CN105781836B - The double electromagnetism hybrid fuel jet devices of the non pressurized combustion gas of combined type supercharging fuel - Google Patents
The double electromagnetism hybrid fuel jet devices of the non pressurized combustion gas of combined type supercharging fuel Download PDFInfo
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- CN105781836B CN105781836B CN201610250350.2A CN201610250350A CN105781836B CN 105781836 B CN105781836 B CN 105781836B CN 201610250350 A CN201610250350 A CN 201610250350A CN 105781836 B CN105781836 B CN 105781836B
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- 239000000446 fuel Substances 0.000 title claims abstract description 282
- 239000000567 combustion gas Substances 0.000 title claims abstract 76
- 239000003921 oil Substances 0.000 claims abstract description 297
- 238000002347 injection Methods 0.000 claims abstract description 102
- 239000007924 injection Substances 0.000 claims abstract description 102
- 239000000295 fuel oil Substances 0.000 claims abstract description 64
- 239000007789 gas Substances 0.000 claims description 274
- 238000007789 sealing Methods 0.000 claims description 96
- 238000002485 combustion reaction Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 6
- 239000002737 fuel gas Substances 0.000 claims 4
- 229910052742 iron Inorganic materials 0.000 claims 3
- 238000005086 pumping Methods 0.000 claims 3
- 239000002199 base oil Substances 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 239000007921 spray Substances 0.000 abstract description 3
- 238000012163 sequencing technique Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 14
- 230000009977 dual effect Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M43/00—Fuel-injection apparatus operating simultaneously on two or more fuels, or on a liquid fuel and another liquid, e.g. the other liquid being an anti-knock additive
- F02M43/04—Injectors peculiar thereto
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/0218—Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02M21/0248—Injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M21/00—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
- F02M21/02—Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
- F02M21/0218—Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
- F02M21/0248—Injectors
- F02M21/0257—Details of the valve closing elements, e.g. valve seats, stems or arrangement of flow passages
- F02M21/026—Lift valves, i.e. stem operated valves
- F02M21/0263—Inwardly opening single or multi nozzle valves, e.g. needle valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1866—Valve seats or member ends having multiple cones
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/44—Valves, e.g. injectors, with valve bodies arranged side-by-side
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
Description
技术领域technical field
本发明涉及的是一种燃料喷射装置,具体地说是双燃料发动机燃料喷射装置。The invention relates to a fuel injection device, in particular to a dual-fuel engine fuel injection device.
背景技术Background technique
随着化石燃料的不断消耗和内燃机排放法规的日益严格,采用替代燃料是同时解决发动机发展所面临的能源短缺和环境污染问题的有效手段。天然气、石油气等以其资源丰富、价格低廉、燃烧清洁、热值大等优点,成为目前内燃机主要代用燃料。With the continuous consumption of fossil fuels and the increasingly stringent emission regulations of internal combustion engines, the use of alternative fuels is an effective means to simultaneously solve the problems of energy shortage and environmental pollution faced by engine development. Natural gas and petroleum gas have become the main substitute fuels for internal combustion engines due to their abundant resources, low price, clean combustion, and high calorific value.
目前双燃料发动机的燃料供应方法主要有两种:一种是在气体燃料被引入发动机气缸之前将其与吸入的空气混合,再向燃烧室的上止点附近直接喷射一定量液体燃料,从而引燃气体燃料,这种方式容易引起发动机爆震,此外在发动机低负荷时,预混合的燃气太稀薄不利于燃烧。另一种方式是将燃气直接喷入燃烧室中,同样采用引燃量的液体燃料触发气体燃料燃烧,这种方式不会引起发动机过早爆燃,且燃料在扩散燃烧模式下燃烧,燃烧效果好,但其也存在一定的问题:其一,现代发动机气缸盖上结构复杂、零部件多,如何布置两个喷射器存在一定的难度,另外若安装两个喷射器喷射双燃料需对原有的柴油机进行较大改动,加大了装置加工及组装复杂程度。其二,为了改善油、气混合程度,常采用高压泵提高燃料喷射压力,高压泵结构复杂,从泵端到燃油喷嘴的传输管道长,燃油压力波动大。其三,喷射装置对燃气密封性要求高,随着针阀的运动,燃气沿针阀偶件间隙向上泄漏,泄漏燃气进入控制腔导致燃气喷射压力和喷射速率降低,严重影响装置工作稳定性。At present, there are two main fuel supply methods for dual-fuel engines: one is to mix the gaseous fuel with the inhaled air before it is introduced into the engine cylinder, and then directly inject a certain amount of liquid fuel near the top dead center of the combustion chamber, thereby causing Burning gas fuel, this method is likely to cause engine knocking, and in addition, when the engine is under low load, the pre-mixed gas is too thin to be conducive to combustion. Another method is to inject the gas directly into the combustion chamber, and also use the pilot amount of liquid fuel to trigger the combustion of the gas fuel. This method will not cause the engine to deflagrate prematurely, and the fuel burns in the diffusion combustion mode, and the combustion effect is good. , but it also has certain problems: First, the structure of the modern engine cylinder head is complex and there are many parts, so it is difficult to arrange two injectors. In addition, if two injectors are installed to inject dual fuel, the original The diesel engine has undergone major changes, increasing the complexity of device processing and assembly. Second, in order to improve the mixing degree of oil and gas, a high-pressure pump is often used to increase the fuel injection pressure. The structure of the high-pressure pump is complex, the transmission pipe from the pump end to the fuel nozzle is long, and the fuel pressure fluctuates greatly. Third, the injection device has high requirements for gas sealing. With the movement of the needle valve, the gas leaks upward along the gap between the needle valve coupler, and the leaked gas enters the control chamber, resulting in a decrease in the gas injection pressure and injection rate, which seriously affects the working stability of the device.
发明内容Contents of the invention
本发明的目的在于提供喷油过程可在增压或非增压两种模式间切换的组合式增压燃油-非增压燃气双电磁混合燃料喷射装置。The purpose of the present invention is to provide a combined pressurized fuel-non-supercharged gas double electromagnetic mixed fuel injection device which can be switched between two modes during the fuel injection process.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明组合式增压燃油-非增压燃气双电磁混合燃料喷射装置,其特征是:包括燃油增压部分、燃气喷射部分、燃油喷射部分、喷射装置体、电磁阀套、喷射装置内筒、针阀底座,燃油增压部分安装在喷射装置体上方,电磁阀套和喷射装置内筒自上而下安装在喷射装置体里,电磁阀套和喷射装置内筒里设置中心油道,针阀底座通过喷嘴套安装在喷射装置体下方,所述针阀底座包括燃气底座和燃油底座;The combined pressurized fuel-non-pressurized gas dual electromagnetic mixed fuel injection device of the present invention is characterized in that it includes a fuel booster part, a gas injection part, a fuel injection part, an injection device body, a solenoid valve sleeve, an inner cylinder of the injection device, The base of the needle valve and the fuel booster part are installed above the injection device body. The solenoid valve sleeve and the inner cylinder of the injection device are installed in the injection device body from top to bottom. The base is installed under the injection device body through the nozzle cover, and the needle valve base includes a gas base and a fuel base;
所述燃油增压部分包括增压电磁阀、增压活塞、增压活塞套、进油阀,增压电磁阀包括增压电磁阀座、增压电磁铁、增压衔铁、增压电磁阀杆,增压电磁阀座里设置伺服油进油口和伺服油泄油口,增压电磁阀杆一端通过增压止动环固定在增压衔铁上,另一端贯穿增压电磁阀座并在套于其上的增压电磁阀弹簧的预紧力的作用下压在挡板上,增压衔铁所在位置形成增压衔铁腔,增压电磁阀弹簧所在位置形成增压电磁阀弹簧腔,增压电磁阀杆上设置环形油带,环形油带通过增压电磁阀杆的移动实现伺服油进油口与增压衔铁腔的连通或断开以及伺服油泄油口与增压电磁阀弹簧腔的连通或断开;增压活塞安装在增压活塞套里,增压活塞套安装在增压电磁阀座下方,增压活塞上端部与增压活塞套以及增压电磁阀座之间形成伺服油腔,增压活塞下端部与增压活塞套之间形成增压室,增压活塞上套有增压活塞弹簧;进油阀为单向阀,且安装在增压活塞套里,增压活塞套上设置燃油入口,燃油入口连通进油阀,进油阀的出口连通增压室,增压室连通中心油道;The fuel booster part includes a booster solenoid valve, a booster piston, a booster piston sleeve, and an oil inlet valve, and the booster solenoid valve includes a booster solenoid valve seat, a booster electromagnet, a booster armature, and a booster solenoid valve stem. The booster solenoid valve seat is provided with a servo oil inlet port and a servo oil drain port. One end of the booster solenoid valve rod is fixed on the booster armature through a booster stop ring, and the other end passes through the booster solenoid valve seat and is in the sleeve. The pre-tightening force of the booster solenoid valve spring on it presses down on the baffle plate, the position of the booster armature forms a booster armature cavity, and the position of the booster solenoid valve spring forms a booster solenoid valve spring cavity, and the booster solenoid valve spring cavity is formed. The solenoid valve rod is provided with an annular oil belt, which realizes the connection or disconnection between the servo oil inlet port and the booster armature cavity and the connection between the servo oil drain port and the booster solenoid valve spring chamber through the movement of the booster solenoid valve rod. connected or disconnected; the booster piston is installed in the booster piston sleeve, and the booster piston sleeve is installed under the booster solenoid valve seat, and the servo oil is formed between the upper end of the booster piston, the booster piston sleeve and the booster solenoid valve seat. A booster chamber is formed between the lower end of the booster piston and the booster piston sleeve, and the booster piston spring is set on the booster piston; the oil inlet valve is a one-way valve installed in the booster piston sleeve, and the booster piston A fuel inlet is provided on the sleeve, the fuel inlet is connected to the fuel inlet valve, the outlet of the fuel inlet valve is connected to the booster chamber, and the booster chamber is connected to the central oil passage;
