A kind of shallow crust structures beneficiation method of high sulfur copper ore
Technical field
The invention belongs to copper ore dressing technical fields, and in particular to a kind of beneficiation method of high sulfur copper ore, for containing magnetic
Pyrite, pyrite are more than more than 10%, magnetic iron ore, pyrite and the height based on magnetic iron ore for sulfur content
Copper, the sulphur content of sulphur copper mine select especially suitable.
Background technology
The copper mineral overwhelming majority in chalcopyrite-magnetic iron ore type copper mine is chalcopyrite, separately there is minimal amount of bornite, copper
The mineral such as blue and vallerite.Other metalliferous minerals are mainly monocline pyrrhotine, secondly for hexa-pyrrhotite, pyrite and
Magnetic iron ore separately has other mineral such as a small amount of siderite, limonite, rutile and micro zincblende, galena.Gangue mineral
Secondly predominantly brownmillerite garnet is diopside and calcite, quartz, serpentine, muscovite, feldspar, anhydrite, black clouds
Mother, talcum etc. separately have other ore deposits such as a small amount of fluorite, apatite, dolomite, kaolinite, wollastonite, chlorite and olivine
Object.
Such high sulfur copper ore stone ore properties are complicated, difficult, frequently be Selective Cu flotation-copper tailing magnetic separation select sulphur-
Magnetic tail flotation flow sheet of pyrite concentration, Selective Cu flotation technique are swept for one thick, two essences, three;Copper tailing one is thick, a smart magnetic separation, magnetic separation tail
Sulphur is selected in ore deposit flotation.
This technological process is in the actual production process of mine, due to containing a large amount of magnetic iron ore, and magnetic Huang iron in raw ore
Ore deposit has the characteristic of " hardly possible inhibits ", " difficult to activate ", that is, is difficult to it be made all to float, and be difficult to pass through inhibition by activator effect
It is all pressed into slot bottom by agent effect, so the presence of magnetic iron ore, in floatation process, often plays negative impact, is disliked
Change sorting index so that floatation process is complicated, reagent consumption amount is big, and separating effect is undesirable, leads to Cu Concentrate Grade (13-
16%) and the rate of recovery (75-83%) fluctuation is big, is difficult to control in production;And a large amount of inhibitor is added when selecting copper and is inhibited
Troilite can influence magnetic tail flotation and select sulphur operation.Moreover, since pharmaceutical use is big, contain in tailing and tailing water
A large amount of floating agents also adversely affect environment
Invention content
The purpose of the present invention provides a kind of clean environment firendly, efficiently section aiming at drawbacks described above present on the prior art
The shallow crust structures ore dressing side for the high sulfur copper ore that energy, technical indicator are stable, floatation equipment number of units and various floating agent consumptions are few
Method.
Purpose to realize the present invention, a kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention pass through following technical side
Case is realized:
(1) according to the Khenpo granularity of copper, sulfur mineral in ore, high sulfur copper ore raw ore is crushed, ore grinding, classification, reach
To rational feed particle size:
(2) Grading Overflow being fed into low intensity magnetic separation operation, selects inferior fine magnetite concentrate in advance --- magnetic iron ore discharges weak magnetic tail
Ore deposit;
The low intensity magnetic separation operation is advisable using one roughing, primary cleaning, and roughing selected all uses Wet-type permanent magnet drum type
Magnetic separator.
(3) weakly magnetic tailings are fed into copper flotation operation, obtains copper concentrate, discharge copper flotation tailing;Copper flotation operation uses
Lime is pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is foaming agent;
(4) copper flotation tailing feeds flotation and selects sulphur operation acquisition iron concentrate, true tailings of dishing out.
The magnetic induction intensity of the Wet-type permanent magnet drum type magnetic separator ranging from 0.20-0.25 teslas.
The copper flotation operation uses:One roughing --- copper roughing, selected twice --- selected I, selected II, three times
Scan --- I is scanned, II is scanned, scans III.Selected I tailing, scan I concentrate merge after return copper roughing, it is selected
II tailing returns to selected I, and the concentrate return for scanning II scans I, and the concentrate return for scanning III scans II.
In copper flotation operation one roughing pH regulators lime consumption be 1500-2000g/t, collecting agent butyl xanthate dosage
For 30-40g/t, foaming agent 2# oil dosages 20-30g/t;Middle addition inhibitor lime 80-120g/t respectively selected twice, with 90-
110g/t is excellent, and 100g/t is best;Collecting agent butyl xanthate 8-12g/t, foaming agent 2# oil 16- are added in scanning three times
24g/t, butyl xanthate using 9-11g/t, foaming agent 2# oil using 18-22g/t to be excellent, butyl xanthate with 10g/t, foaming agent 2# oil with
20g/t is best.Above-mentioned all additive amount of medicament are scaled the dry mine amount to raw ore.
Ore grinding uses overflowball mill in the step (1), and being classified is advisable using hydrocyclone, grain in Grading Overflow
It spends and the 65-80% of Grading Overflow material gross mass is accounted for for the quality of material content of -0.076mm is advisable.
