柱的重量,提高支撑芯柱的比强度和比刚度,并有效提高支撑芯柱的韧性和可塑性。Cr和Mn同为高熔点金属,在烧结过程中,它固溶在TiAl晶体晶格中,改变了TiAl晶体类型,减弱了其固有的脆性。四针状氧化锌晶须作为增强粒子使用,四针状氧化锌晶须的立体的晶型结构分散在TiAl基体中能起骨架作用,独特的三维空间结构使其与TiAl基体的抓着力更大,增强效果更显著,使其抗拉强度明显增加,而且横向和纵向抗拉强度数值基本相同,各向同性地加强TiAl基体材料的机械性能,显著地改善TiAl基体强度和加工性能。1. Since the main component of the supporting core column is TiAl, which is an intermetallic compound material, it has the characteristics of high hardness and high strength. TiAl is an intermetallic compound alloy, which has low density, high specific strength and high specific stiffness, which greatly improves the overall strength and bending resistance of the rod body, and ensures the safety of the pole. It can reduce the weight of the supporting core column, increase the specific strength and specific stiffness of the supporting core column, and effectively improve the toughness and plasticity of the supporting core column. Both Cr and Mn are high-melting point metals. During the sintering process, it dissolves in the TiAl crystal lattice, changes the TiAl crystal type, and weakens its inherent brittleness. Tetraacicular zinc oxide whiskers are used as reinforcing particles. The three-dimensional crystal structure of tetraacicular zinc oxide whiskers is dispersed in the TiAl matrix and can act as a skeleton. The unique three-dimensional space structure makes it more gripping with the TiAl matrix. , the strengthening effect is more significant, so that the tensile strength is significantly increased, and the transverse and longitudinal tensile strength values are basically the same, which strengthens the mechanical properties of the TiAl matrix material isotropically, and significantly improves the strength and processing performance of the TiAl matrix.
2、支撑芯柱外表面设有布浸树脂层,布浸树脂层为浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布,布浸树脂层熔融后紧密缠绕于支撑芯柱外表面,进一步提高了杆体的整体强度和抗弯折力,并且提高了杆体的耐腐蚀性。布浸树脂层外表面设有保护层,保护层作为最外层,起到保护作用。保护层可以为混凝土等材料制成。2. There is a cloth-impregnated resin layer on the outer surface of the supporting core column. The cloth-impregnated resin layer is fiberglass cloth or carbon fiber cloth or glass fiber cloth or non-woven fabric soaked with resin. The cloth-impregnated resin layer is tightly wound around the supporting core column after melting The surface further improves the overall strength and bending resistance of the rod body, and improves the corrosion resistance of the rod body. A protective layer is provided on the outer surface of the cloth-impregnated resin layer, and the protective layer serves as the outermost layer and plays a protective role. The protective layer can be made of materials such as concrete.
3、由于底座、电线架杆均与支撑芯柱固连,保证了底座、电线架杆连接的可靠性,确保了输电安全。3. Since the base and the wire rack rods are firmly connected with the supporting core column, the reliability of the connection between the base and the wire rack rods is ensured, and the safety of power transmission is ensured.
4、支撑芯柱上端及下端设置有用于连接避雷针的接线端。这种结构设计直接利用了支撑芯柱的导电性,有利于后续避雷针安装的施工。4. The upper and lower ends of the supporting stem are provided with terminals for connecting lightning rods. This structural design directly utilizes the conductivity of the supporting core column, which is beneficial to the subsequent construction of the lightning rod installation.
5、混合稀土由钇、锫和镧组成,它在铸造中起脱氧脱硫作用,能使两者的含量都降低到0.001%以下,并改变夹杂物的状态,细化晶粒,从而改善合金材料的加工性能,提高强度、韧性、耐腐蚀和抗氧化性等。5. Mixed rare earths are composed of yttrium, berkelium and lanthanum. It plays a deoxidizing and desulfurizing role in casting, which can reduce the content of both to less than 0.001%, and change the state of inclusions, refine grains, and improve alloy materials. Improve the processing performance, improve strength, toughness, corrosion resistance and oxidation resistance, etc.
6、杆体的直径从下端到上端逐渐减小,降低了杆体的重心,提高了杆体的稳定性,并节约了材料,降低了制造成本。6. The diameter of the rod body decreases gradually from the lower end to the upper end, which lowers the center of gravity of the rod body, improves the stability of the rod body, saves materials, and reduces manufacturing costs.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中,1、杆体,2、底座,3、电线架杆,101、支撑芯柱,102、布浸树脂层,103、保护层。In the figure, 1. rod body, 2. base, 3. wire rack rod, 101. supporting stem, 102. cloth impregnated resin layer, 103. protective layer.
