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CN105855036B - A kind of shallow crust structures beneficiation method of high sulfur copper ore - Google Patents

A kind of shallow crust structures beneficiation method of high sulfur copper ore Download PDF

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Publication number
CN105855036B
CN105855036B CN201610307695.7A CN201610307695A CN105855036B CN 105855036 B CN105855036 B CN 105855036B CN 201610307695 A CN201610307695 A CN 201610307695A CN 105855036 B CN105855036 B CN 105855036B
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copper
ore
magnetic
concentrate
flotation
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CN105855036A (en
Inventor
刘军
陈洲
张永
皇甫明柱
袁启东
王炬
李俊宁
李亮
常鲁平
虞力
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Huawei National Engineering Research Center of High Efficient Cyclic and Utilization of Metallic Mineral Resources Co Ltd
Sinosteel Maanshan General Institute of Mining Research Co Ltd
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Huawei National Engineering Research Center of High Efficient Cyclic and Utilization of Metallic Mineral Resources Co Ltd
Sinosteel Maanshan General Institute of Mining Research Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B7/00Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/002Inorganic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/012Organic compounds containing sulfur
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/06Depressants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a kind of shallow crust structures beneficiation methods of high sulfur copper ore, high sulfur copper ore raw ore is crushed, ore grinding, classification, Grading Overflow is fed into low intensity magnetic separation operation, selects inferior fine magnetite concentrate in advance --- magnetic iron ore, discharge weakly magnetic tailings;Weakly magnetic tailings are fed into copper flotation operation, obtain Cu grades>18%th, copper recovery>85% copper concentrate discharges copper flotation tailing;Copper flotation operation operation uses lime as pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is foaming agent;Copper flotation tailing feeds flotation and sulphur operation is selected to obtain iron concentrate, true tailings of dishing out.The present invention has many advantages, such as few mineral processing index stabilization, reagent consumption amount, clean environment firendly, easy to operate, the easily operated management in scene, magnetic iron ore is selected using low intensity magnetic separation in advance, exclude interference of the magnetic iron ore to copper flotation, substantially improve copper floatation indicators, Cu Concentrate Grade and copper recovery is avoided to fluctuate the phenomenon that big, energy conservation and consumption reduction effects are notable.