The occurrence of the parameters such as above-mentioned grinding particle size, magnetic induction intensity, dosing can all lead to according to ore properties
Laboratory results is crossed to determine.
Compared with prior art, a kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention has the following advantages that:
(1) magnetic iron ore is selected by low intensity magnetic separation operation in advance before copper flotation, the magnetic Huang of difficult inhibition, difficult activation can be excluded
Interference of the iron ore to copper flotation operation not only improves Cu Concentrate Grade and the rate of recovery, but also Cu Concentrate Grade and copper is avoided to recycle
The generation for the phenomenon that rate fluctuation is big is conducive to the stabilization of production target.
(2) realize that magnetic iron ore is detached with copper mineral using magnetic separation in advance, loss late of the copper in inferior fine magnetite concentrate is about
3.5%, after the copper flotation again compared with low intensity magnetic separation, loss late of the copper in inferior fine magnetite concentrate is suitable, illustrate to select magnetic in advance yellow
Iron ore does not interfere with the rate of recovery of copper concentrate.
(3) magnetic iron ore and copper mineral are detached using magnetic separation, compared with flotation, there is clean environment firendly, production is stablized, operation letter
Just the advantages that.
(4) after magnetic iron ore is selected, when copper flotation, only needs to inhibit pyrite, and difficulty is greatly lowered.
(5) after magnetic iron ore is selected in advance, being helped to reduce the treating capacity of subsequent copper flotation, (treating capacity can reduce about
20%) copper floatation equipment number of units, can be greatlyd save and various floating agent consumptions, energy conservation and consumption reduction effects are notable.
Description of the drawings
Fig. 1 is a kind of principle process flow chart of the shallow crust structures beneficiation method of high sulfur copper ore of the present invention.
Specific embodiment
To further describe the present invention, below in conjunction with the accompanying drawings, to a kind of shallow crust structures ore dressing side of high sulfur copper ore of the present invention
Method is for a more detailed description.
The raw ore used in embodiment is the high sulfur copper ore of certain nonferrous metal mine, raw ore cupric 0.94%, sulfur-bearing
12.53%, sulfur mineral is magnetic iron ore, pyrite, wherein based on magnetic iron ore, magnetic iron ore accounts for 17.57%, and pyrite accounts for
6.90%, belong to high-sulfur, the difficult copper selected, sulphur iron complex ore.
A kind of principle process flow chart of the shallow crust structures beneficiation method of high sulfur copper ore of the present invention as shown in Figure 1 finds out,
A kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention includes following technique, step:
(1) high sulfur copper ore carries out ore grinding-classification, and Grading Overflow meets feed particle size requirement.
High sulfur copper ore is fed into ball mill and carries out ore grinding, ball mill ore discharging enters cyclone and is classified, hydrocyclone sand
It returns to ball mill and is formed closed circuit, cyclone overflow enters low intensity magnetic separation operation.
Ore grinding uses grate ball mill, and classification is using hydrocyclone.Grading Overflow granularity is controlled with -0.076mm
65-70% ranges.
(2) Grading Overflow carries out low intensity magnetic separation, selects magnetic iron ore in advance.
Hydrocyclone overflow is fed into weak magnetic separator and carries out low intensity magnetic separation, is selected in advance before copper flotation operation and copper is floated
Big magnetic iron ore (inferior fine magnetite concentrate) is interfered in choosing, and magnetic tailing enters copper flotation operation.
Low intensity magnetic separation flow is a thick, essence, and using Wet-type permanent magnet drum type magnetic separator, the magnetic induction intensity of low intensity magnetic separation roughing is
0.23-0.25 teslas, the selected magnetic induction intensity of low intensity magnetic separation are 0.20-0.22 teslas.
(3) weakly magnetic tailings carry out copper flotation.
Low intensity magnetic separation tailing feeds copper flotation operation, selects copper through flotation, obtains Cu grades>18%th, the rate of recovery>85% copper essence
Ore deposit.
Copper flotation operation uses agitation impeller flotator, and flotation operation uses one roughing, selected twice, scans three times
It is advisable, one roughing --- copper roughing is selected twice --- selected I, selected II, scan three times --- I is scanned, II is scanned, sweeps
Select III;Selected I tailing, scan I concentrate merge after return to copper roughing, selected II tailing returns to selected I, scans II
Concentrate return scan I, scan III concentrate return scan II.
Copper flotation operation uses lime as pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is
Infusion;The roughing pH regulators lime consumption be 1500-2000g/t, collector dosage 30-40g/t, frother dosages
20-30g/t is advisable.Copper is selected to add inhibitor dosage 100g/t respectively, and copper scans addition collecting agent 10g/t, foaming agent
20g/t。
Above-mentioned all additive amount of medicament are scaled the dry mine amount to raw ore.
(4) copper flotation tailing feeds flotation and selects sulphur operation acquisition iron concentrate, true tailings of dishing out.