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CN105840461B - Balanced type crank gear - Google Patents

Balanced type crank gear Download PDF

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Publication number
CN105840461B
CN105840461B CN201610336049.3A CN201610336049A CN105840461B CN 105840461 B CN105840461 B CN 105840461B CN 201610336049 A CN201610336049 A CN 201610336049A CN 105840461 B CN105840461 B CN 105840461B
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CN
China
Prior art keywords
degree
connecting rod
piston
crankshaft connecting
row
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201610336049.3A
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Chinese (zh)
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CN105840461A (en
Inventor
邓刚
马静
隋国亮
张秋颖
李宽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang Yuanda Compressor Co Ltd
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Shenyang Yuanda Compressor Co Ltd
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Priority to CN201610336049.3A priority Critical patent/CN105840461B/en
Publication of CN105840461A publication Critical patent/CN105840461A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027Pulsation and noise damping means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0094Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 crankshaft

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Compressor (AREA)

Abstract

The present invention relates to a kind of balanced type crank gear, including six groups of crankshaft connecting rod systems, six groups of crankshaft connecting rod systems use following arrangement form, in terms of from anti-drive end towards drive end, when compressor turns clockwise, press 0 degree in six row crank throw phase angles, 240 degree, 120 degree, 120 degree, 240 degree, 0 degree of arrangement, when compressor rotate counterclockwise, press 0 degree in its phase angle, 120 degree, 240 degree, 240 degree, 120 degree, 0 degree of arrangement, and bearing supporting is provided among adjacent two row crank throw, it is an advantage of the invention that product has efficiency high, small volume, noise is low, it is with small vibration, securely and reliably, the advantages that cycle of operation is long, suitable for there is impact, vibration, inclination is waved, there is salt fog, the particular surroundings such as ocean high humility.