Description

A kind of shallow crust structures beneficiation method of high sulfur copper ore
Technical field
The invention belongs to copper ore dressing technical fields, and in particular to a kind of beneficiation method of high sulfur copper ore, for containing magnetic Pyrite, pyrite are more than more than 10%, magnetic iron ore, pyrite and the height based on magnetic iron ore for sulfur content Copper, the sulphur content of sulphur copper mine select especially suitable.
Background technology
The copper mineral overwhelming majority in chalcopyrite-magnetic iron ore type copper mine is chalcopyrite, separately there is minimal amount of bornite, copper The mineral such as blue and vallerite.Other metalliferous minerals are mainly monocline pyrrhotine, secondly for hexa-pyrrhotite, pyrite and Magnetic iron ore separately has other mineral such as a small amount of siderite, limonite, rutile and micro zincblende, galena.Gangue mineral Secondly predominantly brownmillerite garnet is diopside and calcite, quartz, serpentine, muscovite, feldspar, anhydrite, black clouds Mother, talcum etc. separately have other ore deposits such as a small amount of fluorite, apatite, dolomite, kaolinite, wollastonite, chlorite and olivine Object.
Such high sulfur copper ore stone ore properties are complicated, difficult, frequently be Selective Cu flotation-copper tailing magnetic separation select sulphur- Magnetic tail flotation flow sheet of pyrite concentration, Selective Cu flotation technique are swept for one thick, two essences, three;Copper tailing one is thick, a smart magnetic separation, magnetic separation tail Sulphur is selected in ore deposit flotation.
This technological process is in the actual production process of mine, due to containing a large amount of magnetic iron ore, and magnetic Huang iron in raw ore Ore deposit has the characteristic of " hardly possible inhibits ", " difficult to activate ", that is, is difficult to it be made all to float, and be difficult to pass through inhibition by activator effect It is all pressed into slot bottom by agent effect, so the presence of magnetic iron ore, in floatation process, often plays negative impact, is disliked Change sorting index so that floatation process is complicated, reagent consumption amount is big, and separating effect is undesirable, leads to Cu Concentrate Grade (13- 16%) and the rate of recovery (75-83%) fluctuation is big, is difficult to control in production;And a large amount of inhibitor is added when selecting copper and is inhibited Troilite can influence magnetic tail flotation and select sulphur operation.Moreover, since pharmaceutical use is big, contain in tailing and tailing water A large amount of floating agents also adversely affect environment
Invention content
The purpose of the present invention provides a kind of clean environment firendly, efficiently section aiming at drawbacks described above present on the prior art The shallow crust structures ore dressing side for the high sulfur copper ore that energy, technical indicator are stable, floatation equipment number of units and various floating agent consumptions are few Method.
Purpose to realize the present invention, a kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention pass through following technical side Case is realized:
(1) according to the Khenpo granularity of copper, sulfur mineral in ore, high sulfur copper ore raw ore is crushed, ore grinding, classification, reach To rational feed particle size:
(2) Grading Overflow being fed into low intensity magnetic separation operation, selects inferior fine magnetite concentrate in advance --- magnetic iron ore discharges weak magnetic tail Ore deposit;
The low intensity magnetic separation operation is advisable using one roughing, primary cleaning, and roughing selected all uses Wet-type permanent magnet drum type Magnetic separator.
(3) weakly magnetic tailings are fed into copper flotation operation, obtains copper concentrate, discharge copper flotation tailing;Copper flotation operation uses Lime is pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is foaming agent;
(4) copper flotation tailing feeds flotation and selects sulphur operation acquisition iron concentrate, true tailings of dishing out.
The magnetic induction intensity of the Wet-type permanent magnet drum type magnetic separator ranging from 0.20-0.25 teslas.
The copper flotation operation uses:One roughing --- copper roughing, selected twice --- selected I, selected II, three times Scan --- I is scanned, II is scanned, scans III.Selected I tailing, scan I concentrate merge after return copper roughing, it is selected II tailing returns to selected I, and the concentrate return for scanning II scans I, and the concentrate return for scanning III scans II.
In copper flotation operation one roughing pH regulators lime consumption be 1500-2000g/t, collecting agent butyl xanthate dosage For 30-40g/t, foaming agent 2# oil dosages 20-30g/t;Middle addition inhibitor lime 80-120g/t respectively selected twice, with 90- 110g/t is excellent, and 100g/t is best;Collecting agent butyl xanthate 8-12g/t, foaming agent 2# oil 16- are added in scanning three times 24g/t, butyl xanthate using 9-11g/t, foaming agent 2# oil using 18-22g/t to be excellent, butyl xanthate with 10g/t, foaming agent 2# oil with 20g/t is best.Above-mentioned all additive amount of medicament are scaled the dry mine amount to raw ore.
Ore grinding uses overflowball mill in the step (1), and being classified is advisable using hydrocyclone, grain in Grading Overflow It spends and the 65-80% of Grading Overflow material gross mass is accounted for for the quality of material content of -0.076mm is advisable.