所述燃气喷射部分包括安装在电磁阀套里的控制燃气电磁阀、安装在喷射装置内筒里的燃气针阀限位杆以及安装在燃气底座里的燃气针阀,所述控制燃气电磁阀包括燃气电磁阀体、燃气电磁铁、燃气衔铁、燃气阀杆上密封底座、燃气阀杆下密封底座、燃气电磁阀弹簧、燃气电磁阀阀杆,燃气电磁阀体、燃气阀杆上密封座、燃气阀杆下密封座以及燃气针阀限位杆自上而下布置,燃气电磁阀体和燃气阀杆上密封底座之间形成燃气电磁阀腔,燃气阀杆上密封底座和燃气阀杆下密封底座之间形成燃气凹槽腔,燃气电磁铁安装在燃气电磁阀腔里,燃气衔铁位于燃气电磁铁下方,燃气电磁阀阀杆的一端通过燃气止动环卡在燃气衔铁上,另一端贯穿燃气衔铁下方的燃气阀杆上密封底座,并与燃气阀杆下密封底座相配合,燃气电磁阀阀杆的下端部与燃气阀杆下密封底座之间形成燃气泄油腔,燃气电磁阀阀杆上分别设置与燃气阀杆上密封底座配合的燃气上密封锥面以及与燃气阀杆下密封底座配合的燃气下密封锥面,燃气电磁阀阀杆与燃气阀杆上密封底座相配合的部分形成燃气低压油环带,燃气电磁阀阀杆与燃气阀杆下密封底座相配合的部分形成燃气高压油环带,燃气阀杆上密封底座上设置燃气第一油道和燃气第四油道,燃气阀杆下密封底座上设置燃气第二油道和燃气第三油道,喷射装置体里设置燃气第五油道,喷射装置体上设置第一低压泄油口、第二低压泄油口和燃气入口,燃气第一油道连通燃气电磁阀腔和第一低压泄油口,燃气针阀限位杆里设置燃气中心油道,燃气第二油道连通燃气凹槽腔和燃气中心油道,燃气第三油道连通燃气高压油环带和中心油道,燃气第四油道连通燃气低压油环带和燃气电磁阀腔,燃气泄油腔连通第二低压泄油口,燃气针阀位于燃气针阀限位杆下方,燃气针阀与燃气底座之间分别形成密封环带和燃气室,密封环带通过燃气第五油道连通中心油道,燃气室连通燃气入口,燃气底座端部设置燃气喷孔;The gas injection part includes a control gas solenoid valve installed in the solenoid valve sleeve, a gas needle valve limit rod installed in the inner cylinder of the injection device, and a gas needle valve installed in the gas base. The control gas solenoid valve includes Gas solenoid valve body, gas solenoid, gas armature, gas valve stem upper sealing base, gas valve stem lower sealing base, gas solenoid valve spring, gas solenoid valve stem, gas solenoid valve body, gas valve stem upper sealing seat, gas The lower sealing seat of the valve stem and the limit rod of the gas needle valve are arranged from top to bottom, the gas solenoid valve cavity is formed between the gas solenoid valve body and the upper sealing base of the gas valve stem, the upper sealing base of the gas valve stem and the lower sealing base of the gas valve stem A gas groove cavity is formed between them, the gas solenoid is installed in the gas solenoid valve cavity, the gas armature is located under the gas solenoid, one end of the gas solenoid valve stem is stuck on the gas armature through the gas stop ring, and the other end runs through the gas armature The upper sealing base of the gas valve stem below is matched with the lower sealing base of the gas valve stem. The gas oil drain cavity is formed between the lower end of the gas solenoid valve stem and the lower sealing base of the gas valve stem. The gas upper sealing cone surface matched with the upper sealing base of the gas valve stem and the gas lower sealing cone surface matched with the lower sealing base of the gas valve stem are set, and the part of the valve stem of the gas solenoid valve matched with the upper sealing base of the gas valve stem forms a gas low pressure The oil ring belt, the part where the valve stem of the gas solenoid valve matches the lower sealing base of the gas valve stem forms a gas high pressure oil ring belt, the first gas oil channel and the fourth gas oil channel are set on the upper sealing base of the gas valve stem, The second gas oil channel and the third gas oil channel are arranged on the lower sealing base, the fifth oil channel is arranged in the injection device body, and the first low-pressure oil drain port, the second low-pressure oil drain port and the gas inlet are arranged on the injection device body. The first gas oil channel is connected to the gas solenoid valve cavity and the first low-pressure oil drain port, the gas center oil channel is set in the gas needle valve limit rod, the second gas oil channel is connected to the gas groove cavity and the gas center oil channel, and the third gas channel is The oil passage is connected to the gas high-pressure oil ring belt and the central oil passage, the fourth gas oil passage is connected to the gas low-pressure oil ring belt and the gas solenoid valve cavity, the gas oil drain chamber is connected to the second low-pressure oil drain port, and the gas needle valve is located at the gas needle valve limit. Below the position rod, a sealing ring and a gas chamber are respectively formed between the gas needle valve and the gas base, the sealing ring is connected to the central oil passage through the fifth gas oil passage, the gas chamber is connected to the gas inlet, and the end of the gas base is provided with a gas injection hole;
所述燃油喷射部分包括安装在电磁阀套里的控制燃油电磁阀、安装在喷射装置内筒里的燃油活塞以及安装在燃油底座里的燃油针阀,所述控制燃油电磁阀包括燃油电磁阀体、燃油电磁铁、燃油衔铁、燃油阀杆上密封底座、燃油阀杆下密封底座、燃油电磁阀弹簧、燃油电磁阀阀杆,燃油阀杆上密封底座、燃油阀杆下密封底座以及燃油活塞自上而下布置,燃油电磁阀体与燃油阀杆上密封底座之间形成燃油电磁阀腔,燃油阀杆上密封底座和燃油阀杆下密封底座之间形成燃油凹槽腔,燃油电磁铁安装在燃油电磁阀腔里,燃油衔铁位于燃油电磁铁下方,燃油电磁阀阀杆的一端通过燃油止动环卡在燃油衔铁上,另一端贯穿燃油衔铁下方的燃油阀杆上密封底座,燃油电磁阀杆上设置与燃油阀杆下密封底座相配合的燃油下密封锥面,燃油电磁阀阀杆与燃油阀杆下密封底座相配合的部分形成燃油高压油环带,燃油阀杆上密封底座里设置连通燃油电磁阀腔和燃油凹槽腔的燃油阀杆上密封底座通道,燃油电磁阀腔连通第一低压泄油口,燃油电磁阀阀杆下端部与燃油阀杆下密封底座之间形成燃油泄油腔,燃油泄油腔连通第二低压泄油口,燃油活塞上端部套有燃油活塞套,燃油活塞套位于燃油阀杆下密封底座与燃油活塞之间,燃油活塞与其上方的燃油活塞套之间形成燃油活塞控制腔,燃油活塞控制腔与燃油高压油环带通过燃油油道相通,同时燃油活塞控制腔与中心油道相通,燃油活塞上套有燃油活塞弹簧,燃油针阀位于燃油活塞的下方,燃油针阀与燃油底座之间形成盛油槽,盛油槽连通中心油道。The fuel injection part includes a control fuel solenoid valve installed in the solenoid valve sleeve, a fuel piston installed in the inner cylinder of the injection device, and a fuel needle valve installed in the fuel seat. The control fuel solenoid valve includes a fuel solenoid valve body , fuel solenoid, fuel armature, fuel valve stem upper seal base, fuel valve stem lower seal base, fuel solenoid valve spring, fuel solenoid valve stem, fuel valve stem upper seal base, fuel valve stem lower seal base and fuel piston self- Arranged from top to bottom, a fuel solenoid valve cavity is formed between the fuel solenoid valve body and the upper sealing base of the fuel valve stem, and a fuel groove cavity is formed between the upper sealing base of the fuel valve stem and the lower sealing base of the fuel valve stem, and the fuel solenoid is installed on In the cavity of the fuel solenoid valve, the fuel armature is located under the fuel solenoid. One end of the fuel solenoid valve stem is stuck on the fuel armature through the fuel stop ring, and the other end runs through the sealing base of the fuel valve stem under the fuel armature. The fuel solenoid valve stem There is a lower fuel sealing tapered surface on the upper part that matches with the lower sealing base of the fuel valve stem. The fuel solenoid valve cavity and the fuel valve stem upper sealing base channel of the fuel groove cavity, the fuel solenoid valve cavity is connected to the first low-pressure oil drain port, and the fuel drain is formed between the lower end of the fuel solenoid valve stem and the lower sealing base of the fuel valve stem The fuel oil drain chamber is connected to the second low-pressure oil drain port. The upper end of the fuel piston is covered with a fuel piston sleeve. The fuel piston sleeve is located between the lower sealing base of the fuel valve stem and the fuel piston, and between the fuel piston and the fuel piston sleeve above The fuel piston control chamber is formed, the fuel piston control chamber communicates with the fuel high-pressure oil ring belt through the fuel oil passage, and the fuel piston control chamber communicates with the central oil passage, the fuel piston is covered with a fuel piston spring, and the fuel needle valve is located under the fuel piston , An oil tank is formed between the fuel needle valve and the fuel base, and the oil tank communicates with the central oil passage.