Description

Balanced type crank gear
Technical field
The present invention relates to the balanced type transmission of crankshaft dress of reciprocating compressor technical field, more particularly to a kind of reciprocating compressor Put.
Background technology
Traditional common vertical, Reciprocting piston compressor, which includes Reciprocting piston compressor, includes labyrinth sealing type and resistance Fill in sealed, the balanced type crank gear of reciprocating compressor includes six groups of crankshaft connecting rod systems, each group of crankshaft-link rod machine Structure includes bent axle, link assembly, piston, piston rod, the crosshead on piston rod and crank-pin composition, and a crank-pin drives one Individual link assembly, a link assembly drive reciprocating motion of the pistons by crosshead part, and adjacent two row crank throw is into 180 degree Point-blank, i.e., there is no spacing in arrangement, the motion of its two row piston, each suite axle connects between the axis of two row pistons Inertia mass at left and right sides of linkage is identical, so that the inertia force of each group of crankshaft connecting rod system reaches balance, but In this case the inertia mass at left and right sides of crankshaft connecting rod system is adjusted anyway, and its caused moment of inertia is to obtain Balance is arrived, and bearing-free support among the crank throw of bent axle, shafting amount of deflection are big;If can not balancing inertia torque, compressor It will be run in the state of unstable, cause vibration, can caused bearing bush abrasion serious when ill-conditioned, even result in parts Corrupted etc..Therefore, it is necessary to change the arrangement form of crankshaft connecting rod system to solve problem above.
The content of the invention
In order to solve the above-mentioned technical problem, it is an object of the invention to provide a kind of balanced type crank gear, eliminate Moment of inertia, makes that vertical compressor group is with small vibration, operates steadily, and has been more suitable for shock and vibration, has tilted and the Special Ring such as wave Border.
The present invention adopts the following technical scheme that:A kind of balanced type crank gear, including six groups of crankshaft connecting rod systems, Every group of crankshaft connecting rod system includes a row crank throw, piston rod, the crosshead of piston and installation on the piston rod, technical points It is:Six groups of crankshaft connecting rod systems use following arrangement form, from anti-drive end towards drive end in terms of, when compressor up time When pin rotates, six row crank throw phase angles are successively by 0 degree, 240 degree, 120 degree, 120 degree, 240 degree, 0 degree of arrangement, when compressor inverse When pin rotates, six row crank throw phase angles are arranged by 0 degree, 120 degree, 240 degree, 240 degree, 120 degree, 0 degree, between adjacent two row crank throw Bearing supporting is provided with, six pistons include big piston and valve piston, and six groups of crankshaft connecting rod systems connect including big piston bent axle Linkage and valve piston crankshaft connecting rod system, counterweight cushion block group is installed in the crosshead of valve piston crankshaft connecting rod system, directly It is equal to six groups of crankshaft connecting rod system quality;Babbit layer is sprayed on two external cylindrical surfaces of crosshead.
Piston in the crankshaft connecting rod system is using the piston or cylinder backup seal formula with cylinder labyrinth sealing type Piston.
Babbit layer is sprayed on described two external cylindrical surfaces of crosshead, positioned at the babbit layer length and width side It is used to the crosshead pin being connected with connecting rod one end be installed to the key seat in centre position.
It is an advantage of the invention that:Unit is by dynamic balancing, level and tilts the high precision tests such as mechanical running test, ensures Product quality and high reliability and product efficiency height, small volume, floor space is small, noise is low, with small vibration, margin of safety is big, peace Complete reliable, cycle of operation length, integral level is in domestically leading status, and reaches international like product advanced level;It is completely flat Weighing apparatus type compressor is applied to have shock and vibration, inclination to wave, and has the particular surroundings such as salt fog, ocean high humility, can be widely applied to In ship and ocean engineering environment, market prospects are considerable.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Reference is as follows:1st, bent axle 2, link assembly 3, crosshead 4, crank 5, counterweight cushion block group 6, piston rod 7th, piston 8, crank throw.
Embodiment
As shown in figure 1, a kind of balanced type crank gear that present example provides, every group of crankshaft connecting rod system include One row crank throw 8, piston rod 6, piston 7 and the crosshead 3 on piston rod 6, six groups of crankshaft connecting rod systems are using such as Under arrangement form, from anti-drive end towards drive end in terms of, when compressor turns clockwise, the phase angle of six row crank throw 8 is successively By 0 degree, 240 degree, 120 degree, 120 degree, 240 degree, 0 degree of arrangement, when compressor rotate counterclockwise, the phase angle of six row crank throw 8 presses 0 Spend, 120 degree, 240 degree, 240 degree, 120 degree, 0 degree of arrangement, bearing supporting, six pistons 7 are provided between adjacent two row crank throw 8 Include big piston and valve piston, six groups of crankshaft connecting rod systems include big piston crankshaft connecting rod mechanism and valve piston crankshaft-link rod machine Structure, counterweight cushion block group 5 is installed in the crosshead 3 of valve piston crankshaft connecting rod system, until six groups of crankshaft connecting rod system quality It is equal;Babbit layer is sprayed on 3 two external cylindrical surfaces of crosshead.
Piston 7 in the crankshaft connecting rod system is using the piston or cylinder backup seal formula with cylinder labyrinth sealing type Piston.
Babbit layer is sprayed on described 3 two external cylindrical surfaces of crosshead, positioned at the babbit layer length and width The key seat in direction centre position is used to install the crosshead pin being connected with connecting rod one end.
The present invention operation principle be:Above-mentioned device and conventional symmetric balanced type transmission of crankshaft as seen in Figure 1 Device has significant difference, and two row crank throws 8 of conventional symmetric balanced type crank mechanism are arranged into 180 degree, and bent in the present invention Axis mechanism includes six row crank throws 8, from anti-drive end towards drive end in terms of, when compressor turns clockwise, the phase of six row crank throw 8 Angle by 0 degree, 240 degree, 120 degree, 120 degree, 240 degree, 0 degree arrange, when compressor rotate counterclockwise, its phase angle press 0 degree, 120 degree, 240 degree, 240 degree, 120 degree, 0 degree of arrangement, and have bearing supporting among adjacent two row;When all row of bent axle 1 are past When multiple heavy moving parts are equal, single order caused by each row reciprocating mass disturbs power, disturb torque and second order disturbs power, disturbs torque and support completely Disappear, and increase intermediate bearing supporting between each column crank throw, reduce the amount of deflection of shafting, that is, so-called complete equipilibrium Type.
Described above is the preferred embodiment of the present invention, it is noted that for those skilled in the art For, on the premise of principle of the present invention is not departed from, some improvements and modifications can also be made, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (1)