The occurrence of the parameters such as above-mentioned grinding particle size, magnetic induction intensity, dosing can all lead to according to ore properties Laboratory results is crossed to determine.
Compared with prior art, a kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention has the following advantages that:
(1) magnetic iron ore is selected by low intensity magnetic separation operation in advance before copper flotation, the magnetic Huang of difficult inhibition, difficult activation can be excluded Interference of the iron ore to copper flotation operation not only improves Cu Concentrate Grade and the rate of recovery, but also Cu Concentrate Grade and copper is avoided to recycle The generation for the phenomenon that rate fluctuation is big is conducive to the stabilization of production target.
(2) realize that magnetic iron ore is detached with copper mineral using magnetic separation in advance, loss late of the copper in inferior fine magnetite concentrate is about 3.5%, after the copper flotation again compared with low intensity magnetic separation, loss late of the copper in inferior fine magnetite concentrate is suitable, illustrate to select magnetic in advance yellow Iron ore does not interfere with the rate of recovery of copper concentrate.
(3) magnetic iron ore and copper mineral are detached using magnetic separation, compared with flotation, there is clean environment firendly, production is stablized, operation letter Just the advantages that.
(4) after magnetic iron ore is selected, when copper flotation, only needs to inhibit pyrite, and difficulty is greatly lowered.
(5) after magnetic iron ore is selected in advance, being helped to reduce the treating capacity of subsequent copper flotation, (treating capacity can reduce about 20%) copper floatation equipment number of units, can be greatlyd save and various floating agent consumptions, energy conservation and consumption reduction effects are notable.
Description of the drawings
Fig. 1 is a kind of principle process flow chart of the shallow crust structures beneficiation method of high sulfur copper ore of the present invention.
Specific embodiment
To further describe the present invention, below in conjunction with the accompanying drawings, to a kind of shallow crust structures ore dressing side of high sulfur copper ore of the present invention Method is for a more detailed description.
The raw ore used in embodiment is the high sulfur copper ore of certain nonferrous metal mine, raw ore cupric 0.94%, sulfur-bearing 12.53%, sulfur mineral is magnetic iron ore, pyrite, wherein based on magnetic iron ore, magnetic iron ore accounts for 17.57%, and pyrite accounts for 6.90%, belong to high-sulfur, the difficult copper selected, sulphur iron complex ore.
A kind of principle process flow chart of the shallow crust structures beneficiation method of high sulfur copper ore of the present invention as shown in Figure 1 finds out, A kind of shallow crust structures beneficiation method of high sulfur copper ore of the present invention includes following technique, step:
(1) high sulfur copper ore carries out ore grinding-classification, and Grading Overflow meets feed particle size requirement.
High sulfur copper ore is fed into ball mill and carries out ore grinding, ball mill ore discharging enters cyclone and is classified, hydrocyclone sand It returns to ball mill and is formed closed circuit, cyclone overflow enters low intensity magnetic separation operation.
Ore grinding uses grate ball mill, and classification is using hydrocyclone.Grading Overflow granularity is controlled with -0.076mm 65-70% ranges.
(2) Grading Overflow carries out low intensity magnetic separation, selects magnetic iron ore in advance.
Hydrocyclone overflow is fed into weak magnetic separator and carries out low intensity magnetic separation, is selected in advance before copper flotation operation and copper is floated Big magnetic iron ore (inferior fine magnetite concentrate) is interfered in choosing, and magnetic tailing enters copper flotation operation.
Low intensity magnetic separation flow is a thick, essence, and using Wet-type permanent magnet drum type magnetic separator, the magnetic induction intensity of low intensity magnetic separation roughing is 0.23-0.25 teslas, the selected magnetic induction intensity of low intensity magnetic separation are 0.20-0.22 teslas.
(3) weakly magnetic tailings carry out copper flotation.
Low intensity magnetic separation tailing feeds copper flotation operation, selects copper through flotation, obtains Cu grades>18%th, the rate of recovery>85% copper essence Ore deposit.
Copper flotation operation uses agitation impeller flotator, and flotation operation uses one roughing, selected twice, scans three times It is advisable, one roughing --- copper roughing is selected twice --- selected I, selected II, scan three times --- I is scanned, II is scanned, sweeps Select III;Selected I tailing, scan I concentrate merge after return to copper roughing, selected II tailing returns to selected I, scans II Concentrate return scan I, scan III concentrate return scan II.
Copper flotation operation uses lime as pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is Infusion;The roughing pH regulators lime consumption be 1500-2000g/t, collector dosage 30-40g/t, frother dosages 20-30g/t is advisable.Copper is selected to add inhibitor dosage 100g/t respectively, and copper scans addition collecting agent 10g/t, foaming agent 20g/t。
Above-mentioned all additive amount of medicament are scaled the dry mine amount to raw ore.
(4) copper flotation tailing feeds flotation and selects sulphur operation acquisition iron concentrate, true tailings of dishing out.