本发明还可以包括:The present invention may also include:
1、燃气针阀上端设计有圆环形台阶,圆环形台阶下方和喷射装置体之间形成燃气针阀控制腔,燃气针阀限位杆下端套在燃气针阀的圆环形台阶内部,燃气针阀控制腔和燃气中心油道相通。1. The upper end of the gas needle valve is designed with a circular step. The gas needle valve control chamber is formed between the bottom of the circular step and the injection device body. The lower end of the gas needle valve limit rod is set inside the circular step of the gas needle valve. The gas needle valve control chamber communicates with the gas center oil passage.
2、控制燃气电磁阀未通电时,燃气电磁阀阀杆在燃气电磁阀弹簧的作用下压在燃气阀杆下密封底座上,燃气高压油环带关闭、燃气低压油环带打开,燃气针阀控制腔和第一低压泄油口连通;控制燃气电磁阀通电时,燃气电磁阀阀杆抬起压在燃气阀杆上密封底座上,燃气低压油环带关闭、燃气高压油环带打开,燃气针阀控制腔和中心油道连通。2. When the control gas solenoid valve is not energized, the valve stem of the gas solenoid valve is pressed on the sealing base under the gas valve stem under the action of the gas solenoid valve spring, the gas high-pressure oil ring is closed, the gas low-pressure oil ring is opened, and the gas needle valve The control chamber is connected to the first low-pressure oil drain port; when the control gas solenoid valve is energized, the valve stem of the gas solenoid valve lifts up and presses on the sealing base of the gas valve stem, the gas low-pressure oil ring is closed, the gas high-pressure oil ring is opened, and the gas The needle valve control chamber communicates with the central oil passage.
3、控制燃油电磁阀未通电时,燃油电磁阀阀杆在燃油电磁阀弹簧的作用下压在燃油阀杆下密封底座上,燃油油道与燃油凹槽腔断开,控制燃油电磁阀通电时,燃油电磁阀阀杆抬起,燃油油道与燃油凹槽腔连通。3. When the control fuel solenoid valve is not energized, the fuel solenoid valve stem is pressed on the lower sealing base of the fuel valve stem under the action of the fuel solenoid valve spring, and the fuel oil channel is disconnected from the fuel groove cavity. When the control fuel solenoid valve is energized , the stem of the fuel solenoid valve lifts up, and the fuel oil channel communicates with the fuel groove cavity.
本发明的优势在于:本发明的组合式增压燃油-非增压燃气双电磁混合燃料喷射装置采用双针阀喷嘴喷射燃油和燃气两种燃料,节省空间并简化了发动机结构,由两个电磁阀分别控制燃油和燃气的喷射过程,一个电磁阀单独工作的时候,喷射装置只喷射一种燃料;两个电磁阀同时工作的时候,两种燃料同时喷射;两个电磁阀先后依次工作的时候,可实现两种燃料顺序喷射,喷射装置可在纯柴油模式和燃油引燃燃气模式下工作,满足发动机在不同工况下对油、气混合的要求。另外,本装置采用增压活塞实现燃油增压,增压控制与喷油控制分开,可以实现喷油特性规律柔性控制,不仅能实现喷油过程在增压和非增压模式间任意切换,而且能够实现与喷油始点无关地控制燃油增压开始时刻,从而获得“靴形”、“先缓后急”喷油规律。The advantage of the present invention is that: the combined pressurized fuel-non-supercharged gas dual electromagnetic hybrid fuel injection device of the present invention uses double needle valve nozzles to inject fuel and gas fuel, which saves space and simplifies the engine structure. The valves control the injection process of fuel and gas respectively. When one solenoid valve works alone, the injection device only injects one fuel; when two solenoid valves work at the same time, the two fuels are injected at the same time; , can realize sequential injection of two fuels, the injection device can work in pure diesel mode and fuel pilot gas mode, to meet the requirements of the engine for oil and gas mixing under different working conditions. In addition, the device uses a booster piston to achieve fuel boosting, and the booster control is separated from the fuel injection control, which can realize the flexible control of the fuel injection characteristics, not only can realize the arbitrary switching between booster and non-booster modes during the fuel injection process, but also It can realize the control of the start time of fuel boost regardless of the starting point of fuel injection, so as to obtain the "shoe-shaped" and "slow first and then fast" fuel injection rules.
同时本装置还有以下有益效果:本装置控制油泄油油路流经电磁阀体上部,通过泄油循环带走热量以降低电磁阀部分温度,保证了电磁阀工作的可靠性和稳定性;燃气针阀和针阀座之间设计有密封环带,引入部分控制油作为密封油密封燃气,能有效地防止燃气泄漏,同时控制腔内的控制油和密封环带内的密封油采用同一种油,油压相等,能有效保证控制油、密封油无静态泄漏。At the same time, the device has the following beneficial effects: the device controls the oil drain circuit to flow through the upper part of the solenoid valve body, and the heat is taken away through the oil drain cycle to reduce the temperature of the solenoid valve part, ensuring the reliability and stability of the solenoid valve; A sealing ring is designed between the gas needle valve and the needle valve seat, and part of the control oil is introduced as the sealing oil to seal the gas, which can effectively prevent gas leakage. At the same time, the control oil in the control chamber and the sealing oil in the sealing ring are of the same type Oil and oil pressure are equal, which can effectively ensure that the control oil and sealing oil have no static leakage.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2a为燃油增压部分示意图,图2b为增压电磁阀示意图,图2c为进油阀示意图,图2d为增压电磁阀杆位置1示意图,图2e为增压电磁阀杆位置2示意图;Figure 2a is a schematic diagram of fuel boosting, Figure 2b is a schematic diagram of a booster solenoid valve, Figure 2c is a schematic diagram of an oil inlet valve, Figure 2d is a schematic diagram of position 1 of the booster solenoid valve stem, and Figure 2e is a schematic diagram of position 2 of the booster solenoid valve stem;
图3a为双电磁阀部分示意图,图3b为控制燃气电磁阀示意图,图3c为控制燃油电磁阀示意图,图3d为燃气电磁阀阀杆位置1示意图,图3e为燃气电磁阀阀杆位置2示意图;Figure 3a is a schematic diagram of the double solenoid valve, Figure 3b is a schematic diagram of the gas solenoid valve control, Figure 3c is a schematic diagram of the fuel oil solenoid valve, Figure 3d is a schematic diagram of the valve stem position 1 of the gas solenoid valve, and Figure 3e is a schematic diagram of the valve stem position 2 of the gas solenoid valve ;
图4为控制部分示意图;Fig. 4 is a schematic diagram of the control part;
图5a为喷嘴部分示意图,图5b为燃气喷嘴部分示意图,图5c为燃油喷嘴部分示意图。Fig. 5a is a schematic diagram of a part of the nozzle, Fig. 5b is a schematic diagram of a part of a gas nozzle, and Fig. 5c is a schematic diagram of a part of a fuel nozzle.