具体实施方式detailed description
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本发明进行详细阐述。In order to clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific implementation modes and in conjunction with the accompanying drawings.
实施例1Example 1
如图中所示,本发明包括杆体1,杆体1包括支撑芯柱101,支撑芯柱101的外表面设有布浸树脂层102,布浸树脂层102外表面设有保护层103,布浸树脂层102为浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布,布浸树脂层102熔融后紧密缠绕于支撑芯柱101外表面。杆体1的底部设有与支撑芯柱101固连的底座2,杆体1的上部设有与支撑芯柱101固连的电线架杆3,电线架杆3与支撑芯柱101相垂直。支撑芯柱101上端及下端设置有用于连接避雷针的接线端(图中未画出)。杆体1的直径从下端到上端逐渐减小。As shown in the figure, the present invention includes a rod body 1. The rod body 1 includes a supporting stem 101. The outer surface of the supporting stem 101 is provided with a cloth-impregnated resin layer 102. The outer surface of the cloth-impregnated resin layer 102 is provided with a protective layer 103. The resin layer 102 is fiberglass cloth or carbon fiber cloth or glass fiber cloth or non-woven fabric impregnated with resin, and the cloth impregnated with resin layer 102 is tightly wound on the outer surface of the support core 101 after melting. The bottom of the rod body 1 is provided with a base 2 fixedly connected to the supporting stem 101 , and the upper part of the rod body 1 is provided with a wire rack rod 3 fixedly connected to the supporting stem 101 , and the wire rack rod 3 is perpendicular to the supporting stem 101 . The upper and lower ends of the supporting stem 101 are provided with terminals (not shown in the figure) for connecting to lightning rods. The diameter of the rod body 1 gradually decreases from the lower end to the upper end.
布浸树脂层102制作时,可先将树脂进行融化,然后将玻璃钢布或碳纤布或玻纤布或无纺布浸润其中,浸润大约2~5分钟,使玻璃钢布或碳纤布或玻纤布或无纺布表面充分布满树脂,然后取出冷却硬化,作为原料备用。然后将浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布缠绕于支撑芯柱101外表面,缠绕多层,形成半成品。缠绕完成后的半成品由外向内径向加压,使缠绕于支撑芯柱101外表面的浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布紧密贴合,在加压的同时进行加热,使树脂融化紧贴于支撑芯柱101外表面以及使缠绕的多层布浸树脂层之间通过融化的树脂紧密融合为一体。然后冷却,最后喷保护层103作为外层,产品成型。其中,对半成品施加的压力与所制得的成品强度要求有关,所施加压力越大,制得的杆体1强度越大,抗弯折力越强,反之则越小,该压力值根据杆体要求而定,在此不做赘述。When making the cloth-impregnated resin layer 102, the resin can be melted first, and then the fiberglass cloth or carbon fiber cloth or glass fiber cloth or non-woven fabric is soaked in it for about 2 to 5 minutes, so that the fiberglass cloth or carbon fiber cloth or glass fiber cloth Or the surface of the non-woven fabric is fully covered with resin, and then it is taken out to cool and harden, and it is used as a raw material for later use. Then, fiberglass cloth, carbon fiber cloth, glass fiber cloth or non-woven cloth impregnated with resin is wound on the outer surface of the support stem 101, and wound in multiple layers to form a semi-finished product. After the winding is completed, the semi-finished product is radially pressed from the outside to the inside, so that the resin-impregnated fiberglass cloth, carbon fiber cloth, glass fiber cloth or non-woven cloth wound on the outer surface of the support core 101 is tightly bonded, and heated while pressing , make the resin melt and cling to the outer surface of the support stem 101 and make the resin-impregnated layers of the wrapped multi-layer cloth closely fuse together through the melted resin. Then cool, and finally spray the protective layer 103 as the outer layer, and the product is formed. Among them, the pressure applied to the semi-finished product is related to the strength requirements of the finished product. The greater the pressure, the stronger the strength of the rod body 1 and the stronger the bending resistance, and vice versa. The pressure value is based on the requirements of the rod body. It depends, so I won’t go into details here.