Claims (2)

1. a kind of shallow crust structures beneficiation method of high sulfur copper ore, more than 10% and common with magnetic iron ore, pyrite for sulfur content The sorting of high sulfur copper ore raw and based on magnetic iron ore, it is characterised in that including following technique, step:
(1) according to the Khenpo granularity of copper, sulfur mineral in ore, high sulfur copper ore raw ore is crushed, ore grinding, classification, reach conjunction The feed particle size of reason;The ore grinding uses grate ball mill, classification using hydrocyclone, in Grading Overflow granularity for- The quality of material content of 0.076mm accounts for the 65-80% of Grading Overflow material gross mass;
(2) Grading Overflow being fed into low intensity magnetic separation operation, selects inferior fine magnetite concentrate in advance --- magnetic iron ore discharges weakly magnetic tailings;
The low intensity magnetic separation operation is roughing, selected all using Wet-type permanent magnet drum type magnetic separator using one roughing, primary cleaning, The magnetic induction intensity of low intensity magnetic separation roughing is 0.23-0.25 teslas, the selected magnetic induction intensity of low intensity magnetic separation for 0.20-0.22 it is special this It draws;
(3) weakly magnetic tailings are fed into copper flotation operation, obtains Cu grades>18%th, the rate of recovery>85% copper concentrate, discharge copper float Select tailing;Copper flotation operation uses lime as pH regulators and pyrite inhibitor, butyl xanthate are collecting agent, 2# oil is blistering Agent;
The copper flotation operation uses:One roughing --- copper roughing, selected twice --- selected I, selected II, it sweeps three times Choosing --- I is scanned, II is scanned, scans III;
Selected I tailing, scan I concentrate merge after return to copper roughing, selected II tailing returns to selected I, scans II Concentrate return scan I, scan III concentrate return scan II;One roughing pH regulators lime is used in the copper flotation operation It measures as 1500-2000g/t, collecting agent butyl xanthate dosage is 30-40g/t, foaming agent 2# oil dosages 20-30g/t;It is selected twice Middle addition inhibitor lime 80-120g/t respectively;Middle difference is scanned three times respectively to add collecting agent butyl xanthate 8-12g/t, rise Infusion 2# oil 16-24g/t;All additive amount of medicament are scaled the dry mine amount to raw ore;
(4) copper flotation tailing feeds flotation and selects sulphur operation acquisition iron concentrate, true tailings of dishing out.
2. a kind of shallow crust structures beneficiation method of high sulfur copper ore as described in claim 1, it is characterised in that:Divide in selected twice It Tian Jia not inhibitor lime 90-110g/t;Collecting agent butyl xanthate 9-11g/t, foaming agent 2# oil 18- are added in scanning three times 22g/t。
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CN106583022A (en) * 2016-11-23 2017-04-26 昆明理工大学 Beneficiation method for copper-nickel sulfide ore containing pyrrhotite
CN106733216A (en) * 2016-12-27 2017-05-31 云南锡业股份有限公司卡房分公司 A kind of beneficiation method of the tin copper symbiotic sulfide ore rich in magnetic iron ore
CN107876214B (en) * 2017-11-13 2022-06-17 中国地质科学院郑州矿产综合利用研究所 Copper-containing magnetite ore sorting method
CN108043588B (en) * 2018-01-02 2024-01-12 中国恩菲工程技术有限公司 System for retrieve cobalt sulphur concentrate from fine particle iron tailings
CN108787155B (en) * 2018-04-04 2020-10-27 云南迪庆矿业开发有限责任公司 High-sulfur iron-copper ore flotation treatment method
CN109382212A (en) * 2018-12-11 2019-02-26 安徽马钢罗河矿业有限责任公司 A method of it is extremely low containing sorting copper in copper sulfide concentrate from copper grade
CN109701753A (en) * 2019-01-03 2019-05-03 北京矿冶科技集团有限公司 A kind of inhibitor and beneficiation method of high-sulfur hard-processing copper sulfur ores
CN109499749A (en) * 2019-01-11 2019-03-22 长春黄金研究院有限公司 One kind is containing flotation of gold and copper process in golden Copper Magnet mine
CN113617520B (en) * 2021-08-11 2023-12-15 矿冶科技集团有限公司 Beneficiation method and application of copper-sulfur ore
CN114226063A (en) * 2021-11-30 2022-03-25 西北矿冶研究院 Method for recovering wollastonite from copper-dressing tailings
CN115582222B (en) * 2022-01-24 2024-08-23 昆明理工大学 Mineral dressing auxiliary agent for high-sulfur copper-sulfur ore and mineral dressing method
CN114632620A (en) * 2022-03-07 2022-06-17 广东省大宝山矿业有限公司 Beneficiation method for recovering copper, zinc and sulfur from zinc-containing copper-sulfur ore

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CN105413854A (en) * 2015-12-23 2016-03-23 中国地质科学院矿产综合利用研究所 Beneficiation method for high-oxidation-rate copper-molybdenum paragenic ore
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Co-patentee after: HUAWEI METAL MINERAL RESOURCE EFFICIENT RECYCLING UTILIZATION NATIONAL ENGINEERING RESEARCH CENTER Co.,Ltd.

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