具体实施方式Detailed ways
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
结合图1~5,本发明的组合式增压燃油-非增压燃气双电磁混合燃料喷射装置主要由燃油增压部分1、双电磁阀部分2、控制部分5、双针阀喷嘴部分6和喷射装置体7组成。燃油增压部分1主要包括增压电磁阀9、增压活塞10、增压活塞弹簧11、增压活塞套12、燃油进油阀14、增压室15、伺服油腔17等。双电磁阀部分2主要包括控制燃气电磁阀34、控制燃油电磁阀35、电磁阀套36等,控制燃气电磁阀34和控制燃油电磁阀35均安装在电磁阀套36内。控制部分5主要包括燃气针阀限位杆59、喷射装置内筒62、燃气针阀控制腔63、燃油活塞弹簧座64、燃油活塞弹簧65、燃油活塞68、燃油活塞套69、燃油活塞控制腔70。燃油从燃油增压部分1的增压室15依次通过电磁阀套36、喷射装置内筒62上的中心油道,在中心油道67处分成三路,一路流入控制燃气电磁阀34的高压油环带48,一路流入燃油活塞控制腔70,另一路沿着中心油道67流入油槽66处继续分成两支,一支流入燃油喷嘴72的盛油槽85,另一支流入燃气喷嘴的密封环带81。双针阀喷嘴部分主要包括燃气喷嘴71、燃油喷嘴72、针阀底座73、密封圈74、喷嘴套75等,燃气喷嘴71和燃油喷嘴72共用一个针阀底座73。燃气喷嘴71由燃气针阀弹簧76、燃气针阀77、燃气室79、燃气喷孔80、密封环带81组成。燃气针阀77上端设计有圆环形台阶,在圆环形台阶下方,燃气针阀77和喷射装置体7之间形成燃气针阀控制腔63。燃气针阀77和燃气针阀限位杆59同轴安装,控制油经过燃气针阀限位杆59上的中心油道60进入燃气针阀控制腔63。燃气针阀77和针阀底座73之间设计有密封环带81,通过针阀底座73上的油道82引入部分控制油到密封环带81。1 to 5, the combined pressurized fuel-non-pressurized gas double electromagnetic mixed fuel injection device of the present invention is mainly composed of a fuel booster part 1, a double solenoid valve part 2, a control part 5, a double needle valve nozzle part 6 and The injection device body 7 is composed. The fuel booster part 1 mainly includes a booster solenoid valve 9, a booster piston 10, a booster piston spring 11, a booster piston sleeve 12, a fuel inlet valve 14, a booster chamber 15, a servo oil chamber 17, and the like. The double solenoid valve part 2 mainly includes a control gas solenoid valve 34, a control fuel solenoid valve 35, a solenoid valve sleeve 36, etc., and the control gas solenoid valve 34 and the control fuel solenoid valve 35 are all installed in the solenoid valve sleeve 36. The control part 5 mainly includes a gas needle valve limit rod 59, an injection device inner cylinder 62, a gas needle valve control chamber 63, a fuel piston spring seat 64, a fuel piston spring 65, a fuel piston 68, a fuel piston sleeve 69, and a fuel piston control chamber 70. The fuel oil passes through the solenoid valve sleeve 36 and the center oil passage on the inner tube 62 of the injection device in turn from the pressurization chamber 15 of the fuel booster part 1, and is divided into three paths at the center oil passage 67, and one path flows into the high-pressure oil that controls the gas solenoid valve 34. The ring belt 48 flows into the fuel piston control cavity 70 one way, and the other way flows into the oil groove 66 along the central oil passage 67 and continues to be divided into two branches, one flows into the oil storage groove 85 of the fuel nozzle 72, and the other flows into the sealing ring belt of the gas nozzle 81. The double needle valve nozzle part mainly includes a gas nozzle 71, a fuel nozzle 72, a needle valve base 73, a sealing ring 74, a nozzle cover 75, etc., and the gas nozzle 71 and the fuel nozzle 72 share a needle valve base 73. The gas nozzle 71 is made up of a gas needle valve spring 76, a gas needle valve 77, a gas chamber 79, a gas injection hole 80, and a sealing ring 81. An annular step is designed on the upper end of the gas needle valve 77, and a gas needle valve control chamber 63 is formed between the gas needle valve 77 and the injector body 7 under the annular step. The gas needle valve 77 and the gas needle valve limit rod 59 are installed coaxially, and the control oil enters the gas needle valve control cavity 63 through the central oil passage 60 on the gas needle valve limit rod 59 . A sealing ring 81 is designed between the gas needle valve 77 and the needle valve base 73 , and part of the control oil is introduced into the sealing ring 81 through the oil passage 82 on the needle valve base 73 .
本发明还可以包括:The present invention may also include:
1、所述的增压电磁阀9由电磁阀座19、电磁阀弹簧20、电磁阀杆22、弹簧垫圈23、挡板24、衔铁25、电磁阀体26、止动环27、线圈28、电磁铁29等组成。其中电磁阀杆22上设计有环形油带21,电磁阀座19上设计有伺服油进油口30和伺服油泄油口18,增压活塞套12上设计有燃油入口13。电磁阀9未通电时,环形油带21通过油道连通泄油口18和伺服油腔17;电磁阀9通电时,环形油带21连通伺服油进油口30和伺服油腔17。进油阀14为单向阀,安装在增压活塞套12上,主要包括进油阀座31、进油阀弹簧32、进油阀阀杆33等。1. The booster solenoid valve 9 is composed of a solenoid valve seat 19, a solenoid valve spring 20, a solenoid valve rod 22, a spring washer 23, a baffle plate 24, an armature 25, a solenoid valve body 26, a stop ring 27, a coil 28, Electromagnet 29 etc. are formed. Wherein the solenoid valve rod 22 is designed with an annular oil belt 21 , the solenoid valve seat 19 is designed with a servo oil inlet 30 and a servo oil drain 18 , and the booster piston sleeve 12 is designed with a fuel inlet 13 . When the solenoid valve 9 is not energized, the annular oil belt 21 communicates with the oil drain port 18 and the servo oil chamber 17 through the oil passage; The oil inlet valve 14 is a one-way valve, installed on the booster piston sleeve 12, and mainly includes an oil inlet valve seat 31, an oil inlet valve spring 32, an oil inlet valve stem 33, and the like.
2、所述的控制燃气电磁阀34主要包括电磁阀体37、电磁铁38、线圈39、衔铁40、阀杆上密封底座42、电磁阀弹簧43、电磁阀阀杆44、阀杆下密封底座46、止动环53等。电磁阀阀杆44上设计有两个密封锥面,并设计有高压油环带48和低压油环带50,控制燃气电磁阀34未通电时,电磁阀阀杆44在电磁阀弹簧43的作用下压在阀杆下密封底座46上,高压油环带48关闭、低压油环带50打开;控制燃气电磁阀34通电时,电磁阀阀杆44抬起压在阀杆上密封底座42上,低压油环带50关闭、高压油环带48打开。2. The control gas solenoid valve 34 mainly includes a solenoid valve body 37, an electromagnet 38, a coil 39, an armature 40, a valve stem upper sealing base 42, a solenoid valve spring 43, a solenoid valve stem 44, and a valve stem lower sealing base 46, stop ring 53 and so on. The solenoid valve stem 44 is designed with two sealing cones, and is designed with a high-pressure oil ring 48 and a low-pressure oil ring 50. When the gas solenoid valve 34 is not powered, the solenoid valve stem 44 acts on the solenoid valve spring 43. Press down on the lower sealing base 46 of the valve stem, the high-pressure oil ring 48 is closed, and the low-pressure oil ring 50 is opened; when the control gas solenoid valve 34 is energized, the solenoid valve stem 44 is lifted and pressed on the upper sealing base 42 of the valve stem, The low-pressure oil ring belt 50 is closed, and the high-pressure oil ring belt 48 is opened.
本发明的组合式增压燃油-非增压燃气双电磁混合燃料喷射装置主要由燃油增压部分1、双电磁阀部分2、控制部分5、双针阀喷嘴部分6和喷射装置体7组成。喷射装置体7上有第一低压泄油口3、燃气入口4和第二低压泄油口8,燃油增压部分1上设计有燃油入口13。The combined pressurized fuel-non-pressurized gas dual electromagnetic mixed fuel injection device of the present invention is mainly composed of a fuel booster part 1, a double solenoid valve part 2, a control part 5, a double needle valve nozzle part 6 and an injection device body 7. The injection device body 7 has a first low-pressure oil drain port 3 , a gas inlet 4 and a second low-pressure oil drain port 8 , and a fuel oil inlet 13 is designed on the fuel booster part 1 .