支撑芯柱101包括以下重量份的原料:Ti 50份,Al 50份,Cr 6份,Mn 2份,四针状氧化锌晶须 9份,混合稀土 3份,四针状氧化锌晶须为长度为10-12μm、根部直径为1-1.5μm的四针状氧化锌晶须。混合稀土由钇、锫和镧组成,三者的质量比为1:(0.20-0.22):(0.30-0.32)。The supporting stem 101 includes the following raw materials in parts by weight: 50 parts of Ti, 50 parts of Al, 6 parts of Cr, 2 parts of Mn, 9 parts of tetraacicular zinc oxide whiskers, 3 parts of mixed rare earth, and tetraacicular zinc oxide whiskers of Tetraacicular zinc oxide whiskers with a length of 10-12 μm and a root diameter of 1-1.5 μm. The mixed rare earth is composed of yttrium, berkelium and lanthanum, and the mass ratio of the three is 1: (0.20-0.22): (0.30-0.32).
支撑芯柱101的制备方法为:(1)将上述原料进行混合和球磨,并进行干燥处理,得到过饱和固溶体粉末;(2)将过饱和固溶体粉末进行退火处理得到变异的钛铝金属间化合物粉末;(3)向混合粉末中加入塑化剂和混合稀土并混合均匀,制成易于流动的团粒;(4)将所述团粒静置;(5)将所述静置后的粉末冷压成型,获得具有所需形状的致密毛坯;(6)将所述冷压毛坯放入热压烧结炉内进行真空热压烧结、保温,烧结前先将烧结炉内抽取真空;(7)将所述热压毛坯放入预先预热的熔模铸造的模壳中,在电炉中加热熔炼,然后放入另一电炉中保温、冷却;(8)将所述冷却后的铸件毛坯进行喷丸清理,去除表面模壳材料。The preparation method of the supporting stem 101 is as follows: (1) mixing and ball milling the above-mentioned raw materials, and performing drying treatment to obtain a supersaturated solid solution powder; (2) annealing the supersaturated solid solution powder to obtain a mutated titanium-aluminum intermetallic compound powder; (3) Add plasticizer and mixed rare earth to the mixed powder and mix evenly to make easy-flowing pellets; (4) Leave the pellets to stand; (5) Cold press the powder after standing Forming to obtain a compact blank with the desired shape; (6) Put the cold-pressed blank into a hot-press sintering furnace for vacuum hot-press sintering and heat preservation, and vacuum the sintering furnace before sintering; (7) Put the Put the hot-pressed blank into the preheated investment casting mold shell, heat and melt it in an electric furnace, and then put it into another electric furnace for heat preservation and cooling; (8) Shot blast the cooled casting blank , to remove surface formwork material.
由于支撑芯柱101的主要成分是TiAl,它是一种金属间化合物材料,因而具有硬度大、强度高等特性。TiAl是一种金属间化合物合金,它具有密度低,比强度、比刚度高,极大的提高了杆体1的整体强度及抗弯折性能,保证了电杆的安全性。它可以减轻支撑芯柱101的重量,提高支撑芯柱101的比强度和比刚度,并有效提高支撑芯柱的韧性和可塑性。Cr和Mn同为高熔点金属,在烧结过程中,它固溶在TiAl晶体晶格中,改变了TiAl晶体类型,减弱了其固有的脆性。四针状氧化锌晶须作为增强粒子使用,四针状氧化锌晶须的立体的晶型结构分散在TiAl基体中能起骨架作用,独特的三维空间结构使其与TiAl基体的抓着力更大,增强效果更显著,使其抗拉强度明显增加,而且横向和纵向抗拉强度数值基本相同,各向同性地加强TiAl基体材料的机械性能,显著地改善TiAl基体强度和加工性能。Since the main component of the supporting stem 101 is TiAl, which is an intermetallic compound material, it has the characteristics of high hardness and high strength. TiAl is an intermetallic compound alloy, which has low density, high specific strength and high specific stiffness, which greatly improves the overall strength and bending resistance of the pole body 1 and ensures the safety of the pole. It can reduce the weight of the supporting core column 101, increase the specific strength and specific stiffness of the supporting core column 101, and effectively improve the toughness and plasticity of the supporting core column. Both Cr and Mn are high-melting point metals. During the sintering process, it dissolves in the TiAl crystal lattice, changes the TiAl crystal type, and weakens its inherent brittleness. Tetraacicular zinc oxide whiskers are used as reinforcing particles. The three-dimensional crystal structure of tetraacicular zinc oxide whiskers is dispersed in the TiAl matrix and can act as a skeleton. The unique three-dimensional space structure makes it more gripping with the TiAl matrix. , the strengthening effect is more significant, so that the tensile strength is significantly increased, and the transverse and longitudinal tensile strength values are basically the same, which strengthens the mechanical properties of the TiAl matrix material isotropically, and significantly improves the strength and processing performance of the TiAl matrix.