1. a kind of balanced type crank gear of reciprocating compressor, including six groups of crankshaft connecting rod systems, every group of crankshaft-link rod machine Structure includes a row crank throw, piston rod, the crosshead of piston and installation on the piston rod, it is characterised in that:The six suites axle connects Linkage uses following arrangement form, from anti-drive end towards drive end in terms of, when compressor turns clockwise, six row crank throws Phase angle is successively by 0 degree, 240 degree, 120 degree, 120 degree, 240 degree, 0 degree of arrangement, when compressor rotate counterclockwise, six row crank throws Phase angle is arranged by 0 degree, 120 degree, 240 degree, 240 degree, 120 degree, 0 degree, and bearing supporting is provided between adjacent two row crank throw;
Six pistons include big piston and valve piston, and six groups of crankshaft connecting rod systems include big piston crankshaft connecting rod mechanism and small work Crankshaft connecting rod system is filled in, counterweight cushion block group is installed in the crosshead of valve piston crankshaft connecting rod system, until six suite axles connect Linkage quality is equal;Babbit layer is sprayed on two external cylindrical surfaces of crosshead;Positioned at the babbit layer length and width The key seat in degree direction centre position is used to install the crosshead pin being connected with connecting rod one end.
CN201610336049.3A 2016-05-20 2016-05-20 Balanced type crank gear Active CN105840461B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610336049.3A CN105840461B (en) 2016-05-20 2016-05-20 Balanced type crank gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610336049.3A CN105840461B (en) 2016-05-20 2016-05-20 Balanced type crank gear

Publications (2)

Publication Number Publication Date
CN105840461A CN105840461A (en) 2016-08-10
CN105840461B true CN105840461B (en) 2017-11-24

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108443408B (en) * 2018-03-06 2020-03-17 西安交通大学 Adjacent row opposite X-type reciprocating compressor inertia moment balancing mechanism

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1894505A (en) * 2003-12-17 2007-01-10 诺沃皮尼奥内控股有限公司 Crank gear for a reciprocating compressor
CN101865203A (en) * 2010-01-28 2010-10-20 无锡开普动力有限公司 Connecting rod structure for engines
CN201714629U (en) * 2010-07-14 2011-01-19 李仕伟 Oil-free oscillating type driving device for air compressor
CN102434430A (en) * 2011-11-14 2012-05-02 宁波欣晖制冷设备有限公司 Crankshaft compressor
CN203743349U (en) * 2014-01-16 2014-07-30 沈阳远大压缩机股份有限公司 Completely-balanced type crankshaft transmission device and compressor thereof
CN205689384U (en) * 2016-05-20 2016-11-16 沈阳远大压缩机股份有限公司 Equilibrated type crank gear

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1894505A (en) * 2003-12-17 2007-01-10 诺沃皮尼奥内控股有限公司 Crank gear for a reciprocating compressor
CN101865203A (en) * 2010-01-28 2010-10-20 无锡开普动力有限公司 Connecting rod structure for engines
CN201714629U (en) * 2010-07-14 2011-01-19 李仕伟 Oil-free oscillating type driving device for air compressor
CN102434430A (en) * 2011-11-14 2012-05-02 宁波欣晖制冷设备有限公司 Crankshaft compressor
CN203743349U (en) * 2014-01-16 2014-07-30 沈阳远大压缩机股份有限公司 Completely-balanced type crankshaft transmission device and compressor thereof
CN205689384U (en) * 2016-05-20 2016-11-16 沈阳远大压缩机股份有限公司 Equilibrated type crank gear

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Address after: 110027 Liaoning city in Shenyang Province, the Shenyang economic and Technological Development Zone, Road No. 1

Applicant after: Shenyang Yuanda Compressor Co., Ltd.

Address before: 110027 Liaoning city in Shenyang Province, the Shenyang economic and Technological Development Zone, Road No. 1

Applicant before: Shenyang Yuanda Compressor Co., Ltd.

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