燃油增压部分1位于喷射装置体7上方,二者之间采用螺纹连接。燃油增压部分1主要包括增压电磁阀9、增压活塞10、增压活塞弹簧11、增压活塞套12、进油阀14、增压室15、伺服油腔17等。其中,增压电磁阀9由电磁阀座19、电磁阀弹簧20、电磁阀杆22、弹簧垫圈23、挡板24、衔铁25、电磁阀体26、止动环27、线圈28、电磁铁29等组成。进油阀14为单向阀,安装在增压活塞套12上,主要包括进油阀座31、进油阀弹簧32、进油阀阀杆33等。增压电磁阀9的电磁阀杆22上设计有环形油带21,电磁阀座19上设计有伺服油进油口30、伺服油泄油口18和燃油入口13。电磁阀阀杆22一端通过止动环27固定在电磁阀衔铁25上,能够随衔铁25一起左右运动,另一端贯穿电磁阀座19,在电磁阀弹簧20预紧力的作用下压在挡板24上。电磁阀座19能对电磁阀杆22的升程起到限位作用,且其上设计有油道,能够引导部分伺服油流经电磁阀9,起到冷却电磁阀9并减小电磁阀衔铁25及阀杆22左右运动的冲击和振动的作用。增压活塞10大头上方受压面和活塞套12、电磁阀座19之间形成伺服油腔17,增压活塞10小头下方受压面和活塞套12之间形成增压室15。进油阀14复位弹簧32预紧力较小,开启压力低,当燃油进入进油阀14时,阀杆33在燃油作用下打开,燃油进入增压室15;当增压活塞10下行,增压室15内燃油压力升高时,进油阀14关闭。The fuel booster part 1 is located above the injector body 7, and the two are connected by threads. The fuel booster part 1 mainly includes a booster solenoid valve 9, a booster piston 10, a booster piston spring 11, a booster piston sleeve 12, an oil inlet valve 14, a booster chamber 15, a servo oil chamber 17, and the like. Wherein, booster solenoid valve 9 is made of solenoid valve seat 19, solenoid valve spring 20, solenoid valve stem 22, spring washer 23, baffle plate 24, armature 25, solenoid valve body 26, stop ring 27, coil 28, electromagnet 29 and so on. The oil inlet valve 14 is a one-way valve, installed on the booster piston sleeve 12, and mainly includes an oil inlet valve seat 31, an oil inlet valve spring 32, an oil inlet valve stem 33, and the like. The solenoid valve stem 22 of the booster solenoid valve 9 is designed with an annular oil belt 21 , and the solenoid valve seat 19 is designed with a servo oil inlet 30 , a servo oil drain 18 and a fuel inlet 13 . One end of the solenoid valve stem 22 is fixed on the solenoid valve armature 25 through the stop ring 27, and can move left and right together with the armature 25. 24 on. The electromagnetic valve seat 19 can limit the lift of the electromagnetic valve rod 22, and an oil passage is designed on it, which can guide part of the servo oil to flow through the electromagnetic valve 9, cool the electromagnetic valve 9 and reduce the armature of the electromagnetic valve. 25 and the effect of the shock and vibration of valve rod 22 left and right motions. A servo oil cavity 17 is formed between the pressure surface above the large head of the booster piston 10 and the piston sleeve 12 and the solenoid valve seat 19, and a booster chamber 15 is formed between the pressure surface below the small head of the booster piston 10 and the piston sleeve 12. The return spring 32 of the oil inlet valve 14 has a small preload force and low opening pressure. When the fuel enters the oil inlet valve 14, the valve stem 33 opens under the action of the fuel, and the fuel enters the booster chamber 15; when the booster piston 10 goes down, the booster When the fuel pressure in the pressure chamber 15 rises, the fuel inlet valve 14 is closed.
双电磁阀部分2位于燃油增压部分1下方的喷射装置体7内,主要包括控制燃气电磁阀34、控制燃油电磁阀35、电磁阀套36等,控制燃气电磁阀34和控制燃油电磁阀35均定位、安装在电磁阀套36内。控制燃气电磁阀34主要包括电磁阀体37、电磁铁38、线圈39、衔铁40、阀杆上密封底座42、电磁阀弹簧43、电磁阀阀杆44、阀杆下密封底座46、止动环53等。电磁阀体37和阀杆上密封底座42之间形成电磁阀腔52,阀杆上密封底座42和阀杆下密封底座46之间形成凹槽腔49。电磁铁38安装在电磁阀体37的电磁阀腔52里,衔铁40位于电磁铁38下方,电磁阀阀杆44的一端通过止动环53卡在衔铁40上,另一端贯穿衔铁40下方的阀杆上密封底座42,压在阀杆下密封底座46上。电磁阀阀杆44上设计有两个密封锥面,并设计有高压油环带48和低压油环带50,控制燃气电磁阀34未通电时,电磁阀阀杆44在电磁阀弹簧43的作用下压在阀杆下密封底座46上,高压油环带48关闭、低压油环带50打开,如图3(d)所示,此时燃气针阀控制腔63和第一低压泄油口3连通;控制燃气电磁阀34通电时,电磁阀阀杆44抬起压在阀杆上密封底座42上,低压油环带50关闭、高压油环带48打开,如图3(e)所示,此时燃气针阀控制腔63和中心油道67连通。阀杆上密封底座42上设计有油道41和油道51,油道51连通低压油环带50和电磁阀腔52,油道41连通电磁阀腔52和第一低压泄油口3。阀杆下密封底座46上设计油道45和油道47,油道45连通凹槽腔49和燃气针阀限位杆59的中心油道60,油道47连通高压油环带48和喷射装置内筒62上的中心油道67。本装置泄油油路流经电磁阀,在燃油流动作用下带走双电磁阀热量,起到冷却电磁阀的作用,并减小电磁阀衔铁上下运动的冲击和振动,从而提高双电磁阀工作的稳定性。控制燃油电磁阀35的控制阀杆上只有一个密封锥面和一个高压油环带57,控制燃油电磁阀35未通电时,其控制阀杆压在阀杆密封底座上,关闭高压油环带57。控制部分5位于双电磁阀部分2下方的喷射装置体7内,主要包括喷射针阀限位杆59、装置内筒62、燃气针阀控制腔63、燃油活塞弹簧座64、燃油活塞弹簧65、燃油活塞68、燃油活塞套69、燃油活塞控制腔70。控制部分5的各部件安装在喷射装置内筒62内,喷射装置内筒62上设计有中心油道67和气道61,燃气针阀限位杆59上设计有中心油道60。燃油从燃油增压部分1的增压室15依次通过电磁阀套36、喷射装置内筒62上的中心油道,在中心油道67处分成三路,一路流入控制燃气电磁阀34的高压油环带48,一路流入燃油活塞控制腔70,另一路沿着中心油道67流入油槽66处继续分成两支,一支流入燃油喷嘴72的盛油槽85,另一支流入燃气喷嘴的密封环带81。双针阀喷嘴部分6位于喷射装置体7下方,主要包括燃气喷嘴71、燃油喷嘴72、针阀底座73、密封圈74、喷嘴套75等,燃气喷嘴71和燃油喷嘴72共用一个针阀底座73。燃气喷嘴71由燃气针阀弹簧76、燃气针阀77、燃气室79、燃气喷孔80、密封环带81组成。燃气针阀77上端设计有圆环形台阶,在圆环形台阶下方,燃气针阀77和喷射装置体7之间形成燃气针阀控制腔63。燃气针阀77和燃气针阀限位杆59同轴安装,控制油经过燃气针阀限位杆59上的中心油道60进入燃气针阀控制腔63。燃气针阀77在燃气针阀弹簧76的预紧力作用下压在针阀底座73上关闭燃气喷孔80。燃气从喷射装置体7上的燃气入口4经过气道61、气道78进入燃气室79。燃气在燃气室79上方,燃气针阀77和针阀底座73之间设计有密封环带81,通过针阀底座73上的油道82引入部分控制油到密封环带81密封燃气。燃油喷嘴72主要包括燃油针阀83、盛油槽85、燃油喷孔86,燃油针阀83被燃油活塞弹簧座64压在针阀底座73上关闭燃油喷孔86。燃油从燃油增压部分1的增压室15依次通过电磁阀套36、喷射装置内筒62上的中心油道67,再由针阀底座73上的油道82进入盛油槽85。喷嘴套75和喷射装置体7之间采用螺纹连接并设计有密封圈74,防止气缸内高温、高压的燃气进入喷射装置双针阀喷嘴部分。The double solenoid valve part 2 is located in the injection device body 7 below the fuel booster part 1, mainly including the control gas solenoid valve 34, the control fuel solenoid valve 35, the solenoid valve sleeve 36, etc., the control gas solenoid valve 34 and the control fuel solenoid valve 35 They are all positioned and installed in the electromagnetic valve sleeve 36. Control gas solenoid valve 34 mainly includes solenoid valve body 37, electromagnet 38, coil 39, armature 40, valve stem upper sealing base 42, solenoid valve spring 43, solenoid valve stem 44, valve stem lower sealing base 46, stop ring 53 etc. A solenoid valve cavity 52 is formed between the solenoid valve body 37 and the upper sealing base 42 of the valve stem, and a groove cavity 49 is formed between the upper sealing base 42 of the valve stem and the lower sealing base 46 of the valve stem. The electromagnet 38 is installed in the solenoid valve cavity 52 of the solenoid valve body 37, the armature 40 is located below the electromagnet 38, one end of the solenoid valve stem 44 is stuck on the armature 40 through the stop ring 53, and the other end runs through the valve below the armature 40. The sealing base 42 on the stem is pressed on the sealing base 46 under the valve stem. The solenoid valve stem 44 is designed with two sealing cones, and is designed with a high-pressure oil ring 48 and a low-pressure oil ring 50. When the gas solenoid valve 34 is not powered, the solenoid valve stem 44 acts on the solenoid valve spring 43. Press down on the lower sealing base 46 of the valve stem, the high-pressure oil ring 48 is closed, and the low-pressure oil ring 50 is opened, as shown in Figure 3(d), at this time the gas needle valve control chamber 63 and the first low-pressure oil drain port 3 Connected; when the gas solenoid