支撑芯柱101外表面设有布浸树脂层102,布浸树脂层102为浸润有树脂的玻璃钢布或碳纤布或玻纤布或无纺布,布浸树脂层熔融后紧密缠绕于支撑芯柱101外表面,进一步提高了杆体1的整体强度和抗弯折力,并且提高了杆体1的耐腐蚀性。布浸树脂层102外表面设有保护层103,保护层103作为最外层,起到保护作用。保护层103可以为混凝土等材料制成。The outer surface of the support stem 101 is provided with a cloth-impregnated resin layer 102, which is fiberglass cloth, carbon fiber cloth, glass fiber cloth or non-woven fabric impregnated with resin, and the cloth-impregnated resin layer is tightly wound on the support stem after melting The outer surface of 101 further improves the overall strength and bending resistance of the rod body 1 , and improves the corrosion resistance of the rod body 1 . A protective layer 103 is provided on the outer surface of the cloth-impregnated resin layer 102, and the protective layer 103 is used as the outermost layer to play a protective role. The protective layer 103 can be made of concrete and other materials.
由于底座2、电线架杆3均与支撑芯柱101固连,保证了底座2、电线架杆3连接的可靠性,确保了输电安全。Since the base 2 and the wire rack rod 3 are all fixedly connected to the supporting core column 101, the reliability of the connection between the base 2 and the wire rack rod 3 is ensured, and the safety of power transmission is ensured.
支撑芯柱101上端及下端设置有用于连接避雷针的接线端。这种结构设计直接利用了支撑芯柱101的导电性,有利于后续避雷针安装的施工。The upper and lower ends of the supporting stem 101 are provided with terminals for connecting lightning rods. This structural design directly utilizes the conductivity of the supporting core column 101, which is beneficial to the subsequent installation of the lightning rod.
混合稀土由钇、锫和镧组成,它在铸造中起脱氧脱硫作用,能使两者的含量都降低到0.001%以下,并改变夹杂物的状态,细化晶粒,从而改善合金材料的加工性能,提高强度、韧性、耐腐蚀和抗氧化性等。Mixed rare earths are composed of yttrium, berkelium and lanthanum. It plays a deoxidizing and desulfurizing role in casting, which can reduce the content of both to less than 0.001%, and change the state of inclusions, refine grains, and improve the processing of alloy materials. Performance, improve strength, toughness, corrosion resistance and oxidation resistance, etc.
杆体1的直径从下端到上端逐渐减小,降低了杆体1的重心,提高了杆体1的稳定性,并节约了材料,降低了制造成本。The diameter of the rod body 1 gradually decreases from the lower end to the upper end, which lowers the center of gravity of the rod body 1, improves the stability of the rod body 1, saves materials, and reduces manufacturing costs.
实施例2Example 2
本实施例与实施例1的区别在于:支撑芯101柱包括以下重量份的原料:Ti 40份,Al 40份,Cr 5份,Mn 1份,四针状氧化锌晶须 8份,混合稀土 1份。混合稀土由钇、锫和镧组成,三者的质量比为1:(0.20-0.22):(0.30-0.32)。The difference between this embodiment and Embodiment 1 is that the supporting core 101 column includes the following raw materials in parts by weight: 40 parts of Ti, 40 parts of Al, 5 parts of Cr, 1 part of Mn, 8 parts of tetraacicular zinc oxide whiskers, mixed rare earth 1 serving. The mixed rare earth is composed of yttrium, berkelium and lanthanum, and the mass ratio of the three is 1: (0.20-0.22): (0.30-0.32).
实施例3Example 3
本实施例与实施例1的区别在于:支撑芯柱101包括以下重量份的原料:Ti 60份,Al 60份,Cr 10份,Mn 3份,四针状氧化锌晶须 10份,混合稀土 4份。混合稀土由钇、锫和镧组成,三者的质量比为1:(0.20-0.22):(0.30-0.32)。The difference between this embodiment and Embodiment 1 is that the supporting stem 101 includes the following raw materials in parts by weight: 60 parts of Ti, 60 parts of Al, 10 parts of Cr, 3 parts of Mn, 10 parts of tetraacicular zinc oxide whiskers, mixed rare earth 4 parts. The mixed rare earth is composed of yttrium, berkelium and lanthanum, and the mass ratio of the three is 1: (0.20-0.22): (0.30-0.32).
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above specific implementation manners cannot be regarded as limiting the protection scope of the present invention. For those skilled in the art, any substitution, improvement or transformation made to the implementation manners of the present invention shall fall within the protection scope of the present invention.
本发明未详述之处,均为本技术领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
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