valve 34 is energized, the solenoid valve stem 44 lifts and presses on the sealing base 42 on the valve stem, the low-pressure oil ring belt 50 is closed, and the high-pressure oil ring belt 48 is opened, as shown in Figure 3(e), At this time, the gas needle valve control cavity 63 communicates with the central oil passage 67 . An oil passage 41 and an oil passage 51 are designed on the sealing base 42 on the valve stem. The oil passage 51 communicates with the low-pressure oil ring belt 50 and the solenoid valve chamber 52 . The oil passage 41 communicates with the solenoid valve chamber 52 and the first low-pressure oil drain port 3 . An oil passage 45 and an oil passage 47 are designed on the sealing base 46 under the valve stem. The oil passage 45 communicates with the groove cavity 49 and the central oil passage 60 of the gas needle valve limit rod 59. The oil passage 47 communicates with the high-pressure oil ring belt 48 and the injection device The central oil passage 67 on the inner barrel 62 . The drain oil circuit of the device flows through the solenoid valve, and the heat of the double solenoid valve is taken away by the fuel flow, which plays the role of cooling the solenoid valve, and reduces the impact and vibration of the armature of the solenoid valve moving up and down, thereby improving the work of the double solenoid valve. stability. The control valve stem of the control fuel solenoid valve 35 has only one sealing cone and a high-pressure oil ring belt 57. . The control part 5 is located in the injection device body 7 below the double solenoid valve part 2, and mainly includes the injection needle valve limit rod 59, the device inner cylinder 62, the gas needle valve control chamber 63, the fuel piston spring seat 64, the fuel piston spring 65, Fuel piston 68, fuel piston sleeve 69, fuel piston control chamber 70. The components of the control part 5 are installed in the inner cylinder 62 of the injection device. The inner cylinder 62 of the injection device is designed with a central oil passage 67 and an air passage 61 , and the gas needle valve limit rod 59 is designed with a central oil passage 60 . The fuel oil passes through the solenoid valve sleeve 36 and the center oil passage on the inner tube 62 of the injection device in turn from the pressurization chamber 15 of the fuel booster part 1, and is divided into three paths at the center oil passage 67, and one path flows into the high-pressure oil that controls the gas solenoid valve 34. The ring belt 48 flows into the fuel piston control cavity 70 one way, and the other way flows into the oil groove 66 along the central oil passage 67 and continues to be divided into two branches, one flows into the oil storage groove 85 of the fuel nozzle 72, and the other flows into the sealing ring belt of the gas nozzle 81. The double-needle valve nozzle part 6 is located below the injection device body 7 and mainly includes a gas nozzle 71, a fuel nozzle 72, a needle valve base 73, a sealing ring 74, a nozzle cover 75, etc., and the gas nozzle 71 and the fuel nozzle 72 share a needle valve base 73 . The gas nozzle 71 is made up of a gas needle valve spring 76, a gas needle valve 77, a gas chamber 79, a gas injection hole 80, and a sealing ring 81. An annular step is designed on the upper end of the gas needle valve 77, and a gas needle valve control chamber 63 is formed between the gas needle valve 77 and the injector body 7 under the annular step. The gas needle valve 77 and the gas needle valve limit rod 59 are installed coaxially, and the control oil enters the gas needle valve control cavity 63 through the central oil channel 60 on the gas needle valve limit rod 59 . The gas needle valve 77 is pressed on the needle valve base 73 to close the gas injection hole 80 under the pretightening force of the gas needle valve spring 76 . The gas enters the gas chamber 79 from the gas inlet 4 on the injector body 7 through the gas channel 61 and the gas channel 78 . The gas is above the gas chamber 79, and a sealing ring 81 is designed between the gas needle valve 77 and the needle valve base 73, and part of the control oil is introduced into the sealing ring 81 to seal the gas through the oil passage 82 on the needle valve base 73. The fuel nozzle 72 mainly includes a fuel needle valve 83, an oil tank 85, and a fuel injection hole 86. The fuel needle valve 83 is pressed by the fuel piston spring seat 64 on the needle valve base 73 to close the fuel injection hole 86. The fuel oil passes through the solenoid valve sleeve 36 and the center oil passage 67 on the inner cylinder 62 of the injection device in turn from the pressurization chamber 15 of the fuel pressurization part 1, and then enters the oil tank 85 through the oil passage 82 on the needle valve base 73. The nozzle cover 75 and the injection device body 7 are threadedly connected and a sealing ring 74 is designed to prevent high temperature and high pressure gas in the cylinder from entering the injection device double needle valve nozzle part.
本发明的组合式增压燃油-非增压燃气双电磁混合燃料喷射装置的燃气喷嘴喷射燃气,在燃气针阀抬起和落座过程中,燃气容易随着阀杆的运动向上泄漏,泄漏的燃气进入燃气针阀控制腔63时,由于燃气的可压缩性会严重影响其喷气特性。为了解决此问题,本发明的组合式混合燃料喷射装置在燃气针阀77和针阀底座73之间开有密封环带81,通过油道引入部分控制油密封燃气,能有效地防止燃气泄漏。另外,燃气针阀控制腔63内的控制油和密封环带81内的密封油采用同一种油,针阀上下油压相等,能有效保证控制油、密封油无静态泄漏。The gas nozzle of the combined pressurized fuel-non-supercharged gas double electromagnetic hybrid fuel injection device of the present invention injects gas. When the gas needle valve is lifted and seated, the gas is easy to leak upwards with the movement of the valve stem, and the leaked gas When entering the gas needle valve control chamber 63, the gas injection characteristics will be seriously affected due to the compressibility of the gas. In order to solve this problem, the combined mixed fuel injection device of the present invention has a sealing ring 81 between the gas needle valve 77 and the needle valve base 73, and controls the oil to seal the gas through the introduction part of the oil passage, which can effectively prevent gas leakage. In addition, the control oil in the control chamber 63 of the gas needle valve and the sealing oil in the sealing ring 81 are the same oil, and the upper and lower oil pressures of the needle valve are equal, which can effectively ensure that there is no static leakage of the control oil and the sealing oil.
发动机工作时,控制单元采集传感器的输入信号,驱动增压电磁阀9、控制燃气电磁阀34和控制燃油电磁阀35工作,从而分别控制燃油增压、燃气喷嘴71喷气和燃油喷嘴72喷油。当电磁阀9断电时,电磁阀阀杆22在电磁阀弹簧20的作用下顶在右侧挡板24上,此时,环形油带21连通泄油口19和伺服油腔17,如图2(d)所示,伺服油腔17内伺服油流向低压泄油口19,伺服油腔17压力降低,增压活塞10在复位弹簧11的作用下上行,增压室15内燃油压力下降,从燃油入口13进入进油阀14的燃油顶开进油阀阀杆33,增压装置开始进油;电磁阀9通电时,电磁铁29吸引衔铁25,衔铁25带动电磁阀阀杆22向左运动,此时,环形油带21连通伺服油入口30和伺服油腔17,如图2(e)所示,伺服油进入伺服油腔17,伺服油腔17内压力逐渐升高,推动增压活塞10下行,增压室15内压力刚开始升高,进油阀14即关闭,增压活塞10继续下行对增压室15内燃油增压。增压室15内燃油通过气道进入燃油喷嘴72的盛油槽79内。控制燃气电磁阀34通电时,电磁阀杆44抬起,高压油环带48打开、低压油环带50关闭,高压油依次流经高压油环带48、凹槽腔49、燃气针阀限位杆59的中心油道60,流入燃气针阀控制腔63,燃气针阀77在燃气针阀控制腔63内高压油作用下迅速抬起,燃气喷孔80打开,燃气喷嘴71开始喷气;控制燃气电磁阀34断电时,在电磁阀弹簧43作用下电磁阀杆44压在阀杆下密封底座46上,高压油环带48关断、低压油环带50打开,燃气针阀控制腔63内高压油通过油道依次流经凹槽腔49和电磁阀腔52,再从油道41流向第一低压泄油口3,燃气针阀控制腔63内油压降低,燃气针阀77在燃气针阀弹簧76作用下压在针阀底座73上,关闭燃气喷孔80,燃气喷嘴71停止喷气。控制燃油电磁阀35断电时,在燃油控制阀弹簧的作用下燃油控制阀杆压在控制阀座上,关断高压油环带57,燃油活塞控制腔70和盛油槽85内油压相等,燃油针阀83在燃油活塞弹簧65作用下,被燃油活塞弹簧座64压在针阀底座73上关闭燃油喷孔86,燃油喷嘴72不喷油;控制燃油电磁阀35通电时,燃油电磁阀阀杆抬起,高压油环带34打开,燃油活塞控制腔70内高压油通过油道依次流经燃油凹槽腔、燃油电磁阀腔,再从油道34流向第一低压泄油口3,燃油活塞控制腔70内油压下降,燃油针阀83迅速抬起打开燃油喷孔86,燃油喷嘴72开始喷油。根据发动机所处工况,可选择控制增压电磁阀9、控制燃气电磁阀34和控制燃油电磁阀35的工作状态和工作顺序,实现多种油、气喷射模式。When the engine is working, the control unit collects the input signal of the sensor, drives the boost solenoid valve 9, controls the gas solenoid valve 34 and controls the fuel solenoid valve 35 to work, thereby respectively controlling the fuel boost, the gas injection of the gas nozzle 71 and the injection of the fuel nozzle 72. When the solenoid valve 9 is powered off, the solenoid valve stem 22 is pressed against the right side baffle plate 24 under the action of the solenoid valve spring 20. At this time, the annular oil belt 21 communicates with the oil drain port 19 and the servo oil chamber 17, as shown in the figure As shown in 2(d), the servo oil in the servo oil chamber 17 flows to the low-pressure oil drain port 19, the pressure in the servo oil chamber 17 decreases, the booster piston 10 moves upward under the action of the return spring 11, and the fuel pressure in the booster chamber 15 drops. The fuel that enters the fuel inlet valve 14 from the fuel inlet 13 pushes the valve stem 33 of the fuel inlet valve, and the booster device starts to feed oil; when the solenoid valve 9 is energized, the electromagnet 29 attracts the armature 25, and the armature 25 drives the solenoid valve stem 22 to the left At this time, the annular oil belt 21 communicates with the servo oil inlet 30 and the servo oil chamber 17, as shown in Figure 2(e), the servo oil enters the servo oil chamber 17, and the pressure in the servo oil chamber 17 gradually increases, pushing the pressurization Piston 10 descends, and the pressure in boost chamber 15 just begins to rise, and oil inlet valve 14 promptly closes, and boost piston 10 continues to descend to pressurize fuel in boost chamber 15. The fuel in the pressurization chamber 15 enters the fuel tank 79 of the fuel nozzle 72 through the air passage. When the control gas solenoid valve 34 is energized, the solenoid valve rod 44 is lifted, the high-pressure oil ring 48 is opened, the low-pressure oil ring 50 is closed, and the high-pressure oil flows through the high-pressure oil ring 48, the groove cavity 49, and the gas needle valve in sequence. The central oil channel 60 of the rod 59 flows into the gas needle valve control chamber 63, the gas needle valve 77 is lifted up rapidly under the action of the high-pressure oil in the gas needle valve control chamber 63, the gas injection hole 80 is opened, and the gas nozzle 71 starts to spray gas; When the solenoid valve 34 is powered off, the solenoid valve stem 44 is pressed against the sealing base 46 under the valve stem under the action of the solenoid valve spring 43, the high-pressure oil ring 48 is turned off, the low-pressure oil ring 50 is opened, and the gas needle valve control chamber 63 The high-pressure oil flows through the oil passage through the groove chamber 49 and the electromagnetic valve chamber 52 in sequence, and then flows from the oil passage 41 to the first low-pressure oil drain port 3, the oil pressure in the gas needle valve control chamber 63 decreases, and the gas needle valve 77 is in the position of the gas needle valve. The valve spring 76 is pressed down on the needle valve base 73 to close the gas injection hole 80, and the gas nozzle 71 stops spraying. When the control fuel solenoid valve 35 is powered off, the fuel control valve stem is pressed on the control valve seat under the action of the fuel control valve spring, and the high-pressure oil ring belt 57 is shut off. Under the action of the fuel piston spring 65, the fuel needle valve 83 is pressed by the fuel piston spring seat 64 on the needle valve base 73 to close the fuel injection hole 86, and the fuel nozzle 72 does not inject fuel; when the fuel solenoid valve 35 is energized, the fuel solenoid valve valve The lever is lifted, the high-pressure oil ring belt 34 is opened, and the high-pressure oil in the fuel piston control chamber 70 flows through the oil passage through the fuel groove chamber and the fuel solenoid valve chamber in sequence, and then flows from the oil passage 34 to the first low-pressure oil drain port 3, and the fuel oil The oil pressure in the piston control chamber 70 drops, the fuel needle valve 83 lifts up quickly to open the fuel injection hole 86, and the fuel nozzle 72 starts to inject fuel. According to the working conditions of the engine, the operating states and working sequences of the booster solenoid valve 9, the gas solenoid valve 34 and the fuel solenoid valve 35 can be selected to realize multiple oil and gas injection modes.
由上述工作过程可知,组合式增压燃油-非增压燃气双电磁混合燃料喷射装置采用双针阀喷嘴喷射燃料,节省空间并简化了发动机结构,由两个电磁阀分别控制两个喷嘴的燃料喷射过程,仅一个电磁阀工作的时候,喷射装置只喷射燃油或燃气;两个电磁阀同时工作的时候,燃气和燃油同时喷射;两个电磁阀先后动作的时候,两种燃料先后顺序喷射。燃气喷射过程可在增压和非增压两种模式间任意切换,喷气压力可调,燃料喷射规律灵活,发动机可在纯柴油工作模式或燃油引燃燃气工作模式下灵活切换,满足发动机在不同工况下的油、气混合需求。本装置喷嘴部分采用燃油密封燃气可有效地防止燃气泄漏,控制油和密封油采用同一种油可有效防止控制腔和密封环带的燃油静态泄漏。因此,本发明能够使发动机满足日益严格的排放法规要求,有效地提高其动力性、经济性和可靠性。From the above working process, it can be seen that the combined supercharged fuel-non-supercharged gas double electromagnetic mixed fuel injection device uses double needle valve nozzles to inject fuel, which saves space and simplifies the engine structure. Two solenoid valves control the fuel of the two nozzles respectively. In the injection process, when only one solenoid valve is working, the injection device only injects fuel or gas; when two solenoid valves work at the same time, gas and fuel are injected at the same time; when two solenoid valves operate successively, the two fuels are injected sequentially. The gas injection process can be switched between supercharged and non-supercharged modes, the injection pressure is adjustable, and the fuel injection rule is flexible. Oil and gas mixing requirements under working conditions. The nozzle part of the device uses fuel oil to seal the gas, which can effectively prevent gas leakage, and the control oil and sealing oil use the same oil to effectively prevent the static leakage of fuel oil in the control chamber and the sealing ring. Therefore, the invention can make the engine meet the increasingly stringent emission regulations, and effectively improve its power, economy and reliability.
组合式增压燃油-非增压燃气双电磁混合燃料喷射装置,包括燃油增压部分、双电磁阀部分、控制部分、双针阀喷嘴部分和喷射装置壳体。喷射装置壳体上有一个燃气入口、两个低压泄油口,增压部分有燃油入口、伺服油入口和伺服油泄油口。增压部分主要包括控制增压电磁阀、增压活塞、增压活塞套、活塞复位弹簧、进油阀等。双电磁阀部分主要包括控制燃油电磁阀和控制燃气电磁阀,两个电磁阀安装方式相同,均安装在喷射装置体内的电磁阀套内。控制部分主要包括喷射装置内筒、燃气针阀限位杆、燃气针阀弹簧、燃气针阀控制腔、燃油活塞弹簧座、燃油活塞弹簧、燃油活塞、燃油活塞套、燃油活塞控制腔等,各部件均定位、安装在喷射装置内筒中。双针阀喷嘴部分主要包括燃气喷嘴、燃油喷嘴、针阀底座、密封圈、喷嘴套等,燃气喷嘴和燃油喷嘴共用一个针阀底座。The combined pressurized fuel-non-pressurized gas dual electromagnetic mixed fuel injection device includes a fuel booster part, a double solenoid valve part, a control part, a double needle valve nozzle part and an injection device housing. There is a gas inlet and two low-pressure oil drain ports on the injection device housing, and the fuel oil inlet, servo oil inlet and servo oil drain port are provided on the pressurized part. The booster part mainly includes control booster solenoid valve, booster piston, booster piston sleeve, piston return spring, oil inlet valve, etc. The double solenoid valve part mainly includes a solenoid valve for controlling fuel oil and a solenoid valve for controlling gas. The two solenoid valves are installed in the same way, and they are both installed in the solenoid valve sleeve in the injection device body. The control part mainly includes the inner cylinder of the injection device, the gas needle valve limit rod, the gas needle valve spring, the gas needle valve control chamber, the fuel piston spring seat, the fuel piston spring, the fuel piston, the fuel piston sleeve, the fuel piston control chamber, etc. The components are all positioned and installed in the inner cylinder of the jetting device. The double needle valve nozzle part mainly includes gas nozzle, fuel nozzle, needle valve base, sealing ring, nozzle cover, etc., and the gas nozzle and fuel nozzle share a needle valve base.
燃油增压部分电磁阀包括电磁阀体、电磁铁、线圈、电磁阀阀杆、电磁阀座、衔铁、止动环、电磁阀弹簧、挡板等。线圈和电磁铁安装在电磁阀体里,衔铁位于电磁铁右方,电磁阀阀杆的一端通过止动环卡在衔铁上,另一端在弹簧力作用下压在挡板上。电磁阀座上设计有伺服油入口和泄油口,电磁阀阀杆上设计有环形油带,电磁阀通电时,阀杆向左移动,环形油带连通伺服油入口和伺服油腔,伺服油进入伺服油腔;电磁阀断电时,电磁阀阀杆顶在右侧挡板上,环形油带连通伺服油腔和泄油口,伺服油流向低压泄油口。The fuel booster solenoid valve includes solenoid valve body, solenoid, coil, solenoid valve stem, solenoid valve seat, armature, stop ring, solenoid valve spring, baffle, etc. The coil and the electromagnet are installed in the solenoid valve body, the armature is located on the right side of the electromagnet, one end of the valve stem of the solenoid valve is stuck on the armature through the stop ring, and the other end is pressed against the baffle under the action of the spring force. The solenoid valve seat is designed with a servo oil inlet and drain port, and the solenoid valve stem is designed with an annular oil belt. When the solenoid valve is energized, the valve stem moves to the left, and the annular oil belt connects the servo oil inlet and the servo oil chamber. Enter the servo oil chamber; when the solenoid valve is powered off, the solenoid valve stem is pushed against the right baffle, the annular oil belt is connected to the servo oil chamber and the oil drain port, and the servo oil flows to the low-pressure oil drain port.
控制燃气电磁阀主要包括电磁体、电磁铁、线圈、衔铁、电磁阀阀杆、阀杆上密封底座、阀杆下密封底座、电磁阀弹簧、止动环等。电磁阀体和阀杆上密封底座之间形成电磁阀腔,阀杆上密封底座和阀杆下密封底座之间形成凹槽腔。电磁铁安装在电磁阀腔里,衔铁位于电磁铁下方,其一端通过止动环卡在衔铁上,另一端贯穿衔铁下方的阀杆上密封底座,压在阀杆下密封底座上。阀杆上密封底座设计有两条油道,一条油道连通凹槽腔和电磁阀腔,另一条油道连通电磁阀腔和第一低压泄油口,泄油油路流经电磁阀体。阀杆下密封底座设计有两条油道,一条油道连通高压油环带和燃气针阀控制腔,另一条油道连通电磁阀阀杆下方油腔和第二低压泄油口。Control gas solenoid valve mainly includes electromagnet, electromagnet, coil, armature, solenoid valve stem, valve stem upper sealing base, valve stem lower sealing base, solenoid valve spring, stop ring, etc. An electromagnetic valve cavity is formed between the electromagnetic valve body and the upper sealing base of the valve stem, and a groove cavity is formed between the upper sealing base of the valve stem and the lower sealing base of the valve stem. The electromagnet is installed in the electromagnetic valve cavity, the armature is located below the electromagnet, one end of which is stuck on the armature through the stop ring, and the other end passes through the upper sealing base of the valve stem below the armature, and is pressed on the lower sealing base of the valve stem. The sealing base on the valve stem is designed with two oil passages, one oil passage connects the groove chamber and the solenoid valve chamber, and the other oil passage connects the solenoid valve chamber and the first low-pressure oil drain port, and the drain oil passage flows through the solenoid valve body. The sealing base under the valve stem is designed with two oil passages, one oil passage connects the high-pressure oil ring belt and the gas needle valve control chamber, and the other oil passage connects the oil chamber under the valve stem of the solenoid valve and the second low-pressure oil drain port.
控制燃气电磁阀阀杆上设计有两个环形油带,下方环形油带通过油道连通高压油入口,上方环形油带通过油道连通低压泄油口。There are two annular oil bands designed on the valve stem of the control gas solenoid valve. The lower annular oil band is connected to the high-pressure oil inlet through the oil passage, and the upper annular oil band is connected to the low-pressure oil drain port through the oil passage.
控制燃气电磁阀阀杆上设计有两个密封锥面,上密封锥面密封低压油环带,下密封锥面密封高压油环带。电磁阀阀杆落座,高压油路被关断,燃气针阀控制腔连通低压油路;电磁阀阀杆抬起,低压油路关断,燃气针阀控制腔连通高压油路。The control gas solenoid valve stem is designed with two sealing cones, the upper sealing cone seals the low-pressure oil ring, and the lower sealing cone seals the high-pressure oil ring. The solenoid valve stem is seated, the high-pressure oil circuit is shut off, and the gas needle valve control chamber is connected to the low-pressure oil circuit; the solenoid valve stem is lifted, the low-pressure oil circuit is shut off, and the gas needle valve control chamber is connected to the high-pressure oil circuit.
控制燃油电磁阀主要包括电磁体、电磁铁、线圈、衔铁、电磁阀阀杆、阀杆密封底座、电磁阀弹簧座、电磁阀弹簧、止动环等。电磁阀体和电磁阀弹簧座之间形成电磁阀腔,电磁阀弹簧座和阀杆密封底座之间形成凹槽腔。电磁铁安装在电磁阀腔里,衔铁位于电磁铁下方,电磁阀阀杆上设计有高压油环带,其一端通过止动环卡在衔铁上,另一端贯穿衔铁下方的电磁阀弹簧座,压在阀杆密封底座上,关闭高压油环带。电磁阀弹簧座上设计有两条油道,一条油道连通凹槽腔和电磁阀腔,一条油道连通电磁阀腔和第一低压泄油口,泄油油路流经电磁阀体。阀杆密封底座上设计有两条油道,一条油道连通高压油环带和燃油活塞控制腔,一条油道连通电磁阀阀杆下方油腔和第二低压泄油口。The fuel control solenoid valve mainly includes electromagnet, electromagnet, coil, armature, solenoid valve stem, valve stem seal base, solenoid valve spring seat, solenoid valve spring, stop ring, etc. A solenoid valve cavity is formed between the solenoid valve body and the spring seat of the solenoid valve, and a groove cavity is formed between the spring seat of the solenoid valve and the sealing base of the valve stem. The electromagnet is installed in the solenoid valve cavity, and the armature is located under the electromagnet. The solenoid valve stem is designed with a high-pressure oil ring belt, one end of which is stuck on the armature through the stop ring, and the other end runs through the spring seat of the solenoid valve under the armature. On the stem seal seat, close the high pressure oil annulus. Two oil passages are designed on the spring seat of the electromagnetic valve, one oil passage communicates with the groove chamber and the solenoid valve chamber, and the other oil passage communicates with the solenoid valve chamber and the first low-pressure oil drain port, and the oil drain passage flows through the solenoid valve body. There are two oil passages designed on the valve stem sealing base, one oil passage connects the high-pressure oil ring belt and the fuel piston control chamber, and the other oil passage connects the oil chamber below the valve stem of the solenoid valve and the second low-pressure oil drain port.
控制部分燃气针阀上端设计有圆环形台阶,圆环形台阶下方针阀和喷射装置体之间形成燃气针阀控制腔,燃气针阀限位杆下端套在燃气针阀的圆环形台阶内部,燃气针阀限位杆和燃气针阀沿轴线设置中心油道,燃气针阀控制腔通过油道和电磁阀凹槽腔相通。The upper end of the gas needle valve in the control part is designed with a circular step, the gas needle valve control cavity is formed between the needle valve and the injection device body under the circular step, and the lower end of the gas needle valve limit rod is set on the circular step of the gas needle valve Inside, the gas needle valve limit rod and the gas needle valve are provided with a central oil passage along the axis, and the gas needle valve control cavity communicates with the electromagnetic valve groove cavity through the oil passage.
燃气喷嘴和燃油喷嘴共用一个燃油入口。燃油从增压活塞套上的进油阀进入增压室,依次通过电磁阀套、喷射装置内筒上的中心油道并分成四路,一路高压油通过油道流入燃油活塞控制腔,一路流入燃油喷嘴的盛油槽,一路流入燃气电磁阀的高压油环带,一路流入燃气喷嘴的密封环带。The gas and fuel nozzles share a single fuel inlet. Fuel enters the booster chamber from the fuel inlet valve on the booster piston bushing, passes through the solenoid valve bushing, and the central oil passage on the inner cylinder of the injection device in turn and is divided into four routes. The oil tank of the fuel nozzle flows into the high-pressure oil ring belt of the gas solenoid valve all the way, and flows into the sealing ring belt of the gas nozzle all the way.
在燃气喷嘴的燃气室上方,燃气针阀和针阀底座之间设计有环形密封带,针阀底座上开有环形油槽和油道,将部分控制油引入环形密封带。Above the gas chamber of the gas nozzle, an annular sealing belt is designed between the gas needle valve and the needle valve base, and an annular oil groove and an oil passage are opened on the needle valve base to introduce part of the control oil into the annular sealing belt.
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